CN108355910A - A kind of online automatic dispensing machine and gluing process - Google Patents
A kind of online automatic dispensing machine and gluing process Download PDFInfo
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- CN108355910A CN108355910A CN201810054832.XA CN201810054832A CN108355910A CN 108355910 A CN108355910 A CN 108355910A CN 201810054832 A CN201810054832 A CN 201810054832A CN 108355910 A CN108355910 A CN 108355910A
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- Prior art keywords
- module
- dispensing
- detection
- control module
- main control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
Abstract
A kind of online automatic dispensing machine, including：Main control module, feed module, CCD detection and localizations module, mechanical movement module, dispensing module, detection module reject module, and screening unit is provided in main control module, and scrapping choice box, mending dispensing choice box for selection can be clicked manually by being equipped in menu member；The gluing process of online automatic dispensing machine includes feed process, puts glue process, detects process, detection compensation process, discharging process.Online automatic dispensing machine can leak source glue situation in Preliminary detection dispensing part, it is the artificial input scrapped choice box, mend dispensing choice box to screening element by the screening unit in main control module, operator can be made flexibly to change Filtering system according to the actual conditions of dispensing part；The accuracy of detection of dispensing part quality is greatly improved by the quality testing to glue surface in secondary detection work group in gluing process, ensures that the dispensing part to come into the market is high quality of products, raises brand value.
Description
Technical field
The present invention relates to mechanical equipment technical field, specially a kind of online automatic dispensing machine and gluing process.
Background technology
The bonding of glue, oil and other liquid that dispenser is mainly used in Product Process, coating, is sealed, is filled out perfusion
It fills, drop, linear/arc/circle gluing etc., is applied to electronic components fabrication, circuit board assembling, electric equipment products production, integrated
The industries such as circuit package and precision machinery, biological medicine, light industry, packaging, food.The appearance of dispenser is instead of traditional industry
In artificial dispensing, dispensing quality, dispensing efficiency is greatly improved, in order to further decrease artificial dependency degree, further
Dispensing quality, dispensing efficiency are improved, the related technical personnel in the field have invented full-automatic dispenser.
It is limited by state of the art, dispenser midpoint rubber moulding block often will appear leak source glue situation to be waited in the prior art
It is low that the type of dispensing part is varied, cost has height to have.One dispensing list for waiting for frequently including multiple micro volumes on dispensing part
Member is implemented dispensing to each band dispensing unit by the master control system control point rubber moulding block in dispenser and is operated successively.It leaks electricity
When glue phenomenon, since the small volume for the glue unit that individually leaks electricity is difficult to detach or cost is relatively low is not enough to overspending time, factory
Family often selects to handle one integral piece product rejection, but when band dispensing part cost is higher, producer has to take benefit dispensing
Process improves dispensing qualification rate to obtain bigger profit；But in the prior art since detection process placement irrationality makes to need to mend
Dispensing part is just found after subsequent handling operates, and complicated even some the leak source glue parts of demolition works are directly scrapped can not compensation point
Glue；What is more, and leak source glue part eventually enters into market circulation after subsequent handling operates and packs, and damages the market brand of producer
Benefit reduces brand loyalty, reduces brand competitiveness.
In order to solve the above-mentioned technical problem, the present invention proposes a kind of online automatic dispensing machine, including main control module and
It is connect with main control module and by the feed module that main control module manipulates, CCD detection and localizations module, mechanical movement module puts rubber moulding
Block, detection module reject module, and screening unit is provided in main control module, the report that can click selection manually is equipped in menu member
Useless choice box mends dispensing choice box, and it includes that frame is write in the restriction of leak source glue quantity to mend dispensing choice box；Online automatic dispensing machine
Gluing process include feed process, put glue process, detect process, detection compensation process, discharging process, wherein detection compensation
It is additionally provided between process and discharging process for test point glue surface quality volume secondary detection process.Online automatic dispensing machine passes through
Leak source glue situation in CCD detection and localization module Preliminary detection dispensing parts, by the screening unit in main control module to screening element
The artificial input scrapped choice box, mend dispensing choice box, can make operator flexibly change sieve according to the actual conditions of dispensing part
Select mechanism；Secondly, by adding leak source glue amount limit value choice box in mending dispensing choice box, online dispensing is further increased
Machine is to the flexible control in gluing process；By the quality testing to glue surface in secondary detection work group in gluing process, significantly
The accuracy of detection for improving dispensing part quality ensures that the dispensing part to come into the market is high quality of products, raises brand value.
