CN108373053A - A kind of Full automatic loading system - Google Patents
A kind of Full automatic loading system Download PDFInfo
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- CN108373053A CN108373053A CN201810390987.0A CN201810390987A CN108373053A CN 108373053 A CN108373053 A CN 108373053A CN 201810390987 A CN201810390987 A CN 201810390987A CN 108373053 A CN108373053 A CN 108373053A
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- 238000005303 weighing Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000006243 chemical reaction Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 5
- 238000007639 printing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000001276 controlling effect Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000006052 feed supplement Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000002693 Multiple Abnormalities Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
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- 230000008140 language development Effects 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0283—Position of the load carrier
Abstract
The invention discloses a kind of Full automatic loading system, which includes electronic car weighing apparatus, and the electronic car weighing apparatus is set to load in channel and weigh for treating loading vehicles；The vehicle detection components for detecting vehicle vehicle and the position detection component for detecting parking position are provided on the electronic car weighing apparatus.By said structure design, automobile, which is once weighed, can be completed tare weight, gross weight, load measurement and bill printing.Control system split carves a bulkhgead gate, two-way frequency conversion distributing trolley using hydraulic pressure, manually, energy automatic identification vehicle, detect parking position, according to actual vehicle model, parking position, the walking position of automatic controlling gate stroke and distributing trolley, steering and belt speed, rationally adjust drop point and flow carries out entrucking.
Description
Technical field
The present invention relates to material truck-loading facilities technical fields, more particularly to a kind of Full automatic loading system.
Background technology
In products storage circulation system, initiating terminal is typically all that storage unit is docked with high capacity waggon, and Freight Transport is maximum
One of feature is exactly vehicle weight limitation, in this way, when unit of storing in a warehouse is freighted, needs strictly to manage the pay load of lorry
Control.
In the prior art, it is that truck scale is weighed detection for the control mode of cargo weight, i.e.,：Vehicle drives to
After silo discharge position, the dustpan type loaded by vehicle triggering silo hatch door switchs, and puts truck scale, vehicle below system later
It drives on truck scale, vehicle is in transport condition and is filled using dump car realization when walking, and this load mode can neither be real
Existing automatic loading, but cannot accurate entrucking, and entrucking, car weight detection efficiency are relatively low.
Invention content
The present invention provides a kind of Full automatic loading systems.
The present invention provides following schemes：
A kind of Full automatic loading system, including：
Electronic car weighing apparatus, the electronic car weighing apparatus are set to load in channel and weigh for treating loading vehicles；Institute
It states and is provided with the vehicle detection components for detecting vehicle vehicle and the position for detecting parking position on electronic car weighing apparatus
Set detection components；
Charge car component, the charge car component include belt, walking mechanism and guiding mechanism；On the electronic car weighing apparatus
Portion's suspension has track, the walking mechanism to be set on the track；The charge car component can prolong the track and do straight line
It moves back and forth；
Silo, the silo are set to above the charge car component, and the silo discharge port is provided with bulkhgead gate；It is described flat
Plate gate is connected with knife switch control assembly；
Controller, the electronic car weighing apparatus, vehicle detection components, position detection component, charge car component respectively with the control
Device processed can communicate connected；The controller is for receiving the electronic car weighing apparatus, vehicle detection components and position detection group
The real-time weight information of vehicle, vehicle information and the location information that part obtains, so as to according to the real-time weight information of the vehicle, vehicle
Type information and the location information control the charge car module position and cloth state.
Preferably：The vehicle detection components include vahicles label component and are used to carry out the electronic tag assembly
The card reader that information is read；The vahicles label component, which is set to, waits for loading vehicles top；The card reader and the controller
It can communicate connected.
Preferably：The vahicles label component includes the information input equipment for inputting vehicle information and entrucking information
And the electronic tag for recording the information of vehicles and entrucking information.
Preferably：The bulkhgead gate carves a bulkhgead gate to be split, and charge car component includes two-way frequency conversion distributing trolley.
Preferably：The controller is connected with hand held controller, and the hand held controller is for realizing to the charge car
Component and bulkhgead gate manually control.
Preferably：The controller is connected with display；Further include having video monitoring component, the video monitoring component is set
It is placed in the loading channel and positioned at the top of the electronic car weighing apparatus；The video monitoring component can with the controller
Communication is connected.
Preferably：Further include having voice prompt component, the voice prompt component be set in the loading channel and with
The controller can communicate connected.
Preferably：The controller is connected with wireless communication components, and the controller passes through wireless communication components reality
Now with the data interaction of each controlled device.
