CN108354271B - Environment-friendly and dust-free assembly line work system for controlling intelligent monitoring of production progress - Google Patents

Environment-friendly and dust-free assembly line work system for controlling intelligent monitoring of production progress Download PDF

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Publication number
CN108354271B
CN108354271B CN201810125468.1A CN201810125468A CN108354271B CN 108354271 B CN108354271 B CN 108354271B CN 201810125468 A CN201810125468 A CN 201810125468A CN 108354271 B CN108354271 B CN 108354271B
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resistor
capacitor
shoe
paint spraying
respectively connected
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CN108354271A (en
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路蓉
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Huijiawang Tianjin Technology Co ltd
Zhumadian Xunda Electronic Technology Co ltd
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Zhumadian Xunda Electronic Technology Co Ltd
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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D95/00Shoe-finishing machines
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D2200/00Machines or methods characterised by special features
    • A43D2200/10Fully automated machines, i.e. machines working without human intervention

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  • Treatment And Processing Of Natural Fur Or Leather (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention provides an environment-friendly dust-free flow line work system for controlling intelligent monitoring of production progress, which comprises a first position signal receiving end of an MCU (microprogrammed control unit) connected with a signal sending end of a first position sensor, a second position signal receiving end of the MCU connected with the signal sending end of a second position sensor, a temperature sensor arranged in a baking varnish sealing cover 14, a data sending end of a counter connected with a counting data receiving end of the MCU, and a data sending end of the temperature sensor connected with a temperature data receiving end of the MCU. The shoes are positioned through the two position sensors, so that corresponding work is started, a temperature threshold value is set in the baking varnish sealing cover, and the production quality is guaranteed.

Description

Environment-friendly and dust-free assembly line work system for controlling intelligent monitoring of production progress
Technical Field
The invention relates to the field of electronic circuits, in particular to an environment-friendly dust-free production line work system for controlling and intelligently monitoring production progress.
Background
The leather shoes are formed by sewing, adhering or injecting natural leather as a vamp and leather or rubber, plastic, PU foaming, PVC and the like as a sole. The leather shoes are breathable, moisture-absorbing and have good sanitary performance, and are the shoes with the highest taste in various shoes and boots.
At present, in the process of producing leather shoes in manufacturers, leather shoes need to be painted, so that the use quality and the appearance of the leather shoes are improved, and the leather shoes are convenient to sell and store. However, the existing working conditions cannot achieve intellectualization and humanization, so that a person skilled in the art is urgently needed to solve the corresponding technical problem.
Disclosure of Invention
The invention aims to at least solve the technical problems in the prior art, and particularly creatively provides an environment-friendly dust-free flow line work system for controlling and intelligently monitoring the production progress.
In order to achieve the above object, the present invention provides an environment-friendly, dust-free, production line work system for intelligently monitoring production progress, comprising: the leather shoe conveyor is sequentially provided with a paint spraying device, a paint baking device and a shoe brushing mechanism, and a distance is reserved between the shoe brushing mechanism and the paint baking device;
the paint spraying device comprises an n-shaped paint spraying sealing cover covering the upper part of the leather shoe conveyor, the openings at the two ends of the paint spraying sealing cover are provided with a retaining curtain, a manipulator turntable is arranged on the top of the paint spraying sealing cover, a vacuum chuck type manipulator capable of stretching up and down is arranged on the manipulator turntable, the vacuum sucker type manipulator extends into the shoe from the shoe opening of the shoe and is adsorbed on the sole in the shoe, two position sensors are arranged on the leather shoe conveyor, the two position sensors are arranged in tandem, the distance between the two position sensors is adjustable, and when the shoe opening of the shoe is conveyed to the lower part of the vacuum sucker type manipulator, the toe cap of the shoe is just close to the position sensor positioned at the rear part, the heel of each shoe is in the sensing range of the position sensor in front, the signal output ends of the two position sensors are connected with a controller, and the start-stop control end of a leather shoe conveyor of the controller is connected with the leather shoe conveyor; the front position sensor and the rear position sensor are respectively a first position sensor and a second position sensor, the counter is installed at the left end of the baking varnish sealing cover and is connected with a first position sensor signal sending end through an MCU (microprogrammed control unit) first position signal receiving end, the MCU second position signal receiving end is connected with a second position sensor signal sending end, the temperature sensor is installed in the baking varnish sealing cover, a counter data sending end is connected with an MCU counting data receiving end, and a temperature sensor data sending end is connected with an MCU temperature data receiving end; the MCU driving signal end is respectively connected with a first driving module signal receiving end, a second driving module signal receiving end, a third driving module signal receiving end and a fourth driving module signal receiving end, the first driving module signal output end is connected with a manipulator turntable motor signal receiving end, the second driving module signal output end is connected with a conveyor motor signal receiving end, the third driving module signal output end is connected with an induced draft fan motor signal receiving end, and the fourth driving module signal output end is connected with a blowing fan motor signal receiving end.
