CN108355871A - A kind of spraying device special suitable for die cast - Google Patents

A kind of spraying device special suitable for die cast Download PDF

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Publication number
CN108355871A
CN108355871A CN201810349985.7A CN201810349985A CN108355871A CN 108355871 A CN108355871 A CN 108355871A CN 201810349985 A CN201810349985 A CN 201810349985A CN 108355871 A CN108355871 A CN 108355871A
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CN
China
Prior art keywords
nozzle
spraying
ontology
die cast
spray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810349985.7A
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Chinese (zh)
Inventor
安肇勇
黄志垣
李四娣
黄明军
汪学阳
常移迁
续三贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Hongtu Wuhan Die Casting Co Ltd
Original Assignee
Guangdong Hongtu Wuhan Die Casting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Hongtu Wuhan Die Casting Co Ltd filed Critical Guangdong Hongtu Wuhan Die Casting Co Ltd
Priority to CN201810349985.7A priority Critical patent/CN108355871A/en
Publication of CN108355871A publication Critical patent/CN108355871A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads

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  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a kind of spraying device specials suitable for die cast, belong to die-casting and molding technology field, it is respectively set to dismountable form by the nozzle that cover half spraying and cover half are blown, it is correspondingly arranged multiple connectors on the body, multiple nozzle Corresponding matchings are connected on the spray-coating surface of ontology, and the setting quantity and setting form of spray-coating surface nozzle can be changed according to the difference that spraying needs, make the spraying it is suitable for different structure, and spray head is set as rotatable form, it can be fixed according to the characteristics of structure to be sprayed and after the nozzle of corresponding position is bent corresponding angle, to be effectively applicable to that there is the spraying of the mold of special construction.The spraying device special suitable for die cast of the present invention, simple in structure, assembly is convenient, easily operated and maintenance, greatly improves the compatibility of spraying equipment, improves the quality and efficiency of spraying, reduce the economic cost during die cast, there is fabulous application and popularization value.

Description

A kind of spraying device special suitable for die cast
Technical field
The invention belongs to die-casting and molding technology fields, and in particular to a kind of spraying device special suitable for die cast.
Background technology
It is very extensive in the application of field of machining, die cast processing, it is ripe to be applied to multiple types, Duo Zhongjie The Mechanical processing of casting of structure.In the process of casting, the spraying of mold is a highly important technique during die cast The demoulding of flow, molding and casting for casting has highly important influence.
With being constantly progressive for industrial technology and scientific and technological level, the efficiency and quality requirement of casting die spraying are also got over Come it is higher, along with the continuous development of automatic technology and application in die cast field are more and more ripe, casting Automatic spraying just comes into being, and by continuous development and application in recent years, the automatic spraying technology of casting is more next It is more ripe, increasingly important role is played during the production molding of casting, can effectively reduce what manpower spraying was brought The problems such as labor intensity is big, low production efficiency, irregular coating quality.
In the prior art, what the automatic spraying of die cast often used is " copper pipe spray head " and/or " ABB is logical With spray head ", wherein the structure of " copper pipe spray head " is simple, and easy to use, setup cost is relatively low, can be complete to a certain extent At the spray process of casting die, still, the copper pipe stability in " copper pipe spray head " is poor, the controllability of spraying process also phase To poor, along with the service life of copper pipe is not high, the problems such as easily generating damage after long-term use, cause leak, material leakage, The quality and efficiency of spraying are influenced, so " copper pipe spray head " is only usually applied into the automated production in small lot casting, Using there is certain and limitation;And " the general spray heads of ABB " although can meet to a certain extent in use The requirement of coating quality, but there is also larger limitations for its application, are often only applicable to the big plane class zero of simple shape The spraying of part, and the period sprayed is longer, is unable to fully meet the requirement that casting is efficiently produced, precisely sprayed, thus it is applied Also it is subject to certain restrictions, is unable to fully meet the requirement of casting spraying.Due to the above problem existing for existing spraying equipment, make The spray efficiency and quality for obtaining die cast are affected to some extent, and existing spraying equipment generally requires and structure phase to be sprayed It adapts to, i.e. the mold of different structure generally requires to customize spraying equipment for it so that the economic cost of spray process cannot get It effectively reduces, and then influences the processing cost of die cast.
