CN108354114A - A kind of automatic production method and system of rice flour - Google Patents
A kind of automatic production method and system of rice flour Download PDFInfo
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- CN108354114A CN108354114A CN201810378881.9A CN201810378881A CN108354114A CN 108354114 A CN108354114 A CN 108354114A CN 201810378881 A CN201810378881 A CN 201810378881A CN 108354114 A CN108354114 A CN 108354114A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 218
- 235000009566 rice Nutrition 0.000 title claims abstract description 218
- 235000013312 flour Nutrition 0.000 title claims abstract description 118
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 217
- 239000000843 powder Substances 0.000 claims abstract description 192
- 238000003756 stirring Methods 0.000 claims abstract description 102
- 238000001035 drying Methods 0.000 claims abstract description 66
- 238000005469 granulation Methods 0.000 claims abstract description 53
- 230000003179 granulation Effects 0.000 claims abstract description 53
- 238000002156 mixing Methods 0.000 claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 48
- 235000013339 cereals Nutrition 0.000 claims abstract description 42
- 230000008569 process Effects 0.000 claims abstract description 35
- 238000000855 fermentation Methods 0.000 claims abstract description 33
- 230000004151 fermentation Effects 0.000 claims abstract description 33
- 238000010025 steaming Methods 0.000 claims abstract description 26
- 241000196324 Embryophyta Species 0.000 claims abstract description 21
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 238000012856 packing Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 64
- 238000000465 moulding Methods 0.000 claims description 40
- 238000009835 boiling Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000002994 raw material Substances 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 15
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- 238000010438 heat treatment Methods 0.000 claims description 7
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- 239000002184 metal Substances 0.000 claims description 3
- 238000009837 dry grinding Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 14
- 238000004140 cleaning Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 8
- 238000012546 transfer Methods 0.000 description 8
- 235000012149 noodles Nutrition 0.000 description 7
- 229940100486 rice starch Drugs 0.000 description 7
- 235000013305 food Nutrition 0.000 description 6
- 241000251169 Alopias vulpinus Species 0.000 description 5
- 229920000856 Amylose Polymers 0.000 description 5
- 229920002472 Starch Polymers 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
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- 235000019698 starch Nutrition 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 235000014655 lactic acid Nutrition 0.000 description 4
- 239000004310 lactic acid Substances 0.000 description 4
- 235000020265 peanut milk Nutrition 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 229940088594 vitamin Drugs 0.000 description 4
- 229930003231 vitamin Natural products 0.000 description 4
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- 150000003722 vitamin derivatives Chemical class 0.000 description 4
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
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- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
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- 206010054949 Metaplasia Diseases 0.000 description 1
- 244000131316 Panax pseudoginseng Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 235000000340 Solanum pseudocapsicum Nutrition 0.000 description 1
- 240000004482 Withania somnifera Species 0.000 description 1
- 235000001978 Withania somnifera Nutrition 0.000 description 1
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/104—Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Cereal-Derived Products (AREA)
Abstract
The present invention relates to a kind of automatic production method of rice flour and system, wherein the automatic production method of rice flour include dry grinding powder, thin rice gruel stirring, granulations, fermentation, steaming, mixing twist pressure, be granulated, squeeze powder, boil powder, wash powder, spread out powder, low temperature height air-dry dry, high temperature dry, cooling, metering packing.And the mechanized production system of rice flour includes disintegrating apparatus successively, mixing plant, the first Granulation Equipments, Zymolysis Equipment, steams grain equipment, twists pressure mixing apparatus, the second Granulation Equipments, former and packaging facilities.The automatic production method and system of the rice flour of the present invention, using first rice is dry grinded powder, and then quantitatively mix thin rice gruel and rice dry powder, and determines the fermentation process of parameter, determine the steaming process of parameter, determine the drying course etc. of parameter, each step can determine the automation, standardization, Digital Control of parameter with equipment at regular time and quantity, realize complete standardization, equipment and the automation of rice flour production process.
Description
Technical field
The present invention relates to food processing fields, and in particular to a kind of automatic production method and system of rice flour.
Background technology
Fujian lake head rice flour is Anxi County traditional snack, high-quality natural under five Lang Shan of adapted using high quality white rice as raw material
Mineral water is made through traditional handicraft, and quality is superior, sparkling and crystal-clear translucent, and pigment exquisiteness is flexible, not sticky, faint scent is palatable, fries, boils
Mouthfeel is all good.Existing traditional handicraft passes through rice steeping, mill rice, press dry, rub rice group, fermentation, boiling, extruding, squeeze powder, water mostly
Boil, cold water bubble, air-dry and etc., during which influenced by weather, and every producer's technique is irregular, and to powder master worker experience processed
It relies on greatly, standardization level is low, productivity effect is low, and sanitary condition is poor, and food security is not guaranteed, it is also difficult to scale
Metaplasia is produced.
Application No. is 201710927555.4 Chinese patent disclose a kind of wintercherry rice noodles automatic production method and
The technical issues of system, is related to preparation or the processing technology field of food, solution be the program manually participated in the prior art and
Degree is higher, and the control difficulty required for quality and food hygiene and safety is higher, method include raw material cleaning, defibrination,
Initial fermentation, secondary fermentation, first curing, rice noodles squeezing, post cure, cooling rinsing, cutting packaging and other steps, the production system
System includes raw material cleaning and dipping mechanism, pulp-milling mechanism, squeezes first fermentation mechanism, stirring secondary fermentation mechanism, first aging machine
Structure, squeezing shaping mechanism, post cure mechanism, cooling rinsing mechanism, cutting mechanism, each mechanism are set gradually.The present invention uses
The technique of secondary fermentation, the spent time is shorter, and is provided with exhaust air technique, improves rice noodles quality, and in addition this system is realized
Automatic running improves production capacity, production efficiency, and the control required for food hygiene and safety is also relatively easy.But the program
It has the following disadvantages：First, grinding the technique of Rice ＆ peanut milk after this method or traditional rice steeping, which is operated first complexity, example
Whiten as rice steeping needs to be dipped into the grain of rice, milled Rice ＆ peanut milk be packed into filter bag squeeze to water content 30-35% these, be all to need certain warp
Test powder master worker processed hold and at silty amount, mouthfeel, taste it is also closely bound up with powder master worker processed, standardization level is low, automatic
Change degree is low and low production efficiency；Second, pulp-milling mechanism, extruding in the system of rice steeping defibrination waste water resource and the program are just
Secondary fermentation mechanism etc. is polluted by Rice ＆ peanut milk etc. during long-term production, and cleaning is not easy, production equipment easy to pollute etc. is also one to ask greatly
Topic；Third, program initial fermentation and secondary fermentation, respectively in filter bag and blender, two local yeastings are equal
It for normal operation circumstances, is influenced by season, time morning and evening etc., the environment such as temperature, humidity of fermentation are difficult to control, in addition rice and water
Ratio just define that and the ratio difficulty has standardized digital technique in rice steeping process, further result in standardization level it is low,
The problems such as the degree of automation is low and low production efficiency；Fourth, the program carries out the drying of rice flour by air-drying mechanism, equally it is bullied
Wait influence it is big, air-dry efficiency it is low while such as rainy weather be easy to cause rice flour and influence rice flour mouth in air drying process excessive fermentation
Sense even enables rice flour that cannot eat；Fifth, dissociating through everfermentation the vitamin, ammonia containing rice starch in boiling the thin rice gruel of powder
Base acid, mineral matter element etc., have no in the program and lack recycling.