A through hole for a paint spraying gun to extend into is formed in one side wall of the paint spraying sealing cover, a hinge seat is mounted at the bottom of the through hole, a hinge support lug on the lower side of the tail of the paint spraying gun is hinged to the hinge seat through a rotating shaft, the paint spraying gun can rotate relative to the rotating shaft, a gun opening of the paint spraying gun extends into the paint spraying sealing cover to spray paint for shoes hung on a vacuum chuck type manipulator, and a paint spraying gun telescopic cylinder which is connected with a gun opening at the front end of the paint spraying gun and controls the paint spraying gun to swing up and down is further mounted at the cover top of the paint spraying sealing cover;
the top of the paint spraying sealing cover is also provided with an induced draft tube, the induced draft tube is provided with an induced draft fan, and the induced draft fan is used for pumping dust in the paint spraying sealing cover to a dust collecting and processing device for processing;
two baffle plates are arranged above the conveying belt of the leather shoe conveyor and are close to the upper surface in parallel, the two baffle plates extend along the length direction of the leather shoe conveyor, and the two baffle plates are fixed on the racks on the two sides of the leather shoe conveyor through adjusting screws respectively;
the shoe brushing mechanism comprises side brush hairs and upper brush hairs, the tail parts of two baffle plates are bent to enable the distance between the tail parts to be larger than the distance between the front parts, the inner sides of the tail parts of the two baffle plates are respectively provided with the side brush hairs, shoes in the front parts of the belt conveyor run between the two baffle plates, when the shoes run to the tail parts, the shoes run between the side brush hairs on the two sides of the sides, a door-shaped frame is arranged on the leather shoe conveyor along the width direction, a movable frame is hoisted below an upper cross beam of the door-shaped frame through a screw rod, a linear guide rail extending along the width direction of the leather shoe conveyor is installed on the lower surface of the movable frame, the upper brush frame is slidably installed on the linear guide rail through a sliding block, the upper brush frame extends along the length direction of the leather shoe conveyor, the upper brush hairs are arranged on the lower side of the upper brush frame, the length of the upper, so that the upper bristles on the front part can brush the heel of the shoe; the upper brush frame is located above the side bristles and driven by the driving device to reciprocate along the linear guide rail.
By adopting the scheme, the shoes entering the leather shoe conveyor have the toe tips facing the tail end of the leather shoe conveyor and the heels facing the starting end of the leather shoe conveyor and are conveyed along the conveyor, when the shoes enter the paint spraying sealing cover, the toe tips firstly pass through the position sensor in the front direction, when the shoes are conveyed continuously, the toe tips reach the position sensor in the rear direction, the controller controls the leather shoe conveyor to stop conveying, the vacuum sucker type mechanical arm stretches into the shoes to suck soles of the shoes, then the shoes are hung up, so that the shoes leave the conveyor and reach the working height range of the paint spraying gun, the paint spraying gun is started to spray paint. The piston rod of the telescopic cylinder of the paint spray gun reciprocates up and down to control the paint spray gun to swing up and down. The manipulator carousel rotates to make shoes rotate, after the manipulator carousel has rotated a week, stall, spray gun and spray gun telescopic cylinder stop, vacuum chuck formula manipulator is down, puts shoes on leather shoes conveyer, then leather shoes conveyer starts, continues to carry, carries shoes to carry and carries out baking finish in the paint spraying apparatus and handle. Such control procedures are conventional in the art.
The power end of the position sensor is connected with one end of a 1 st capacitor, the other end of the 1 st capacitor is connected with one end of a 1 st resistor, the other end of the 1 st resistor is connected with the base electrode of a 1 st transistor, the collector electrode of the 1 st transistor is connected with the cathode of a 1 st light-emitting tube, the emitter electrode of the 1 st transistor is respectively connected with one end of a 2 nd capacitor and one end of a 3 rd capacitor, the anode of the 1 st light-emitting tube is connected with one end of the 2 nd resistor, the other end of the 2 nd resistor is respectively connected with the anode of a 3 rd diode and one end of a 6 th capacitor, the cathode of the 3 rd diode is grounded, the anode of the 3 rd diode is respectively connected with one end of the 3 rd resistor and one end of the 4 th resistor, the other end of the 3 rd resistor is connected with the first input end of a 1, the other end of the 5 th capacitor is respectively connected with the other end of the 7 th resistor and one end of the 8 th resistor, the other end of the 8 th resistor is connected with the cathode of a 5 th diode, the anode of the 5 th diode is respectively connected with one end of the 6 th resistor and one end of the 5 th resistor, the other end of the 5 th resistor is respectively connected with the third input end of the 1 st amplifier, the output end of the 1 st amplifier is connected with one end of the 4 th capacitor, the other end of the 4 th capacitor is connected with the first position signal input end of the processor, the other end of the 6 th resistor is respectively connected with the third input end of the 1 st amplifier and one end;
