CN108354119A - Noodles containing potato full-powder - Google Patents
Noodles containing potato full-powder Download PDFInfo
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- CN108354119A CN108354119A CN201810130347.6A CN201810130347A CN108354119A CN 108354119 A CN108354119 A CN 108354119A CN 201810130347 A CN201810130347 A CN 201810130347A CN 108354119 A CN108354119 A CN 108354119A
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- dough
- powder
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- noodles
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mycology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses a kind of noodles containing potato full-powder, the raw material of the noodles is in parts by weight:25 32 parts of 72 75 parts of wheat flour, 25 30 parts of potato full-powder, 0.1 0.12 parts of salt, drinking water or pure water；Wherein, the hardness of drinking water is configured as being less than 10 degree, and wet gluten content is configured as being not less than 36% in wheat flour.The present invention provides a kind of noodles containing potato full-powder, it is controlled by the content to wet gluten in wheat flour, so that its bonding force increases, simultaneously by the control to moisture content, so that the surface flatness of its noodle increases, product characteristics and stability are good, the phenomenon that pasting soup will not be gone out, the script flavor for keeping raw material simultaneously, does not add any preservative, green safe.
Description
Technical field
The present invention relates to a kind of noodles.It is more particularly related to a kind of noodles containing potato full-powder.
Background technology
Ingredient in general fresh potato：Starch 9~20%, protein 1.5~2.3%, fat 0.1~
1.1%, crude fibre 0.6~0.8%.Nutritional ingredient contained in 100g potatos：318 kilojoule of energy, 5~8mg of calcium, phosphorus 15
~40mg, iron 0.4mg~0.8mg, 200~340mg of potassium, iodine 0.8~1.2,12~30mg of carrotene, thiamine 0.03~
0.08mg, 0.01~0.04mg of riboflavin, 0.4~1.1mg of niacin.
It follows that potato protein nutritive value is high, it was found that the protein nutritive value of potato is very high,
Quality is equivalent to the protein of egg, is easy digestion, absorbs, and is better than the protein of other crops, and the protein of potato
Containing 18 kinds of amino acid, including various essential amino acids that human body cannot synthesize.Potato tubers washiness, lean, unit
The heat of volume is at a fairly low, and contained vitamin C is 4 times of apple or so, and B family vitamin is 4 times of apple, various minerals
It is that several times to tens times of apple differ, potato is blood pressure lowering food, certain nutrition is more in diet or has lacked and can cause a disease.
Therefore using potato as staple food application, become current trend of the times, but current potato products are more single,
In the prior art, potato full-powder is made in potato, to enrich its processed and applied field, also has and apply potato in face
Field, if patent name is a kind of using potato starch as the noodles of primary raw material, using potato as primary raw material
It applies in noodles, wherein the additive amount of wheat flour is 63.5%-73.5%, and the additive amount of potato full-powder is 25.0%-
35.0%, the additive amount of salt is 1.5%, and the additive amount of pure water is the 37.0%-45.0% of three's mixture, but it is given birth to
The noodles of output can because potato addition, and make the surface flatness of noodles inadequate, be susceptible to fault-layer-phenomenon, and
During cooking, it is easy so that noodle soup is muddy, so that the popularization degree of noodles is inadequate.
Invention content
It is excellent it is an object of the invention to solve at least the above and/or defect, and provide at least to will be described later
Point.
It is a still further object of the present invention to provide a kind of noodles containing potato full-powder, by wet gluten in wheat flour
Content control so that its bonding force is controllable, while by the control to moisture content so that the surface flatness of its noodle increases,
Product characteristics and stability are good, will not go out the phenomenon that pasting soup, while keeping the script flavor of raw material, do not add any preservative,
It is green safe.
In order to realize these purposes and other advantages according to the present invention, a kind of noodles containing potato full-powder are provided,
The raw material of the noodles is in parts by weight:72-75 parts of wheat flour, 25-30 parts of potato full-powder, 0.1-0.12 parts of salt, drink
With 25-32 parts of water or pure water；
Wherein, the hardness of drinking water is configured as being less than 10 degree, and wet gluten content is configured as being not less than in wheat flour
36%.
Preferably, wherein each raw material is mixed by respective parts by weight；
Wherein, the amount of water of the drinking water or pure water is matched with wet gluten content in wheat flour, so that after mixing
Dough moisture is not less than 31%, and the temperature of drinking water or pure water is controlled in 28-32 DEG C, and incorporation time is configured
It is 15-20 minutes.
Preferably, wherein the dough after knead dough is cured, store using disc type aging machine or horizontal single aging machine
Material and sub-material, and the time be configured to 10~15 minutes.
Preferably, wherein dough after curing using press unit carry out compressing tablet process, and by section unit with
Noodles are made to be molded；
Wherein, in the compound calendering of press unit, the thickness of first sheeting is configured as being not less than 4~5 millimeters, with
It is 8~10 millimeters to make compound preceding combined thicknesses, the thickness of extreme trace dough sheet be configured as 1 millimeter hereinafter, so that calendering multiple by with
It is set to 8~10 times；
In the compound calendering of press unit, the linear speed of extreme trace roll is configured as 30~35 ms/min；
In the compound calendering of press unit, roller sheet road number preferably 6~7, each comparatively ideal calendering ratio of road roll according to
Secondary is 50%, 40%, 30%, 25%, 15% and 10%.