Invention content
A kind of online automatic dispensing machine, including main control module and connect with main control module and by master control module controls into
Material module, CCD detection and localizations module, mechanical movement module, dispensing module, detection module, rejecting module, wherein feed module,
Dispensing module rejects module, detection module is connect with mechanical movement module and is moved to mesh under mechanical movement module auxiliary
Position；
Screening unit is provided in the main control module of dispenser, screening unit is human-computer interaction interface, can be single by screening
Human-computer interaction interface in member chooses screening element manually, that is, scraps choice box, (operator's needs are according to reality for benefit dispensing choice box
Border situation, chooses before gluing process starts).If choice box is scrapped in artificial selection, CCD detection and localization modules are transmitted to master control
Mould detection signal in the block is there are when leak adhesive, and screening unit is to make scrapping processing, and main control module is according to CCD detection and localization moulds
The positioning signal control machinery motion module of block will reject module and be moved to above discard and control rejecting module by leak source
It scraps dispensing part and is transferred to waste product storage area, leak source glue part is avoided to flow into subsequent processing, scrap screening element and be suitable for cost
Lower dispensing part is judged to scrapping once there is leak source glue phenomenon, exempts and mends the complex operations that dispensing is brought, and ensures efficient
Rate dispensing operates, and gross profit is promoted to maximization；If dispensing choice box is mended in artificial selection, CCD detection and localization modules are transmitted to
Detection signal in main control module is there are when leak adhesive, and main control module can be according to the operation result judgement for mending dispensing and screening element
No to carry out mending dispensing operation, when carrying out mending dispensing operation, main control module is exported according to the coordinate of CCD detection and localization modules
The mechanical motion module of startup drives dispensing module to be moved to and waits for that simultaneously control point rubber moulding block carries out dispensing to leak source Jiao Chu for dispensing position
Operation.
Preferably, in the gluing process of the online automatic dispensing machine, in the screening unit of main control module, dispensing sieve is mended
It includes that frame is write in the restriction of leak source glue quantity to select element, and the leak source glue quantity only detected in CCD detection and localizations module does not surpass
Main control module, which can just be sent out, when crossing limit value mends dispensing signal, otherwise sends out rejection signal.Leakage is set in element is screened in dispensing
Frame is write in the restriction of dispensing quantity, can be used family that artificial wish is flexibly passed to main control module, rather than simply scrap or mend point
Glue operates.
Preferably, the online automatic dispensing machine, the detection unit in detection module include the circular shaft 1 of bottom surface level,
Circular shaft 1 can up and down formula be interspersed in circular shaft fixed plate 2, inlayed in the inserting hole of circular shaft fixed plate 2 and be fixed with linear axes
3 are held, outer circle and the circular shaft fixed plate 2 of linear bearing 3 are fixed, interior circle and circular shaft 1 are fixed, and the upper end of circular shaft 1 is fixed with light
Gate sensor 4, the inductor 41 in grating sensor 4 are fixed on the upper surface of circular shaft 1, and grating 42 is fixed on 41 rear of inductor
Grating fixed plate 5 on, circular shaft 1 is fixedly connected with mechanical movement module.Mechanical movement module in dispenser drives detection mould
Until circular shaft elevating movement in the block to the bottom surface contact point glue surface of circular shaft 1, in detection module operational process, passed by grating
The effect of sensor 4, it is opposite between inductor 41 and magnetic grid 42 during being located at the inductor 41 on circular shaft 1 with the decline of circular shaft 1
Displacement can be obtained the height of a glue surface by the setting in zero reference face, by the height for detecting difference in same point glue surface
The dispensing uniformity of same point glue surface can be obtained；Height by detecting difference glue surface on same dispensing part can be obtained difference
Difference in height between point glue surface, and then judge the whole dispensing uniformity of dispensing part.
Preferably, in the gluing process of the online automatic dispensing machine, detection module includes in online dispenser
Multiple detection units, and the circular shaft 1 in each detection unit is controlled by individual lifting structure in mechanical movement module.Detection
Mould multiple detection units in the block detect simultaneously, greatly improve the detection efficiency of secondary detection process.