Invention content
The present invention provides a kind of automatic production method and system of rice flour, to solve the above problems.
The present invention adopts the following technical scheme that：
A kind of automatic production method of rice flour, includes the following steps：
Raw Materials Rice is sent to disintegrating apparatus and is ground into rice powder by I,.
II, rice powder made from step I is sent to mixing plant and in mixing plant be added thin rice gruel be stirred it is mixed
Mixture is formed after conjunction, then send mixture to the first Granulation Equipments, which is extruded after thread mixing twists pressure
Pluralize a coccoid.
III, send coccoid made from step II to ferment into Zymolysis Equipment, then send the coccoid after fermentation
It is steamed to grain equipment is steamed.
IV, send the steamed coccoid of steaming grain equipment in step III to pressure mixing apparatus is twisted, and a plurality of coccoids pass through
It is sent to the second Granulation Equipments after crossing strand pressure mixing apparatus spiral strand pressure mixing, again passes by after thread mixing twists pressure and be squeezed into again
Several coccoids.
V, coccoid made from step IV is sent to former carry out squeezing successively powder, boil powder, wash powder, booth powder, low temperature are done
Dry, high temperature drying and cooling.
Rice flour after cooling in step V is sent to packaging facilities and carries out metering packing by VI, and rice flour finished product is made.
Further：
I Raw Materials Rice of above-mentioned steps first passes through denaturation treatment before sending to above-mentioned disintegrating apparatus, which is that raw material is big
Rice send the process for enabling it be denaturalized to microwave environment.
A kind of automatic production method of rice flour further includes that thin rice gruel that powder uses will be boiled in above-mentioned steps V by above-mentioned molding
Equipment is drained to be stirred with rice powder in the above-mentioned mixing plant used in step II and mix.
The fermentation condition of above-mentioned steps III is 25 DEG C~38 DEG C of temperature and humidity 75%~95%.
Above-mentioned coccoid made from above-mentioned steps II and above-mentioned steps IV is that external form is close and cylinder knot of uniform size
The coccoid of structure.
A kind of mechanized production system of rice flour includes disintegrating apparatus, mixing plant, the first Granulation Equipments, fermentation successively
Equipment steams grain equipment, twists pressure mixing apparatus, the second Granulation Equipments, former and packaging facilities, adjacent two equipment it
Between connected by device for transporting objects.Above-mentioned disintegrating apparatus is that siccative crushes milling equipment.Above-mentioned Zymolysis Equipment is temperature and humidity control
Zymolysis Equipment.
Above-mentioned mixing plant includes agitator, stirring shovel board, stirring fork plate, stirring muller and stirring power source, stirring
Bucket is stirred object for accommodating, and stirring shovel board, stirring fork plate and stirring muller are set in agitator, stirring shovel board, stirring fork
Plate is drivingly arranged around agitator axis fixed-axis rotation with stirring muller by stirring power source.
Above-mentioned first Granulation Equipments and above-mentioned second Granulation Equipments are spiral Granulation Equipments.Above-mentioned spiral Granulation Equipments packet
It includes spiral and twists pressure device and prilling granulator.It includes feed hopper and spiral extruder that above-mentioned spiral, which twists pressure device, and feed hopper is set
In spiral extruder side wall.Above-mentioned prilling granulator is set to the extruding and discharging end end of above-mentioned spiral extruder, and prilling granulator is used for
The material that spiral extruder squeezes out is squeezed into coccoid.
Above-mentioned steaming grain equipment includes steaming grain babinet, steam box conveyer belt, microwave generation mechanism and steam generation mechanism, steam
The steam output end and microwave generation mechanism of generating mechanism are uniformly distributed along grain babinet top edge is steamed, and steam box conveyer belt, which is set to, steams grain
It in babinet, steams grain box top and offers steam box feed inlet, steam grain tank floor and offer discharging opening of steam box, steam box feed inlet is opened
Above steam box conveyer belt head end, discharging opening of steam box is arranged adjacent to steam box conveyer belt tail end.
Above-mentioned strand pressure mixing apparatus twists pressure device by above-mentioned spiral and constitutes, and twists the above-mentioned spiral extruder of pressure mixing apparatus
Extruding and discharging end is connect with the feed hopper of above-mentioned second Granulation Equipments by above-mentioned device for transporting objects.
Above-mentioned former includes forming frame, squeezes powder device, boils powder device, washes powder device, drying unit, is molded transmission
Band and drying conveyor boil powder device, wash powder device, drying unit, molding conveyer belt and drying conveyor set on molding machine
In frame, powder device is boiled, powder device and drying unit is washed and is laid successively along forming frame length direction, molding conveyer belt is around boiling powder dress
The operating setting of powder device is set and washes, drying conveyor is adjacent with molding conveyer belt and extends to setting in drying unit.It is above-mentioned to boil
Powder device is in the groove-like structure for being placed with water with above-mentioned powder device of washing, and above-mentioned molding conveyer belt edge boils powder device and washes powder device
Bottom is along operating in slot.Above-mentioned crowded powder device includes above-mentioned spiral extruder and crowded powder mold, squeezes powder mold and is set to screw extrusion
The extruding and discharging end end of device, crowded powder mold is set to boiling powder device towards this boils powder device top surface.
Further：
The above-mentioned arc-shaped setting of the slot bottom for boiling powder device boils powder device top surface and is attached to cover board, boils powder device and is accompanied with steam and adds
Heat engine structure, the steam output end of steam heating mechanism, which penetrates cover board and extends to boil in powder device, to be arranged.This boils powder device and is attached to
One return line, return line connection are boiled powder device and are arranged with above-mentioned agitating device.The above-mentioned slot bottom for washing powder device is to updip
Oblique flat-bottom structure.
Above-mentioned drying unit includes above-mentioned microwave generation mechanism and ventilating mechanisms, microwave generation mechanism and ventilating mechanisms
Air outlet is laid in edge in above-mentioned forming frame top surface, and the forming frame both sides for being equipped with the drying unit are equipped with metal otter board.
Above-mentioned drying conveyor along above-mentioned forming frame length direction extends to molding machine by one end of forming frame
Frame the other end is arranged, and drying conveyor is attached to plural block rice flour supporting plate, and rice flour supporting plate is operated with the drying conveyor to be arranged.
The forming frame is to put plate end, end of the forming frame adjacent to above-mentioned drying unit side adjacent to the above-mentioned end for boiling powder device side
Portion is to receive plate end, puts plate end for above-mentioned rice flour supporting plate to be put into drying conveyor, receives plate end and is used for rice flour supporting plate from drying
Conveyer belt is packed up.
Above-mentioned molding conveyer belt includes 2 molding conveyer chains, a plurality of connecting rods, support net and the separation being oppositely arranged
Mechanism, the 2 molding conveyer chain settings of parallel arrangement and connection, partition are locked in the connecting rod to a plurality of connecting rods successively,
Support network folder is set between partition and connecting rod.
