CN108374291A - A kind of colouring method of terylene/modified dacron blended yarn weaved fabric - Google Patents
A kind of colouring method of terylene/modified dacron blended yarn weaved fabric Download PDFInfo
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- CN108374291A CN108374291A CN201711352711.5A CN201711352711A CN108374291A CN 108374291 A CN108374291 A CN 108374291A CN 201711352711 A CN201711352711 A CN 201711352711A CN 108374291 A CN108374291 A CN 108374291A
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- minutes
- terylene
- dye
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- modified dacron
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/854—Textiles which contain different kinds of fibres containing modified or unmodified fibres, i.e. containing the same type of fibres having different characteristics, e.g. twisted and not-twisted fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0032—Determining dye recipes and dyeing parameters; Colour matching or monitoring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
Abstract
The present invention relates to a kind of colouring methods for terylene/modified dacron blended yarn weaved fabric, specifically, passing through (1) pre-setting successively；(2) it dyes；(3) it cleans；(4) wash water；(5) dewatered drying, has broken away from the prior art：Pre-setting → pre-treatment → dye terylene → cleaning → dye modified dacron → cleaning → wash water → dewatered drying technique, compared with prior art, the present invention using one-bath process simultaneously in fabric polyester fiber and modified polyester fibre dye, be not necessarily to pre-treatment, the coloring effect of dyeing is good；The usage amount significant decrease of water, steam in dyeing course, dyeing time is greatly reduced, while reducing the use of dyestuff.
Description
Technical field
The present invention relates to the colouring method of textile fabric, the colouring method of especially a kind of terylene/modified dacron blended yarn weaved fabric
The method of dyeing.
Background technology
Polyester fiber has higher intensity and elastic recovery capability, so strong durable, wash and wear, but hygroscopicity
Difference, easy static electrification stain dust, influence beautiful and comfort；Modified dacron is that referred to as Third monomer is added in polycondensation
Ingredient makes which increase flexibility, hygroscopicity due to the presence of the chemical groups.Dyeability is improved, dye uptake is high,
The characteristics of color fastness is high and chromatography is wide, bright.Two kinds of fiber blends are softness, moisture absorption, breathe freely, and are had good resistance to
Long property and wash and wear, but the performance difference of both fibers is big, and dyeing and finishing is processed traditional handicraft and is needed：It deoils, contaminates terylene, is clear
It washes, contaminate modified dacron, cleaning, every energy consumption is very big, and with the increasing of environmental protection pressure, every production cost continues to increase, and passes through
Using novel dye material, accomplishes pre-treatment, one bath of dyeing, reduce the consumption of water power vapour, reduce production cost, promote dyeing and finishing enterprise
Industry benefit.Traditional dyeing process flow is：Pre-setting → pre-treatment → dye terylene → cleaning → dye modified dacron → is cleaned → is washed
Water → dewatered drying.
Invention content
For problems of the prior art, it is mixed for terylene/modified dacron that the purpose of the present invention is to provide one kind
The colouring method of textile fabric, specifically, this method the specific steps are：
(1) pre-setting
Framing shaping machine is warming up to 195 DEG C ± 2, the control of cloth speed carries out pre-setting at 20 ms/min；
(2) it dyes
Knitted fabric is put into dye vat, it is 1 that cold water (40 DEG C ± 2) is added into dye vat and controls bath raio:4-5；Successively to
Anti-settling agent, chromosin are added in dye vat, between the two every 3-5 minutes；Dispersible cationic dyestuff is uniformly delayed in 10~15min
Slowly be added dye bath in, after five minutes, then disperse dyes are uniformly slowly added into 10-15min, after ten minutes, with 1 DEG C/
The speed of min is warming up to 130 DEG C ± 2 and keeps the temperature 50min, is finally cooled to 65 DEG C with the speed of 1 DEG C/min, drain；
(3) it cleans
Glacial acetic acid and acidic cleaner was added into dye vat successively every 3 minutes, after 3 minutes, with the speed liter of 2 DEG C/min
Temperature is to 80 DEG C ± 2 and keeps the temperature 20min；60 DEG C are cooled to the speed of 1 DEG C/min again, drain；
(4) wash water
Water temperature is warming up to 60 DEG C, keeps the temperature 10 minutes, drain；It is washed 10 minutes into 40 DEG C of cold water, goes out cylinder；
(5) dewatered drying
450 revs/min of dehydrations, 120 DEG C of drying.