Such as the gluing process of above-mentioned online automatic dispensing machine, steps are as follows：
Feed process：It will wait for that dispensing part is sent in the feed module of dispenser by assembly line, and by CCD detection and localizations
Module in feed module to waiting for that dispensing part take pictures and positioning and positioning result is sent to main control module；
Point glue process：Main control module sends movement instruction to mechanical movement module, and dispensing module is in mechanical movement module
It is moved under drive and waits for dispensing part top and the plastic emitting progress dispensing operation under the control of main control module；
Detect process：After the completion of dispensing, master control module controls CCD detection and localizations module completes part to dispensing and carries out inspection of taking pictures
It surveys, and testing result is sent to main control module；
Wherein, detection compensation process：Main control module is sent out according to the transmission signal of CCD detection and localization modules scraps or mends point
The operation signal of glue, while rejecting module or dispensing module carries out relevant operation under the manipulation of main control module；
Discharging process：After the completion of dispensing or the benefit complete operation of dispensing, control module manipulates feed module reverse operating by dispensing
Part is put to production line, and dispensing part is made to flow to subsequent processing with production line.
Preferably, in the gluing process of the online automatic dispensing machine, between detection compensation process and discharging process also
Equipped with secondary detection process, the detection module in dispenser can be detected the dispensing quality of dispensing part midpoint glue surface, control
Module manipulation rejecting module will detect underproof product and remove to except assembly line.
The underproof dispensing part cut-off of glue surface will be put with before next procedure by secondary detection process, both can avoid dispensing
Unnecessary equipment, fund input after flow, and can avoid defective work and come into the market, protect the reliability of brand.
Description of the drawings：
Specific implementation mode is further described below in conjunction with the accompanying drawings, wherein：
Fig. 1 is the gluing process flow diagram of online automatic dispensing machine of the present invention；
Fig. 2 is the module connection diagram of online automatic dispensing machine of the present invention；
Fig. 3 is the structure front view of detection module in online automatic dispensing machine of the present invention；
Primary structure number explanation
Following specific implementation mode will be further illustrated the present invention in conjunction with above-mentioned attached drawing.
Specific implementation mode
Case 1 is embodied：
A kind of online automatic dispensing machine, including：It main control module and connect with main control module and is manipulated by main control module
Feed module, CCD detection and localizations module, mechanical movement module, dispensing module, detection module reject module, wherein feeding mould
Block, dispensing module, rejecting module, detection module connect with mechanical movement module and are moved under mechanical movement module auxiliary
Destination locations, it is characterised in that：Screening unit is provided in the main control module of dispenser, screening unit is human-computer interaction interface,
Scrapping choice box, mending dispensing choice box for selection can be clicked manually by being equipped in screening unit.Wherein, mending dispensing choice box includes
Frame is write in the restriction of leak source glue quantity, and main control module, which can just be sent out, when the leak source glue quantity detected is less than limit value mends dispensing letter
Number, otherwise send out rejection signal.
Further, the detection unit in detection module includes the circular shaft of bottom surface level, and circular shaft can up and down formula
Be interspersed in circular shaft fixed plate, inlayed in the inserting hole of circular shaft fixed plate and be fixed with linear bearing, the outer circle of linear bearing with
Circular shaft fixed plate is fixed, interior circle and circular shaft are fixed, and the upper end of circular shaft is fixed with grating sensor, wherein grating sensor
Inductor is fixed on the upper surface of circular shaft, and grating is fixed in the grating fixed plate in inductor dead astern, circular shaft and mechanical movement
Module is fixedly connected；
Steps are as follows for the gluing process of above-mentioned online dispenser,
Feed process：It will wait for that dispensing part is sent in the feed module of dispenser by assembly line, and by CCD detection and localizations
Module in feed module to waiting for that dispensing part take pictures and positioning and positioning result is sent to main control module；
Point glue process：Main control module sends movement instruction to mechanical movement module, and dispensing module is in mechanical movement module
It is moved to and is waited for above dispensing part under auxiliary, then master control module controls dispensing module carries out dispensing operation；
Detect process：After the completion of dispensing, master control module controls CCD detection and localizations module completes part to dispensing and carries out inspection of taking pictures
It surveys, and testing result is sent to main control module；
Detection compensation process：Main control module sent out according to the transmission signal of CCD detection and localization modules scrap or mend it is for dispensing glue
Operation signal, while rejecting module or dispensing module carries out relevant operation under the manipulation of main control module；
Discharging process：After the completion of dispensing or the benefit complete operation of dispensing, control module manipulates feed module reverse operating by dispensing
Part is put to production line, and dispensing part is made to flow to subsequent processing with production line；
Wherein, choice box is scrapped according to being reasonably selected in screening unit the characteristics of waiting for dispensing part by operator before dispensing
Or mend dispensing choice box.
Further, secondary detection process, the inspection in dispenser are additionally provided between detection compensation process and discharging process
Survey module can test point glue surface quality, control module manipulation reject module will detect underproof product remove to assembly line it
Outside.