Preferably, wherein the disc type aging machine includes：
Pedestal；
The first hopper being arranged on pedestal；
It is arranged ripening device used below the first hopper discharge port；
Wherein, it is provided with Stirring component in first hopper；
It is described it is ripening device used include dough molding component, and with the matched curing component of its discharge end；
The dough molding component include with the first matched diaphragm capsule of hopper discharge port, and be arranged above diaphragm capsule
Briquetting machine；
The bottom plate of the diaphragm capsule is arranged to extract out along predetermined direction, so that work of the dough in diaphragm capsule in briquetting machine
Enter curing component with lower.
Preferably, wherein the curing component includes：
With the matched conveying mechanism of discharge end of agglomerating molding assembly；
Setting is square on the conveyor, and pressed dough is carried out to the annular cutter of cutting process；
Setting is square on the conveyor, adjacent at least one set of curing mechanism with annular cutter；
For encapsulating conveying mechanism, annular cutter and the shell for curing mechanism；
Wherein, the curing mechanism includes that can be arranged defeated in actuating unit along the actuating unit of preset range circumferential movement
Arc-shaped on shaft cures plate, and the curing plate is configured as double-layer structure, is internally provided with the first heating tube；
The curing mechanism further includes setting in actuating unit downstream side, can be moved back and forth along conveying mechanism conveying direction
Line shaft is provided with the second heating tube in the line shaft；
The shell is configured as double-layer structure, with constitute accommodate third heating tube cavity, the shell be provided with to
Few one group of temperature sensor.
Preferably, wherein press unit includes at least 3 groups compound roller groups for being used for compound suppressing, and at least 5 groups of use
Dough sheet after will be compound prolong be depressed into predetermined thickness prolong pressure roller group；
Wherein, the press unit is connected to section unit by the first transmission mechanism, and the transmission mechanism is close
Press unit side is provided with trimming mechanism, is provided with below first transmission mechanism the waste material after deburring is back to compacting
Second transmission mechanism of unit feeding mouth；
Compound roller group described in every group includes first press mechanism, divides mechanism, and the just press mechanism is configured to V words by one
Dough sheet after first pressing is carried out the third transmission mechanism that shunting is delivered to partial pressure mechanism by structure, and the partial pressure mechanism passes through one
The 4th transmission mechanism with radian, by partial pressure after dough sheet be delivered to phase its adjacent compound roller group first press mechanism in into
Row is compound.
Preferably, wherein the just press mechanism includes the first pressure roller being oppositely arranged, and first pressure roller is passed with third
First Transition mechanism is provided between transfer mechanism, and the transition mechanism is arranged in the corner of third transmission mechanism V word structures
There is a rounding knife；
The partial pressure mechanism includes being separately positioned on the first transmission mechanism V words structure open end both sides and is in be oppositely arranged
Second pressure roller is provided with the second transition mechanism between second pressure roller and the 4th transmission mechanism；
Positioned at intermediate first press mechanism in the position towards the 4th transmission mechanism, it is provided in a corresponding manner pair
Dough sheet after partial pressure carries out the guide roller group of compound direction, and the press unit is being additionally provided with one towards section cell side
The multiple press mechanism of cooperation；
The roller diameter of first pressure roller, the second pressure roller is incrementally configured by compacting sequence where it；
The pressure roller group of prolonging includes the third pressure roller that at least 5 groups of roller diameter modes of tapering off arrange.
Preferably, wherein further include the recycling mixing device being connected to disc type aging machine or horizontal single aging machine,
It is set to the second hopper below noodles cutting mechanism and being matched therewith；
The 5th transmission mechanism for being arranged below the second hopper discharge port and being matched therewith；
The third hopper for the side that discharges in the 5th transmission mechanism is set, and upper part is arranged to have entering for open state
Material mouth, and third hopper is provided with a partition board on the position close to discharge port, and a straight slot is provided on the partition board, it is described logical
The upper and lower of slot is provided with mutually matched pressure roller group；
Material storage mechanism below third hopper is set, and the material storage mechanism is filled by an oblique pipeline and feeding
Set connection.
Preferably, wherein the transmission mechanism includes mutually matched horizontal transport section and vertical-lift section；
It is spaced pre-determined distance in the horizontal transport section and is provided with the first charging tray, the vertical-lift section is arranged to inverted L
Shape, and the vertical-lift section is by a T-shaped connecting plate is spaced another pre-determined distance and is provided with the second charging tray, and described first
Charging tray, the second charging tray are all set to the vertebra shape structure of opened upper end, and the equal open end of second charging tray is more than the first material
The open end of disk；
The discharge port of second hopper has rake；
The pressure roller group includes a drive roll being connect with actuating unit, and the driven voller being arranged below drive roll；
The third hopper is provided at least two pieces of reclaiming plates above pressure roller group, is all had on each reclaiming plate
Multiple discharge holes；
Every piece of reclaiming plate is arranged in third hopper in a helical pattern；
The material storage mechanism includes material storing box, and the control box being arranged on material storing box, the material storing box bottom, pipeline
On be respectively arranged with the pressure sensor and control valve communicated to connect with control box.
