CN108355871A - A kind of spraying device special suitable for die cast - Google Patents
A kind of spraying device special suitable for die cast Download PDFInfo
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- CN108355871A CN108355871A CN201810349985.7A CN201810349985A CN108355871A CN 108355871 A CN108355871 A CN 108355871A CN 201810349985 A CN201810349985 A CN 201810349985A CN 108355871 A CN108355871 A CN 108355871A
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- Prior art keywords
- nozzle
- spraying
- ontology
- die cast
- spray
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of spraying device specials suitable for die cast, belong to die-casting and molding technology field, it is respectively set to dismountable form by the nozzle that cover half spraying and cover half are blown, it is correspondingly arranged multiple connectors on the body, multiple nozzle Corresponding matchings are connected on the spray-coating surface of ontology, and the setting quantity and setting form of spray-coating surface nozzle can be changed according to the difference that spraying needs, make the spraying it is suitable for different structure, and spray head is set as rotatable form, it can be fixed according to the characteristics of structure to be sprayed and after the nozzle of corresponding position is bent corresponding angle, to be effectively applicable to that there is the spraying of the mold of special construction.The spraying device special suitable for die cast of the present invention, simple in structure, assembly is convenient, easily operated and maintenance, greatly improves the compatibility of spraying equipment, improves the quality and efficiency of spraying, reduce the economic cost during die cast, there is fabulous application and popularization value.
Description
Technical field
The invention belongs to die-casting and molding technology fields, and in particular to a kind of spraying device special suitable for die cast.
Background technology
It is very extensive in the application of field of machining, die cast processing, it is ripe to be applied to multiple types, Duo Zhongjie
The Mechanical processing of casting of structure.In the process of casting, the spraying of mold is a highly important technique during die cast
The demoulding of flow, molding and casting for casting has highly important influence.
With being constantly progressive for industrial technology and scientific and technological level, the efficiency and quality requirement of casting die spraying are also got over
Come it is higher, along with the continuous development of automatic technology and application in die cast field are more and more ripe, casting
Automatic spraying just comes into being, and by continuous development and application in recent years, the automatic spraying technology of casting is more next
It is more ripe, increasingly important role is played during the production molding of casting, can effectively reduce what manpower spraying was brought
The problems such as labor intensity is big, low production efficiency, irregular coating quality.
In the prior art, what the automatic spraying of die cast often used is " copper pipe spray head " and/or " ABB is logical
With spray head ", wherein the structure of " copper pipe spray head " is simple, and easy to use, setup cost is relatively low, can be complete to a certain extent
At the spray process of casting die, still, the copper pipe stability in " copper pipe spray head " is poor, the controllability of spraying process also phase
To poor, along with the service life of copper pipe is not high, the problems such as easily generating damage after long-term use, cause leak, material leakage,
The quality and efficiency of spraying are influenced, so " copper pipe spray head " is only usually applied into the automated production in small lot casting,
Using there is certain and limitation;And " the general spray heads of ABB " although can meet to a certain extent in use
The requirement of coating quality, but there is also larger limitations for its application, are often only applicable to the big plane class zero of simple shape
The spraying of part, and the period sprayed is longer, is unable to fully meet the requirement that casting is efficiently produced, precisely sprayed, thus it is applied
Also it is subject to certain restrictions, is unable to fully meet the requirement of casting spraying.Due to the above problem existing for existing spraying equipment, make
The spray efficiency and quality for obtaining die cast are affected to some extent, and existing spraying equipment generally requires and structure phase to be sprayed
It adapts to, i.e. the mold of different structure generally requires to customize spraying equipment for it so that the economic cost of spray process cannot get
It effectively reduces, and then influences the processing cost of die cast.