the power end of the position sensor is connected with one end of a 7 th capacitor, the other end of the 7 th capacitor is connected with one end of a 9 th resistor, the other end of the 9 th resistor is connected with the base electrode of a 2 nd transistor, the collector electrode of the 2 nd transistor is connected with the cathode of a 1 st light-emitting tube, the emitter electrode of the 2 nd transistor is respectively connected with one end of a 8 th capacitor and one end of a 9 th capacitor, the anode of the 2 nd light-emitting tube is connected with one end of a 10 th resistor, the other end of the 10 th resistor is respectively connected with the anode of a 4 th diode and one end of a 12 th capacitor, the cathode of the 4 th diode is grounded, the anode of the 4 th diode is respectively connected with one end of the 11 th resistor and one end of the 12 th resistor, the other end of the 12 th resistor is connected with the first input end of a 2, the other end of the 11 th capacitor is respectively connected with the other end of the 15 th resistor and one end of the 16 th resistor, the other end of the 16 th resistor is connected with the negative electrode of a 6 th diode, the positive electrode of the 6 th diode is respectively connected with one end of the 13 th resistor and one end of the 14 th resistor, the other end of the 13 th resistor is respectively connected with the third input end of a 2 nd amplifier, the output end of the 2 nd amplifier is connected with one end of a 10 th capacitor, the other end of the 10 th capacitor is connected with the second position signal input end of the processor, the other end of the 14 th resistor is respectively connected with the third input end of the 2 nd amplifier and;
one end of a temperature detector is respectively connected with one end of a 23 rd resistor and a collector of a 3 rd transistor, the other end of the 23 th resistor is respectively connected with the other end of the temperature detector and a temperature data acquisition end of a processor, one end of the 23 th resistor is also respectively connected with one end of a 21 st resistor and one end of a 22 nd resistor, the other end of the 22 nd resistor is connected with a temperature signal feedback end of the processor, the other end of the 21 st resistor is respectively connected with a first input end of a 3 rd comparator and one end of a 20 th resistor, the other end of the 20 th resistor is connected with a base of the 3 rd transistor, an emitting electrode of the 3 rd transistor is connected with one end of a 17 th resistor, the other end of the 17 th resistor is connected with one end of an 18 th resistor, the other end of the 18 th resistor is respectively connected with a second input end of;
the working time is set through a clock signal, the production and processing quantity is edited in advance through a counter, the production quantity and quality are strictly controlled, a clock signal output end is connected with a 1 st NAND gate input end, a 1 st NAND gate output end is connected with a 3 rd and an OR gate input end, an enable signal end is connected with a 3 rd and an OR gate enable end, a 3 rd and an OR gate output end are connected with a counting chip clock signal input end, a reset end is connected with a 2 nd NAND gate input end, a 2 nd NAND gate output end is connected with a 4 th and an OR gate input end, a 4 th and an OR gate output end are connected with a counting chip reset input end, a 24 th resistor power end is connected with a 24 th resistor power end, a 24 th resistor other end is connected with a 14 th capacitor end, a 14 th capacitor power end is connected with a counting chip power end, a counting chip counting output end.
The distance between the two baffle plates is adjusted, so that the produced leather shoes can just pass through the space between the two baffle plates, and the shoes always move between the two baffle plates, thereby avoiding the deviation.
A certain distance is reserved between the paint baking device and the shoe polishing mechanism, so that the shoes can be cooled to a certain degree. When the shoes pass through the shoe polishing mechanism, the sides at the two sides brush the sides of the hairbrush shoes. The position of the upper brush hair rack is adjusted, so that the upper brush hair on the upper brush hair rack can contact the vamp of the leather shoe, and the upper brush hair rack reciprocates along the linear guide rail to brush the vamp in a reciprocating manner. The longer upper bristles at the front part of the upper bristle rack reciprocate at the heel (the toe of a shoe in operation passes through the bristles, the starting end of the leather shoe conveyor is the front part, and the ending end of the leather shoe conveyor is the tail part) to brush the heel of the shoe. After brushing, the shoes leave the shoe polishing mechanism and are collected and packaged.
In the scheme, the method comprises the following steps: and the induced draft pipe is connected with the activated carbon adsorption device. The air from the air guiding pipe is absorbed by the active carbon absorption device and then discharged, and finally the effect of no environmental pollution is achieved.
In the scheme, the method comprises the following steps: and a cylinder seat is arranged on the manipulator rotary disc, a manipulator telescopic cylinder is arranged on the cylinder seat, and the vacuum sucker type manipulator is controlled to move up and down through the manipulator telescopic cylinder. Simple structure and reliable operation.
In the scheme, the method comprises the following steps: the baking finish device comprises an n-shaped baking finish sealing cover, wherein two end openings of the n-shaped baking finish sealing cover are also provided with a retaining curtain, and an electric heating pipe is arranged in the n-shaped baking finish sealing cover.
In the scheme, the method comprises the following steps: and a fan is also arranged on the top of the n-shaped baking varnish sealing cover. And (6) uniformly baking.
In the scheme, the method comprises the following steps: vertical slide rails are symmetrically arranged on the inner sides of the two longitudinal beams of the door-shaped frame, and two ends of the moving frame are slidably mounted on the vertical slide rails on the two sides through slide blocks. The reliability of the operation of the movable frame is ensured.