The present invention includes at least following advantageous effect：First, the present invention is controlled by the content to wet gluten in wheat flour,
So that its bonding force increases, while by the control to moisture content, so that the surface flatness of its noodle increases, product characteristics and steady
It is qualitative good, the phenomenon that pasting soup will not be gone out.
Second, the present invention is by the setting to each performance parameter in noodles process, to ensure the quality and property of product
Can, comply with production needs.
Third, the present invention passes through ripening device used setting so that its compared with the existing technology in curing equipment for,
It is more preferable to cure effect, while the surface flatness of dough is more preferable, while being suppressed convenient for being delivered to next stage.
Fourth, recycling mixing device of the present invention by setting, it can be useless to what is occurred in noodles cutting technique flow
Material or residue are collected automatically, and are transmitted to feeding end, and are ground by the second hopper, so that its property is become by bulk
Powdering, the knead dough for being conducive to the later stage operate, and ensure product quality after recycling；By the way that the pressure roller in the second hopper is arranged
Group so that noodles waste product and residue can be further processed into granular structure, make its in the knead dough process in later stage can fully with
Flour mixes, so that the product quality in its later stage is guaranteed, has better exploitativeness, operability；Existed by setting
Material storage mechanism below second hopper can control the amount of the powder of pressed noodles waste product and residue, convenient for thereafter
The operation in its later stage is convenient in grasp during phase knead dough to flour amount, has better exploitativeness and operability.
Fifth, cooperation of the present invention by press unit and section unit, can retain answering in traditional processing process
Pressure process is closed and prolongs, so that the mixing of its dough sheet is abundant, and then it is sustained so that its later product is possessed the mouthfeel in traditional handicraft, soup
The effect that bottom infuses clearly, and with can implementation result it is good, operability is strong, good reliability, the guaranteed effect of product quality；It is pressing
On the first transmission unit position between unit processed and section unit, it is provided with the deburring that deburring operation is carried out to the dough sheet after transmission
Mechanism, and the second transmission mechanism that press unit is recycled is back to the waste material after deburring, make its later product
Regularity it is guaranteed, and then the quality of product is ensure that, while there is energy-efficient effect, in addition in each of press unit setting
Grade transmission mechanism and transition mechanism make the entire transmission of its dough sheet all have support, and then ensure the character in its transmission process
It will not change, ensure the quality of the continuity and product of its production, having can good, the highly reliable effect of implementation result.
Part is illustrated to embody by further advantage, target and the feature of the present invention by following, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Description of the drawings
Fig. 1 is the structural schematic diagram of disk aging machine in one embodiment of the present of invention；
Fig. 2 is the structural schematic diagram of press unit and section unit in an alternative embodiment of the invention；
Fig. 3 is the structural schematic diagram of press unit in Fig. 2；
Fig. 4 is the structural schematic diagram that mixing device is recycled in an alternative embodiment of the invention.
Specific implementation mode
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art with reference to specification text
Word can be implemented according to this.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more
The presence or addition of a other elements or combinations thereof.
A kind of way of realization of noodles containing potato full-powder according to the present invention, the raw material of the noodles is in parts by weight
For:25-32 parts of 72-75 parts of wheat flour, 25-30 parts of potato full-powder, 0.1-0.12 parts of salt, drinking water or pure water；
Wherein, the hardness of drinking water is configured as being less than 10 degree, and wet gluten content is configured as being not less than in wheat flour
36%, in the present solution, wet gluten content in wheat powder raw material not preferably less than 30%, and main physical and chemical index is as follows：
And suitable dietary alkali can be added in the feed, so that it prevents rancid in air drying process, ensure the matter of noodles
Amount, and amount of water should be determined according to the wet gluten content of flour, generally 25%~32%, so that the water content of later stage dough is not
Less than 31%；Coolant-temperature gage is added preferably to control at 30 DEG C or so；10-15 minutes knead dough time, winter is preferably grown, and summer is shorter, so that and
At the end of face, dough is in loose fine granularity, and holding can be agglomerating, and gently rubbing can loosely restore, and section has a sense of hierarchy.It adopts
It is controlled by the content to wet gluten in wheat flour with this scheme, so that its bonding force increases, while passing through the control to moisture content
System, so that the surface flatness of its noodle increases, product characteristics and stability are good, will not go out the phenomenon that pasting soup, have product
Can stablize, it is securely and reliably, environmentally protective, can implementation result it is good, the strong benefit of operability.Also, this mode is
A kind of explanation of preferred embodiments, however, it is not limited to this.In carrying out the present invention, it can be carried out according to user's demand appropriate
It replaces and/or changes.