By the above-mentioned description of this invention it is found that compared to the prior art, the invention has the advantages that：
First, the automatic production method and system of rice flour of the invention, using first rice is dry grinded powder, and then quantitative mixed with rice
Soup and rice dry powder, and determine the fermentation process of parameter, determine the steaming process of parameter, determine the drying course etc. of parameter, Ge Gebu
Suddenly the automation, standardization, Digital Control that can determine parameter at regular time and quantity with equipment, realize the complete of rice flour production process
Standardization, equipment and automation, and then enable the product produced more controllable, production process is not influenced by amblent air temperature,
It can be made by the adjusting of parameter while equipment operation stability higher, production efficiency higher in performance stabilization and quality
Multiply, sparkling and crystal-clear translucent, pigment it is fine and smooth it is flexible, not sticky, faint scent is palatable, fries, boils all good rice flour of mouthfeel, compare traditional handicraft,
Quality of rice noodles is more excellent.
Second, the material transfer in system of the invention between each equipment is mostly that rice flour is squeezed into coccoid to carry out
Transhipment, transhipment is convenient, transfer efficiency is high and reduces because the material that material transfer is brought is contaminated equivalent risk, is conducive to food peace
Full control.
Third, the place that the present invention uses water is few, and the recycling by boiling powder thin rice gruel, further reduced water resource
Waste, and the scheme of rice raw material dry grinding powder so that the mechanized production system of rice flour of the invention is relative to existing scheme, tool
Standby moist, moistening or the remaining environment of Rice ＆ peanut milk are less, and not as the scheme in background technology in filter bag, blender into
The demand of row fermentation, that is, do not need some such as mixing plants and maintain certain time under conditions of certain suitable fermentation, i.e.,
It avoids possible harmful microbe to grow, reduces the contaminated possibility of product, improve the food security of product.
4th, the scheme of thin rice gruel of the invention reflux boils powder and is detached from rice flour in the process and enters the rice starch in thin rice gruel
And dissociate through the everfermentation vitamin, amino acid, mineral matter element etc. of rice starch is recycled, and original is increased
Expect the utilization ratio of rice and water resource, compare traditional handicraft, the utilization ratio of Raw Materials Rice promotes 10% or more.
5th, the scheme of the invention that thin rice gruel is added in mixing plant especially boils the scheme of the thin rice gruel reflux of powder, rice
Be conducive to enhance mixture in whipping process containing the amylose and lactic acid generated after everfermentation, amylose in soup
Flexibility, tensile strength and water-insoluble, and coordinate and be easy to polymerize between starch molecule under the acid condition that lactic acid brings, favorably
In forming better gel network, makes the rigidity of gel and resist the ability enhancing of deformation, and gel-forming speed is also very fast, into
And it solves, due to the problems such as in the whipping process that dry grinding powder is brought, the gel shaped speed of rice powder is slow, flexibility is poor, to enable we
Case is achieved the improvement of existing rice flour noodles sterilization process, and the rice flour finished product that final production goes out, powder of cracking rice are few.
6th, in of the invention, due to the dissolution of fat and protein in its fermentation process, starch in connection in thin rice gruel
It is released, to be easily formed hydrogen bond association, the institutional framework of rice flour mixture is enhanced in whipping process and is orderly tied
Structure, further promoted whipping process in the gel shaped speed of rice powder and uniformly between from unfermentable rice flour powder, connecing
In the fermentation process got off, is conducive to accelerated fermentation processes and the ruler of the coccoid of spiral Granulation Equipments formation can be promoted
It is very little, and the size for promoting the coccoid will complete the life of more rice flour in the unit interval in the processes such as transhipment, fermentation, steaming
Production, and then further improving production efficiency.
7th, more preferable using rice flour rehydration made from rice flour manufacturing method of the invention, rehydration is more efficient.
Description of the drawings
Fig. 1 is the process flow diagram of the automatic production method of the rice flour of the present invention.
Fig. 2 is the structure diagram of the mechanized production system of the rice flour of the present invention.
Fig. 3 is the structural schematic diagram of the mixing plant of the present invention.
Fig. 4 is the stirring shovel board, stirring fork plate and the assembling structure schematic diagram for stirring muller of the present invention.
Fig. 5 is the structural schematic diagram of the stirring fork plate of the present invention.
Fig. 6 is that the spiral of the present invention twists the structural schematic diagram of pressure device.
Fig. 7 is the structural schematic diagram of the spiral Granulation Equipments of the present invention.
Fig. 8 is the side structure schematic view of the steaming grain equipment of the present invention.
Fig. 9 is the overlooking structure diagram of the steaming grain equipment of the present invention.
Figure 10 is the side structure schematic view of the former of the present invention.
Figure 11 is the enlarged structure schematic diagram of part A in Figure 10.
Figure 12 is the overlooking structure diagram of the crowded powder device of the present invention.
Figure 13 is the structural schematic diagram of the molding conveyer belt of the present invention.
Figure 14 is the decomposition texture schematic diagram of the molding conveyer belt of the present invention.
Figure 15 is the structural schematic diagram of 1 connecting plate band, 2 demarcation strips of the present invention.
Figure 16 is the structural schematic diagram of the rice flour supporting plate of the present invention.
Specific implementation mode
Illustrate the specific implementation mode of the present invention with reference to the accompanying drawings.
With reference to figure 1, a kind of automatic production method of rice flour includes the following steps：
Raw Materials Rice is sent to disintegrating apparatus and is ground into rice powder by I,.
Wherein, Raw Materials Rice crush before, through over cleaning, microwave modification, sterilization pretreatment process.
While the pretreatment process can promote the food security of product, Microwave Pretreatment denaturation is carried out to Raw Materials Rice
During, the micro- curing of raw material can be enabled, enhances next crush efficiency and increases amylose ratio in Raw Materials Rice,
And then the gel shaped speed of rice powder is promoted in next whipping process and promotes the flexibility of stirring mixture.
II, rice powder made from step I is sent to mixing plant and in mixing plant be added thin rice gruel be stirred it is mixed
Mixture is formed after conjunction, then send mixture to the first Granulation Equipments, which is extruded after thread mixing twists pressure
The external form that pluralizes approaches and the coccoid of cylindrical structure of uniform size.
Wherein, which uses thin rice gruel for the thin rice gruel after the boiling after rice fermentation, which uses thin rice gruel and rice meal
End is stirred mixing and has the following advantages：
First, since the dissolution of fat and protein in its fermentation process, starch in connection are released in thin rice gruel, to
It is easily formed hydrogen bond association, the institutional framework and ordered structure of rice flour mixture are enhanced in whipping process, is further promoted
In whipping process the gel shaped speed of rice powder and uniformly between from unfermentable rice flour powder, in next fermentation process
In, be conducive to accelerated fermentation processes and the size of the coccoid of spiral Granulation Equipments formation can be promoted, and it is granular to promote this
The size of body will complete the production of more rice flour in the unit interval in the processes such as transhipment, fermentation, steaming, and then further carry
Rise production efficiency.
Second, being conducive to stirring containing the amylose and lactic acid generated after everfermentation, amylose in thin rice gruel
Enhance flexibility, tensile strength and the water-insoluble of mixture in the process, and coordinates starch point under the acid condition that lactic acid brings
It is easy to polymerize between son, advantageously forms better gel network, make the rigidity of gel and resists the ability enhancing of deformation, and gel
Formation speed is also very fast, and then solves since in the whipping process that dry grinding powder is brought, the gel shaped speed of rice powder is slow, flexible
The problems such as property is poor, enables this programme to be achieved the improvement of existing rice flour noodles sterilization process, and the rice flour that goes out of final production at
Product, powder of cracking rice are few.