Invention content
At least one of disadvantages described above or Improvement requirement for the prior art, the present invention provides one kind being suitable for pressure
The spraying device special of type casting moulding, wherein being respectively set to dismountable shape by the nozzle that cover half spraying and cover half are blown
Formula is correspondingly arranged multiple connectors on the body, multiple nozzle Corresponding matchings is connected on the spray-coating surface of ontology, according to spraying
The difference that needs and on spray-coating surface corresponding position assembly upper nozzle, and be not provided with nozzle on other connectors so that
Spraying equipment can be effectively applicable to the spraying of different structure, reduce setup cost caused by spraying equipment customization, and spray-coating surface
On spray head be set as rotatable form, can according to design feature to be sprayed and by the nozzle of corresponding position bending pair
It is fixed after the angle answered, to be effectively applicable to have the spraying of the mold of special construction, above-mentioned setting with it is in the prior art
Spraying equipment is compared, and is greatly improved the quality and efficiency of spraying, is reduced the cost input of spraying process, thereby reduces pressure
Economic cost prepared by type casting moulding.
To achieve the above object, the present invention provides a kind of spraying device special suitable for die cast, including ontology and
The multiple nozzles being arranged in ontology side wall surface, which is characterized in that
Multiple nozzles are arranged in the side wall surface of the ontology in array spacings, and each nozzle is logical with the ontology
It crosses nozzle pedestal and is removably secured connection;Wherein,
The nozzle includes multiple the first nozzles for cover half spraying and multiple the second nozzles blown for cover half, institute
It states the first nozzle with the second nozzle Corresponding matching to be arranged, and first nozzle and second nozzle can be respectively described
Angular deflection is carried out in the side wall surface of ontology and is fixed afterwards in place in deflection, so that first nozzle can complete corresponding deflection
It blows the position that spraying process and second nozzle under angle can correspondingly complete after spraying first nozzle
Processing, to complete the Special spray coating of die casting during die cast.
As a further improvement on the present invention, between the nozzle and the ontology by screw thread, buckle, plug connection or
Person's magnetic-adsorption is fixedly connected.
As a further improvement on the present invention, the angle that the nozzle deflects in the ontology side wall surface be 30 °~
60 °, i.e., the angle after the described nozzle deflection between its axis and the side wall surface of the ontology is 30 °~60 °.
As a further improvement on the present invention, the corresponding nozzle is provided with extension pipe, and one end can be correspondingly connected in institute
It states in the side wall surface of ontology, the end of the other end and the nozzle is correspondingly connected with.
As a further improvement on the present invention, the nozzle is the copper pipe in elongated tubular, can be by bending certain angle
To realize the deflection of the nozzle.
As a further improvement on the present invention, first nozzle includes pedestal, jet pipe and nozzle, and the pedestal can correspond to
Matching is on the body and fixed, and one end of the jet pipe matches connection, and the jet pipe and the pedestal with the pedestal
Between be provided with ball shape rotary part, the jet pipe can be driven to deflect certain angle on the base.
As a further improvement on the present invention, the corresponding ontology is provided with top plate, and the ontology is solid by connection structure
Surely be connected to the lower section of the top plate, and the ontology is be set to the connection structure both sides back-to-back two, i.e., two
Spray-coating surface on the ontology mutually deviates from setting.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, have below beneficial to effect
Fruit:
(1) spraying device special suitable for die cast of the invention passes through what cover half spraying and cover half were blown
Nozzle is respectively set to dismountable form, is correspondingly arranged multiple connectors on the body, then connects nozzle Corresponding matching
On the spray-coating surface of ontology, by die cast structure or by the difference of mold on spray-coating surface, corresponding position fit on sprays
Head, and nozzle is not provided on other connectors, so that spraying equipment can be effectively applicable to the spraying of different structure, reduce spray
Setup cost caused by automatic doubler surface glouer customization, and the spray head on spray-coating surface is set as rotatable form, it can be according to be painted
The structure of painting and the nozzle of corresponding position is bent it is fixed after corresponding angle, to be effectively applicable to the mould with special construction
The spraying of tool, above-mentioned setting greatly improve the quality and efficiency of spraying, reduce compared with spraying equipment in the prior art
The cost input of spraying process thereby reduces the economic cost of die cast preparation;
(2) spraying device special suitable for die cast of the invention, by corresponding spray head setting extension pipe or
Person sets existing long tube to match the form being connected on spray-coating surface, further expands the scope of application of spraying equipment,
Improve the quality and efficiency of spraying;
(3) spraying device special suitable for die cast of the invention, simple in structure, assembly is convenient, easily operated
And maintenance, the nozzle quantity that can be preferably provided with according to the needs of spraying on spray-coating surface and nozzle are arranged form, greatly improve
The compatibility of spraying equipment, and nozzle is set as bent form, can further adapt to the spraying of special construction, promotes spraying
Quality and efficiency, reduce die cast during economic cost, have fabulous application and popularization value.