In another example, each raw material is mixed by respective parts by weight；
Wherein, the amount of water of the drinking water or pure water is matched with wet gluten content in wheat flour, so that after mixing
Dough moisture is not less than 31%, and the temperature of drinking water or pure water is controlled in 28-32 DEG C, and incorporation time is configured
It is 15-20 minutes.Being passed through to the parameter setting in its process using this scheme so that its properties of product is more stablized,
With can implementation result it is good, operability is strong, the good benefit of adaptability.Also, this mode is a kind of preferred embodiments
Explanation, however, it is not limited to this.In carrying out the present invention, replacement appropriate can be carried out according to user's demand and/or is repaiied
Change.
In another example, dough after knead dough cured using disc type aging machine or horizontal single aging machine,
Bin stock and sub-material, and the time be configured to 10~15 minutes, dough is carried out using disc type aging machine or horizontal single aging machine
Curing, bin stock and sub-material, time are generally 10~15 minutes, it is desirable that the temperature of dough, moisture cannot with have big difference after knead dough,
It is cured with carrying out second after dough is compound.Using this scheme have can implementation result it is good, operability is strong, adaptability
Good benefit.Also, this mode is a kind of explanation of preferred embodiments, and however, it is not limited to this.Implementing the present invention
When, replacement and/or modification appropriate can be carried out according to user's demand.
In another example, dough after curing carries out compressing tablet process using press unit, and passes through section unit
So that noodles are molded, the molding of noodles slitting is completed by the face knife of section unit, and it is mostly side that face knife, which has monoblock type and combined type, shape,
Shape, basic specification are divided into 1.0,1.5,2.0,3.0,6.0 millimeters five kinds, or using round, oval face knife, to solve item
The single problem of type, face knife lower section are equipped with cutoff tool, and effect is by wet noodles transversely cutting, and rotating speed can be according to the wet extension of every bar
The length adjustment in face；
Wherein, noodles are dried using the medium temperature middling speed method of following technical parameter, to obtain noodles finished product；
Wherein, in the compound calendering of press unit, the thickness of first sheeting is configured as being not less than 4~5 millimeters, with
It is 8~10 millimeters to make compound preceding combined thicknesses, the thickness of extreme trace dough sheet be configured as 1 millimeter hereinafter, so that calendering multiple by with
8~10 times are set to, dough sheet consolidation, bright and clean is made；
In the compound calendering of press unit, the linear speed of extreme trace roll is configured as 30~35 ms/min, to ensure noodles
Quality and yield；
In the compound calendering of press unit, roller sheet road number preferably 6~7, each comparatively ideal calendering ratio of road roll according to
Secondary is 50%, 40%, 30%, 25%, 15% and 10%.Wherein, roller diameter：Rational tabletting method is reducing rolling,
Roller diameter arrangement is compound stage, 240 millimeters of ∮, 240 millimeters of ∮, 300 millimeters of ∮；Calendering stage, 240 millimeters of ∮, 180 millimeters of ∮, ∮
150 millimeters, 120 millimeters of ∮, 90 millimeters of ∮.Using this scheme so that the performance indicator of noodles meets needs of production, and accord with
The perception for closing noodles needs, and to improve the acceptance of user, having can good, the adaptable benefit of implementation result.Also,
This mode is a kind of explanation of preferred embodiments, and however, it is not limited to this.It in carrying out the present invention, can be according to user's need
It asks and carries out replacement and/or modification appropriate.
As shown in Figure 1, in another example, the disc type aging machine 1 includes：
Pedestal 10；
The first hopper 11 being arranged on pedestal is used to accommodate the material to granulate after mixing；
It is arranged ripening device used 12 below the first hopper discharge port, is used to pockets of material carrying out maturation process,
Comply with the requirement of production technology；
Wherein, it is provided with Stirring component 13 in first hopper, is used to granular material being mixed into larger
The bulk of diameter can set agitating paddle to one or more layers as needed, and every layer of stirring slurry includes at least two panels
Symmetrical paddle, and every paddle bottom is provided with and rotates the opposite bending part in direction, in order to graininess
Face grain be combined into small group；
It is described ripening device used including dough molding component 14, it is used for the compound face to predefined size of the dough of small group
Group, and with the matched curing component 15 of its discharge end, be used for will be compound after dough knead so that its outer sightseeing
It is clean, and it is made to be cured in predetermined temperature, to shorten the curing time；
The dough molding component include with the matched diaphragm capsule 140 of the first hopper discharge port, can be set to justify
Shape or square structure, and the briquetting machine 141 that is arranged above diaphragm capsule comprising an actuating unit, and it is defeated with its power
Go out the pressing plate of axis connection, for the fabric in diaphragm capsule to be compacted, so that its is agglomerating；
The bottom plate of the diaphragm capsule is arranged to extract out along predetermined direction, is used to allow dough after compacting from diaphragm capsule
Interior disengaging, so that the dough in diaphragm capsule enters curing component under the action of briquetting machine.Being had using this scheme can implement
Effect is good, dough molding and the good benefit of curing effect.Also, this mode is a kind of explanation of preferred embodiments, but
It is not limited thereto.In carrying out the present invention, replacement and/or modification appropriate can be carried out according to user's demand.