III, send coccoid made from step II to ferment into Zymolysis Equipment, then send the coccoid after fermentation
It is steamed to grain equipment is steamed.Wherein fermentation condition is 25 DEG C~38 DEG C of temperature and humidity 75%~95%.
IV, send the steamed coccoid of steaming grain equipment in step III to pressure mixing apparatus is twisted, and a plurality of coccoids pass through
It is sent to the second Granulation Equipments after crossing strand pressure mixing apparatus spiral strand pressure mixing, again passes by after thread mixing twists pressure and be squeezed into again
Several external forms approach and the coccoid of cylindrical structure of uniform size.
V, coccoid made from step IV is sent to former carry out squeezing successively powder, boil powder, wash powder, booth powder, low temperature are done
Dry, high temperature drying and cooling.It is boiling water boiling powder to boil powder, the process for enabling rice flour cure, and it is that cold water washes powder to wash powder, washes away and depends on rice
Particle on powder, and it is enabled not to be adhered gelatinization.
Wherein, boil the thin rice gruel that powder uses be drained to by above-mentioned former in the above-mentioned mixing plant used in step II with
Rice powder is stirred mixing.The scheme of the thin rice gruel reflux of powder is boiled in the use, eliminates prepare thin rice gruel in step II first
Process further reduced the waste of water resource secondly by the recycling for boiling powder thin rice gruel, finally boil be detached from rice flour during powder and
Into in thin rice gruel rice starch and rice starch dissociate through everfermentation the vitamin, amino acid, mineral matter element etc.
It is recycled, increases the utilization ratio of Raw Materials Rice and water resource, compare traditional handicraft, Raw Materials Rice utilizes effect
Rate promotes 10% or more.
Rice flour is transferred to after glass room is aerated drying after high temperature is dried and carries out cooling process in above-mentioned steps V.
Rice flour after cooling in step V is sent to packaging facilities and carries out metering packing by VI, and rice flour finished product is made.
It continues to refer to figure 1, the automatic production method of rice flour of the invention coordinates the equipment that it is utilized, using first by rice
Dry grinding powder, and then thin rice gruel and rice dry powder are quantitatively mixed, and determine the fermentation process of parameter, the steaming process for determining parameter, fixed ginseng
Several drying courses etc., each step can determine the automation, standardization, Digital Control of parameter with equipment at regular time and quantity, real
Show complete standardization, equipment and the automation of rice flour production process, and then enables the product produced more controllable, production
Process is not influenced by amblent air temperature, and equipment operation stability higher, production efficiency higher while can pass through the adjusting of parameter
Make performance is stable and quality is superior, sparkling and crystal-clear translucent, pigment it is fine and smooth it is flexible, not sticky, faint scent is palatable, fry, to boil mouthfeel all good
Rice flour, compare traditional handicraft, quality of rice noodles is more excellent.
With reference to figure 2, a kind of mechanized production system of rice flour is granulated including disintegrating apparatus, mixing plant, first sets successively
Standby, Zymolysis Equipment steams grain equipment, twists pressure mixing apparatus, the second Granulation Equipments, former and packaging facilities, and adjacent two
It is connected by device for transporting objects between a equipment.Above-mentioned disintegrating apparatus is that siccative crushes milling equipment.Above-mentioned Zymolysis Equipment is
Temperature and humidity control Zymolysis Equipment.Device for transporting objects, disintegrating apparatus and Zymolysis Equipment between two adjacent equipment do not belong to
In the present invention key protection point and those skilled in the art can select according to demand with the suitable prior art, therefore this is specific real
Mode is applied not elaborate.
With reference to figure 3, Fig. 4, Fig. 5, above-mentioned mixing plant includes agitator 11, stirring shovel board 12, stirring fork plate 13, stirring stone roller
Wheel 14 and stirring power source 15, agitator 11 are stirred object, stirring shovel board 12, stirring fork plate 13 and stirring muller for accommodating
14 are set in agitator 11, stirring shovel board 12, stirring fork plate 13 and stir muller 14 by stirring power source 15 drivingly around stirring
Mix the setting of 11 axis fixed-axis rotation of bucket.Agitator 11 is the cylindrical type barrel-like structure of top surface opening.11 bottom of agitator is equipped with one
Stir discharge port 111, which controls the movable floor of agitator 11 bottom to stirring by a stirring pull rod 112
It mixes 111 direction of discharge port and tilts the discharging process for realizing agitator 11.Middle part vertically extends equipped with one in agitator 11
Stirring column 113, stirring column 113 top is equipped with a stirring bolumn cap 114.Stirring power source 15 is motor, stirring power
Source 15 is sequentially connected with stirring bolumn cap 114, and stirring power source 15 is for driving stirring 114 fixed-axis rotation of bolumn cap setting.Stirring is dynamic
Power source 15 is set to 11 bottom surface side edge of agitator.
With reference to figure 3, Fig. 4, the opposite both sides of stirring bolumn cap 114 are parallel to be set there are two mounting rod 16 is stirred, and mounting rod is stirred
16 are fixedly connected and are oppositely arranged with stirring bolumn cap 114, and stirring mounting rod 16 is arranged perpendicular to stirring column 113.Stir shovel board
12 are respectively arranged on one of two stirring mounting rods 16 away from stirring mounting rod 16 with 114 junction of stirring bolumn cap with fork plate 13 is stirred
Side side is along middle part.The both ends of stirring mounting rod 16 are attached to 162,2 swing arms 161 of a L-type swing arm 161 and a sleeve and distinguish respectively
Set on two ends that two stirring mounting rods 16 mutually deviate from, 2 162 head ends of sleeve are respectively arranged on two stirring mounting rods 16
The other end.The turning of the L-type structure of swing arm 161 is assemblied in 16 end of stirring mounting rod, and swing arm 161 can be stirred along place to be pacified
Fill the setting of 16 fixed-axis rotation of bar.One end of two swing arms 161 towards 11 bottom surface of agitator is respectively fitted with a stirring muller 14, stirs
Mix muller 14 can fixed-axis rotation be assemblied in 161 end of swing arm, where stirring the direction of rotation of muller 14 plane is perpendicular to stirring
The setting of 11 bottom surfaces of bucket.The other end of swing arm 161 is hinged with 162 tail end of a sleeve respectively, i.e., 162 tail end of sleeve is stirred with where it
161 end of swing arm on stirring mounting rod 16 that mounting rod 16 is oppositely arranged is hinged.The setting of stirring muller 14 can enable stirring
Process more efficient uniform also can enable the mixing of rice powder and thin rice gruel more thorough by rolling repeatedly, promote rice flour gel
Form speed.And by the structure of sleeve 162 and swing arm 161, enabling stirring muller 14 in the vertical direction has certain activity empty
Between and can limit the activity space and active damping by the sleeve 162, and then realize that stirring muller 14 rolls intensity
Control, and then optimize stirring muller 14 and roll dynamics in whipping process, promote stirring efficiency and roll efficiency.
