CN108376638A - A kind of thorium tungsten electrode and the method in its surface penetration ditungsten carbide layer - Google Patents

A kind of thorium tungsten electrode and the method in its surface penetration ditungsten carbide layer Download PDF

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Publication number
CN108376638A
CN108376638A CN201810099411.9A CN201810099411A CN108376638A CN 108376638 A CN108376638 A CN 108376638A CN 201810099411 A CN201810099411 A CN 201810099411A CN 108376638 A CN108376638 A CN 108376638A
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carbide layer
ditungsten carbide
tungsten electrode
thorium tungsten
coating
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CN108376638B (en
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蔡志国
黄小琳
张榜
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Caiz Optronics Corp
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Caiz Optronics Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Discharge Lamp (AREA)

Abstract

A kind of thorium tungsten electrode and the method in its surface penetration ditungsten carbide layer, the present invention relates to one kind in osmosis process, to provide the electrode that a kind of band is uniform, structure is in loose sub-layers shape, the increased ditungsten carbide layer of thickness, the present invention provides a kind of methods of thorium tungsten electrode surface penetration ditungsten carbide layer, coating solution is made with butyl acetate, ethyl cellulose and graphite powder to coat several times, structure is obtained after using any special measures to dry as loose sub-layers shape, ditungsten carbide layer of the thickness at 60 80 μm.The beneficial effects of the present invention are:(1)Coating solution is safe and non-toxic, makes simple;(2)Carburizing is simple to operate;(3)Heating time is short;(4)The carburizing composition of layer of making is ditungsten carbide;(5)Using uniformly about 60 80 μm of metallography microscope sem observation carburized layer thickness, structure is loose sub-layers shape, which is conducive to the migration of emitting material, improves service life and the performance of fluorescent tube.

