CN108381106B - Double-splice welding straightening and turning device - Google Patents
Double-splice welding straightening and turning device Download PDFInfo
- Publication number
- CN108381106B CN108381106B CN201810223286.8A CN201810223286A CN108381106B CN 108381106 B CN108381106 B CN 108381106B CN 201810223286 A CN201810223286 A CN 201810223286A CN 108381106 B CN108381106 B CN 108381106B
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- tipping
- rod
- bracket
- oil cylinder
- component
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- 238000003466 welding Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 230000000712 assembly Effects 0.000 claims abstract description 11
- 238000000429 assembly Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the field of turnover devices, in particular to a double-splice welding straightening turnover device which comprises a frame part and a vertical rod part; the frame part comprises a first bracket and a second bracket which are mutually perpendicular; the first tipping oil cylinder and the second tipping oil cylinder are respectively hinged on the second bracket and the first bracket; the outer side surface of the first bracket is also provided with a tipping rod component, the end part of the tipping rod component is hinged with the first bracket through a hinge shaft, and the middle part of the tipping rod component is connected with a piston rod of the first tipping oil cylinder; the tipping rod component comprises a tipping rod and two tipping assemblies vertically arranged on the tipping rod, the tipping assemblies comprise tipping idler wheels and electromagnetic chuck components, and the upright rod component comprises a rod body and two idler wheel assemblies arranged on the rod body at intervals. The invention can not only turn over the steel plate, but also turn over the T-shaped steel beam, and fix the steel plate or the T-shaped steel beam by adopting the electromagnetic chuck; the hydraulic overturning is used, so that the overturning moment is large; the degree of automation is higher.
Description
Technical Field
The invention relates to the field of turnover devices, in particular to a double-splice welding straightening turnover device.
Background
In the double-welding straightening production line, after feeding and T-shaped welding of the steel plates are completed, the steel plates or the T-shaped beams are required to be assembled after turning. In order to increase the production automation, the component is designed.
Before that, the steel plate is welded and turned over, a workpiece is lifted and turned over by a crane, one side of the lifted steel plate is turned over, turned over for 180 degrees, and the steel plate is installed on a wire body. The method has the defects of high overturning dangerous coefficient, unstable overturning speed, incapability of realizing automatic production and the like.
In view of the foregoing, it is necessary to provide a turnover device for double welding correction, which can avoid instability caused by turnover of a workpiece by a crane and realize automatic and accurate turnover.
Disclosure of Invention
The invention provides the double-splice welding straightening overturning device for avoiding the defects in the prior art, and the double-splice welding straightening overturning device is automatically produced, so that the production efficiency is greatly improved.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a double-splice welding straightening turnover device comprises an electromagnetic chuck component, a turnover rod component, a positioning rod component, a first turnover oil cylinder, a second turnover oil cylinder, a frame component and a vertical rod component;
the frame part comprises a first bracket and a second bracket which are mutually perpendicular;
the first tipping oil cylinder and the second tipping oil cylinder are respectively hinged on the second bracket and the first bracket;
the outer side surface of the first bracket is also provided with a tipping rod component, the end part of the tipping rod component is hinged with the first bracket through a hinge shaft, and the middle part of the tipping rod component is connected with a piston rod of the first tipping oil cylinder;
the piston rod of the second tipping oil cylinder is connected with the end part of the vertical rod part through a connecting arm;
the positioning rod part is arranged at a position which is far from the outer end face L of the first bracket, and the workpiece is positioned through the positioning rod part;
the tilting rod component comprises a tilting rod and two tilting assemblies vertically arranged on the tilting rod, the tilting assemblies comprise tilting rollers and electromagnetic chuck components, the electromagnetic chuck components and the tilting rollers are arranged at the top end of the tilting rod at intervals, and the workpiece is adsorbed and fixed through the electromagnetic chuck components;
the pole setting part comprises a pole body and two roller components arranged on the pole body at intervals, the roller components are perpendicular to the pole body, and the pole body is hinged on the first bracket through a hinge shaft and is coaxial with a hinge shaft of the first tipping oil cylinder.
The improvement of the technical scheme is as follows: and when the piston rod of the first tipping oil cylinder is retracted and the piston rod of the second tipping oil cylinder is extended, the steel plate and the T-shaped beam are overturned and assembled into an H shape.
The improvement of the technical scheme is as follows: the cylinder body of the first tipping cylinder is larger than that of the second tipping cylinder.
The improvement of the technical scheme is as follows: l is controlled in the range of 600mm-920 m.