According to specific embodiment provided by the invention, the invention discloses following technique effects：
By the invention it is possible to realize a kind of Full automatic loading system, in an implementation mode, which may include electronics
Automobile weighing apparatus, the electronic car weighing apparatus are set to load in channel and weigh for treating loading vehicles；The electronics vapour
The vehicle detection components for detecting vehicle vehicle and the position detection group for detecting parking position are provided on vehicle weighing apparatus
Part；Charge car component, the charge car component include belt, walking mechanism and guiding mechanism；On the electronic car weighing apparatus
Portion's suspension has track, the walking mechanism to be set on the track；The charge car component can prolong the track and do straight line
It moves back and forth；Silo, the silo are set to above the charge car component, and the silo discharge port is provided with bulkhgead gate；
The bulkhgead gate is connected with knife switch control assembly；Controller, the electronic car weighing apparatus, vehicle detection components, position
Detection components, charge car component can be communicated with the controller respectively to be connected；The controller is for receiving the electronic car
The real-time weight information of vehicle, vehicle information and the location information that weighing apparatus, vehicle detection components and position detection component obtain,
So as to according to the real-time weight information of the vehicle, vehicle information and the location information control the charge car module position with
And cloth state.The system automobile, which is once weighed, can be completed tare weight, gross weight, load measurement and bill printing, can accurately control
Flow and drop point are not necessarily to artificial feed supplement, discharging and flatcar, and bicycle quantitative error is less than ± 100Kg, and the automatic loading time is less than 1
Minute；For the structure and function of different use environments and user's feature optimization system, entirety is focused in device and lectotype selection
Effect rather than simple height are matched, and support " scene, local, automatic " three kinds of entrucking modes：Wherein, in " scene " pattern, entrucking work
Artificial entrucking is carried out by the hand held controller on field control platform, hand held controller can intuitively show the loading of freight waggon, control liquid
Press the opening and closing of gate；In " local " pattern, entrucking work carries out artificial entrucking by controlling indoor operation console, and system provides simulation
The real-time entrucking monitor video of animation and 4 roads；In " automatic " pattern, system can automatically control lock according to vehicle, parking stall and set amount
Door and distributing trolley carry out entrucking；Control system using hydraulic pressure, manually it is split carve a bulkhgead gate, two-way frequency conversion distributing trolley,
Energy automatic identification vehicle, detects parking position, according to actual vehicle model, parking position, automatic controlling gate stroke and distributing trolley
Walking position, steering and belt speed, rationally adjust drop point and flow and carry out entrucking.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Description of the drawings
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the present invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is a kind of structural schematic diagram of Full automatic loading system provided in an embodiment of the present invention.
In figure：Electronic car weighing apparatus 1, charge car component 2, track 3, silo 4, bulkhgead gate 5, controller 6.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained belong to what the present invention protected
Range.
Embodiment
It is a kind of Full automatic loading system provided in an embodiment of the present invention referring to Fig. 1, as shown in Figure 1, the system includes electricity
Sub- automobile weighing apparatus 1, the electronic car weighing apparatus 1 are set to load in channel and weigh for treating loading vehicles；The electricity
It is provided with the vehicle detection components for detecting vehicle vehicle on sub- automobile weighing apparatus 1 and the position for detecting parking position is examined
Survey component；
Charge car component 2,2 component of the charge car include belt, walking mechanism and guiding mechanism；The electronic car weighing apparatus
The suspension of 1 top has track 3, the walking mechanism to be set on the track 3；The charge car component 2 can prolong the track 3
Do straight reciprocating motion；
Silo 4, the silo 4 are set to 2 top of the charge car component, and the silo discharge port is provided with bulkhgead gate 5；Institute
It states bulkhgead gate 5 and is connected with knife switch control assembly；
Controller 6, the electronic car weighing apparatus 1, vehicle detection components, position detection component, charge car component 2 respectively with it is described
Controller 6 can communicate connected；The controller 6 is for receiving the electronic car weighing apparatus 1, vehicle detection components and position inspection
The real-time weight information of vehicle, vehicle information and location information that component obtains are surveyed, to believe according to the real-time weight of the vehicle
Breath, vehicle information and the location information control the charge car module position and cloth state.
Further, the vehicle detection components include vahicles label component and for the electronic tag assembly into
The card reader that row information is read；The vahicles label component, which is set to, waits for loading vehicles top；The card reader and the control
Device can communicate connected.The vahicles label component include for input the information input equipment of vehicle information and entrucking information with
And the electronic tag for recording the information of vehicles and entrucking information.The bulkhgead gate carves a bulkhgead gate to be split,
Charge car component includes two-way frequency conversion distributing trolley.The controller is connected with hand held controller, and the hand held controller is used for
Realization manually controls the charge car component and bulkhgead gate.The controller is connected with display；Further include regarding
Frequency monitor component, the video monitoring component are set in the loading channel and positioned at the top of the electronic car weighing apparatus；
The video monitoring component can be communicated with the controller to be connected.Further include having voice prompt component, the voice prompt component
It is set in the loading channel and can be communicated with the controller and is connected.The controller is connected with wireless communication components, institute
State data interaction of the controller by wireless communication components realization and each controlled device.
