CN106736084A - A kind of automobile-used air reservoir automatic circumferential sewing welder - Google Patents

A kind of automobile-used air reservoir automatic circumferential sewing welder Download PDF

Info

Publication number
CN106736084A
CN106736084A CN201710003199.7A CN201710003199A CN106736084A CN 106736084 A CN106736084 A CN 106736084A CN 201710003199 A CN201710003199 A CN 201710003199A CN 106736084 A CN106736084 A CN 106736084A
Authority
CN
China
Prior art keywords
gas receiver
cylinder
welding gun
end cover
supports
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710003199.7A
Other languages
Chinese (zh)
Inventor
曾文沛
陈义虎
陈长同
沈艳
周瑞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BENGBU TONGDA AUTOMOBILE PARTS Co Ltd
Original Assignee
BENGBU TONGDA AUTOMOBILE PARTS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BENGBU TONGDA AUTOMOBILE PARTS Co Ltd filed Critical BENGBU TONGDA AUTOMOBILE PARTS Co Ltd
Priority to CN201710003199.7A priority Critical patent/CN106736084A/en
Publication of CN106736084A publication Critical patent/CN106736084A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/006—Vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/04—Tubular or hollow articles
    • B23K2101/12—Vessels

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The present invention discloses a kind of automobile-used air reservoir automatic circumferential sewing welder, including two symmetrical supports, the gas receiver brackets between two supports, the clamp system being respectively arranged on two supports on base, base, each clamp system is comprising clamping cylinder, mobile block and gas receiver end cover fixture, the piston rod of clamping cylinder is connected with the outside of mobile block, and gas receiver end cover fixture is located at the inner side of mobile block；Mobile block is additionally provided with servomotor, and servomotor is connected with along the axially arranged rotating shaft of gas receiver by transmission device, and rotating shaft is connected with gas receiver end cover fixture；Gas receiver cylinder is placed on gas receiver bracket, and clamping cylinder promotes gas receiver end cover fixture to be moved to gas receiver cylinder direction, gas receiver end cap is clamped with gas receiver cylinder；Starting servomotor makes gas receiver end cover fixture drive gas receiver integral-rotation, while being welded, gas receiver completes girth welding after rotating a circle, and efficiency high, quality are good.