As shown in Figure 1, in another example, the curing component includes：
With the matched conveying mechanism 150 of discharge end of agglomerating molding assembly, it is used to molding dough being delivered to pre-
Positioning is set；
Side will by the annular cutter 151 of pressed dough progress cutting process on the conveyor for setting
Dough after compacting is cut, and makes it easier to knead；
Setting is square on the conveyor, adjacent at least one set of curing mechanism 152 with annular cutter；
For encapsulating conveying mechanism, annular cutter and the shell 153 for curing mechanism；
Wherein, the curing mechanism includes that can be used to simulate artificial along the actuating unit 154 of preset range circumferential movement
Kneading, so that its any surface finish, the arc-shaped curing plate 155 being arranged on actuating unit output shaft, are used to make dough rubbing
Under the action of system, make dough at wad shape, the curing plate is configured as double-layer structure, is internally provided with the first heating tube 156,
It is used to carry out receipt curing to dough during kneading, but its temperature is configured as 20-30 degree, to prevent dough surface
Form block；
The curing mechanism further includes setting in actuating unit downstream side, can be moved back and forth along conveying mechanism conveying direction
Line shaft 157 is used to pockets of dough being compressed into tablet form, and to accelerate its internal curing, is provided in the line shaft
Second heating tube 158, temperature are controlled in 20-30 degree；
The shell is configured as double-layer structure, to constitute the cavity for accommodating third heating tube, is used to ensure internal temperature
The curing of optimum dough is spent, and then reduces the curing time, the shell is provided at least one set of temperature sensor, is used to pass through
The effect of temperature sensor, to realize the switching to each heating tube working condition by controller.It is solved using this scheme existing
Have in technology, curing is ineffective, and dough surface finish is inadequate, the deckle-edged technical problem in later product surface, and having can
Implementation result is good, and operability is strong, and stability is good, adaptable benefit.Also, this mode is a kind of preferable reality
The explanation of example, however, it is not limited to this.In carrying out the present invention, can according to user's demand carry out it is appropriate replacement and/or
Modification.
As Figure 2-3, in another example, press unit 2 includes at least 3 groups compound roller groups for being used for compound suppressing
20, it is used to carry out repeatedly compound to prolonging the dough sheet after pressure, so that its dough sheet combines abundant, and at least 5 groups for will be compound
Dough sheet afterwards prolong be depressed into predetermined thickness prolong pressure roller group 21, be used for will be compound after dough sheet prolong and be depressed into predetermined thickness so that its
Meet production needs；
Wherein, the press unit is connected to section unit 3 by the first transmission mechanism 22, and the transmission mechanism by
Nearly press unit side is provided with trimming mechanism 23, the dough sheet that the trimming mechanism is used to transmit by the first transmission mechanism
Edge is modified, and when so that later stage section unit carrying out section action again, product is more regular, first conveyer
It is provided with below structure the waste material after deburring to be back to the second transmission mechanism 24 of press unit feeding mouth, its role is to will
Deburring waste material is back to press unit and is recycled；
Compound roller group described in every group includes first press mechanism 210, divides mechanism 211, and the just press mechanism is set by one
V word structures are set to, the dough sheet after first pressing is subjected to the third transmission mechanism 212 that shunting is delivered to partial pressure mechanism, is acted on
It is shunted in by the dough sheet after first pressing, carries out secondary compacting, the partial pressure mechanism passes through the 4th conveyer with radian
Structure 213, by partial pressure after dough sheet be delivered to phase its adjacent compound roller group first press mechanism in carry out it is compound, its role is to
The dough sheet of secondary compacting is subjected to interflow transmission, so that it can be by the first press mechanism in a procedure in the dough sheet being distributed up and down
Carry out it is compound, by partial pressure after dough sheet be delivered to phase its adjacent compound roller group first press mechanism in carry out it is compound.Using this
Kind of scheme carries out dough sheet repeatedly compound by specific technical solution, can reproduce tradition hand to make it through mechanical processing
Product quality in work process solves existing technology when using being machined, and pressure surface technique is by by dough
Repeatedly prolong pressure, reach scheduled thickness, lacked repeatedly by the compound step of dough sheet, and then is produced after influencing the molding of its later stage
The technical issues of mouthfeel of product, so that its product mouthfeel produced is sustained, soup bottom infuses clearly, have can implementation result it is good, can
Strong operability, the benefit that properties of product are stablized.Also, this mode is a kind of explanation of preferred embodiments, but not office
It is limited to this.