In the scheme, the method comprises the following steps: the upper cross beam of the door-shaped frame is provided with a screw rod sleeve of which the axis extends up and down, the upper end of the screw rod penetrates through the screw rod sleeve and extends to the upper part of the upper cross beam, and the upper end of the screw rod is provided with a handle. The screw rod is convenient to adjust.
In the scheme, the method comprises the following steps: the driving device is an electric push rod. Or: the driving device is a telescopic cylinder.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
the environment-friendly automatic leather shoe paint spraying production line is reasonable in design and reliable in circuit operation, can realize long-acting stable work of the production line, ensures that the monitoring temperature is within the controllable range of products, improves the yield, is suitable for large-scale industrial production, ensures that the production line is stable and ordered, reduces the labor intensity of workers, and saves the labor cost.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mounting of the paint gun on the paint boot;
FIG. 3 is a top view of the shoe cleaning mechanism;
FIG. 4 is a side view of the shoe cleaning mechanism;
FIG. 5 is a schematic circuit diagram of the present invention;
FIG. 6 is a circuit detail diagram of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
Example 1, as shown in figures 1-4: in the invention, the starting end of the leather shoe conveyor is the front, and the finishing end is the tail.
The leather shoe conveyor 1 is sequentially provided with a paint spraying device, a paint baking device and a shoe polishing mechanism. The shoe polishing mechanism and the baking finish device are spaced apart from each other, so that the shoes discharged from the baking finish device can be naturally cooled before entering the shoe polishing mechanism. Two baffle plates 16 are arranged above the conveying belt of the leather shoe conveyor 1 and are close to the upper surface in parallel, the two baffle plates 16 extend along the length direction of the leather shoe conveyor 1, and the two baffle plates 16 are respectively fixed on the frames at two sides of the leather shoe conveyor 1 through adjusting screws 23.
Two baffles 16 are located on the side facing away from the spray gun 8. The two flaps 16 are bent at the rear so that the distance between the rear portions is greater than the distance between the front portions. The shoe initially travels between the two flaps 16 to avoid running off the track.
The paint spraying device comprises an n-shaped paint spraying sealing cover 2 covering the upper portion of the leather shoe conveyor 1, two end openings of the paint spraying sealing cover 2 are provided with blocking curtains 3, a mechanical arm rotary table 4 is mounted on the cover top of the paint spraying sealing cover 2, a vacuum sucker type mechanical arm 5 capable of stretching up and down is mounted on the mechanical arm rotary table 4, specifically, an air cylinder seat is mounted on the mechanical arm rotary table 4, a mechanical arm telescopic air cylinder 12 is mounted on the air cylinder seat, and the vacuum sucker type mechanical arm 5 is controlled to move up and down through the mechanical arm telescopic air cylinder 12. This vacuum chuck formula manipulator 5 stretches into from the welt of shoes, adsorb on the sole in shoes, be provided with two position sensor 6 on the leather shoes conveyer 1, two position sensor 6 set up in tandem, distance between them is adjustable, and when satisfying the welt of shoes and carrying vacuum chuck formula manipulator 5 below, the tip of a shoe of shoes is just in time close to the position sensor 6 department that is located the rear, and the heel of shoes is in the response scope of the position sensor 6 of front, that is to say, be located the position sensor 6 of rear and be located the position of being close to vacuum chuck formula manipulator 5, the distance difference between the position sensor 6 that is located the front and the position sensor 6 that is located the rear is the distance of the length that is not mostly this shoes. The distance between the two position sensors 6 is adjusted according to the length of the shoe. The signal output ends of the two position sensors 6 are connected with a controller, and the start-stop control end of the leather shoe conveyor of the controller is connected with the leather shoe conveyor 1. When the toe cap passes the position sensor 6 behind for the first time, the controller does not control the leather shoe conveyor 1 to stop, only when the toe cap reaches the position of the previous position sensor 6 again, the controller controls the leather shoe conveyor 1 to stop, at the moment, the vacuum sucker type mechanical arm 5 descends to extend into the shoes to absorb the shoes, and then the shoes are lifted up, so that the shoes are separated from the leather shoe conveyor 1.
Open on one of them lateral wall of the sealed cowling that sprays paint 2 and have the through-hole 2a that supplies spray gun 8 to stretch into, install articulated seat 7 on the hole bottom of this through-hole 2a, there is the distance between the hole top of articulated seat 7 and through-hole 2a, the articulated journal stirrup of 8 afterbody downside of spray gun articulates on articulated seat through the pivot, spray gun 8 can pivot relatively rotate, spray gun 8's muzzle stretches into in the sealed cowling 2 that sprays paint, spray paint for the shoes that hang up on the vacuum chuck formula manipulator 5, spray paint sealed cowling 2's cover top still installs the spray gun telescopic cylinder 9 of 8 luffing motion of control spray gun that link to each other with spray gun 8's front end.