Invention content
At least one of disadvantages described above or Improvement requirement for the prior art, the present invention provides one kind being suitable for pressure The spraying device special of type casting moulding, wherein being respectively set to dismountable shape by the nozzle that cover half spraying and cover half are blown Formula is correspondingly arranged multiple connectors on the body, multiple nozzle Corresponding matchings is connected on the spray-coating surface of ontology, according to spraying The difference that needs and on spray-coating surface corresponding position assembly upper nozzle, and be not provided with nozzle on other connectors so that Spraying equipment can be effectively applicable to the spraying of different structure, reduce setup cost caused by spraying equipment customization, and spray-coating surface On spray head be set as rotatable form, can according to design feature to be sprayed and by the nozzle of corresponding position bending pair It is fixed after the angle answered, to be effectively applicable to have the spraying of the mold of special construction, above-mentioned setting with it is in the prior art Spraying equipment is compared, and is greatly improved the quality and efficiency of spraying, is reduced the cost input of spraying process, thereby reduces pressure Economic cost prepared by type casting moulding.
To achieve the above object, the present invention provides a kind of spraying device special suitable for die cast, including ontology and The multiple nozzles being arranged in ontology side wall surface, which is characterized in that
Multiple nozzles are arranged in the side wall surface of the ontology in array spacings, and each nozzle is logical with the ontology It crosses nozzle pedestal and is removably secured connection;Wherein,
The nozzle includes multiple the first nozzles for cover half spraying and multiple the second nozzles blown for cover half, institute It states the first nozzle with the second nozzle Corresponding matching to be arranged, and first nozzle and second nozzle can be respectively described Angular deflection is carried out in the side wall surface of ontology and is fixed afterwards in place in deflection, so that first nozzle can complete corresponding deflection It blows the position that spraying process and second nozzle under angle can correspondingly complete after spraying first nozzle Processing, to complete the Special spray coating of die casting during die cast.
As a further improvement on the present invention, between the nozzle and the ontology by screw thread, buckle, plug connection or Person's magnetic-adsorption is fixedly connected.
As a further improvement on the present invention, the angle that the nozzle deflects in the ontology side wall surface be 30 °~ 60 °, i.e., the angle after the described nozzle deflection between its axis and the side wall surface of the ontology is 30 °~60 °.
As a further improvement on the present invention, the corresponding nozzle is provided with extension pipe, and one end can be correspondingly connected in institute It states in the side wall surface of ontology, the end of the other end and the nozzle is correspondingly connected with.
As a further improvement on the present invention, the nozzle is the copper pipe in elongated tubular, can be by bending certain angle To realize the deflection of the nozzle.
As a further improvement on the present invention, first nozzle includes pedestal, jet pipe and nozzle, and the pedestal can correspond to Matching is on the body and fixed, and one end of the jet pipe matches connection, and the jet pipe and the pedestal with the pedestal Between be provided with ball shape rotary part, the jet pipe can be driven to deflect certain angle on the base.