As shown in figure 3, in another example, the just press mechanism includes the first pressure roller being oppositely arranged, and is used for pair
Dough or dough sheet carry out compacting or compound suppressing for the first time, and the dough sheet after first compacting or compound suppressing is transmitted, and prevent
Only cause dough sheet sagging caused by gravity due to a lack of transmission between its roller and roller, and then influences the matter of its later product
Amount, First Transition mechanism 214 is provided between first pressure roller and third transmission mechanism, be used to prevent transmission belt and roller it
Between lack support, caused by dough sheet character change, and then influenced caused by product quality and the continuous property made of production, and
The transition mechanism is provided with a rounding knife 215 in the corner of third transmission mechanism V word structures, and its role is to will press for the first time
Dough sheet after system or compound suppressing is split, can smoothly complete dough sheet shunting action；
The partial pressure mechanism includes being separately positioned on the first transmission mechanism V words structure open end both sides and is in be oppositely arranged
Second pressure roller, its role is to shunt the face to come to carry out secondary compacting, and for the dough sheet after partial pressure to be delivered to the 4th
Transmission mechanism is provided with the second transition mechanism 216 between second pressure roller and the 4th transmission mechanism, is used to contact the two
Get up, prevents the character of its dough sheet from changing, and the influence caused by product quality, the shutdown in turn resulted in influence its company
Continuous production；
Positioned at intermediate first press mechanism in the position towards the 4th transmission mechanism, it is provided in a corresponding manner pair
Dough sheet after partial pressure carries out the guide roller group 217 of compound direction, and in addition the press unit is arranged towards section cell side
The multiple press mechanism 218 for having a cooperation, its role is to which the dough sheet behind interflow is oriented to respectively, with can smoothly, it is accurate
Ground enters in the first press mechanism in downstream；
The roller diameter of first pressure roller, the second pressure roller is incrementally configured by compacting sequence where it, is used
It is configured in the roller diameter to pressure roller, so that it is in actual production, there is better using effect and composite effect；
The pressure roller group of prolonging includes the third pressure roller that at least 5 groups of roller diameter modes of tapering off arrange, by prolonging pressure roller
Roller diameter is configured, and is complied with sheet thickness and is continuously decreased during prolonging pressure, it is desirable that the use that gradually decreases of power need
Want, predetermined thickness can be reached, have can implementation result it is good, operability is strong, and adaptability is good, stability it is good it is advantageous it
Place.Also, this mode is a kind of explanation of preferred embodiments, and however, it is not limited to this.
Further include time being connected to disc type aging machine or horizontal single aging machine as shown in figure 4, in another example
Mixing device 3 is received,
It is set to the second hopper 30 below noodles cutting mechanism and being matched therewith, is used to cut noodles in flow
Waste product or residue be collected, in favor of secondary use；
The 5th transmission mechanism 31 for being arranged below the second hopper discharge port and being matched therewith, after being used for collection
Noodles waste product or residue transported so that it reaches specified position；
The third hopper 32 for the side that discharges in the 5th transmission mechanism is set, and upper part is arranged to have open state
Feeding mouth 320, and third hopper is provided with a partition board 321 on the position close to discharge port, and it is logical that one is provided on the partition board
Slot 322, its role is to the amounts to the noodles waste product or residue that enter discharge port to control, and the upper and lower of the straight slot is set
It is equipped with mutually matched pressure roller group 323, the noodles waste product or residue for being used to flow out through straight slot are suppressed, so that its character
It changes, powdering is become by block structure, so that it can be sufficiently mixed in secondary use with flour, ensure the production in its later stage
Quality；
The material storage mechanism 33 being arranged below third hopper is used for the noodles waste product or residue institute structure after press process
At powder be collected storage, the material storage mechanism is connected to by an oblique pipeline 34 with drawing-in device 35 so that its
It can smoothly be recycled.Current processing workshop is solved using this scheme in order to save plurality of devices in processing flow
Floor space, different processes can be arranged in different floors, when noodles cutting and feeding be in different floors, give face residual
The recycling of slag brings bigger inconvenient, while solving automatic material receiving technology to be collected to noodles residue, only serves
The effect of feeding end is collected and is transported to, the residue collected is in rerolling, because itself and form possessed by flour differ
The problem of causing, therefore its rear knead dough effect is impacted, often lumps in dough, influence the noodle quality in later stage, tool
Have can implementation result it is good, adaptability is good, and utilization rate is high, the guaranteed benefit of later product performance.Also, this mode is only
It is a kind of explanation of preferred embodiments, however, it is not limited to this.