The induced draft pipe 10 is still installed on the cover top of the sealed cowling 2 that sprays paint, installs draught fan 11 on the induced draft pipe 10, and the dust of draught fan 11 in will spraying paint sealed cowling 2 is taken out dust collection processing apparatus and is handled. Such as draft tube 10, is connected to an activated carbon adsorption unit 32.
The baking finish device comprises an n-shaped baking finish sealing cover 14, two end openings of the n-shaped baking finish sealing cover 14 are also provided with a retaining curtain 3, and an electric heating pipe 15 is arranged in the n-shaped baking finish sealing cover 14. A fan is also mounted on the top of the n-shaped baking finish sealing cover 14.
The shoe brushing mechanism comprises side brush hairs 17 and upper brush hairs 18, the tail parts of the two baffle plates 16 are bent to enable the distance between the two baffle plates to be larger than the distance between the front parts, the side brush hairs 17 are respectively arranged on the inner sides of the tail parts of the two baffle plates 16, shoes run between the two baffle plates 16 on the front parts of the leather shoe conveyor 1, and when the shoes run to the tail parts, the shoes run between the side brush hairs 17 on the two sides of the sides. The leather shoe conveyor 1 is provided with a door-shaped frame 19 along the width direction, a movable frame 21 is hoisted below an upper beam of the door-shaped frame 19 through a screw rod 20, a screw rod sleeve with an axis extending up and down is arranged on the upper beam of the door-shaped frame 19, the upper end of the screw rod 20 penetrates through the screw rod sleeve and extends to the upper part of the upper beam, and the upper end of the screw rod 20 is provided with a handle 13. Vertical slide rails are symmetrically arranged on the inner sides of the two longitudinal beams of the door-shaped frame 19, and two ends of the moving frame 21 are slidably mounted on the vertical slide rails on the two sides through slide blocks.
The lower surface of the moving frame 21 is provided with a linear guide rail extending along the width direction of the leather shoe conveyor 1, the upper brush frame 22 is arranged on the linear guide rail in a sliding way through a sliding block, the upper brush frame 22 extends along the length direction of the leather shoe conveyor 1, the lower side of the upper brush frame 22 is provided with upper bristles 18, the length of the upper bristles 18 close to the front part of the upper brush frame 22 is longer than that of the upper bristles at the tail part, so that the heel of the shoe can be brushed by the upper bristles 18 at the front part. The upper brush holder 22 is located above the side bristles 17, and the upper brush holder 22 is driven by a driving means to reciprocate along a linear guide. The driving device is an electric push rod or a telescopic cylinder.
As shown in fig. 5, the front and rear position sensors are respectively a first position sensor and a second position sensor, the counter is installed at the left end of the baking varnish sealing cover 14, as shown in fig. 1, the left side of the picture is the left end of the device, the right side of the picture is the right end of the device, the first position signal receiving end of the MCU is connected with the signal sending end of the first position sensor, the second position signal receiving end of the MCU is connected with the signal sending end of the second position sensor, the temperature sensor is installed in the baking varnish sealing cover 14, the data sending end of the counter is connected with the counting data receiving end of the MCU, and the data sending end of; the MCU driving signal end is respectively connected with a first driving module signal receiving end, a second driving module signal receiving end, a third driving module signal receiving end and a fourth driving module signal receiving end, the first driving module signal output end is connected with a manipulator turntable motor signal receiving end, the second driving module signal output end is connected with a conveyor motor signal receiving end, the third driving module signal output end is connected with an induced draft fan motor signal receiving end, and the fourth driving module signal output end is connected with a blowing fan motor signal receiving end; the blowing fan is arranged at the top of the baking varnish sealing cover. Through two position sensor to shoes fix a position to begin corresponding work, set up temperature sensor and prevent that the temperature is overheated to cause the product to cross fire or be short of a fire in baking finish sealed cowling, set up the work upper limit or the lower limit threshold value of production product through the counter in addition, through the work of first to fourth drive module respectively the different motor work of cooperative control, make assembly line work more smooth and easy, thereby the high-efficient production task of accomplishing, above-mentioned circuit equipment is organic whole, and the nothing is wrong.