System provided by the present application when in use, waits for that loading vehicles are driven on the electronic scale for loading channel, at this time first
Vehicle detection components and position detection component on electronic scale can be detected vehicle and stop position, pass through acquisition
To stop position information controller control charge car component be moved to corresponding position above loading vehicles and prepare entrucking, pass through
The vehicle information controller got determines that charge car component waits for the goods weight loaded in loading vehicles to this, the loading cargo
Weight can be different previously according to vehicle model and pre-set weight.Then controller regulating gate is opened to charge car
Injecting material in component, distributing trolley is simultaneously to waiting for launching material in loading vehicles, and electronic car weighing apparatus is in real time to be installed at this time
The weight of carrier vehicle is monitored, and when weight reaches scheduled gravimetric value, controller closes charge car component, completes entrucking.
Controller provided by the present application can be industrial control unit (ICU), be mounted in control room, be connected with display, this
Real-time weight when sample can show vehicle loading and monitoring image, may be implemented remote auto entrucking/sheet by controller
The operations such as the manual entrucking in ground.
In order to realize the automatic identification of vehicle, the present invention provides vahicles label equipment, and vahicles label equipment is using electricity
Subtab records information of vehicles, and electronic tag is also known as RF tag, transponder, data medium；Reader is also known as read
Go out device, scanner, read head, communicator, reader（Whether can wireless rewrite data depending on electronic tag）.Electronic tag
The space of radiofrequency signal is realized by coupling element between reader（It is contactless）Coupling；In coupling channel, according to sequential
Relationship realizes transmission and the data exchange of energy.
Specifically, vahicles label equipment include for input the information input equipment of information of vehicles and entrucking information with
And the electronic tag for recording information of vehicles and entrucking information, it is set to according to entrucking process sequence, vahicles label equipment
The front end of electronic car weighing apparatus.Control device includes the card reader that can be read into row information to electronic tag, controller with
Truck scale and dummy car signal connect and are used to read the weighing information of truck scale and control the operation of dummy car.
Electronic vehicle weighing apparatus provided by the present application is mounted on silo track, is mainly used for the tare weight and gross weight of measurement vehicle, examines
Survey the charging drop point and flow of the vehicle, parking position and Hatch Opening distributing trolley that use vehicle.Charge car component, by belt, row
Mechanism, guiding mechanism composition are walked, is mainly used for controlling entrucking drop point and flow, ensures Loading precision, improve entrucking efficiency.Product
Technology maturation, dependable performance, component universality is good, easy to maintenance.Gate member is made of gate and oil cylinder, is mounted on Hatch Opening
Lower part is mainly used for controlling the open and close and openings of sizes of discharge port, reduces the starting load of distributing trolley, rationally control entrucking
Flow ensures system long-term safety, stable operation.Product technology is advanced, dependable performance, and compatibility is electronic and manually controls, mainly
For load by roller bearings, running resistance, driving power are small, parts long working life.It, can be in control room
It shows that real-time weight and monitoring image, the remote auto entrucking/manual entrucking in local print entrucking list, preserves entrucking record.
This system is full automatic car loading system, and since automobile make out an invoice entering gate --- card drawing（Any east filled
Western, how many tonnage）, it is lined up into silo outside, according to the prompt of voice and subtitle, swipes the card（Automatically）--- falling bar --- stops
Vehicle --- entrucking goes out silo --- canopy cover cloth --- auto-flushing station, the flushing to body exterior progress periphery, road in cleaning, outlet
Card, neck ticket entrucking is handed over to complete.Full-automation, unattended entrucking pattern can be achieved in a full set of system in addition at card drawing of entering.
The safe operation of system the principal security silo gate and distributing trolley, use highly reliable control module special,
Redundant circuit and highly sensitive, noncontacing pickup, digital video real time monitoring, multiple abnormality detection and automatic protection, using remittance
Language development control software is compiled, not only can guarantee the globality of fully-automatic production process in this way, but also can be respectively segmented with flexible operating
Equipment, to adapt to different production status, whole system uses layered distribution type structure, between control, protection, measurement both mutually
It is independent to interknit again, realize the safety and reliability of collective and distributive type control system.
Efficient entrucking can be achieved, automobile, which is once weighed, can be completed tare weight, gross weight, load measurement and bill printing, can essence
Really control flow and drop point, are not necessarily to artificial feed supplement, discharging and flatcar, and bicycle quantitative error is less than ± 100Kg, automatic loading time
Less than 1 minute.