Description of the drawings
Fig. 1 is the overall structure diagram of the spraying device special suitable for die cast in the embodiment of the present invention;
Fig. 2 is the overall structure side view of the spraying device special suitable for die cast in the embodiment of the present invention;
Fig. 3 is the first nozzle structure schematic diagram of the spraying device special suitable for die cast in the embodiment of the present invention;
Fig. 4 is the first nozzle structure schematic diagram of the spraying device special suitable for die cast in the embodiment of the present invention;
In all the appended drawings, same reference numeral indicates identical technical characteristic, specially:1. the first nozzle, 101.
Pedestal, 102. jet pipes, 103. nozzles;2. the second nozzle, 3. ontologies, 4. top plates, 5. connection structures.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
In addition, as long as technical characteristic involved in the various embodiments of the present invention described below is each other not
Conflict is constituted to can be combined with each other.
The spraying device special suitable for die cast in the preferred embodiment of the present invention is as shown in Fig. 1~4, wherein
Spraying device special is integrally provided in the lower section of top plate 4 comprising is connected to 4 lower section of top plate with bindiny mechanism 5 and to multiple
Spray head is installed on the ontology 3 on its side, and the bindiny mechanism 5 in preferred embodiment can be the frame shape that plurality of steel plates is welded
Structure, the upper end and 4 firm welded of top plate, lower end and 3 firm welded of ontology;Further, for installing spray head on ontology 3
Side be referred to as spray-coating surface in a preferred embodiment, the ontology 3 of spraying device special is two in preferred embodiment, two sheets
Body 3 is arranged back-to-back, that is, is respectively arranged at the opposite side of bindiny mechanism 5, as shown in fig. 1, mutually deviates from two ontologies 3
Two sides are the spray-coating surface of respective ontology 3, and the multiple spray heads of setting can be connected on each spray-coating surface, spraying equipment is used for it
It is sprayed while two side molds, promotes the efficiency of spraying.
Further, it is preferable to multiple spray heads on ontology 3 in embodiment are detachable design, i.e. spray head and spray
The type of attachment of coating surface is detachable form, and spray head and the type of attachment of spray-coating surface can be plug connect, be threadedly coupled,
Magnetic-adsorption connects or one or more in snapping connection;Specifically, in the preferred embodiment of the present invention spray head connection
Form is to be threadedly coupled, you can is provided with externally threaded connector in the tail portion of spray head, is accordingly offered on spray-coating surface
The tapped connector that can be matched with external screw thread on spray head, then so that can be with screw thread between spray head and spray-coating surface
Stable connection, certainly, the form of threaded connection can also be that tapped connector is provided on spray head, be set on spray-coating surface
It sets with externally threaded connector;And work as between spray head and spray-coating surface to snap connection, plug connection, threaded connection or magnetic
When power absorption connection, the end face of connector and connector is preferably provided with sealing structure, such as sealing ring, gasket, to protect
Demonstrate,prove the leakproofness of spray head connection.