As shown in FIG. 6, the power source end of the position sensor is connected to one end of a 1 st capacitor, the other end of the 1 st capacitor is connected to one end of a 1 st resistor, the other end of the 1 st resistor is connected to the base of a 1 st transistor, the collector of the 1 st transistor is connected to the cathode of a 1 st light-emitting tube, the emitter of the 1 st transistor is respectively connected to one end of a 2 nd capacitor and one end of a 3 rd capacitor, the anode of the 1 st light-emitting tube is connected to one end of a 2 nd resistor, the other end of the 2 nd resistor is respectively connected to the anode of a 3 rd diode and one end of a 6 th capacitor, the cathode of the 3 rd diode is grounded, the anode of the 3 rd diode is respectively connected to one end of the 3 rd resistor and one end of a 4 th resistor, the other end of the 3 rd resistor is connected to the first input end of a 1, the other end of the 5 th capacitor is respectively connected with the other end of the 7 th resistor and one end of the 8 th resistor, the other end of the 8 th resistor is connected with the cathode of a 5 th diode, the anode of the 5 th diode is respectively connected with one end of the 6 th resistor and one end of the 5 th resistor, the other end of the 5 th resistor is respectively connected with the third input end of the 1 st amplifier, the output end of the 1 st amplifier is connected with one end of the 4 th capacitor, the other end of the 4 th capacitor is connected with the first position signal input end of the processor, the other end of the 6 th resistor is respectively connected with the third input end of the 1 st amplifier and one end;
the power end of the position sensor is connected with one end of a 7 th capacitor, the other end of the 7 th capacitor is connected with one end of a 9 th resistor, the other end of the 9 th resistor is connected with the base electrode of a 2 nd transistor, the collector electrode of the 2 nd transistor is connected with the cathode of a 1 st light-emitting tube, the emitter electrode of the 2 nd transistor is respectively connected with one end of a 8 th capacitor and one end of a 9 th capacitor, the anode of the 2 nd light-emitting tube is connected with one end of a 10 th resistor, the other end of the 10 th resistor is respectively connected with the anode of a 4 th diode and one end of a 12 th capacitor, the cathode of the 4 th diode is grounded, the anode of the 4 th diode is respectively connected with one end of the 11 th resistor and one end of the 12 th resistor, the other end of the 12 th resistor is connected with the first input end of a 2, the other end of the 11 th capacitor is respectively connected with the other end of the 15 th resistor and one end of the 16 th resistor, the other end of the 16 th resistor is connected with the negative electrode of a 6 th diode, the positive electrode of the 6 th diode is respectively connected with one end of the 13 th resistor and one end of the 14 th resistor, the other end of the 13 th resistor is respectively connected with the third input end of a 2 nd amplifier, the output end of the 2 nd amplifier is connected with one end of a 10 th capacitor, the other end of the 10 th capacitor is connected with the second position signal input end of the processor, the other end of the 14 th resistor is respectively connected with the third input end of the 2 nd amplifier and;
one end of a temperature detector is respectively connected with one end of a 23 rd resistor and a collector of a 3 rd transistor, the other end of the 23 th resistor is respectively connected with the other end of the temperature detector and a temperature data acquisition end of a processor, one end of the 23 th resistor is also respectively connected with one end of a 21 st resistor and one end of a 22 nd resistor, the other end of the 22 nd resistor is connected with a temperature signal feedback end of the processor, the other end of the 21 st resistor is respectively connected with a first input end of a 3 rd comparator and one end of a 20 th resistor, the other end of the 20 th resistor is connected with a base of the 3 rd transistor, an emitting electrode of the 3 rd transistor is connected with one end of a 17 th resistor, the other end of the 17 th resistor is connected with one end of an 18 th resistor, the other end of the 18 th resistor is respectively connected with a second input end of;
the working time is set through a clock signal, the production and processing quantity is edited in advance through a counter, the production quantity and quality are strictly controlled, a clock signal output end is connected with a 1 st NAND gate input end, a 1 st NAND gate output end is connected with a 3 rd and an OR gate input end, an enable signal end is connected with a 3 rd and an OR gate enable end, a 3 rd and an OR gate output end are connected with a counting chip clock signal input end, a reset end is connected with a 2 nd NAND gate input end, a 2 nd NAND gate output end is connected with a 4 th and an OR gate input end, a 4 th and an OR gate output end are connected with a counting chip reset input end, a 24 th resistor power end is connected with a 24 th resistor power end, a 24 th resistor other end is connected with a 14 th capacitor end, a 14 th capacitor power end is connected with a counting chip power end, a counting chip counting output end. Through the cooperative work of the two position sensors, the temperature sensor and the counter, the accurate positioning paint spraying of the shoes is realized, and the production temperature, the quantity and the time can be mastered at the same time.
The position of the first light-emitting tube 1 and the position of the second light-emitting tube 2 are positioned, corresponding data are transmitted to the MCU, the first position sensor is located at the right end of the position sensor 6, the second position sensor is located at the left end of the position sensor 6, the first position sensor corresponds to the first light-emitting tube, and the second position sensor corresponds to the second light-emitting tube.
The temperature detector is KTY 84.