As a further improvement on the present invention, the corresponding ontology is provided with top plate, and the ontology is solid by connection structure Surely be connected to the lower section of the top plate, and the ontology is be set to the connection structure both sides back-to-back two, i.e., two Spray-coating surface on the ontology mutually deviates from setting.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, have below beneficial to effect Fruit:
(1) spraying device special suitable for die cast of the invention passes through what cover half spraying and cover half were blown Nozzle is respectively set to dismountable form, is correspondingly arranged multiple connectors on the body, then connects nozzle Corresponding matching On the spray-coating surface of ontology, by die cast structure or by the difference of mold on spray-coating surface, corresponding position fit on sprays Head, and nozzle is not provided on other connectors, so that spraying equipment can be effectively applicable to the spraying of different structure, reduce spray Setup cost caused by automatic doubler surface glouer customization, and the spray head on spray-coating surface is set as rotatable form, it can be according to be painted The structure of painting and the nozzle of corresponding position is bent it is fixed after corresponding angle, to be effectively applicable to the mould with special construction The spraying of tool, above-mentioned setting greatly improve the quality and efficiency of spraying, reduce compared with spraying equipment in the prior art The cost input of spraying process thereby reduces the economic cost of die cast preparation;
(2) spraying device special suitable for die cast of the invention, by corresponding spray head setting extension pipe or Person sets existing long tube to match the form being connected on spray-coating surface, further expands the scope of application of spraying equipment, Improve the quality and efficiency of spraying;
(3) spraying device special suitable for die cast of the invention, simple in structure, assembly is convenient, easily operated And maintenance, the nozzle quantity that can be preferably provided with according to the needs of spraying on spray-coating surface and nozzle are arranged form, greatly improve The compatibility of spraying equipment, and nozzle is set as bent form, can further adapt to the spraying of special construction, promotes spraying Quality and efficiency, reduce die cast during economic cost, have fabulous application and popularization value.
Description of the drawings
Fig. 1 is the overall structure diagram of the spraying device special suitable for die cast in the embodiment of the present invention;
Fig. 2 is the overall structure side view of the spraying device special suitable for die cast in the embodiment of the present invention;
Fig. 3 is the first nozzle structure schematic diagram of the spraying device special suitable for die cast in the embodiment of the present invention;
Fig. 4 is the first nozzle structure schematic diagram of the spraying device special suitable for die cast in the embodiment of the present invention;
In all the appended drawings, same reference numeral indicates identical technical characteristic, specially:1. the first nozzle, 101. Pedestal, 102. jet pipes, 103. nozzles;2. the second nozzle, 3. ontologies, 4. top plates, 5. connection structures.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
In addition, as long as technical characteristic involved in the various embodiments of the present invention described below is each other not Conflict is constituted to can be combined with each other.
The spraying device special suitable for die cast in the preferred embodiment of the present invention is as shown in Fig. 1~4, wherein Spraying device special is integrally provided in the lower section of top plate 4 comprising is connected to 4 lower section of top plate with bindiny mechanism 5 and to multiple Spray head is installed on the ontology 3 on its side, and the bindiny mechanism 5 in preferred embodiment can be the frame shape that plurality of steel plates is welded Structure, the upper end and 4 firm welded of top plate, lower end and 3 firm welded of ontology;Further, for installing spray head on ontology 3 Side be referred to as spray-coating surface in a preferred embodiment, the ontology 3 of spraying device special is two in preferred embodiment, two sheets Body 3 is arranged back-to-back, that is, is respectively arranged at the opposite side of bindiny mechanism 5, as shown in fig. 1, mutually deviates from two ontologies 3 Two sides are the spray-coating surface of respective ontology 3, and the multiple spray heads of setting can be connected on each spray-coating surface, spraying equipment is used for it It is sprayed while two side molds, promotes the efficiency of spraying.
Further, it is preferable to multiple spray heads on ontology 3 in embodiment are detachable design, i.e. spray head and spray The type of attachment of coating surface is detachable form, and spray head and the type of attachment of spray-coating surface can be plug connect, be threadedly coupled, Magnetic-adsorption connects or one or more in snapping connection;Specifically, in the preferred embodiment of the present invention spray head connection Form is to be threadedly coupled, you can is provided with externally threaded connector in the tail portion of spray head, is accordingly offered on spray-coating surface The tapped connector that can be matched with external screw thread on spray head, then so that can be with screw thread between spray head and spray-coating surface Stable connection, certainly, the form of threaded connection can also be that tapped connector is provided on spray head, be set on spray-coating surface It sets with externally threaded connector;And work as between spray head and spray-coating surface to snap connection, plug connection, threaded connection or magnetic When power absorption connection, the end face of connector and connector is preferably provided with sealing structure, such as sealing ring, gasket, to protect Demonstrate,prove the leakproofness of spray head connection.