Further, the connector on spray-coating surface is multiple, is preferably arranged as shown in Figure 2 with multirow, per between-line spacing
Multiple connectors are provided with, are in latticed after then multiple connectors are sequentially connected, and spray head can be separately connected and be fixed on net
On lattice point, certainly, the setting form of connector is also not limited to above-mentioned form, can also be set as other according to actual needs
Form, such as from the middle part of spray-coating surface with cricoid distribution form to the outer side diffusion of spray-coating surface, i.e., will be from position in spray-coating surface
It is rounded to set the shape after equidistant connector is sequentially connected;Further, multiple connectors on spray-coating surface may be selected
Property assembly, i.e. part connector can not fit on spray head so that the distribution form of the spray head on spray-coating surface adapts to different
Mold sprays, correspondingly, corresponding that the connector equipped with spray head is provided with connection plug, can Corresponding matching into connector
In, it realizes the closing of connector, ensures that the labor and materials of spraying are sprayed from spray head.
Further, it is preferable to which the spray head in embodiment is two kinds, that is, it is used for cover half liquid or liquid parting spray first
Nozzle 1 and the second even nozzle 2 is blown for jet and by the cover half liquid after spraying, to be respectively completed mould during die cast
The cover half spraying process and cover half blowing process of tool.
Further and specifically, it is preferable to the first nozzle 1 in embodiment be arranged at intervals on the spray-coating surface of ontology 3 it is multiple,
Its structure be preferably shown in Fig. 3 and Fig. 4 include pedestal 101, jet pipe 102 and nozzle 103, pedestal 101 is to by spray head
Matching installation is on the spray-coating surface of ontology 3, form and spray-coating surface phase that the pedestal 101 in preferred embodiment can be connected through a screw thread
Even, threaded connection mouth is provided on spray-coating surface in a preferred embodiment, threaded connector is correspondingly arranged on pedestal 101, and then fast
Fast Matching installation is on spray-coating surface;Further, jet pipe 102 is arranged on pedestal 101, the middle part is provided with material by it is logical
Road, material referred to herein are cover half liquid or liquid parting, to by the first nozzle 1 to mold even application cover half liquid or
Person's liquid parting, cover half liquid or liquid parting are ejected by the nozzle of its end 103 on mold after jet pipe 102.
Further, corresponding first nozzle 1 is provided with the second nozzle 2 in preferred embodiment, is used for cover half jet, i.e., to complete
Jet is carried out at the mold of cover half spraying so that cover half liquid can be in die surface homogeneous film formation, to assist completing being cast into
Type technique;The second nozzle 2 in preferred embodiment includes air nozzle, and the periphery and end of air nozzle are uniformly provided with venthole,
It is uniformly sprayed from the nozzle of the second nozzle 2 for gas.Further, it is preferable to the installation position of the second nozzle 2 in embodiment
It is adapted with the first nozzle 1, as being arranged in preferred embodiment in the lower section of the first nozzle 1, as shown in Figures 1 and 2, by second
Nozzle 2 and the position of the first nozzle 1 are preferably provided with, and the position of the position and spraying that can effectively ensure that jet is adapted, and promotes spray
The quality of painting.
Further, it is preferable to which the first nozzle 1 in embodiment is set as rotatable form, jet pipe 102 is being preferably implemented
Example in can after pedestal 101 is fixed on spray-coating surface, around the axis of pedestal 101 rotate a certain angle after provide, preferably in fact
It applies and is provided with ball shape rotary part between the pedestal 101 in example and jet pipe 102, through-hole is offered in the middle part of ball shape rotary part, accordingly
Ground, offers hemispherical matching slot on pedestal 101, after one end of ball shape rotary part is connected to one end of jet pipe 102, the other end
Can Corresponding matching be connected in hemispherical matching slot, and be connected to the feed opening in matching slot, and then ball shape rotary part is matching
It can be locked with locking piece after being matched in slot, to complete the change and fixation that jet pipe 102 sprays direction, when spraying direction needs to change
When, locking piece need to only be unclamped, the direction of jet pipe 102 can be changed, after the completion of adjustment, then locking piece locked, to complete
Jet pipe 102 sprays the adjustment in direction;Further, the nozzle of the second nozzle 2 may be alternatively provided as rotatable form, to adapt to
The cover half that cover half sprays after the rotation of one nozzle 1 is blown.In a preferred embodiment of the invention, the first nozzle 1 and/or the second nozzle 2
Deflectable angle is 30 °~60 °, i.e., after nozzle deflection in place, the angle between axis and spray-coating surface is 30 °~60 °, should
Angle can be more preferably 55 ° in a preferred embodiment or be 60 °.