With reference to figure 4, Fig. 5, stirring shovel board 12 and stirring fork plate 13 all extend to 11 bottom surface of agitator and with 11 bottom of agitator
Face is provided adjacent to.Stirring shovel board 12 bottom surface is attached to a flexible shovel piece 121 being bonded with 11 bottom surface of agitator, stir shovel board 12 by
The outer of stirring 14 movement locus of muller extends to stirring column 113 and is arranged.It is laciniation, stirring to stir 13 bottom of fork plate
Fork plate 13, which is extended to by 11 bottom surface side of agitator edge in stirring 14 movement locus of muller, to be arranged.The stirring shovel board 12 and stirring fork plate
The structure of 13 cooperations is scooped up the rice powder and slurries for being stirred that muller 14 is compacted by stirring shovel board 12, and due to its extension
To the structure of stirring column 113, the rice powder scooped up will raise up with slurries, and the stirring muller 14 rotated drives and thin rice gruel
Further mixing, and stir 13 movement locus of fork plate be stirring muller 14 roll less than region, can be with using zigzag structure
The cooperation stirring movement of muller 14 forms more turbulent flows, and then promotes stirring efficiency.And each stirring muller 14 is attached to one
Cleaning blade 141, cleaning blade 141 are extended to the wheel face of stirring muller 14 by 161 end of swing arm, and adjacent to stirring muller 14
Wheel face is arranged.When being stained with rice powder slurry after stirring muller 14 and rolling, rice powder slurry follows stirring to grind
When 14 rotation of wheel is at cleaning blades 141, while being cleared up by cleaning blade 141, and then promote stirring efficiency, reduce due to
Stirring muller 14 adheres to too many rice powder slurry and influences equipment operation.
With reference to figure 6, Fig. 7, above-mentioned first Granulation Equipments and above-mentioned second Granulation Equipments are spiral Granulation Equipments.Above-mentioned spiral shell
Rotation Granulation Equipments includes that spiral twists pressure device 2 and prilling granulator.It includes feed hopper 21 and spiral that above-mentioned spiral, which twists pressure device 2,
Squeezer 4, feed hopper 21 are set to spiral extruder side wall.The feed hopper 21 is attached to a kick-in arm 211, kick-in arm 211
The feed inlet setting of neighbouring spiral extruder 4 is extended to along 21 side wall of feed hopper.Kick-in arm 211 is by its subsidiary driving lever cylinder
212 drivingly move setting along 4 length direction of spiral extruder.Above-mentioned prilling granulator is set to the extruding of above-mentioned spiral extruder 4
Discharge end end, prilling granulator are used to the material that spiral extruder 4 squeezes out being squeezed into coccoid.
With reference to figure 7, prilling granulator includes being granulated scratch diskette 31, thresher structure 32, a plurality of granulation dies 33 and work
Disk power source, a plurality of granulation dies 33, which are set to, to be granulated in scratch diskette 31, and a plurality of granulation dies 33 are along being granulated scratch diskette 31 weeks
To uniformly distributed, scratch diskette power source power output end and the granulation drive connection of scratch diskette 31, for driving granulation scratch diskette 31
Rotation setting.It includes 2 stations to be granulated scratch diskette 31, is respectively granulated station and goes out a station, is granulated station and is squeezed with spiral
The extruding and discharging end end abutment of depressor 4 goes out a station and is abutted with thresher structure 32.For ease of structure setting and promote granulation
Device running efficiency, the granulation scratch diskette 31 are disc structure, are granulated in scratch diskette 31 and are equipped with 4 granulation dies, 33,4 granulations
Mold 33 is rotated successively by granulation scratch diskette 31 by being granulated station, going out a station and 2 idle stations.4 granulation dies
33 square arrangements.
With continued reference to Fig. 7, granulation die 33 is the cylindrical structure that top surface is open and is horizontally arranged, 33 tail end of granulation die
Inner wall goes out a push plate equipped with one, go out a push plate can by one go out a push rod 331 push along granulation die 33 inner wall towards being granulated mould
Have the movement setting of 33 head ends, it is horizontally extending and extend to granulation mould through 33 tail end of granulation die to go out a push rod 331
It is arranged outside tool 33.Thresher structure 32 is the structures such as push-rod electric machine, hydraulic cylinder, cylinder, and thresher structure 32, which is set to, is granulated scratch diskette 31
Away from the side of spiral extruder 4, the release end of thresher structure 32 and the end for the elongated end for going out a push rod 331 are equipped with.
The granulation station is attached to a station alignment sensor 34 and a push rod alignment sensor 35, station alignment sensor 34 with push away
Bar alignment sensor 35 is respectively used to detection 33 tail end of granulation die and goes out the anchor point 332 of 331 elongated end end of a push rod.
The structure of the prilling granulator has the following advantages that：First, by going out between 33 tail end side wall of a push rod 331 and granulation die relatively
The adjustment of the damping of movement can ensure that the density of each coccoid is relatively uniform, more can further come by adjusting the damping
Adjust the density of coccoid；Second, going out a push plate can thoroughly release the rice flour mixture in granulation die 33 relatively, phase
Than the existing scheme that directly mold is set to 4 extruding end of spiral extruder and is divided by cutter, reduce the rice flour in mold
Residual, the cleaning cycle of granulation die 33 opposite can be extended, the work of equipment is increased while ensure that food hygiene
Make efficiency.
With reference to figure 2, Fig. 7, above-mentioned strand pressure mixing apparatus twists pressure device 2 by above-mentioned spiral and constitutes, and twists the upper of pressure mixing apparatus
The extruding and discharging end and the feed hopper 21 of above-mentioned second Granulation Equipments for stating spiral extruder 4 are connected by above-mentioned device for transporting objects
It connects.The structure can enable Devices in Workshop model relatively uniform, the standardization of component device that each equipment is related to, alternativeization,
And then save the equipment cost and cost of equipment maintenance during use in workshop.
With reference to figure 8, Fig. 9, above-mentioned steaming grain equipment include steam grain babinet 51, steam box conveyer belt 52, microwave generation mechanism 8 and
Steam generation mechanism 54, the steam output end 541 and microwave generation mechanism 8 of steam generation mechanism 54 are along steaming 51 top edge of grain babinet
Uniformly distributed, steam box conveyer belt 52, which is set to, to be steamed in grain babinet 51, is steamed 51 top surface of grain babinet and is offered steam box feed inlet, steams grain babinet
51 bottom surfaces offer discharging opening of steam box 512, and steam box feed inlet is opened in above 52 head end of steam box conveyer belt, discharging opening of steam box 512
The 52 tail end setting of neighbouring steam box conveyer belt.To ensure to steam the efficiency of utilization in grain babinet 51, steam box feed inlet is attached to a steaming
Case feeding gate 511, steam box feeding gate 511 are driven by the cylinder setting.It steams 51 side wall of grain babinet and tail portion is equipped with maintenance door
513.The program utilizes microwave by adding the steaming flow in the completion rice flour production of microwave generation mechanism 8 on the basis of steam
It improves the heating efficiency of coccoid and accelerates the denaturation of the rice flour starch in coccoid, be aided with steam and maintain to steam in grain babinet 51
Bulk temperature and humidity, and the presence of microwave also can to steam grain babinet 51 in steam heat, and then optimize rice flour
Maturing process.