The MCU is an STM32 family processor.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (3)

1. The utility model provides an assembly line work system of dustless control intelligent monitoring production progress of environmental protection, its characterized in that includes:
a paint spraying device, a paint baking device and a shoe brushing mechanism are sequentially arranged on the leather shoe conveyor (1), and a distance is reserved between the shoe brushing mechanism and the paint baking device;
the paint spraying device comprises an n-shaped paint spraying sealing cover (2) covering the upper part of a leather shoe conveyor (1), wherein the opening parts at two ends of the paint spraying sealing cover (2) are provided with a baffle curtain (3), the cover top of the paint spraying sealing cover (2) is provided with a manipulator turntable (4), the manipulator turntable (4) is provided with a vacuum sucker type manipulator (5) capable of stretching up and down, the vacuum sucker type manipulator (5) extends into the shoe from the shoe opening of the shoe and is adsorbed on the sole in the shoe, the leather shoe conveyor (1) is provided with two position sensors (6), the two position sensors (6) are arranged in tandem, the distance between the two position sensors is adjustable, and when the shoe opening of the shoe is conveyed to the lower part of the vacuum sucker type manipulator (5), the toe tip of the shoe is just close to the position sensor (6) positioned at the rear part, and the heel of the shoe is in the sensing range of the position sensor (6) at, the signal output ends of the two position sensors (6) are connected with a controller, and the start-stop control end of the leather shoe conveyor of the controller is connected with the leather shoe conveyor (1);
a through hole for a paint spraying gun (8) to extend into is formed in one side wall of the paint spraying sealing cover (2), an articulated seat is installed at the bottom of the through hole, an articulated support lug on the lower side of the tail of the paint spraying gun (8) is articulated on the articulated seat through a rotating shaft, the paint spraying gun (8) can rotate relative to the rotating shaft, a gun opening of the paint spraying gun (8) extends into the paint spraying sealing cover (2) to spray paint for shoes hung on a vacuum sucker type manipulator (5), and a paint spraying gun telescopic cylinder (9) which is connected with a gun opening at the front end of the paint spraying gun (8) and controls the paint spraying gun (8) to swing up and down is also installed at the cover top of the paint spraying sealing cover (2);
an induced draft tube (10) is further mounted at the top of the paint spraying sealing cover (2), an induced draft fan (11) is mounted on the induced draft tube (10), and the induced draft fan (11) is used for pumping dust in the paint spraying sealing cover (2) to a dust collecting and processing device for processing;
two baffle plates (16) are arranged above a conveying belt of the leather shoe conveyor (1) and are close to the upper surface in parallel, the two baffle plates (16) extend along the length direction of the leather shoe conveyor (1), and the two baffle plates (16) are respectively fixed on the frames at the two sides of the leather shoe conveyor (1) through adjusting screws (23);
the shoe brushing mechanism comprises side brush bristles (17) and upper brush bristles (18), the tails of two baffle plates (16) are bent to enable the distance between the tails to be larger than the distance between the fronts, the inner sides of the tails of the two baffle plates (16) are respectively provided with the side brush bristles (17), shoes in the front of the belt conveyor (1) run between the two baffle plates (16), when the shoes run to the tails, the side brush bristles (17) on the two sides of the shoes run, a door-shaped frame (19) is arranged on the leather shoe conveyor (1) along the width direction, a movable frame (21) is hoisted below an upper cross beam of the door-shaped frame (19) through a screw rod (20), a linear guide rail extending along the width direction of the leather shoe conveyor (1) is installed on the lower surface of the movable frame (21), the upper brush frame (22) is slidably installed on the linear guide rail through a slider, and the upper brush frame (22) extends along the length direction of, the upper bristles (18) are arranged on the lower side of the upper brush holder (22), and the length of the upper bristles (18) close to the front part of the upper brush holder (22) is longer than that of the upper bristles at the tail part, so that the upper bristles (18) at the front part can brush the heel of a shoe; the upper brush holder (22) is positioned above the side bristles (17), and the upper brush holder (22) is driven by a driving device to reciprocate along a linear guide rail;
the front position sensor and the rear position sensor are respectively a first position sensor and a second position sensor, the counter is installed at the left end of the baking varnish sealing cover and is connected with a first position sensor signal sending end through an MCU (microprogrammed control unit) first position signal receiving end, the MCU second position signal receiving end is connected with a second position sensor signal sending end, the temperature sensor is installed in the baking varnish sealing cover, a counter data sending end is connected with an MCU counting data receiving end, and a temperature sensor data sending end is connected with an MCU temperature data receiving end; the MCU driving signal end is respectively connected with a first driving module signal receiving end, a second driving module signal receiving end, a third driving module signal receiving end and a fourth driving module signal receiving end, the first driving module signal output end is connected with a manipulator turntable motor signal receiving end, the second driving module signal output end is connected with a conveyor motor signal receiving end, the third driving module signal output end is connected with an induced draft fan motor signal receiving end, and the fourth driving module signal output end is connected with a blowing fan motor signal receiving end.