It is economical and practical, for the structure and function of different use environments and user's feature optimization system, device and equipment
Type selecting focuses on overall effect rather than simple height is matched, and supports " live, local, automatic " three kinds of entrucking modes：
In " scene " pattern, entrucking work carries out artificial entrucking, hand held controller by the hand held controller on field control platform
It can intuitively show the loading of freight waggon, control the opening and closing of hydraulic gate；
In " local " pattern, entrucking work carries out artificial entrucking by controlling indoor operation console, and system provides simulation animation and 4 tunnels
Real-time entrucking monitor video；
In " automatic " pattern, system can carry out entrucking according to vehicle, parking stall and set amount, automatic controlling gate and distributing trolley.
Control system carves a bulkhgead gate, two-way frequency conversion distributing trolley using hydraulic pressure/split manually, can automatic identification vehicle
Type detects parking position, and according to actual vehicle model, parking position, the walking position of automatic controlling gate stroke and distributing trolley turns
To and belt speed, rationally adjust drop point and flow and carry out entrucking.Management system by server and all tracks operation console computer
LAN is formed, uses B/S software architectures, SQL data, cryptographic key protection, the advanced technologies product such as real-time video can remember in detail
Each track entrucking record is recorded, aggregate query data print statistical report form.It can also be by LAN, internet, mobile network etc. even
It is connected to the management system of teams and groups, subsidiary factory, general headquarters, realizes remote monitoring.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the scope of the present invention.It is all
Any modification, equivalent replacement, improvement and so within the spirit and principles in the present invention, are all contained in protection scope of the present invention
It is interior.
Claims (8)
1. a kind of Full automatic loading system, which is characterized in that including：Electronic car weighing apparatus, the electronic car weighing apparatus are set to
It loads in channel and weighs for treating loading vehicles；It is provided on the electronic car weighing apparatus for detecting vehicle vehicle
Vehicle detection components and position detection component for detecting parking position；Charge car component, the charge car component include
Belt, walking mechanism and guiding mechanism；The suspension of electronic car weighing apparatus top has track, the walking mechanism to be set to institute
It states on track；The charge car component can prolong the track and do straight reciprocating motion；Silo, the silo are set to the cloth
Above truck component, the silo discharge port is provided with bulkhgead gate；The bulkhgead gate is connected with knife switch control assembly；
Controller, the electronic car weighing apparatus, vehicle detection components, position detection component, charge car component respectively with the controller
It can communicate connected；The controller is obtained for receiving the electronic car weighing apparatus, vehicle detection components and position detection component
The real-time weight information of vehicle, vehicle information and the location information taken, so as to according to the real-time weight information of the vehicle, vehicle letter
Breath and the location information control the charge car module position and cloth state.
2. Full automatic loading system according to claim 1, which is characterized in that the vehicle detection components include vehicle-mounted mark
Sign component and the card reader for being read into row information to the electronic tag assembly；The vahicles label component, which is set to, to be waited for
Loading vehicles top；The card reader can be communicated with the controller to be connected.
3. Full automatic loading system according to claim 2, which is characterized in that the vahicles label component includes for defeated
Enter the information input equipment of vehicle information and entrucking information and the electricity for recording the information of vehicles and entrucking information
Subtab.
4. Full automatic loading system according to claim 1, which is characterized in that the bulkhgead gate carves a tablet to be split
Gate, charge car component include two-way frequency conversion distributing trolley.
5. Full automatic loading system according to claim 4, which is characterized in that the controller is connected with hand-held control
Device, the hand held controller manually control for realizing to the charge car component and bulkhgead gate.
6. Full automatic loading system according to claim 1, which is characterized in that the controller is connected with display；Also
Include video monitoring component, the video monitoring component is set in the loading channel and is located at the electronic car weighing apparatus
Top；The video monitoring component can be communicated with the controller to be connected.
7. Full automatic loading system according to claim 1, which is characterized in that further include having voice prompt component, it is described
Voice prompt component, which is set in the loading channel and can be communicated with the controller, to be connected.
8. Full automatic loading system according to claim 1, which is characterized in that the controller is connected with wireless communication group
Part, the controller realize the data interaction with each controlled device by the wireless communication components.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810390987.0A CN108373053A (en) | 2018-04-27 | 2018-04-27 | A kind of Full automatic loading system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810390987.0A CN108373053A (en) | 2018-04-27 | 2018-04-27 | A kind of Full automatic loading system |
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| CN110155757A (en) * | 2019-05-30 | 2019-08-23 | 辽宁科技大学 | A kind of full-automatic blanking system and method suitable for mine rock material entrucking |
| CN111362013A (en) * | 2020-04-27 | 2020-07-03 | 三一重机有限公司 | Excavator loading counting system and excavator loading counting management system |
| CN112233324A (en) * | 2020-10-10 | 2021-01-15 | 成都大宏立机器股份有限公司 | Automatic aggregate selling system and method |
| CN114572721A (en) * | 2022-05-06 | 2022-06-03 | 绵阳蓝奥机器人有限公司 | Bulk material loading system and loading method |
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