With continued reference to Fig. 8, Fig. 9, steam box conveyer belt 52 is equally spacedly convex equipped with a plurality of intervals according to the size of coccoid
521 are played, space protrusion 521 can prevent coccoid from being rolled on steam box conveyer belt 52, maintain relatively-stationary interval location.
It is attached to opposite be set to of 2 steam box charging sensors, 55,2 steam box charging sensors 55 below steam box feed inlet and steams grain babinet 51
Both sides in width direction.The steam output end 541 and microwave generation mechanism 8 of steam generation mechanism 54 are grown along grain babinet 51 is steamed
Point 2 groups of full symmetric settings on direction are spent, machine occurs for the steam output end 541 and microwave of each group of steam generation mechanism 54
Structure 8 includes 2 rows along the microwave generation mechanism 8 for steaming the 51 length direction laying of grain babinet and between 2 row microwave generation mechanisms 8
1 row steam generation mechanism 54 steam output end 541.Often adjacent 2 microwave generation mechanisms 8 in row microwave generation mechanism 8
The spacing of spacing and the space protrusion 521 of steam box conveyer belt 52 is equipped with.The steaming grain equipment is to be fed by steam box using process
Mouth both sides are fed simultaneously, judge whether the coccoid of both sides is in place by 2 steam box charging sensors 55, coordinate steam box conveyer belt
52 equidistant movement, until steam box conveyer belt 52 is covered with coccoid, and the granular body position of 2 rows and the 2 of 51 top edge of steaming grain babinet
The steam output end 541 and microwave generation mechanism 8 of group steam generation mechanism 54 are arranged in a one-to-one correspondence.Then close steam box charging
Door 511 simultaneously starts steam generation mechanism 54 and microwave generation mechanism 8, until steaming process is completed, and repeats the above steps, and
During coccoid enters steaming grain babinet 51 by steam box feed inlet, the coccoid on steam box conveyer belt 52 is by discharging opening of steam box
512 leave steaming grain babinet 51.
With reference to figure 10, above-mentioned former includes forming frame 61, squeeze powder device 62, boil powder device 63, washing powder device 64,
Drying unit, molding conveyer belt 7 and drying conveyor 65 boil powder device 63, wash powder device 64, drying unit, molding transmission
Band 7 is set to drying conveyor 65 in forming frame 61, is boiled powder device 63, is washed powder device 64 with drying unit along forming frame 61
Length direction is laid successively, molding conveyer belt 7 around boil powder device 63 and wash powder device 64 operating be arranged, drying conveyor 65 at
Type conveyer belt 7 abuts and extends to setting in drying unit.It is above-mentioned that boil powder device 63 with above-mentioned powder device 64 of washing be in being placed with
The groove-like structure of water, above-mentioned molding conveyer belt 7 is along boiling powder device 63 and wash in 64 slot of powder device bottom along operating.Wherein, powder dress is boiled
It sets 63 and uses hot water, wash powder device 64 and use cold water.
With reference to figure 10, Figure 11, Figure 12, above-mentioned crowded powder device 62 includes squeezing powder rack 621, a plurality of above-mentioned spiral extruders
4 and a plurality of crowded powder molds 622, it squeezes powder mold 622 and is set to squeezing for spiral extruder 4 correspondingly with spiral extruder 4
Press discharge end end.For ease of description, present embodiment coordinates 4 crowded powder molds 622 using 4 spiral extruders 4
Scheme is described.It is crowded that 4 spiral extruders 4 coordinate 4 crowded powder molds 622 to be set to along the arrangement of 61 width direction of forming frame
In powder rack 621, setting can be moved along 61 length direction of forming frame by squeezing powder rack 621.And 4 crowded powder molds 622 need
4 corresponding rice flour holding channels are set up on molding conveyer belt 7.The extruding end direction for squeezing the spiral extruder 4 of powder device 62 is boiled
Powder device 63, which is arranged and squeezes powder mold 622 and towards this boils 63 ground of powder device and be set to, boils 63 top surface of powder device, squeeze powder mold 622 at
4 rice flour holding channels on type conveyer belt 7 are arranged in a one-to-one correspondence.And it is each this squeeze powder device 62 spiral extruder 4 into
Material mouth is attached to a crowded powder charging cylinder 623 and the charging push plate 624 of crowded powder, is pushed with crowded powder charging cylinder 623 and squeezes powder charging
Push plate 624 and then the charging that the mode of the feed inlet of material propulsion spiral extruder 4 is assisted squeezing powder device 62.
With reference to figure 10, the above-mentioned arc-shaped setting of the slot bottom for boiling powder device 63 boils 63 top surface of powder device and is attached to cover board, boils powder
Device 63 is accompanied with steam heating mechanism, and the steam output end 632 of steam heating mechanism, which penetrates cover board and extends to, boils powder device 63
Interior setting.Cover board is used to boil the heat preservation in powder device 63, and cover board offers crowded powder opening corresponding with crowded powder mold 622.It should
It boils powder device 63 and is attached to a return line 631, the connection of return line 631 is boiled powder device 63 and is arranged with above-mentioned mixing plant.On
It is acclivitous flat-bottom structure to state and wash the slot bottom of powder device 64.The setting of the return line 631, eliminates mixing plant first
The process for preparing thin rice gruel during use further reduced the waste of water resource, finally secondly by the recycling for boiling powder thin rice gruel
Boil rice flour is detached from during powder and the rice starch and rice starch that enter in thin rice gruel dissociate through the everfermentation vitamin,
Amino acid, mineral matter element etc. are recycled, and the utilization ratio of Raw Materials Rice and water resource is increased, compared to traditional work
The utilization ratio of skill, Raw Materials Rice promotes 10% or more.
0 is continued to refer to figure 1, above-mentioned drying unit includes above-mentioned microwave generation mechanism 8 and ventilating mechanisms 66, and microwave occurs
Mechanism 8 and the air outlet 661 of ventilating mechanisms 66 are laid in edge in 61 top surface of above-mentioned forming frame, are equipped with the molding of the drying unit
61 both sides of rack are equipped with metal otter board.The drying unit can be divided to two sections of settings in structure, the neighbouring first half for washing powder device 64
The quantity of section, above-mentioned microwave generation mechanism 8 is less than the second half section, and after 661 quantity of air outlet of front half section ventilating mechanisms 66 is more than
Half section, the micro- of the quantity and/or startup for needing microwave generation mechanism 8 to be started can also be adjusted as needed in use
The power of wave generating mechanism 8, and the operating power of adjustment ventilating mechanisms 66 and/or the air outlet 661 of ventilating mechanisms 66 are opened
It closes.The drying unit of present embodiment is arranged using latter arrangement, according to the automation of the rice flour of present embodiment
Drying unit is divided into two sections by production method according to its position, and the neighbouring front half section for washing powder device 64 is the high wind dry section of low temperature,
Second half section is high temperature baking zone.The unlatching quantity and power of the microwave generation mechanism 8 of the high wind dry section of low temperature are respectively less than high temperature baking
Dry area, the air outlet 661 of the ventilating mechanisms 66 of the high wind dry section of low temperature open quantity and are more than high temperature baking zone, and this method can enable
The rice flour surface moisture of moistening is detached from and inside will not stop the formation for fermenting and influencing gel network suddenly due to high temperature,
And then enable product more chewy sparkling and crystal-clear, and the second half section enables rice flour be able to flash baking by microwave high-temperature environment, then coordinate preamble
Technique can enable the rehydration of rice flour more preferable, and rehydration is more efficient.