Description

A kind of automobile-used air reservoir automatic circumferential sewing welder
Technical field
The present invention relates to auto parts machinery manufacture technical field, specifically a kind of automobile-used air reservoir automatic circumferential sewing welder.
Background technology
Gas receiver is the gas storage device in brake system of car, for stored air compressor compresses gas out Body.Gas receiver is typically mutually formed by welding by cylinder with the end cap at two ends, and welding quality often determines the sealing of gas receiver, resistance to The performances such as Compressive Strength, and at present in most gas receiver production still by the way of human weld, one side efficiency is low, separately One side welding quality depends entirely on the operation level of welder, causes quality uneven.
The content of the invention
It is an object of the invention to provide a kind of automobile-used air reservoir automatic circumferential sewing welder, the device can be to gas receiver Cylinder and end cap carry out girth welding, welding efficiency is high, quality is good.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of automobile-used air reservoir automatic circumferential sewing welder, including：
A, base, are interval with two symmetrical supports on base；
B, the gas receiver bracket between two supports, gas receiver bracket base are provided with lift cylinder, gas receiver pallet top It is provided with the lower arcuate slot for playing support to gas receiver；Gas receiver is also hinged with gas receiver bracket and holds clamp tightly, gas receiver is embraced Tight clamp is provided with the upper deep-slotted chip breaker corresponding with lower arcuate slot, and gas receiver holds clamp tightly by holding air cylinder driven and gas receiver support tightly Frame is formed and coordinated；
C, the clamp system being respectively arranged on two supports, symmetrically, each clamp system is comprising folder for two clamp systems Tight cylinder, mobile block and gas receiver end cover fixture, the piston rod of clamping cylinder are connected with the side of mobile block, gas receiver end Lid fixture is located at the opposite side of mobile block；Mobile block is additionally provided with servomotor, and servomotor is connected with by transmission device Along the axially arranged rotating shaft of gas receiver, rotating shaft is connected with gas receiver end cover fixture；
D, the welding gun adjusting mechanism being respectively arranged on two mobile blocks, two welding gun adjusting mechanisms are symmetrical, each welding gun Adjustment mechanism includes welding gun Mobile base, horizontal adjustment cylinder, adjusts cylinder vertically and be provided with the gun rack of welding gun, and level is adjusted Whole cylinder is fixed on mobile block, and the piston rod of horizontal adjustment cylinder is connected with the outside of welding gun Mobile base, and gas is adjusted vertically Cylinder is connected located at the inner side of welding gun Mobile base, gun rack with the piston rod of adjustment cylinder vertically.
Further, two machine for grinding welding seam are additionally provided between two supports, machine for grinding welding seam is located at gas receiver two respectively The lower section of side weld, each weld grinding motor spindle is equipped with polishing lift cylinder.
The beneficial effects of the invention are as follows：
Gas receiver cylinder to be welded is placed on gas receiver bracket, and holds clamp tightly by gas receiver cylinder holding by gas receiver, Gas receiver end cap is fixed by gas receiver end cover fixture, the height of gas receiver bracket is adjusted by lift cylinder, make gas receiver Cylinder is coaxial with gas receiver end cap；Then, gas receiver end cover fixture is promoted to be moved to gas receiver cylinder direction by clamping cylinder, Gas receiver end cap is set to be clamped with gas receiver cylinder；Welding gun is adjusted by welding gun adjusting mechanism and is directed at circumferential weld, start servomotor order Gas receiver end cover fixture drives gas receiver integral-rotation, while being welded, gas receiver completes girth welding after rotating a circle； After welding, machine for grinding welding seam is increased to girth welding position, starts machine for grinding welding seam, while making gas receiver rotate again, revolved The polishing of girth welding position is completed after circling, present invention welding is good with the efficiency high, quality polished.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples：
Fig. 1 is structural representation of the invention；
Fig. 2 is the A-A sectional views of Fig. 1；
Fig. 3 is the enlarged diagram of clamp system in the present invention；
Fig. 4 is the left side view of Fig. 1；
Fig. 5 is the enlarged diagram of welding gun adjusting mechanism in the present invention；
Fig. 6 is the enlarged diagram of machine for grinding welding seam in the present invention.
Specific embodiment
As shown in figure 1, the present invention provides a kind of automobile-used air reservoir automatic circumferential sewing welder, including：
A, base 1, are interval with two symmetrical supports 2 on base 1；Each support 2 passes through screw body 3 and base 1 is connected, and by the rotary screw mechanism 3 of handwheel 4, base 1 is moved along gas receiver axial reciprocating to be welded；
B, with reference to shown in Fig. 2, the gas receiver bracket 5 between two supports, gas receiver bracket 5 can as needed be spaced and set More than one is put, the present embodiment selects two；The bottom of gas receiver bracket 5 is provided with lift cylinder 6, and the top of gas receiver bracket 5 is provided with Play the lower arcuate slot 7 of support to gas receiver；Gas receiver is also hinged with gas receiver bracket 5 and holds clamp 8 tightly, gas receiver is held tightly Clamp 8 is provided with the upper deep-slotted chip breaker 9 corresponding with lower arcuate slot 7, and gas receiver holds clamp 8 tightly by being located at gas receiver bracket 5 vertically The holding cylinder 10 of side is driven；When the piston rod for holding cylinder 10 tightly stretches out, gas receiver holds clamp 8 and gas receiver bracket tightly 5 form cooperation, and upper deep-slotted chip breaker 9 is held tightly gas receiver to be welded with the closure of lower arcuate slot 7, and the piston rod for holding cylinder 10 tightly is retracted When, gas receiver holds the Unscrew of clamp 8 tightly；
C, with reference to shown in Fig. 3, be respectively arranged on the clamp system on two supports 2, two clamp systems symmetrically, each clamping Mechanism is comprising clamping cylinder 11, mobile block 12 and gas receiver end cover fixture 13, movement block 1 and first be located on support Slide rail 14 is formed and is slidably matched, and the piston rod of clamping cylinder 11 is connected with the outside of mobile block 1, and gas receiver end cover fixture 13 sets In the inner side of mobile block 1；With reference to shown in Fig. 4, mobile block 1 is fixed with servomotor 15, and servomotor 15 is filled by being driven Put and be connected with along the axially arranged rotating shaft 16 of gas receiver, rotating shaft 16 is connected with gas receiver end cover fixture 13；Transmission device can be used The grade conventional gear train of belt pulley 17；
D, with reference to shown in Fig. 5, be respectively arranged on the welding gun adjusting mechanism on two mobile blocks 12, two welding gun adjusting mechanisms are mutual Symmetrically, each welding gun adjusting mechanism comprising welding gun Mobile base 18, horizontal adjustment cylinder 19, vertical adjustment cylinder 20 and is provided with The gun rack 21 of welding gun, horizontal adjustment cylinder 19 is fixed on mobile block 12, welding gun Mobile base 18 be located at mobile block 12 On the second slide rail 22 formed and be slidably matched, the piston rod of horizontal adjustment cylinder 19 is connected with the outside of welding gun Mobile base 18, perpendicular Straight adjustment cylinder 20 is connected located at the inner side of welding gun Mobile base 18, gun rack 21 with the piston rod of adjustment cylinder 20 vertically.
With reference to shown in Fig. 6, as preferred, two machine for grinding welding seam 23, machine for grinding welding seam are additionally provided between two supports 23 respectively positioned at the lower section of the side weld of gas receiver two, and each weld grinding motor spindle is equipped with polishing lift cylinder 24.
When using, gas receiver cylinder 25 to be welded is placed on gas receiver bracket 5, and clamp 8 is held tightly by gas receiver Gas receiver cylinder 25 is held tightly, gas receiver end cap 26 is fixed by gas receiver end cover fixture 13, then is adjusted by lift cylinder 6 The height of gas receiver bracket 5, makes gas receiver cylinder 25 coaxial with gas receiver end cap 26；Then, promoted by clamping cylinder 11 and moved Dynamic block 12, then drives gas receiver end cover fixture 13 to be moved to gas receiver cylinder direction, makes gas receiver end cap 26 and gas receiver Cylinder 25 is clamped；The piston rod that cylinder 10 is held in control tightly is retracted, and gas receiver is held the Unscrew of clamp 8 tightly；By horizontal adjustment The horizontal level of butt welding gun rack 21 is adjusted cylinder 19 with vertical position respectively with adjustment cylinder 20 vertically, makes welding gun alignment ring Seam；Starting servomotor 15 makes rotating shaft 16 drive gas receiver end cover fixture 13 to rotate, and then drives gas receiver integral-rotation, while Carry out opening welding gun welding, gas receiver completes girth welding after rotating a circle；After welding, polishing lift cylinder 24 beats weld seam Grinding machine 23 is increased to girth welding position, starts machine for grinding welding seam 23, while gas receiver is rotated again, it is i.e. complete after rotating a circle Into the polishing of girth welding position, the action of all cylinders and servomotor can all be controlled to complete by PLC, present invention welding with The efficiency high of polishing, quality are good.
The above, is only presently preferred embodiments of the present invention, and any formal limitation is not made to the present invention；Appoint What those of ordinary skill in the art, in the case where technical solution of the present invention ambit is not departed from, all using the side of the disclosure above Method and technology contents make many possible variations and modification, or the equivalent reality for being revised as equivalent variations to technical solution of the present invention Apply example.Therefore, every content without departing from technical solution of the present invention, is done according to technical spirit of the invention to above example Any simple modification, equivalent, equivalence changes and modification, still fall within the range of technical solution of the present invention protection.