In another example, the 5th transmission mechanism includes mutually matched horizontal transport section 310 and vertical-lift
Section 311, is collected noodles waste product or residue by horizontal transport section and is transmitted to designated position, by vertical-lift section by face
Waste product or residue are promoted to specified altitude assignment, to make it have higher automation, to save manpower；
It is spaced pre-determined distance in the horizontal transport section and is provided with the first charging tray 312, its role is to receive noodles waste product
Or residue, the vertical-lift section is arranged to inverted L-shaped, and the vertical-lift section is made by a T-shaped connecting plate 313
With the second charging tray of installation is, it is spaced another pre-determined distance and is provided with the second charging tray 314, be used for the noodles in the first charging tray
Waste product or residue are transported through, and first charging tray, the second charging tray are all set to the vertebra shape structure of opened upper end, and described
The equal open end of two charging trays is more than the open end of the first charging tray, and its role is to make the transhipment of noodles waste product or residue more suitable
Freely；
The discharge port of second hopper has rake, in favor of the collection of the noodles waste product or residue, so that its
With better collecting effect, there is better exploitativeness；
The pressure roller group includes a drive roll being connect with actuating unit, and the driven voller being arranged below drive roll,
With to after collection noodles waste product or residue be processed so that its character changes, have simple in structure, be conducive to implement
Effect；
The third hopper is provided at least two pieces of reclaiming plates 36 above pressure roller group, has on each reclaiming plate
There are multiple discharge hole (not shown), to control the noodles waste product or level of residue that drop into pressure roller group, so that pressure roller group
Operation is more smooth；
Every piece of reclaiming plate is arranged in third hopper in a helical pattern, leads to so that it constitutes spiral helicine discharging
Road, to limit its amount；
The material storage mechanism includes material storing box 330, and the control box 331 being arranged on material storing box, the material storing box bottom
The pressure sensor 332 communicated to connect with control box and control valve 333 are respectively arranged in portion, pipeline, by material storing box
Weight is monitored, to judge it whether to mechanism arrangement conveying material is fed, to control its amount, convenient in later stage knead dough
The proportion of flour is limited.Using this scheme have can implementation result it is good, adaptable, utilization rate is high, stability is good
Benefit.Also, this mode is a kind of explanation of preferred embodiments, and however, it is not limited to this.In carrying out the present invention,
Replacement and/or modification appropriate can be carried out according to user's demand.
Number of devices and treatment scale described herein are the explanations for simplifying the present invention.Potato is contained to the present invention
The application of the noodles of full powder, modifications and variations will be readily apparent to persons skilled in the art.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With.It can be applied to various suitable the field of the invention completely.It for those skilled in the art, can be easily
Realize other modification.Therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and legend shown and described herein.
Claims (10)
1. a kind of noodles containing potato full-powder, which is characterized in that the raw material of the noodles is in parts by weight:Wheat flour 72-
75 parts, 25-30 parts of potato full-powder, 0.1-0.12 parts of salt, 25-32 parts of drinking water or pure water；
Wherein, the hardness of drinking water is configured as being less than 10 degree, and wet gluten content is configured as being not less than 36% in wheat flour.
2. the noodles containing potato full-powder as described in claim 1, which is characterized in that each raw material by respective parts by weight into
Row mixing；
Wherein, the amount of water of the drinking water or pure water is matched with wet gluten content in wheat flour, so that mixing is rolled into a ball below
Water content is not less than 31%, and the temperature of drinking water or pure water is controlled in 28-32 DEG C, and incorporation time is configured as 15-
20 minutes.
3. the noodles containing potato full-powder as claimed in claim 2, which is characterized in that the dough after knead dough is ripe using disc type
Change machine or horizontal single aging machine cured, bin stock and sub-material, and the time is configured to 10~15 minutes.
4. the noodles containing potato full-powder as claimed in claim 3, which is characterized in that dough after curing uses press unit
Compressing tablet process is carried out, and by section unit so that noodles are molded；
Wherein, in the compound calendering of press unit, the thickness of first sheeting is configured as being not less than 4~5 millimeters, so that compound
Preceding combined thicknesses are 8~10 millimeters, the thickness of extreme trace dough sheet be configured as 1 millimeter hereinafter, so that calendering multiple be configured as 8~
10 times；
In the compound calendering of press unit, the linear speed of extreme trace roll is configured as 30~35 ms/min；
In the compound calendering of press unit, preferably 6~7, each comparatively ideal calendering ratio of road roll is followed successively by roller sheet road number
50%, 40%, 30%, 25%, 15% and 10%.
5. the noodles containing potato full-powder as claimed in claim 3, which is characterized in that the disc type aging machine includes：
Pedestal；
The first hopper being arranged on pedestal；
It is arranged ripening device used below the first hopper discharge port；
Wherein, it is provided with Stirring component in first hopper；
It is described it is ripening device used include dough molding component, and with the matched curing component of its discharge end；
The dough molding component includes and the first matched diaphragm capsule of hopper discharge port, and the compacting that is arranged above diaphragm capsule
Mechanism；
The bottom plate of the diaphragm capsule is arranged to extract out along predetermined direction, so that the dough in diaphragm capsule is under the action of briquetting machine
Into curing component.
6. the noodles containing potato full-powder as claimed in claim 5, which is characterized in that the curing component includes：
With the matched conveying mechanism of discharge end of agglomerating molding assembly；
Setting is square on the conveyor, and pressed dough is carried out to the annular cutter of cutting process；
Setting is square on the conveyor, adjacent at least one set of curing mechanism with annular cutter；
For encapsulating conveying mechanism, annular cutter and the shell for curing mechanism；
Wherein, the curing mechanism includes that can be arranged in actuating unit output shaft along the actuating unit of preset range circumferential movement
On arc-shaped cure plate, the curing plate is configured as double-layer structure, is internally provided with the first heating tube；
The curing mechanism further includes setting in actuating unit downstream side, the power that can be moved back and forth along conveying mechanism conveying direction
Axis is provided with the second heating tube in the line shaft；
The shell is configured as double-layer structure, and to constitute the cavity for accommodating third heating tube, the shell is provided at least one
Group temperature sensor.