Online automatic dispensing machine involved in this specific embodiment passes through CCD detection and localization module Preliminary detection dispensing parts
Middle leak source glue situation is the people for scrapping choice box, mending dispensing choice box to screening element by the screening unit in main control module
For input, operator can be made flexibly to change Filtering system according to the actual conditions of dispensing part；Secondly, by mending dispensing choice box
In add leak source glue amount limit value choice box, further increase online dispenser to the flexible control in gluing process；Dispensing
The accuracy of detection of dispensing part quality is greatly improved by the quality testing to glue surface in secondary detection work group in technique, is ensured
The dispensing part to come into the market is high quality of products, is raised brand value.
Specific embodiment 2：
A kind of online automatic dispensing machine, including：It main control module and connect with main control module and is manipulated by main control module
Feed module, CCD detection and localizations module, mechanical movement module, dispensing module, detection module reject module, wherein feeding mould
Block, dispensing module, rejecting module, detection module connect with mechanical movement module and are moved under mechanical movement module auxiliary
Destination locations, it is characterised in that：Screening unit is provided in the main control module of dispenser, screening unit is human-computer interaction interface,
Scrapping choice box, mending dispensing choice box for selection can be clicked manually by being equipped in screening unit.Wherein, mending dispensing choice box includes
Frame is write in the restriction of leak source glue quantity, and main control module, which can just be sent out, when the leak source glue quantity detected is less than limit value mends dispensing letter
Number, otherwise send out rejection signal.
Further, the detection unit in detection module includes the circular shaft of bottom surface level, and circular shaft can up and down formula
Be interspersed in circular shaft fixed plate, inlayed in the inserting hole of circular shaft fixed plate and be fixed with linear bearing, the outer circle of linear bearing with
Circular shaft fixed plate is fixed, interior circle and circular shaft are fixed, and the upper end of circular shaft is fixed with grating sensor, wherein grating sensor
Inductor is fixed on the upper surface of circular shaft, and grating is fixed in the grating fixed plate in inductor dead astern, circular shaft and mechanical movement
Module is fixedly connected；
Further, detection module includes five detection units in online dispenser, and in each detection unit
Circular shaft controlled by individual lifting structure in mechanical movement module.
Steps are as follows for the gluing process of above-mentioned online dispenser,
Feed process：It will wait for that dispensing part is sent in the feed module of dispenser by assembly line, and by CCD detection and localizations
Module in feed module to waiting for that dispensing part take pictures and positioning and positioning result is sent to main control module；
Point glue process：Main control module sends movement instruction to mechanical movement module, and dispensing module is in mechanical movement module
It is moved to and is waited for above dispensing part under auxiliary, then master control module controls dispensing module carries out dispensing operation；
Detect process：After the completion of dispensing, master control module controls CCD detection and localizations module completes part to dispensing and carries out inspection of taking pictures
It surveys, and testing result is sent to main control module；
Detection compensation process：Main control module sent out according to the transmission signal of CCD detection and localization modules scrap or mend it is for dispensing glue
Operation signal, while rejecting module or dispensing module carries out relevant operation under the manipulation of main control module；
Discharging process：After the completion of dispensing or the benefit complete operation of dispensing, control module manipulates feed module reverse operating by dispensing
Part is put to production line, and dispensing part is made to flow to subsequent processing with production line；
Wherein, choice box is scrapped according to being reasonably selected in screening unit the characteristics of waiting for dispensing part by operator before dispensing
Or mend dispensing choice box.
Further, secondary detection process, the inspection in dispenser are additionally provided between detection compensation process and discharging process
Survey module can test point glue surface quality, control module manipulation reject module will detect underproof product remove to assembly line it
Outside.
Online automatic dispensing machine involved in this specific embodiment passes through CCD detection and localization module Preliminary detection dispensing parts
Middle leak source glue situation is the people for scrapping choice box, mending dispensing choice box to screening element by the screening unit in main control module
For input, operator can be made flexibly to change Filtering system according to the actual conditions of dispensing part；Secondly, by mending dispensing choice box
In add leak source glue amount limit value choice box, further increase online dispenser to the flexible control in gluing process；Dispensing
The accuracy of detection of dispensing part quality is greatly improved by the quality testing to glue surface in secondary detection work group in technique, is ensured
The dispensing part to come into the market is high quality of products, is raised brand value.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Cannot the limitation to the scope of the claims of the present invention therefore be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (6)
1. a kind of online automatic dispensing machine, including：Main control module and connect with main control module and by main control module manipulate into
Material module, CCD detection and localizations module, mechanical movement module, dispensing module, detection module, rejecting module, wherein feed module,
Dispensing module rejects module, detection module is connect with mechanical movement module and is moved to mesh under mechanical movement module auxiliary
Position, it is characterised in that：Screening unit is provided in the main control module of dispenser, screening unit is human-computer interaction interface, sieve
Scrapping choice box, mending dispensing choice box for selection can be clicked manually by being equipped in menu member.