The coloring material that this method uses is：
Anti-settling agent 1g/L, chromosin 2g/L, dispersible cationic dyestuff X%, disperse dyes Y%
Acidic cleaner 2g/L, glacial acetic acid 1g/L.Dispersible cationic dyestuff and disperse dyes concentration are according to the color of dyeing
And weight determines, general range is 0 X≤3 ﹤；Described is 0 Y≤5 ﹤；
The dispersible cationic dyestuff is produced purchased from De Sida companies of Germany；
The disperse dyes are purchased from Shanghai Ya Yun chemical companies；
The anti-settling agent is Switzerland's Clariant Corporation production；
The chromosin produces for Qingdao Jin Meilai textile auxiliaries company；
The acidic cleaner be Guangdong expound one's ideas in writing chemical company acidic cleaner production；
The glacial acetic acid is purchased from Jiangsu Suo Pu companies.
Compared with prior art, the present invention is using one-bath process while to the polyester fiber and modified polyester fibre in fabric
It is dyed, is not necessarily to pre-treatment, when dyeing strictly controls 1 DEG C/min of heating rate, effectively improves the coloring effect of dyeing；Dye
The usage amount significant decrease of water, steam during color, dyeing time is greatly reduced, while reducing the use of dyestuff.Ton cloth
Cost-effective 1287 yuan, the process time reduces 5 hours, improves production efficiency 50%.
Description of the drawings
Fig. 1 is dyeing time flow chart in the prior art；
Fig. 2 is that weight comparison diagram is dyed in embodiment 1, wherein left side is traditional dyeing process, right side is that the present invention contaminates
Color technique；
Fig. 3 is that fastness to soaping comparison diagram is dyed in embodiment 1, wherein left side is traditional dyeing process, right side is this hair
Bright dyeing；
Fig. 4 is coloration result in embodiment 2；
Fig. 5 is to dye fastness to soaping in embodiment 2.
Specific implementation mode
The specific implementation mode taken according to technical solution of the present invention is described as follows：
Embodiment 1
The method of traditional dyeing process and the present invention is used to knit terylene/modified dacron/spandex (80/15/5) is blended respectively
Object is dyed.
(1) traditional dyeing process flow is：Pre-setting → pre-treatment → dye terylene → cleaning → dye modified dacron → cleaning
→ wash water → dewatered drying；Process time flow as shown in Figure 1,
Coloring material is：
Contaminate terylene：
The black SW-R of disperse dyes 3%；Glacial acetic acid/(g/L) 1；Sodium acetate/(g/L) 1；Disperse Leveler/(g/L) 0.5；
Terylene cleans：
Acidic cleaner/(g/L) 2；Glacial acetic acid/(g/L) 1
Contaminate modified dacron：
The black CA of the dye of positive ion 1%；Glacial acetic acid/(g/L) 1；Sodium acetate/(g/L) 1；Cationic levelling agent/(g/L) 0.5；
Modified dacron cleans：
Cleaning agent/(g/L) 1.5.
(2) dyeing of the present invention：Pre-setting → dye terylene and modified dacron → cleaning → wash water → dewatered drying
It is specifically：
(1) pre-setting
Framing shaping machine is warming up to 195 DEG C ± 2, the control of cloth speed carries out pre-setting at 20 ms/min；
(2) it dyes
Knitted fabric is put into dye vat, it is 1 that 40 DEG C ± 2 of cold water is added into dye vat and controls bath raio:4-5；Successively to
Anti-settling agent, chromosin are added in dye vat, between the two every 3 minutes；Dispersible cationic dyestuff is uniformly slow in 10~15min
Ground is added in dye bath, after five minutes, then disperse dyes is uniformly slowly added into 10-15min, after ten minutes, with 1 DEG C/min
Speed be warming up to 130 DEG C ± 2 and keep the temperature 50min, be finally cooled to 65 DEG C with the speed of 1 DEG C/min, drain；
(3) it cleans
Glacial acetic acid and acidic cleaner was added into dye vat successively every 3 minutes, after 3 minutes, with the speed liter of 2 DEG C/min
Temperature is to 80 DEG C ± 2 and keeps the temperature 20min；60 DEG C are cooled to the speed of 1 DEG C/min again, drain；
(4) wash water
60 DEG C of wash waters are directly warming up to, keep the temperature 10 minutes, drain；It is washed 10 minutes into 40 DEG C of cold water, goes out cylinder；
(5) dewatered drying
450 revs/min of dehydrations, 120 DEG C of drying.