7. the noodles containing potato full-powder as claimed in claim 4, which is characterized in that press unit is used for including at least 3 groups
The compound roller group of compound suppressing, and at least 5 groups prolong for the dough sheet after will be compound be depressed into predetermined thickness prolong pressure roller group；
Wherein, the press unit is connected to section unit by the first transmission mechanism, and the transmission mechanism is close to compacting
Cell side is provided with trimming mechanism, is provided with below first transmission mechanism the waste material after deburring is back to press unit
Second transmission mechanism of feeding mouth；
Compound roller group described in every group includes first press mechanism, divides mechanism, and the just press mechanism is configured to V word knots by one
Dough sheet after first pressing is carried out the third transmission mechanism that shunting is delivered to partial pressure mechanism by structure, and the partial pressure mechanism passes through a tool
Dough sheet after partial pressure is delivered to and is carried out with the mutually first press mechanism of its adjacent compound roller group by the 4th cambered transmission mechanism
It is compound.
8. the noodles containing potato full-powder as claimed in claim 7, which is characterized in that the just press mechanism includes being oppositely arranged
The first pressure roller, First Transition mechanism is provided between first pressure roller and third transmission mechanism, and the transition mechanism exists
The corner of third transmission mechanism V word structures is provided with a rounding knife；
The partial pressure mechanism includes being separately positioned on the first transmission mechanism V words structure open end both sides and in second be oppositely arranged
Pressure roller is provided with the second transition mechanism between second pressure roller and the 4th transmission mechanism；
Positioned at intermediate first press mechanism in the position towards the 4th transmission mechanism, it is provided in a corresponding manner to partial pressure
Dough sheet afterwards carries out the guide roller group of compound direction, and the press unit is being additionally provided with a cooperation towards section cell side
Multiple press mechanism；
The roller diameter of first pressure roller, the second pressure roller is incrementally configured by compacting sequence where it；
The pressure roller group of prolonging includes the third pressure roller that at least 5 groups of roller diameter modes of tapering off arrange.
9. the noodles containing potato full-powder as claimed in claim 3, which is characterized in that further include and disc type aging machine or sleeping
The recycling mixing device of formula single shaft aging machine connection,
It is set to the second hopper below noodles cutting mechanism and being matched therewith；
The 5th transmission mechanism for being arranged below the second hopper discharge port and being matched therewith；
The third hopper for the side that discharges in the 5th transmission mechanism is set, and upper part is arranged to the pan feeding with open state
Mouthful, and third hopper is provided with a partition board on the position close to discharge port, and a straight slot, the straight slot are provided on the partition board
Upper and lower be provided with mutually matched pressure roller group；
Material storage mechanism below third hopper is set, and the material storage mechanism is connected by an oblique pipeline and drawing-in device
It is logical.
10. the noodles containing potato full-powder as claimed in claim 9, which is characterized in that the transmission mechanism includes phase interworking
The horizontal transport section and vertical-lift section of conjunction；
It is spaced pre-determined distance in the horizontal transport section and is provided with the first charging tray, the vertical-lift section is arranged to inverted L-shaped, and
The vertical-lift section is spaced another pre-determined distance and is provided with the second charging tray by a T-shaped connecting plate, first charging tray,
Second charging tray is all set to the vertebra shape structure of opened upper end, and open end the opening more than the first charging tray that second charging tray is equal
Beginning；
The discharge port of second hopper has rake；
The pressure roller group includes a drive roll being connect with actuating unit, and the driven voller being arranged below drive roll；
The third hopper is provided at least two pieces of reclaiming plates above pressure roller group, is all had on each reclaiming plate multiple
Discharge hole；
Every piece of reclaiming plate is arranged in third hopper in a helical pattern；
The material storage mechanism includes material storing box, and the control box being arranged on material storing box, is divided on the material storing box bottom, pipeline
It is not provided with the pressure sensor and control valve communicated to connect with control box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810130347.6A CN108354119A (en) | 2018-02-08 | 2018-02-08 | Noodles containing potato full-powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810130347.6A CN108354119A (en) | 2018-02-08 | 2018-02-08 | Noodles containing potato full-powder |
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| Publication Number | Publication Date |
|---|---|
| CN108354119A true CN108354119A (en) | 2018-08-03 |
Family
ID=63005330
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810130347.6A Pending CN108354119A (en) | 2018-02-08 | 2018-02-08 | Noodles containing potato full-powder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109648909A (en) * | 2019-02-23 | 2019-04-19 | 南通中保节能科技有限公司 | A kind of microwell plate dry-press process equipment |
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