The invention has the beneficial effects that: in order to realize automation, the double-splice welding straightening turnover device is improved on the basis of the prior art, not only can turn over a steel plate, but also can turn over a T-shaped steel beam, and the steel plate or the T-shaped steel beam is fixed by adopting an electromagnetic chuck; the hydraulic overturning is used, so that the overturning moment is large; the whole device is connected with the PLC controller, and is controlled by a PLC program, so that the automation degree is high; the device has compact structure and beautiful appearance.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of fig. 1 of the present invention.
Fig. 3 is a top view of fig. 1 of the present invention.
Fig. 4 is a schematic view of the invention prior to flipping of a welded workpiece.
FIG. 5 is a schematic diagram of the invention welding the work piece in an inverted assembly into an H-shape.
Detailed Description
The invention will be further described with reference to the following specific drawings and examples.
As shown in fig. 1-5: the double-welding straightening and overturning device comprises an electromagnetic chuck component, a tipping rod component 2, a positioning rod component 3, a first tipping oil cylinder 4, a second tipping oil cylinder 5, a frame component 6 and a vertical rod component 7;
the frame part 6 comprises a first bracket 6.1 and a second bracket 6.2 which are perpendicular to each other;
the first tipping oil cylinder 4 and the second tipping oil cylinder 6 are respectively hinged on the second bracket 6.2 and the first bracket 6.1;
the outer side surface of the first bracket 6.1 is also provided with a tilting rod part 2, the end part of the tilting rod part 2 is hinged with the first bracket 6.1 through a hinge shaft, and the middle part of the tilting rod part 2 is connected with a piston rod of the first tilting cylinder 4;
the piston rod of the second tipping oil cylinder 5 is connected with the end part of the upright component 7 through a connecting arm 8;
the positioning rod part 3 is arranged at a position away from the outer end face L of the first bracket, and positioning of the workpiece is realized through the positioning rod part;
the tilting rod component 2 comprises a tilting rod 2.1 and two tilting assemblies vertically arranged on the tilting rod 2.1, wherein each tilting assembly comprises a tilting roller 2.2 and an electromagnetic chuck component 1, the electromagnetic chuck component 1 and the tilting roller 2.2 are arranged at the top end of the tilting rod at intervals, and the workpiece is adsorbed and fixed through the electromagnetic chuck component;
the upright component 7 comprises a rod body 7.1 and two roller assemblies 7.2 which are arranged on the rod body at intervals, wherein the roller assemblies are perpendicular to the rod body, and the rod body is hinged on the first bracket through a hinge shaft and is coaxial with a hinge shaft of the first tipping oil cylinder.
The improvement of the technical scheme is as follows: and when the piston rod of the first tipping oil cylinder 4 is retracted and the piston rod of the second tipping oil cylinder 5 is extended, the steel plate and the T-shaped beam are overturned and assembled into an H shape.
The improvement of the technical scheme is as follows: the cylinder body of the first tipping cylinder 4 is larger than the cylinder body of the second tipping cylinder 5.
The improvement of the technical scheme is as follows: l is controlled in the range of 600mm-920 m.
As shown in fig. 4-5, the specific working principle is as follows;
the T-shaped beam 9 and the steel plate 8 are placed on the line of the upper surface of the roller way, the T-shaped beam 9 and the steel plate 8 are positioned through the positioning rod, the device adopts two swing arms to hydraulically overturn, one side of the steel plate or the T-shaped beam is overturned through one swing arm, the steel plate or the T-shaped beam is fixed through an electromagnetic chuck, 90 degrees of overturning is realized, the electromagnetic chuck is loosened, the workpiece is driven to move forwards through a moving mechanism of a roller way, the workpiece is sent into a welding host, and the assembled H-shaped beam is welded.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to examples, it should be understood by those skilled in the art that modifications and equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and all such modifications and equivalents are intended to be encompassed in the scope of the claims of the present invention.