Coloring material is：
The black SW-R of disperse dyes 3%；The black CD of dispersible cationic 1%；Chromosin (g/L) 2；Acidic cleaner/(g/L) 2；
Glacial acetic acid/(g/L) 1；Anti-settling agent 1g/L；
As shown in figure 3, right side fabric ratio left side fabric color is deep, 4-5 grades of aberration, it can be seen that gained face of adopting new technology
Material is higher than traditional handicraft dye uptake.
As shown in figure 4, the identical fabric that is contaminated of two kinds of techniques it is resistance to soap it is essentially identical.
Embodiment 2
It is dyed using the blended+20DPU single jerseys of 80% terylene of method pair, 20% modified dacron of the present invention.
Colour code QFL-2 is black, fabric grammes per square metre 160g/ ㎡；
Dyeing recipe：
The red CD0.02% of dispersible cationic, dispersible cationic Huang CD 0.3%, dispersible cationic CD 0.19%, disperse red
4B 0.1%, disperse yellow GG 0.2%, the black S-R 3.3% of dispersion, chromosin 2g/L, anti-settling agent 1g/L, acidic cleaner 2g/L,
Glacial acetic acid 1g/L.
Specifically dyeing is：
(1) pre-setting
Framing shaping machine is warming up to 195 DEG C ± 2, the control of cloth speed carries out pre-setting at 20 ms/min；
(2) it dyes
Knitted fabric is put into dye vat, it is 1 that 40 DEG C ± 2 of cold water is added into dye vat and controls bath raio:4-5；Successively to
Anti-settling agent, chromosin are added in dye vat, between the two every 5 minutes；Dispersible cationic dyestuff is uniformly slow in 10~15min
Ground is added in dye bath, after five minutes, then disperse dyes is uniformly slowly added into 10-15min, after ten minutes, with 1 DEG C/min
Speed be warming up to 130 DEG C ± 2 and keep the temperature 50min, be finally cooled to 65 DEG C with the speed of 1 DEG C/min, drain；
(3) it cleans
Glacial acetic acid and acidic cleaner was added into dye vat successively every 3 minutes, after 3 minutes, with the speed liter of 2 DEG C/min
Temperature is to 80 DEG C ± 2 and keeps the temperature 20min；60 DEG C are cooled to the speed of 1 DEG C/min again, drain；
(4) wash water
60 DEG C of wash waters are directly warming up to, keep the temperature 10 minutes, drain；It is washed 10 minutes into 40 DEG C of cold water, goes out cylinder；
(5) dewatered drying
450 revs/min of dehydrations, 120 DEG C of drying.
As shown in figure 5, blended+20DPU single jerseys the charge level of 80% terylene, 20% modified dacron through above-mentioned dyeing is intact,
It is indefectible, color and soaping fastness excellent effect.
Compared with the prior art, the present invention has the following advantages and good effect：
(1) water saving：Former technique Xu Shui 10, new process need water 4, reduce by 6 water, by 1:10 bath raioes calculate, and totally 60
Ton, water inlet water outlet press 5.5 yuan/ton into calculation, 330 yuan of water cost savings.
(2) steam saving：40 degree are raised to 98 degree of heat preservations and need 0.8 ton of steam in 20 minutes；40 degree are raised to 110 degree of heat preservations
Need within 50 minutes 1.5 tons of steam；40 degree are raised to 80 degree of heat preservations and need 0.6 ton of steam in 20 minutes；Steam is based on 200 yuan/ton
It calculates, steam cost can reduce by 580 yuan.
(3) saving of time：About 10 hours former process times, reduced 5 hours process times at existing about 5 hours process times,
Improve production efficiency 50%.
(4) electricity is saved：It is calculated with one ton of dye vat, new process can reduce the process time 5 hours, and the motor of entire dye vat is
40 kilowatts/when, electricity price is calculated by 0.81 yuan/degree, and electric cost can reduce by 162 yuan.
(5) material saving is contaminated：215 yuan.
Former technique=555 yuan
Degreaser (pre-treatment step use) (6 yuan/kg × 10kg=60 members)；
Cationic levelling agent (15 yuan/kg × 5kg=100 members)；
Acetic acid (4 yuan/kg × 20kg=80 members)；Disperse dye leveller (17 yuan/kg × 5kg=85 members)；
Sodium acetate (4 yuan/kg × 20kg=80 members)；Cleaning agent (10 yuan/kg × 15kg=150 members)；
New process=340 yuan
Chromosin (9.5 yuan/kg × 20kg=190 members)；Anti-settling agent (15 yuan/kg × 10kg=150 members)
It is comprehensive：Cost-effective 1287 yuan of cloth of ton, process time reduce 5 hours, improve production efficiency 50%.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But it is every without departing from technical solution of the present invention content, according to the technical essence of the invention to above example institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection domain of technical solution of the present invention.