It is further preferred that corresponding first nozzle 1 and the second nozzle 2 are provided with extension pipe, one end of extension pipe can correspond to
It is connected on spray-coating surface, the other end can match connection with the first nozzle 1 or the second nozzle 2, so that spraying equipment can
Adapt to the needs that various sprayings require;Extension pipe in preferred embodiment can be in copper pipe, stainless steel tube, plastic conduit
It is one or more kinds of;Of course, it is possible to set the first nozzle 1 and/or the second nozzle 2 to the form of long tube, it is connected directly between spray
In coating surface, as being connected directly between after can copper pipe spray head in the prior art directly being done certain end portion treatment in preferred embodiment
On spray-coating surface, the processing of end may include being threaded connector, increase sealing structure etc., and can by using copper pipe itself
The characteristic of bending realizes the bending of end.
It is further preferred that the ontology 3 in preferred embodiment is two be arranged back-to-back, the spray-coating surface phase of two ontologies 3
Mutually deviate from, and be provided with the feed pipe for the multiple spray heads being respectively communicated on two ontologies 3 between two ontologies, that is, is used for cover half liquid
Or the inlet tube and air inlet pipe for air blowing, corresponding inlet tube and air inlet pipe of liquid parting supply are respectively arranged with charging and close
The motor of gas, this is easily achieved using the prior art, and the not research emphasis of this patent, so do not repeat.
The spraying device special suitable for die cast in the preferred embodiment of the present invention, by will be used for cover half spraying and
The nozzle that cover half is blown is correspondingly arranged at respectively on the spray-coating surface of 3 side of ontology, is respectively completed cover half spraying by it and cover half is blown
Gas usually first carries out cover half spraying, then carries out cover half air blowing, ensures the homogeneous film formation of cover half spraying, promotes die cast
Quality and the demoulding for assisting completing casting.The spraying device special of Zhang Hong of the present invention compared with spraying equipment in the prior art,
With following advantage:1, nozzle is set to removable form, setting of multiple nozzles on spray-coating surface can be according to casting
Or the structure of mold is specifically assembled, applicability is high, without needing a set of spray customized as a set of casting structure in the prior art
Automatic doubler surface glouer greatly reduces the input cost of spraying equipment, reduces the economic cost of die cast spraying;2, nozzle is arranged
For rotatable form so that the range of nozzle spraying can fully be adapted to the structure of mold, especially adapt to certain special knots
The cover half of structure mold sprays, and promotes the quality and efficiency of spraying;3, by the way that extension pipe is arranged or sets nozzle to long tube knot
Structure can effectively adapt to the cover half spraying of particular component, greatly promote the scope of application of spraying equipment, promote the efficiency of spraying, and
It can be effectively applicable to the automated production of high-volume casting;4, it is correspondingly arranged at by the spraying that cover half spraying and cover half are blown
On spray-coating surface on ontology 3, can effectively realize air blowing with spraying alternately or be carried out at the same time, avoid in the prior art
Spraying and air blowing need to share same group of nozzle and must first complete a procedure again and can complete the time caused by another procedure
Consumption, improves the efficiency of spraying, shortens the period of spraying, and then improve the efficiency of die cast, reduce and be cast into
The cost of type.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to
The limitation present invention, all within the spirits and principles of the present invention made by all any modification, equivalent and improvement etc., should all include
Within protection scope of the present invention.