Claims (2)

1. a kind of automobile-used air reservoir automatic circumferential sewing welder, it is characterised in that including：
A, base, are interval with two symmetrical supports on base；
B, the gas receiver bracket between two supports, gas receiver bracket base are provided with lift cylinder, gas receiver pallet top It is provided with the lower arcuate slot for playing support to gas receiver；Gas receiver is also hinged with gas receiver bracket and holds clamp tightly, gas receiver is embraced Tight clamp is provided with the upper deep-slotted chip breaker corresponding with lower arcuate slot, and gas receiver holds clamp tightly by holding air cylinder driven and gas receiver support tightly Frame is formed and coordinated；
C, the clamp system being respectively arranged on two supports, symmetrically, each clamp system is comprising folder for two clamp systems Tight cylinder, mobile block and gas receiver end cover fixture, the piston rod of clamping cylinder are connected with the side of mobile block, gas receiver end Lid fixture is located at the opposite side of mobile block；Mobile block is additionally provided with servomotor, and servomotor is connected with by transmission device Along the axially arranged rotating shaft of gas receiver, rotating shaft is connected with gas receiver end cover fixture；
D, the welding gun adjusting mechanism being respectively arranged on two mobile blocks, two welding gun adjusting mechanisms are symmetrical, each welding gun Adjustment mechanism includes welding gun Mobile base, horizontal adjustment cylinder, adjusts cylinder vertically and be provided with the gun rack of welding gun, and level is adjusted Whole cylinder is fixed on mobile block, and the piston rod of horizontal adjustment cylinder is connected with the outside of welding gun Mobile base, and gas is adjusted vertically Cylinder is connected located at the inner side of welding gun Mobile base, gun rack with the piston rod of adjustment cylinder vertically.
2. a kind of automobile-used air reservoir automatic circumferential sewing welder according to claim 1, it is characterised in that two supports it Between be additionally provided with two machine for grinding welding seam, machine for grinding welding seam is respectively positioned at the lower section of the side weld of gas receiver two, each machine for grinding welding seam Bottom is equipped with polishing lift cylinder.
CN201710003199.7A 2017-01-04 2017-01-04 A kind of automobile-used air reservoir automatic circumferential sewing welder Pending CN106736084A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710003199.7A CN106736084A (en) 2017-01-04 2017-01-04 A kind of automobile-used air reservoir automatic circumferential sewing welder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710003199.7A CN106736084A (en) 2017-01-04 2017-01-04 A kind of automobile-used air reservoir automatic circumferential sewing welder