Claims (3)
1. a kind of colouring method for terylene/modified dacron blended yarn weaved fabric, which is characterized in that specifically, this method is specific
Step is：
(1) pre-setting
Framing shaping machine is warming up to 195 DEG C ± 2, the control of cloth speed carries out pre-setting at 20 ms/min；
(2) it dyes
Knitted fabric is put into dye vat, it is 1 that 40 DEG C ± 2 of cold water is added into dye vat and controls bath raio:4-5；Successively to dye vat
Middle addition anti-settling agent, chromosin, between the two every 3-5 minutes；Dispersible cationic dyestuff is uniformly slowly added in 10~15min
Enter in dye bath, after five minutes, then be uniformly slowly added into disperse dyes in 10-15min, after ten minutes, with the speed of 1 DEG C/min
Degree is warming up to 130 DEG C ± 2 and keeps the temperature 50min, is finally cooled to 65 DEG C with the speed of 1 DEG C/min, drain；
(3) it cleans
Glacial acetic acid and acidic cleaner was added into dye vat successively every 3 minutes, after 3 minutes, is warming up to the speed of 2 DEG C/min
80 DEG C ± 2 and keep the temperature 20min；60 DEG C are cooled to the speed of 1 DEG C/min again, drain；
(4) wash water
Water temperature is warming up to 60 DEG C, keeps the temperature 10 minutes, drain；It is washed 10 minutes into 40 DEG C of cold water, goes out cylinder；
(5) dewatered drying
450 revs/min of dehydrations, 120 DEG C of drying.
2. the colouring method according to claim 1 for terylene/modified dacron blended yarn weaved fabric, which is characterized in that described
A concentration of 1g/L of anti-settling agent, a concentration of 2g/L of chromosin, dispersible cationic dyestuff and disperse dyes concentration are according to the color of dyeing
And weight determines.
3. the colouring method according to claim 1 or 2 for terylene/modified dacron blended yarn weaved fabric, which is characterized in that acid
Property detergent concentration be 2g/L, glacial acetic acid concentration 1g/L.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711352711.5A CN108374291A (en) | 2017-12-15 | 2017-12-15 | A kind of colouring method of terylene/modified dacron blended yarn weaved fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711352711.5A CN108374291A (en) | 2017-12-15 | 2017-12-15 | A kind of colouring method of terylene/modified dacron blended yarn weaved fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116122058A (en) * | 2022-12-26 | 2023-05-16 | 福建省新宏港纺织科技有限公司 | Dyeing and finishing process of warp knitted fabric |
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| CN104088164A (en) * | 2014-07-08 | 2014-10-08 | 常州旭荣针织印染有限公司 | Disperse dye and cationic dye one-bath dyeing process |
| CN104153208A (en) * | 2014-08-04 | 2014-11-19 | 晋江市维丰织造漂染有限公司 | One-bath dyeing process for interwoven cationic dyeable polyester (CDP) fiber and polyester fiber |
| CN104631138A (en) * | 2013-11-08 | 2015-05-20 | 青岛鑫益发工贸有限公司 | Environmentally friendly dyeing and finishing processing technology of elastic fabric |
| CN106283759A (en) * | 2016-08-29 | 2017-01-04 | 浙江俏尔婷婷服饰有限公司 | Cationic Dyeable Pet/terylene One Bath Dyeing Process |
-
2017
- 2017-12-15 CN CN201711352711.5A patent/CN108374291A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104631138A (en) * | 2013-11-08 | 2015-05-20 | 青岛鑫益发工贸有限公司 | Environmentally friendly dyeing and finishing processing technology of elastic fabric |
| CN104088164A (en) * | 2014-07-08 | 2014-10-08 | 常州旭荣针织印染有限公司 | Disperse dye and cationic dye one-bath dyeing process |
| CN104153208A (en) * | 2014-08-04 | 2014-11-19 | 晋江市维丰织造漂染有限公司 | One-bath dyeing process for interwoven cationic dyeable polyester (CDP) fiber and polyester fiber |
| CN106283759A (en) * | 2016-08-29 | 2017-01-04 | 浙江俏尔婷婷服饰有限公司 | Cationic Dyeable Pet/terylene One Bath Dyeing Process |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116122058A (en) * | 2022-12-26 | 2023-05-16 | 福建省新宏港纺织科技有限公司 | Dyeing and finishing process of warp knitted fabric |
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Application publication date: 20180807 |