Description

A kind of thorium tungsten electrode and the method in its surface penetration ditungsten carbide layer
Technical field
The present invention relates to one kind in osmosis process, and in particular to a kind of thorium tungsten electrode and in its surface penetration ditungsten carbide layer Method.
Background technology
Tungsten because of excellent electric conductivity, high rigidity and dystectic characteristic, be widely used in military project, electronics, illumination and Processing and other fields.0.4%~4.2% thorium oxide (ThO is added in tungsten2) formed tungsten thorium alloy, have very high thermionic emission Ability can be used as electron tube hot cathode and argon arc welding electrode etc..In lighting area, tungsten is chiefly used in electrode material, such as high The cathode and anode of short arc discharge lamp are pressed, the thorium tungsten alloy of 2% thorium oxide is generally added in the cathode of short arc discharge lamp, but aoxidizes Thorium gradually uses up reduction during fluorescent tube use, and the light efficiency of fluorescent tube can be caused to continuously decrease, and the exhaustion of emitting material can also be led The problems such as causing stroboscopic, the arc that floats, self-extinguishment, but this can be effectively relieved in thoriated-tungsten cathode surface one layer of ditungsten carbide of infiltration and asks Topic, can be all unsatisfactory in terms of the ingredient of carburized layer, structure, uniformity and thickness in the prior art, affects the use of electrode Effect.
Invention content
Mentioned above to overcome the problems, such as, the present invention provides a kind of new thorium tungsten electrode and in its surface penetration ditungsten carbide The method of layer.
Technical solution provided by the invention is as follows:
A kind of thorium tungsten electrode, the thorium tungsten electrode surface penetration have ditungsten carbide layer, and the ditungsten carbide layer structure is thin Loose sub-layers shape, thickness is at 60-80 μm.
A method of in thorium tungsten electrode surface penetration ditungsten carbide layer, the method includes following step:
(1)Prepare coating solution:It is by weight ratio(5-7):(0.3-0.6):(0.6-0.9)Butyl acetate, ethyl cellulose It is uniformly mixed with graphite powder;
(2)After cleaning thorium tungsten electrode surface, coating step(1)In solution, be divided into 3-4 coating, each coating thickness is 0.3-0.4mm, coat every time it is to be dried after carry out coating next time again so that the overall thickness finally coated is 1-1.2mm;Point Repeatedly to coat so that coat is more uniform, in conjunction with it is more preferable.
(3)By step(2)The electrode that middle coating and drying finish is placed in high frequency copper band, protective cover is covered, in carburizer It is interior that 1700-1900 DEG C is slowly warming up under vacuum condition, then into carburizer flowing injection argon gas cooling, hold time for 25-30min;It is then shut off high-frequency heating, continues to be cooled down with argon gas;
(4)Electrode is taken out, infiltration ditungsten carbide layer finishes.
Preferably, step(3)In be slowly warming up to 1700-1900 DEG C under the conditions of 0.1Pa.
Preferably, step(3)Continue to be cooled to electrode surface temperature with argon gas after middle closing high-frequency heating to be 150 DEG C.
Coat starts to discharge graphite powder at 1000 DEG C or more, and graphite powder is reacted with tungsten at high temperature, and formation is uniformly oozed Carbon-coating.The structure and ingredient of carburized layer and heating temperature, heating rate and when with substantial connection, high frequency copper band has heating fast The uniform feature of speed, directly heated in a few minutes electrode to the ditungsten carbide of the loose sub-layers shape of generation reaction required temperature (1700-1900℃), the tungsten carbide as by-product is then almost without generation.
Optimization carburization process provided by the invention, operating method is simple, can be realized into one under conditions of ensureing production capacity It walks prolonging lamp tube service life and improves performance, and be loose thin in short arc discharge lamp cathode surface one composition of layer of infiltration stabilization, structure The target for the ditungsten carbide that stratiform, uniformity are excellent and thickness is at 60-80 μm.
The beneficial effects of the present invention are:(1)Coating solution is safe and non-toxic, makes simply, does not pollute the environment;(2)It oozes Carbon is simple to operate, it is only necessary to which a heating equipment can be realized;(3)Heating time is short, and whole process can be controlled 1 It is completed within 30 points of hour;(4)The carburizing composition of layer of making is ditungsten carbide, is generated almost without tungsten carbide;(5)Using gold It is about 60-80 μm that phase microscope, which observes carburized layer thickness uniformly, and structure is loose sub-layers shape, which is conducive to emitting material Migration, improves service life and the performance of fluorescent tube.
Description of the drawings
Fig. 1 is the structure figure with carburized layer structure electrode that the prior art obtains;
Fig. 2 is the structure figure with carburized layer structure electrode prepared using method provided by the invention.
Specific implementation mode
Embodiment 1
A kind of method of thorium tungsten electrode surface penetration ditungsten carbide layer, this method include following step:
Step(One):Coating solution is made with butyl acetate, ethyl cellulose and graphite powder, it is for use to be put into vial, wherein second Acid butyl ester 5-7g, ethyl cellulose 0.3-0.6g, graphite powder 0.6-0.9g.
Step(Two):By the clean uniform coating step in thoriated-tungsten cathode surface(One)In solution, the number of plies be 3-4 layer, divide It is relatively uniform at smearing several times, it is about 0.3-0.4mm per layer thickness, coating finishes etc. it and done every time is applied next time again It covers, total coating thickness is about 1-1.2mm, and it is for use to be then placed in drying box;
Step(Three):The thoriated-tungsten cathode of coating graphite powder after drying is put into fixture(Fixture is that pure tungsten material makes)Interior peace It installs, is put into inside high frequency copper band, covers protective cover, about 1700-1900 DEG C is slowly warming up to below vacuum 0.1Pa conditions, Duration 55 minutes;Argon gas cooling is then persistently injected in carburizer(Gas port air inlet, gas outlet while outlet), and keep stove Interior 1atm air pressures continue heating 27 minutes;High-frequency heating is finally closed, is about 150 DEG C with argon gas cooling electrode to surface temperature, Duration 40 minutes.
Step(Four):Electrode after carburizing is taken out out of fixture, electrode surface uniformly generates ditungsten carbide layer, can Directly dress lamp uses.
Using metallography microscope sem observation, figure it is seen that ditungsten carbide layer thickness is uniform, and thickness reaches 79.762 μm, structure is loose sub-layers shape, which is conducive to the migration of emitting material, improves service life and the performance of fluorescent tube.
Ditungsten carbide layer prepared by traditional method, such as Fig. 1, thickness between 23.64879 μm to 28.60386 μm, The ditungsten carbide layer that significantly thinner than prepared by this case is unfavorable for the migration of emitting material moreover, the structure in Fig. 1 is compact massive.
Embodiment 2
A kind of method of thorium tungsten electrode surface penetration ditungsten carbide layer, this method include following step:
Step(One):Coating solution is made with butyl acetate, ethyl cellulose and graphite powder, it is for use to be put into vial, wherein second Acid butyl ester 6g, ethyl cellulose 0.5g, graphite powder 0.8g.
Step(Two):By the clean uniform coating step in thoriated-tungsten cathode surface(One)In solution, the number of plies be 3 layers, be divided into 3 It is applied next time again after its room temperature such as secondary smearing is relatively uniform, is about 0.3-0.4mm per layer thickness, and each coating finishes is dry It covers, total coating thickness is about 1-1.2mm, and it is for use to be then placed in drying box;
Step(Three):The thoriated-tungsten cathode of coating graphite powder after drying is put into fixture(Fixture is that pure tungsten material makes)Interior peace It installs, is put into high frequency copper band, covers protective cover, be slowly warming up to about 1700-1900 DEG C below vacuum 0.1Pa conditions, when It is 55 minutes long;Argon gas cooling is then persistently injected in carburizer(Gas port air inlet, gas outlet while outlet), and keep in stove 1atm air pressures continue heating 28 minutes;It is then shut off high-frequency heating, is about 150 DEG C with argon gas cooling electrode to surface temperature, when It is 40 minutes long.
Step(Four):Electrode after carburizing is taken out out of fixture, electrode surface uniformly generates ditungsten carbide layer, can Directly dress lamp uses.