Claims (7)
1. a kind of spraying device special suitable for die cast, including ontology (3) and setting it is more in ontology (3) side wall surface
A nozzle, which is characterized in that
Multiple nozzles are arranged in the side wall surface of the ontology (3) in array spacings, each nozzle and the ontology (3)
It is removably secured connection by nozzle pedestal;Wherein,
The nozzle include it is multiple for cover half spraying the first nozzles (1) and it is multiple for cover half air blowing the second nozzle (2),
First nozzle (1) is arranged with the second nozzle (2) Corresponding matching, and first nozzle (1) and second nozzle
(2) angular deflection can be carried out in the side wall surface of the ontology (3) respectively and is fixed afterwards in place in deflection, so that described first
Nozzle (1) can complete the spraying process under corresponding deflection angle and second nozzle (2) can be correspondingly to first nozzle
(1) it completes the position after spraying and carries out air blowing processing, to complete the Special spray coating of die casting during die cast.
2. the spraying device special according to claim 1 suitable for die cast, wherein the nozzle and the ontology
(3) it is fixedly connected by screw thread, buckle, plug connection or magnetic-adsorption between.
3. the spraying device special according to claim 1 or 2 suitable for die cast, wherein the nozzle is described
The angle deflected in ontology (3) side wall surface is 30 °~60 °, i.e., the side wall of its axis and the ontology (3) after the described nozzle deflection
Angle between face is 30 °~60 °.
4. the spraying device special described in any one of claim 1 to 3 suitable for die cast, wherein corresponding institute
It states nozzle and is provided with extension pipe, one end can be correspondingly connected in the side wall surface of the ontology (3), the other end and the nozzle
End is correspondingly connected with.
5. the spraying device special described in any one of claim 1 to 3 suitable for die cast, wherein the spray
Head is the copper pipe in elongated tubular, can realize the deflection of the nozzle by bending certain angle.
6. the spraying device special according to any one of claims 1 to 5 suitable for die cast, wherein described
One nozzle (1) includes pedestal (101), jet pipe (102) and nozzle (103), the pedestal (101) can Corresponding matching in the ontology
(3) on and fixed, one end of the jet pipe (102) matches connection with the pedestal (101), and the jet pipe (102) with it is described
Pedestal is provided with ball shape rotary part between (101), and the jet pipe (102) can be driven to be deflected on the pedestal (101) centainly
Angle.
7. according to the spraying device special according to any one of claims 1 to 6 suitable for die cast, wherein corresponding institute
It states ontology (3) and is provided with top plate (4), the ontology (3) is fixedly connected on the lower section of the top plate (4) by connection structure (5),
And the ontology (3) is be set to the connection structure (5) both sides back-to-back two, i.e. spray on two ontologies (3)
Coating surface mutually deviates from setting.
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CN201810349985.7A CN108355871A (en) | 2018-04-18 | 2018-04-18 | A kind of spraying device special suitable for die cast |
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CN201810349985.7A CN108355871A (en) | 2018-04-18 | 2018-04-18 | A kind of spraying device special suitable for die cast |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111013861A (en) * | 2019-11-08 | 2020-04-17 | 嘉善瑞佳运动器材有限公司 | Product quick spraying device based on advanced manufacturing line |
CN113976372A (en) * | 2021-11-29 | 2022-01-28 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
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CN206492645U (en) * | 2017-01-13 | 2017-09-15 | 湖南机电职业技术学院 | A kind of plastic mold manufacture surface processing device |
CN206567134U (en) * | 2017-03-02 | 2017-10-20 | 沈阳维用精密机械有限公司 | A kind of die casting machine spray equipment |
CN207204432U (en) * | 2017-05-17 | 2018-04-10 | 安徽金诚车辆工程有限公司 | A kind of hard-foam polyurethane spray equipment |
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CN113976372B (en) * | 2021-11-29 | 2024-01-26 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
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Application publication date: 20180803 |