Further, the connector on spray-coating surface is multiple, is preferably arranged as shown in Figure 2 with multirow, per between-line spacing Multiple connectors are provided with, are in latticed after then multiple connectors are sequentially connected, and spray head can be separately connected and be fixed on net On lattice point, certainly, the setting form of connector is also not limited to above-mentioned form, can also be set as other according to actual needs Form, such as from the middle part of spray-coating surface with cricoid distribution form to the outer side diffusion of spray-coating surface, i.e., will be from position in spray-coating surface It is rounded to set the shape after equidistant connector is sequentially connected;Further, multiple connectors on spray-coating surface may be selected Property assembly, i.e. part connector can not fit on spray head so that the distribution form of the spray head on spray-coating surface adapts to different Mold sprays, correspondingly, corresponding that the connector equipped with spray head is provided with connection plug, can Corresponding matching into connector In, it realizes the closing of connector, ensures that the labor and materials of spraying are sprayed from spray head.
Further, it is preferable to which the spray head in embodiment is two kinds, that is, it is used for cover half liquid or liquid parting spray first Nozzle 1 and the second even nozzle 2 is blown for jet and by the cover half liquid after spraying, to be respectively completed mould during die cast The cover half spraying process and cover half blowing process of tool.
Further and specifically, it is preferable to the first nozzle 1 in embodiment be arranged at intervals on the spray-coating surface of ontology 3 it is multiple, Its structure be preferably shown in Fig. 3 and Fig. 4 include pedestal 101, jet pipe 102 and nozzle 103, pedestal 101 is to by spray head Matching installation is on the spray-coating surface of ontology 3, form and spray-coating surface phase that the pedestal 101 in preferred embodiment can be connected through a screw thread Even, threaded connection mouth is provided on spray-coating surface in a preferred embodiment, threaded connector is correspondingly arranged on pedestal 101, and then fast Fast Matching installation is on spray-coating surface;Further, jet pipe 102 is arranged on pedestal 101, the middle part is provided with material by it is logical Road, material referred to herein are cover half liquid or liquid parting, to by the first nozzle 1 to mold even application cover half liquid or Person's liquid parting, cover half liquid or liquid parting are ejected by the nozzle of its end 103 on mold after jet pipe 102.
Further, corresponding first nozzle 1 is provided with the second nozzle 2 in preferred embodiment, is used for cover half jet, i.e., to complete Jet is carried out at the mold of cover half spraying so that cover half liquid can be in die surface homogeneous film formation, to assist completing being cast into Type technique;The second nozzle 2 in preferred embodiment includes air nozzle, and the periphery and end of air nozzle are uniformly provided with venthole, It is uniformly sprayed from the nozzle of the second nozzle 2 for gas.Further, it is preferable to the installation position of the second nozzle 2 in embodiment It is adapted with the first nozzle 1, as being arranged in preferred embodiment in the lower section of the first nozzle 1, as shown in Figures 1 and 2, by second Nozzle 2 and the position of the first nozzle 1 are preferably provided with, and the position of the position and spraying that can effectively ensure that jet is adapted, and promotes spray The quality of painting.