Claims (5)

1. a kind of thorium tungsten electrode, which is characterized in that the thorium tungsten electrode surface penetration has ditungsten carbide layer, the carbonization two Tungsten layer structure is loose sub-layers shape, and thickness is at 60-80 μm.
2. a method of in thorium tungsten electrode surface penetration ditungsten carbide layer, which is characterized in that the method includes following Step:
(1)Prepare coating solution:It is by weight ratio(5-7):(0.3-0.6):(0.6-0.9)Butyl acetate, ethyl cellulose It is uniformly mixed with graphite powder;
(2)After cleaning thorium tungsten electrode surface, coating step(1)In solution, be divided into multiple coating, each coating thickness is 0.3- 0.4mm, coat every time it is to be dried after carry out coating next time again so that the overall thickness finally coated is 1-1.2mm;
(3)By step(2)The middle coating and dry electrode finished is placed in high frequency copper band, covers protective cover, in carburizer in 1700-1900 DEG C is slowly warming up under vacuum condition, the then flowing injection argon gas cooling into carburizer is held time as 25- 30min;It is then shut off high-frequency heating, continues to be cooled down with argon gas;
(4)Electrode is taken out, infiltration ditungsten carbide layer finishes.
3. as claimed in claim 2 in the method for thorium tungsten electrode surface penetration ditungsten carbide layer, which is characterized in that step(3) In be slowly warming up to 1700-1900 DEG C under the conditions of 0.1Pa.
4. as claimed in claim 2 in the method for thorium tungsten electrode surface penetration ditungsten carbide layer, which is characterized in that step(3) Continue to be cooled to electrode surface temperature with argon gas after middle closing high-frequency heating to be 150 DEG C.
5. as claimed in claim 2 in the method for thorium tungsten electrode surface penetration ditungsten carbide layer, which is characterized in that step(2) Middle coating number is 3-4 times.
CN201810099411.9A 2018-02-01 2018-02-01 kinds of thorium tungsten electrodes and method for permeating ditungsten carbide layer on surfaces of thorium tungsten electrodes Active CN108376638B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1240235A (en) * 1999-07-12 2000-01-05 北京工业大学 Electron valve cathode material and preparation method thereof
WO2017113382A1 (en) * 2015-12-31 2017-07-06 深圳凯世光研股份有限公司 Carburising treatment process for thorium-tungsten electrode

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1240235A (en) * 1999-07-12 2000-01-05 北京工业大学 Electron valve cathode material and preparation method thereof
WO2017113382A1 (en) * 2015-12-31 2017-07-06 深圳凯世光研股份有限公司 Carburising treatment process for thorium-tungsten electrode

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
吴万祥: "钍-钨阴极材料碳化工艺研究", 《应用科技》 *
康惠民: "钍钨阴极低温碳化的实验研究", 《电子管技术》 *
杨辉: "2M219磁控管抽真空新工艺研究", 《中国优秀硕士学位论文全文数据库 信息科技辑》 *

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