0 is continued to refer to figure 1, above-mentioned drying conveyor 65 is along 61 length direction of above-mentioned forming frame by forming frame 61 1
A end extends to the setting of 61 the other end of forming frame, and drying conveyor 65 is attached to plural block rice flour supporting plate 67, rice flour support
Plate 67 is operated with the drying conveyor 65 to be arranged.The forming frame 61 is to put plate end adjacent to the above-mentioned end for boiling 63 side of powder device
611, forming frame 61 is to receive plate end 612 adjacent to the end of above-mentioned drying unit side, puts plate end 611 and is used for above-mentioned rice flour support
Plate 67 is put into drying conveyor 65, receives plate end 612 for packing up rice flour supporting plate 67 from drying conveyor 65.It is molded conveyer belt 7
It is connect by a transfer blade 652 between drying conveyor 65, transfer blade 652 is from 7 tail end of molding conveyer belt to drying conveyor
It is tilted on 65, transfer blade 652 is used to the rice flour for being molded 7 tail end of conveyer belt being transported to drying transmission by rice flour self gravitation effect
With the rice flour supporting plate 67 on 65.Transfer blade 652 is attached to a rice flour cutter 653, and rice flour cutter 653 is pushed by cutting knife cylinder 654,
Rice flour cutter 653 is used to press predetermined length by the rice flour segment on transfer blade 652.
With reference to figure 10, Figure 16, above-mentioned rice flour supporting plate 67 includes framework 671, dictyosome 672 and interconnecting piece 673, dictyosome 672
It is stretched and located on 671 upper edge of framework, interconnecting piece 673 is set to the opposite both sides side edge of framework 671.671 side of each framework along be equipped with to
Few 2 interconnecting pieces 673, present embodiment are carried out using 671 side of each framework along the structure for being equipped with 2 interconnecting pieces 673
Description.Drying conveyor 65 is the transmission chain knot that 2 operated synchronously are respectively arranged on 2 sides in 61 width direction of forming frame
Structure, the connector 651 being equipped on 2 transmission chains on 651,2 transmission chains of connector of a plurality of M fonts are opposite one by one
Setting, connector 651 are equipped with above-mentioned interconnecting piece 673, and connector 651 is for support interconnecting piece 673 to enable rice flour support
Plate 67 is operated with drying conveyor 65 to be arranged.Due in rice flour production process, preamble technique takes short and dry and baking operation
Time-consuming, therefore may be implemented to cut the size that rice flour is packed on demand and follow by such as solid by the structure of rice flour supporting plate 67
Drying transmission equipment, the stereoscopic multi-layer of the ring structure transmission equipment etc. that interlocks realize the utilization ratio of production space and drying unit
It maximizes.And transportation manipulator should be coordinated by rice flour supporting plate 67 and dry the setting of glass room, drying conveyer belt, in order
It states rice flour in step V and is transferred to glass room after high temperature is dried and is aerated after drying and carry out cooling process and be achieved.
With reference to figure 13, Figure 14, above-mentioned molding conveyer belt 7 includes 2 molding conveyer chains 71, a plurality of connections being oppositely arranged
Bar 72, support net 73, guide pressing plate 74 and partition 75, a plurality of connecting rods 72 successively parallel arrangement and connection 2 at
Type conveyer chain 71 is arranged, and partition 75 is locked in the connecting rod 72, and support net 73 is located in partition 75 and connecting rod 72
Between.It includes inner plate 711, outer plate 712, axis pin 713, roller 714 and roller to be molded conveyer chain 71, and each connecting rod 72 is equal
2 outer plates 712 being oppositely arranged for connecting the molding conveyer chain 71 that 2 are oppositely arranged.Roller includes guide roller 715
And conventional roller 716, guide roller 715 convex to form guide protrusions outwardly towards the opposite side edge for being equipped with molding conveyer chain 71
Setting.Guide pressing plate 74 is set to boil powder device 63 and wash outside edge, guide pressing plate 74 in powder device 64 and is equipped with, leads with roller
Molding conveyer belt 7 is enabled to be operated according to desired trajectory for compressing roller to pressing plate 74.The guide protrusions of guide roller 715 are used
In being abutted with 74 side of guide pressing plate edge in being molded 7 operation process of conveyer belt, to enable molding conveyer belt 7 will not be along forming frame
61 width directions move.
With reference to figure 13, Figure 14, Figure 15, above-mentioned partition 75 is used to be separated out 4 above-mentioned rice flour on molding conveyer belt 7
Holding channel, partition 75 include a plurality of demarcation strips 751 and a plurality of connecting plates 752, and demarcation strip 751 is to be passed along molding
The platy structure for sending 7 traffic direction of band to extend, demarcation strip 751 are fixedly connected with connecting plate 752 and are locked in by connecting plate 752
Connecting rod 72.Each above-mentioned connecting plate 752 has been fixedly connected with 1 demarcation strip 751 or 2 demarcation strips 751, is connected with 1
The connecting plate 752 of demarcation strip 751 is set to molding conveyer belt 7 and is located at 2 sides in 61 width direction of forming frame, is connected with 2 points
The connecting plate 752 of partition board 751 is set among molding conveyer belt 7.Between 2 adjacent rice flour holding channels by demarcation strip 751 every
Go out separation gap setting.It is under horizontality when being molded conveyer belt 7, is set to 751 phase of demarcation strip of adjacent connecting rod 72
It is staggered to extending to.Rice flour effectively can be limited in fixed rice flour holding channel by the partition 75 of the structure
It is interior, and also can will be in adjacent rice flour holding channel during rice flour is influenced by boiling water during boiling powder to shake coiling
Rice flour separates, and to the width for enabling finished product rice flour position certain, while being convenient for the metering packing of finished product, homogeneity of product is more
Height, the market competitiveness are stronger.
With reference to figure 10, it further includes a kind of side adjusting unit length rice flour weight on molding conveyer belt 7 that this, which boils powder device 63,
Method, this method along 61 length direction of forming frame by moving crowded powder rack 621 so that crowded powder mold 622 is past to boil powder device 63
It is mobile in the middle part of top surface, and increase the spiral shell of the steam output quantity and crowded powder device 62 of boiling the subsidiary steam heating mechanism of powder device 63
The extrusion capacity of squeezer 4 is revolved, enables the rice flour for squeezing 62 extrusion of powder device be influenced mutual coiling by boiling water, steam etc., and then be added to
Unit length rice flour weight on type conveyer belt 7.It is in circular arc type due to boiling 63 slot bottom of powder device, rice flour is passed in molding in this method
It send and is boiled the 63 bottom moulding of powder device on band 7, squeeze powder mold 622 and involve and boiling water, steam impringement, be detached to a certain extent
It is molded conveyer belt 7 to suspend, and then the coiling in the boiling water for boiling powder device 63, then enter after washing powder device 64, due to washing powder dress
Set 64 flat-bottom structures and it is slightly upward tilt, can stretch to a certain extent around volume structure, so produce straight sheet and
The finished product of internal rice flour coiling.And the rice flour of above-mentioned straight sheet and internal rice flour coiling can be with multi-disc packet after drying
Dress, and during consumer is edible, it easily blocks of can take out, will not mutually be linked and be pulled apart due to adjacent sheet rice flour
Rice flour, convenient for eating and reducing powder of cracking rice, reduce waste, to promote the competitiveness of product in market.