Further, it is preferable to which the first nozzle 1 in embodiment is set as rotatable form, jet pipe 102 is being preferably implemented Example in can after pedestal 101 is fixed on spray-coating surface, around the axis of pedestal 101 rotate a certain angle after provide, preferably in fact It applies and is provided with ball shape rotary part between the pedestal 101 in example and jet pipe 102, through-hole is offered in the middle part of ball shape rotary part, accordingly Ground, offers hemispherical matching slot on pedestal 101, after one end of ball shape rotary part is connected to one end of jet pipe 102, the other end Can Corresponding matching be connected in hemispherical matching slot, and be connected to the feed opening in matching slot, and then ball shape rotary part is matching It can be locked with locking piece after being matched in slot, to complete the change and fixation that jet pipe 102 sprays direction, when spraying direction needs to change When, locking piece need to only be unclamped, the direction of jet pipe 102 can be changed, after the completion of adjustment, then locking piece locked, to complete Jet pipe 102 sprays the adjustment in direction;Further, the nozzle of the second nozzle 2 may be alternatively provided as rotatable form, to adapt to The cover half that cover half sprays after the rotation of one nozzle 1 is blown.In a preferred embodiment of the invention, the first nozzle 1 and/or the second nozzle 2 Deflectable angle is 30 °~60 °, i.e., after nozzle deflection in place, the angle between axis and spray-coating surface is 30 °~60 °, should Angle can be more preferably 55 ° in a preferred embodiment or be 60 °.
It is further preferred that corresponding first nozzle 1 and the second nozzle 2 are provided with extension pipe, one end of extension pipe can correspond to It is connected on spray-coating surface, the other end can match connection with the first nozzle 1 or the second nozzle 2, so that spraying equipment can Adapt to the needs that various sprayings require;Extension pipe in preferred embodiment can be in copper pipe, stainless steel tube, plastic conduit It is one or more kinds of;Of course, it is possible to set the first nozzle 1 and/or the second nozzle 2 to the form of long tube, it is connected directly between spray In coating surface, as being connected directly between after can copper pipe spray head in the prior art directly being done certain end portion treatment in preferred embodiment On spray-coating surface, the processing of end may include being threaded connector, increase sealing structure etc., and can by using copper pipe itself The characteristic of bending realizes the bending of end.
It is further preferred that the ontology 3 in preferred embodiment is two be arranged back-to-back, the spray-coating surface phase of two ontologies 3 Mutually deviate from, and be provided with the feed pipe for the multiple spray heads being respectively communicated on two ontologies 3 between two ontologies, that is, is used for cover half liquid Or the inlet tube and air inlet pipe for air blowing, corresponding inlet tube and air inlet pipe of liquid parting supply are respectively arranged with charging and close The motor of gas, this is easily achieved using the prior art, and the not research emphasis of this patent, so do not repeat.
The spraying device special suitable for die cast in the preferred embodiment of the present invention, by will be used for cover half spraying and The nozzle that cover half is blown is correspondingly arranged at respectively on the spray-coating surface of 3 side of ontology, is respectively completed cover half spraying by it and cover half is blown Gas usually first carries out cover half spraying, then carries out cover half air blowing, ensures the homogeneous film formation of cover half spraying, promotes die cast Quality and the demoulding for assisting completing casting.The spraying device special of Zhang Hong of the present invention compared with spraying equipment in the prior art, With following advantage:1, nozzle is set to removable form, setting of multiple nozzles on spray-coating surface can be according to casting Or the structure of mold is specifically assembled, applicability is high, without needing a set of spray customized as a set of casting structure in the prior art Automatic doubler surface glouer greatly reduces the input cost of spraying equipment, reduces the economic cost of die cast spraying;2, nozzle is arranged For rotatable form so that the range of nozzle spraying can fully be adapted to the structure of mold, especially adapt to certain special knots The cover half of structure mold sprays, and promotes the quality and efficiency of spraying;3, by the way that extension pipe is arranged or sets nozzle to long tube knot Structure can effectively adapt to the cover half spraying of particular component, greatly promote the scope of application of spraying equipment, promote the efficiency of spraying, and It can be effectively applicable to the automated production of high-volume casting;4, it is correspondingly arranged at by the spraying that cover half spraying and cover half are blown On spray-coating surface on ontology 3, can effectively realize air blowing with spraying alternately or be carried out at the same time, avoid in the prior art Spraying and air blowing need to share same group of nozzle and must first complete a procedure again and can complete the time caused by another procedure Consumption, improves the efficiency of spraying, shortens the period of spraying, and then improve the efficiency of die cast, reduce and be cast into The cost of type.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to The limitation present invention, all within the spirits and principles of the present invention made by all any modification, equivalent and improvement etc., should all include Within protection scope of the present invention.