Claims (3)
1. The double-welding straightening and overturning device comprises an electromagnetic chuck component (1), a tipping rod component (2), a positioning rod component (3), a first tipping oil cylinder (4), a second tipping oil cylinder (5), a frame component (6) and a vertical rod component (7);
the frame part (6) comprises a first bracket (6.1) and a second bracket (6.2) which are mutually perpendicular;
the first tipping oil cylinder (4) and the second tipping oil cylinder (5) are respectively hinged on the second bracket (6.2) and the first bracket (6.1);
the outer side surface of the first bracket (6.1) is also provided with a tipping rod component (2), the end part of the tipping rod component (2) is hinged with the first bracket (6.1) through a hinge shaft, and the middle part of the tipping rod component (2) is connected with a piston rod of the first tipping oil cylinder (4);
the piston rod of the second tipping oil cylinder (5) is connected with the end part of the vertical rod part (7) through a connecting arm (8);
the positioning rod part (3) is arranged at a position which is far from the outer end face L of the first bracket, and the workpiece is positioned through the positioning rod part;
the tilting rod component (2) comprises a tilting rod (2.1) and two tilting assemblies vertically arranged on the tilting rod (2.1), wherein each tilting assembly comprises a tilting roller (2.2) and an electromagnetic chuck component (1), the electromagnetic chuck component (1) and the tilting roller (2.2) are arranged at the top end of the tilting rod at intervals, and the workpiece is adsorbed and fixed through the electromagnetic chuck component;
the upright component (7) comprises a rod body (7.1) and two roller assemblies (7.2) which are arranged on the rod body at intervals, the roller assemblies are perpendicular to the rod body, and the rod body is hinged on the first bracket through a hinge shaft and is coaxial with the hinge shaft of the first tipping oil cylinder;
and when the piston rod of the first tipping oil cylinder (4) is retracted and the piston rod of the second tipping oil cylinder (5) is extended, the steel plate and the T-shaped beam are overturned and assembled into an H shape.
2. The double-splice welding rectification turnover device according to claim 1, wherein the cylinder body of the first tipping cylinder (4) is larger than the cylinder body of the second tipping cylinder (5).
3. The double-tailor welded blank overturning device according to claim 1, wherein the L is controlled within a range of 600mm-920 m.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810223286.8A CN108381106B (en) | 2018-03-19 | 2018-03-19 | Double-splice welding straightening and turning device |
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CN201810223286.8A CN108381106B (en) | 2018-03-19 | 2018-03-19 | Double-splice welding straightening and turning device |
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CN108381106A CN108381106A (en) | 2018-08-10 |
CN108381106B true CN108381106B (en) | 2024-04-05 |
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CN201810223286.8A Active CN108381106B (en) | 2018-03-19 | 2018-03-19 | Double-splice welding straightening and turning device |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999035344A1 (en) * | 1998-01-05 | 1999-07-15 | O & K Orenstein & Koppel Aktiengesellschaft | Mobile loading machine with front loading equipment |
CN102554545A (en) * | 2012-02-29 | 2012-07-11 | 无锡洲翔成套焊接设备有限公司 | Hydraulic relay upender |
CN102837140A (en) * | 2012-09-27 | 2012-12-26 | 济南天辰铝机制造有限公司 | Turnover welding and molding production line of H profile steel |
CN103567678A (en) * | 2013-11-14 | 2014-02-12 | 无锡洲翔成套焊接设备有限公司 | Horizontal production line for welding H-shaped steel |
CN105983811A (en) * | 2016-07-22 | 2016-10-05 | 宁波金凤焊割机械制造有限公司 | Workpiece overturning mechanism of steel pipe bundle welding device |
CN207982673U (en) * | 2018-03-19 | 2018-10-19 | 无锡洲翔成套焊接设备有限公司 | A kind of strong turnover device of Two bors d's oeuveres weldering |
-
2018
- 2018-03-19 CN CN201810223286.8A patent/CN108381106B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999035344A1 (en) * | 1998-01-05 | 1999-07-15 | O & K Orenstein & Koppel Aktiengesellschaft | Mobile loading machine with front loading equipment |
CN102554545A (en) * | 2012-02-29 | 2012-07-11 | 无锡洲翔成套焊接设备有限公司 | Hydraulic relay upender |
CN102837140A (en) * | 2012-09-27 | 2012-12-26 | 济南天辰铝机制造有限公司 | Turnover welding and molding production line of H profile steel |
CN103567678A (en) * | 2013-11-14 | 2014-02-12 | 无锡洲翔成套焊接设备有限公司 | Horizontal production line for welding H-shaped steel |
CN105983811A (en) * | 2016-07-22 | 2016-10-05 | 宁波金凤焊割机械制造有限公司 | Workpiece overturning mechanism of steel pipe bundle welding device |
CN207982673U (en) * | 2018-03-19 | 2018-10-19 | 无锡洲翔成套焊接设备有限公司 | A kind of strong turnover device of Two bors d's oeuveres weldering |
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CN108381106A (en) | 2018-08-10 |
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Denomination of invention: A double welding straightening and flipping device Granted publication date: 20240405 Pledgee: Wuxi Xishan sub branch of Bank of China Ltd. Pledgor: WUXI ZHOUXIANG COMPLETE SET OF WELDING EQUIPMENT Co.,Ltd. Registration number: Y2024980022098 |