The specific implementation mode of the present invention is above are only, but the design concept of the present invention is not limited thereto, it is all to utilize this
Conceive the change for carrying out unsubstantiality to the present invention, the behavior for invading the scope of the present invention should all be belonged to.
Claims (10)
1. a kind of automatic production method of rice flour, it is characterised in that：Include the following steps：
Raw Materials Rice is sent to disintegrating apparatus and is ground into rice powder by I,；
After II, send rice powder made from step I to mixing plant and addition thin rice gruel is stirred mixing in mixing plant
Mixture is formed, then send mixture to the first Granulation Equipments, which is squeezed into multiple after thread mixing twists pressure
Several coccoids；
III, send coccoid made from step II to ferment into Zymolysis Equipment, then send the coccoid after fermentation to steaming
Grain equipment is steamed；
IV, send the steamed coccoid of steaming grain equipment in step III to pressure mixing apparatus is twisted, and a plurality of coccoids are by twisting
Pressure mixing apparatus spiral twist pressure mixing after send to the second Granulation Equipments, again pass by thread mixing twist pressure after be squeezed into it is a plurality of
Coccoid；
V, coccoid made from step IV is sent to former carry out successively squeeze powder, boil powder, wash powder, booth powder, low temperature drying,
High temperature is dried and cooling；
Rice flour after cooling in step V is sent to packaging facilities and carries out metering packing by VI, and rice flour finished product is made.
2. a kind of automatic production method of rice flour according to claim 1, it is characterised in that：The step I raw material is big
Rice first passes through denaturation treatment before sending to the disintegrating apparatus, which is to send Raw Materials Rice to microwave environment to enable its change
The process of property.
3. a kind of automatic production method of rice flour according to claim 1, it is characterised in that：Further include by the step
The thin rice gruel that powder uses is boiled in V to be drained to by the former in the mixing plant used in step II and rice powder
It is stirred mixing.
4. a kind of automatic production method of rice flour according to claim 1, it is characterised in that：The fermentation of the step III
Condition is 25 DEG C~38 DEG C of temperature and humidity 75%~95%.
5. a kind of automatic production method of rice flour according to claim 1, it is characterised in that：The step II with it is described
The coccoid made from step IV is that external form is close and the coccoid of cylindrical structure of uniform size.
6. a kind of mechanized production system of rice flour, it is characterised in that：Include disintegrating apparatus, mixing plant, the first granulation successively
Equipment, Zymolysis Equipment steam grain equipment, twist pressure mixing apparatus, the second Granulation Equipments, former and packaging facilities, adjacent
It is connected by device for transporting objects between two equipment；The disintegrating apparatus is that siccative crushes milling equipment；The Zymolysis Equipment
For temperature and humidity control Zymolysis Equipment；
The mixing plant includes that agitator, stirring shovel board, stirring fork plate, stirring muller and stirring power source, agitator are used
Be stirred object in accommodating, stirring shovel board, stirring fork plate and stirring muller are set in agitator, stirring shovel board, stirring fork plate with
Muller is stirred by stirring power source to be drivingly arranged around agitator axis fixed-axis rotation；
First Granulation Equipments and second Granulation Equipments are spiral Granulation Equipments；The spiral Granulation Equipments includes spiral shell
Rotation twists pressure device and prilling granulator；It includes feed hopper and spiral extruder that the spiral, which twists pressure device, and feed hopper is set to spiral shell
Revolve squeezer side wall；The prilling granulator is set to the extruding and discharging end end of the spiral extruder, and prilling granulator is used for spiral shell
The material that rotation squeezer squeezes out is squeezed into coccoid；
The steaming grain equipment includes steaming grain babinet, steam box conveyer belt, microwave generation mechanism and steam generation mechanism, steam generation
The steam output end and microwave generation mechanism of mechanism are uniformly distributed along grain babinet top edge is steamed, and steam box conveyer belt, which is set to, steams grain babinet
It is interior, it steams grain box top and offers steam box feed inlet, steam grain tank floor and offer discharging opening of steam box, steam box feed inlet is opened in
Above steam box conveyer belt head end, discharging opening of steam box is arranged adjacent to steam box conveyer belt tail end；
The strand pressure mixing apparatus twists pressure device by the spiral and constitutes, and twists the extruding of the spiral extruder of pressure mixing apparatus
Discharge end is connect with the feed hopper of second Granulation Equipments by the device for transporting objects；
The former includes forming frame, squeeze powder device, boil powder device, washing powder device, drying unit, molding conveyer belt with
And drying conveyor, it boils powder device, wash powder device, drying unit, molding conveyer belt and drying conveyor in forming frame,
Boil powder device, wash powder device and drying unit and laid successively along forming frame length direction, molding conveyer belt around boil powder device with
The operating setting of powder device is washed, drying conveyor is adjacent with molding conveyer belt and extends to setting in drying unit；It is described to boil powder dress
It is in the groove-like structure for being placed with water to set with the powder device of washing, and the molding conveyer belt edge is boiled powder device and washed in powder device slot
Bottom is along operating；The crowded powder device includes the spiral extruder and crowded powder mold, squeezes powder mold and is set to spiral extruder
Extruding and discharging end end, crowded powder mold is set to boiling powder device towards this boils powder device top surface.
7. a kind of mechanized production system of rice flour according to claim 6, it is characterised in that：The slot for boiling powder device
The arc-shaped setting in bottom boils powder device top surface and is attached to cover board, boils powder device and is accompanied with steam heating mechanism, steam heating mechanism
Steam output end, which penetrates cover board and extends to boil in powder device, to be arranged；This boils powder device and is attached to a return line, and return line connects
The logical powder device that boils is arranged with the agitating device；The slot bottom for washing powder device is acclivitous flat-bottom structure.
8. a kind of mechanized production system of rice flour according to claim 6, it is characterised in that：The drying unit includes
The air outlet of the microwave generation mechanism and ventilating mechanisms, microwave generation mechanism and ventilating mechanisms is laid in the forming frame
Edge in top surface, the forming frame both sides for being equipped with the drying unit are equipped with metal otter board.
9. a kind of mechanized production system of rice flour according to claim 6, it is characterised in that：The drying conveyor edge
The setting of forming frame the other end, drying conveyor are extended to the forming frame length direction by one end of forming frame
It is attached to plural block rice flour supporting plate, rice flour supporting plate is operated with the drying conveyor to be arranged；The neighbouring powder that boils of the forming frame fills
The end for setting side is to put plate end, and forming frame is to receive plate end adjacent to the end of the drying unit side, put plate end for will
The rice flour supporting plate is put into drying conveyor, receives plate end for packing up rice flour supporting plate from drying conveyor.
10. a kind of mechanized production system of rice flour according to claim 6, it is characterised in that：The molding conveyer belt
Including 2 molding conveyer chains, a plurality of connecting rods, support net and the partition being oppositely arranged, a plurality of connecting rods are successively
The 2 molding conveyer chains settings of parallel arrangement and connection, partition are locked in the connecting rod, support network folder be set to partition with
Between connecting rod.
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Application publication date: 20180803 |