2. The environment-friendly dust-free production line work system for intelligently monitoring production progress according to claim 1, further comprising:
the power end of the position sensor is connected with one end of a 1 st capacitor, the other end of the 1 st capacitor is connected with one end of a 1 st resistor, the other end of the 1 st resistor is connected with the base electrode of a 1 st transistor, the collector electrode of the 1 st transistor is connected with the cathode of a 1 st light-emitting tube, the emitter electrode of the 1 st transistor is respectively connected with one end of a 2 nd capacitor and one end of a 3 rd capacitor, the anode of the 1 st light-emitting tube is connected with one end of the 2 nd resistor, the other end of the 2 nd resistor is respectively connected with the anode of a 3 rd diode and one end of a 6 th capacitor, the cathode of the 3 rd diode is grounded, the anode of the 3 rd diode is respectively connected with one end of the 3 rd resistor and one end of the 4 th resistor, the other end of the 3 rd resistor is connected with the first input end of a 1, the other end of the 5 th capacitor is respectively connected with the other end of the 7 th resistor and one end of the 8 th resistor, the other end of the 8 th resistor is connected with the cathode of a 5 th diode, the anode of the 5 th diode is respectively connected with one end of the 6 th resistor and one end of the 5 th resistor, the other end of the 5 th resistor is respectively connected with the third input end of the 1 st amplifier, the output end of the 1 st amplifier is connected with one end of the 4 th capacitor, the other end of the 4 th capacitor is connected with the first position signal input end of the processor, the other end of the 6 th resistor is respectively connected with the third input end of the 1 st amplifier and one end;
the power end of the position sensor is connected with one end of a 7 th capacitor, the other end of the 7 th capacitor is connected with one end of a 9 th resistor, the other end of the 9 th resistor is connected with the base electrode of a 2 nd transistor, the collector electrode of the 2 nd transistor is connected with the cathode of a 1 st light-emitting tube, the emitter electrode of the 2 nd transistor is respectively connected with one end of a 8 th capacitor and one end of a 9 th capacitor, the anode of the 2 nd light-emitting tube is connected with one end of a 10 th resistor, the other end of the 10 th resistor is respectively connected with the anode of a 4 th diode and one end of a 12 th capacitor, the cathode of the 4 th diode is grounded, the anode of the 4 th diode is respectively connected with one end of the 11 th resistor and one end of the 12 th resistor, the other end of the 12 th resistor is connected with the first input end of a 2, the other end of the 11 th capacitor is respectively connected with the other end of the 15 th resistor and one end of the 16 th resistor, the other end of the 16 th resistor is connected with the negative electrode of a 6 th diode, the positive electrode of the 6 th diode is respectively connected with one end of the 13 th resistor and one end of the 14 th resistor, the other end of the 13 th resistor is respectively connected with the third input end of a 2 nd amplifier, the output end of the 2 nd amplifier is connected with one end of a 10 th capacitor, the other end of the 10 th capacitor is connected with the second position signal input end of the processor, the other end of the 14 th resistor is respectively connected with the third input end of the 2 nd amplifier and;
one end of a temperature detector is respectively connected with one end of a 23 rd resistor and a collector of a 3 rd transistor, the other end of the 23 th resistor is respectively connected with the other end of the temperature detector and a temperature data acquisition end of a processor, one end of the 23 th resistor is also respectively connected with one end of a 21 st resistor and one end of a 22 nd resistor, the other end of the 22 nd resistor is connected with a temperature signal feedback end of the processor, the other end of the 21 st resistor is respectively connected with a first input end of a 3 rd comparator and one end of a 20 th resistor, the other end of the 20 th resistor is connected with a base of the 3 rd transistor, an emitting electrode of the 3 rd transistor is connected with one end of a 17 th resistor, the other end of the 17 th resistor is connected with one end of an 18 th resistor, the other end of the 18 th resistor is respectively connected with a second input end of;
the working time is set through a clock signal, the production and processing quantity is edited in advance through a counter, the production quantity and quality are strictly controlled, a clock signal output end is connected with a 1 st NAND gate input end, a 1 st NAND gate output end is connected with a 3 rd and an OR gate input end, an enable signal end is connected with a 3 rd and an OR gate enable end, a 3 rd and an OR gate output end are connected with a counting chip clock signal input end, a reset end is connected with a 2 nd NAND gate input end, a 2 nd NAND gate output end is connected with a 4 th and an OR gate input end, a 4 th and an OR gate output end are connected with a counting chip reset input end, a 24 th resistor power end is connected with a 24 th resistor power end, a 24 th resistor other end is connected with a 14 th capacitor end, a 14 th capacitor power end is connected with a counting chip power end, a counting chip counting output end.
3. The assembly line work system of claim 2, wherein said temperature detector is KTY 84.
CN201810125468.1A 2018-01-22 2018-01-22 Environment-friendly and dust-free assembly line work system for controlling intelligent monitoring of production progress Active CN108354271B (en)

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DE3014500A1 (en) * 1980-04-16 1981-10-22 Spritztechnik Kopperschmidt Gmbh & Co Kg, 4800 Bielefeld Automatic paint spraying system for flat components - has facility to scan component profile and acquire data to control spray head
KR200265379Y1 (en) * 2001-10-22 2002-02-25 (주)나눅스 shoes dryer using near infrared rays
CN2927773Y (en) * 2006-06-02 2007-08-01 龚新军 Full automatic color painting polisher
CN203819207U (en) * 2013-12-11 2014-09-10 东海县锐普自动化设备厂 Automatic reciprocating type car washer
CN107442344A (en) * 2017-08-31 2017-12-08 无锡厚发自动化设备有限公司 A kind of method for paint spraying of automation paint-spraying production line for person model

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