Publications (1)

Publication Number Publication Date
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CN107498155A (en) * 2017-06-22 2017-12-22 鹤山联塑实业发展有限公司 A kind of the inwall girth welding jig and application process of fire extinguisher upper cover and stack shell
CN107598373A (en) * 2017-09-28 2018-01-19 安徽工业大学 A kind of motor sealing drum laser welding manufacture method
CN107738046A (en) * 2017-10-19 2018-02-27 湖州绅博能源科技有限公司 A kind of electrothermal tube processing welding and welding trace sanding apparatus
CN108382383A (en) * 2018-02-08 2018-08-10 南通曙光机电工程有限公司 A kind of novel high ferro use for brake system dual cavity gas container and preparation method thereof
CN108526807A (en) * 2018-06-29 2018-09-14 青岛恒泰散热器有限公司 Heat-dissipating pipe automatic soldering method
CN108544143A (en) * 2018-04-18 2018-09-18 卢响锋 A kind of electronic component welding device
CN108620795A (en) * 2018-06-29 2018-10-09 青岛恒泰散热器有限公司 A kind of new radiator welder
CN108620876A (en) * 2018-07-18 2018-10-09 广州迩鼎机电设备有限公司 A kind of efficient welder
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CN108655624A (en) * 2018-06-29 2018-10-16 青岛恒泰散热器有限公司 Heat-dissipating pipe automatic soldering device
CN108857051A (en) * 2018-07-18 2018-11-23 广州腾耐计算机科技有限公司 A kind of safe Internet of Things outdoor communication antenna
CN108941844A (en) * 2018-09-18 2018-12-07 湖北迪耐斯通达排放处理系统有限公司 A kind of carrier girth welding unit
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CN109048064A (en) * 2018-07-18 2018-12-21 广州腾耐计算机科技有限公司 A kind of high-end Internet of Things outdoor communication antenna
CN109108433A (en) * 2018-10-17 2019-01-01 佛山市固高自动化技术有限公司 A kind of argonaut welding of fluid reservoir connects equipment
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CN109590662A (en) * 2019-01-07 2019-04-09 上海航天精密机械研究所 Automatic soldering device and welding method is adjusted in titanium alloy barrel body circumferential weld
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Cited By (51)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498155A (en) * 2017-06-22 2017-12-22 鹤山联塑实业发展有限公司 A kind of the inwall girth welding jig and application process of fire extinguisher upper cover and stack shell
CN107598373A (en) * 2017-09-28 2018-01-19 安徽工业大学 A kind of motor sealing drum laser welding manufacture method
CN107598373B (en) * 2017-09-28 2019-09-24 安徽工业大学 A kind of driving motor sealing drum laser welding manufacturing method
CN107738046A (en) * 2017-10-19 2018-02-27 湖州绅博能源科技有限公司 A kind of electrothermal tube processing welding and welding trace sanding apparatus
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CN112621302B (en) * 2020-12-21 2021-12-07 郑天天 Automatic drilling equipment for machining radial holes of sleeve parts
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CN114378500A (en) * 2022-02-15 2022-04-22 江苏万信山机械有限公司 Welding method of intelligent cleaning casting repairing robot
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Application publication date: 20170531