2. the gluing process of online automatic dispensing machine as described in claim 1, it is characterised in that：Mending dispensing choice box includes
Frame is write in the restriction of leak source glue quantity, and main control module, which can just be sent out, when the leak source glue quantity detected is less than limit value mends dispensing letter
Number, otherwise send out rejection signal.
3. the gluing process of online automatic dispensing machine as described in claim 1, it is characterised in that：Detection list in detection module
Member includes the circular shaft of bottom surface level, circular shaft can up and down formula be interspersed in circular shaft fixed plate, the inserting hole of circular shaft fixed plate
In inlay and be fixed with linear bearing, outer circle and the circular shaft fixed plate of linear bearing are fixed, interior circle and circular shaft are fixed, circular shaft
Upper end is fixed with grating sensor, wherein the inductor of grating sensor is fixed on the upper surface of circular shaft, and grating is fixed on induction
In the grating fixed plate in device dead astern, circular shaft is fixedly connected with mechanical movement module.
4. the gluing process of online automatic dispensing machine as described in claim 1, it is characterised in that：It is detected in online dispenser
Module includes multiple detection units, and the circular shaft in each detection unit is by individual lifting structure in mechanical movement module
Control.
5. the gluing process of online automatic dispensing machine as described in any in Claims 1 to 4, steps are as follows：
Feed process：It will wait for that dispensing part is sent in the feed module of dispenser by assembly line, and by CCD detection and localization modules
To waiting for that dispensing part take pictures in feed module and positioning and positioning result is sent to main control module；
Point glue process：Main control module sends movement instruction, auxiliary of the dispensing module in mechanical movement module to mechanical movement module
Under be moved to and wait for above dispensing part, then master control module controls dispensing module carries out dispensing operation；
Detect process：After the completion of dispensing, master control module controls CCD detection and localizations module completes part to dispensing and carries out detection of taking pictures,
And testing result is sent to main control module；
Detection compensation process：Main control module is sent out according to the transmission signal of CCD detection and localization modules scraps or mends operation for dispensing glue
Signal, while rejecting module or dispensing module carries out relevant operation under the manipulation of main control module；
Discharging process：After the completion of dispensing or the benefit complete operation of dispensing, control module manipulates feed module reverse operating and puts dispensing part
To production line, dispensing part is made to flow to subsequent processing with production line；
Wherein, choice box or benefit are scrapped according to being reasonably selected the characteristics of waiting for dispensing part in screening unit by operator before dispensing
Dispensing choice box.
6. the gluing process of online automatic dispensing machine as claimed in claim 5, it is characterised in that：Detection compensation process and discharging
Secondary detection process is additionally provided between process, the quality of the detection module meeting test point glue surface in dispenser, control module manipulation
Rejecting module will detect underproof product and remove to except assembly line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810054832.XA CN108355910A (en) | 2018-01-19 | 2018-01-19 | A kind of online automatic dispensing machine and gluing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810054832.XA CN108355910A (en) | 2018-01-19 | 2018-01-19 | A kind of online automatic dispensing machine and gluing process |
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| CN109807211A (en) * | 2019-02-26 | 2019-05-28 | 无锡市星达石化配件有限公司 | A kind of pipeline connection lamination metal gasket process for stamping |
| CN110170417A (en) * | 2019-04-08 | 2019-08-27 | 珠海诚锋电子科技有限公司 | It is a kind of applied to the method for inspection of dispensing automatic production line, device and its assembly line |
| CN111530689A (en) * | 2020-04-15 | 2020-08-14 | 河北金力新能源科技股份有限公司 | Method for identifying and improving missing coating of diaphragm and diaphragm coating system |
| CN112170051A (en) * | 2020-09-25 | 2021-01-05 | 郭文辉 | Spraying equipment capable of reducing paint liquid diffusion degree for computer mouse processing |
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| CN111530689A (en) * | 2020-04-15 | 2020-08-14 | 河北金力新能源科技股份有限公司 | Method for identifying and improving missing coating of diaphragm and diaphragm coating system |
| CN112170051A (en) * | 2020-09-25 | 2021-01-05 | 郭文辉 | Spraying equipment capable of reducing paint liquid diffusion degree for computer mouse processing |
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