Claims (7)

1. a kind of spraying device special suitable for die cast, including ontology (3) and setting it is more in ontology (3) side wall surface A nozzle, which is characterized in that
Multiple nozzles are arranged in the side wall surface of the ontology (3) in array spacings, each nozzle and the ontology (3) It is removably secured connection by nozzle pedestal;Wherein,
The nozzle include it is multiple for cover half spraying the first nozzles (1) and it is multiple for cover half air blowing the second nozzle (2), First nozzle (1) is arranged with the second nozzle (2) Corresponding matching, and first nozzle (1) and second nozzle (2) angular deflection can be carried out in the side wall surface of the ontology (3) respectively and is fixed afterwards in place in deflection, so that described first Nozzle (1) can complete the spraying process under corresponding deflection angle and second nozzle (2) can be correspondingly to first nozzle (1) it completes the position after spraying and carries out air blowing processing, to complete the Special spray coating of die casting during die cast.
2. the spraying device special according to claim 1 suitable for die cast, wherein the nozzle and the ontology (3) it is fixedly connected by screw thread, buckle, plug connection or magnetic-adsorption between.
3. the spraying device special according to claim 1 or 2 suitable for die cast, wherein the nozzle is described The angle deflected in ontology (3) side wall surface is 30 °~60 °, i.e., the side wall of its axis and the ontology (3) after the described nozzle deflection Angle between face is 30 °~60 °.
4. the spraying device special described in any one of claim 1 to 3 suitable for die cast, wherein corresponding institute It states nozzle and is provided with extension pipe, one end can be correspondingly connected in the side wall surface of the ontology (3), the other end and the nozzle End is correspondingly connected with.
5. the spraying device special described in any one of claim 1 to 3 suitable for die cast, wherein the spray Head is the copper pipe in elongated tubular, can realize the deflection of the nozzle by bending certain angle.
6. the spraying device special according to any one of claims 1 to 5 suitable for die cast, wherein described One nozzle (1) includes pedestal (101), jet pipe (102) and nozzle (103), the pedestal (101) can Corresponding matching in the ontology (3) on and fixed, one end of the jet pipe (102) matches connection with the pedestal (101), and the jet pipe (102) with it is described Pedestal is provided with ball shape rotary part between (101), and the jet pipe (102) can be driven to be deflected on the pedestal (101) centainly Angle.
7. according to the spraying device special according to any one of claims 1 to 6 suitable for die cast, wherein corresponding institute It states ontology (3) and is provided with top plate (4), the ontology (3) is fixedly connected on the lower section of the top plate (4) by connection structure (5), And the ontology (3) is be set to the connection structure (5) both sides back-to-back two, i.e. spray on two ontologies (3) Coating surface mutually deviates from setting.
CN201810349985.7A 2018-04-18 2018-04-18 A kind of spraying device special suitable for die cast Pending CN108355871A (en)

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CN111013861A (en) * 2019-11-08 2020-04-17 嘉善瑞佳运动器材有限公司 Product quick spraying device based on advanced manufacturing line
CN113976372A (en) * 2021-11-29 2022-01-28 广东鸿图科技股份有限公司 Integrated board spraying system

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Publication number Priority date Publication date Assignee Title
CN111013861A (en) * 2019-11-08 2020-04-17 嘉善瑞佳运动器材有限公司 Product quick spraying device based on advanced manufacturing line
CN113976372A (en) * 2021-11-29 2022-01-28 广东鸿图科技股份有限公司 Integrated board spraying system
CN113976372B (en) * 2021-11-29 2024-01-26 广东鸿图科技股份有限公司 Integrated board spraying system

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Application publication date: 20180803