CN103637061A - Method used for preparing fresh rice noodles via rice dry milling method - Google Patents

Method used for preparing fresh rice noodles via rice dry milling method Download PDF

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Publication number
CN103637061A
CN103637061A CN201310582400.3A CN201310582400A CN103637061A CN 103637061 A CN103637061 A CN 103637061A CN 201310582400 A CN201310582400 A CN 201310582400A CN 103637061 A CN103637061 A CN 103637061A
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rice
flour noodles
fresh rice
fresh
production method
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CN201310582400.3A
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Inventor
佟立涛
周素梅
钟葵
刘丽娅
周闲容
高晓旭
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Institute of Food Science and Technology of CAAS
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Institute of Food Science and Technology of CAAS
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Priority to CN201310582400.3A priority Critical patent/CN103637061A/en
Publication of CN103637061A publication Critical patent/CN103637061A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Noodles (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The invention discloses a method used for preparing fresh rice noodles via rice dry milling method, and belongs to the field of rice deep processing. According to the method, fresh rice noodles are obtained via steps such as raw material cleaning, rice cleaning, texture adjusting, milling, slurry mixing, paste steaming, noodle extruding, water washing and cooling, sterilizing, anti-aging processing, and packaging. The method is capable of realizing water conservation and emission reduction in fresh rice noodle production processes, reducing product background microbial content, increasing product yield, reducing production cost, and obtaining products with excellent and stable quality. The method possesses significant importance for development of fresh rice noodle processing technology of our country and for scaled production of fresh rice noodle industry; and industrialization prospect of the method in future is promising.

Description

A kind of rice dry method abrasive dust is prepared the method for fresh rice-flour noodles
Technical field
The present invention relates to a kind of rice dry method abrasive dust and prepare the method for fresh rice-flour noodles.
Background technology
China is largest paddy Production and consumption state in the world, and within 2012, national yield of brown rice is broken through 200,000,000 tons, accounts for 42% of total output of grain, and its medium rice accounts for rice yield approximately 70%, and early long-grained nonglutinous rice accounts for 25% of long-grained nonglutinous rice.The ground rice that morning, long-grained nonglutinous rice was Raw material processing of take is the metric system staple food product of China's characteristic, in Guangdong of south China, the province such as Guangxi, Hunan, Hubei, Yunnan, Guizhou, Jiangxi has the tradition of breakfast edible rice flour.China's tradition rice flour produts, by processing and edible way, can be divided into fresh rice-flour noodles, dry rice flour, quick-frozen ground rice and convenient rice flour noodles etc.Approximately 1,000,000 tons, the rice that China mainland area processes for ground rice every year, accounts for 30% left and right that rice total amount is used in food processing, and ground rice output is 2,500,000 tons of left and right.
Fresh rice-flour noodles is a kind of New-type instant ground rice that development in recent years is got up, and has the fresh feature such as smooth.But than the production technology of dry rice flour, although obtained certain progress at aspects such as mechanization degree, product forms, there is not radical change in the mode of production.The processing of fresh rice-flour noodles generally will pass through rice impurity elimination, wash the series of processes such as rice, immersion, defibrination, gelatinization, slitting or wire squeeze makes.Rice nutriment in the process of washing rice, immersion, defibrination runs off very large, particularly water soluble ingredient in rice.The loss of these compositions not only makes the loss of ground rice characteristic chicken flavor, product yield decline, and is washing rice, a large amount of water resource of puffed wheat link consumption, and when easily causing harmful microorganism breeding, the stability between product batches can not get good control.
At present domestic also have a trial that adopts dry method abrasive dust to prepare fresh rice-flour noodles, makes fresh rice-flour noodles after rice is directly ground into powder, does like this and can save the loss of material of washing in rice, immersion and defibrination process, using water wisely simultaneously.But rice is different from wheat, because need to applying larger impact more firmly, its seed itself just can make its pulverizing reach the granularity requirements of making fresh rice-flour noodles, and bring thus a large amount of damage starch to make the remarkable decline of quality of rice noodles even can not make ground rice.Therefore, if develop new dry process abrasive dust technology, produce rice meal, can either meet the granularity requirements that ground rice makes and can keep low damage starch values again, for realizing water-saving and emission-reducing in fresh rice-flour noodles production process, reduce microbial reproduction, unified product special flavour, carry high product yield, reduce costs all significant.
Summary of the invention
The object of this invention is to provide that a kind of granularity making with dry method abrasive dust is little, the low rice meal of damage starch value, and as raw material, prepare the method for fresh rice-flour noodles.The present invention adopts modified in advance method to reduce grain of rice hardness, by optimizing the best modified process conditions of modified gain of parameter, reduces the mechanical impulse force in mill processes, thereby guarantees that the rice meal damage starch value of producing is low; Flour mill, on the basis of theory and practice type selecting, selects Cyclone mill to produce rice meal, utilizes the stone roller effect of frustrating between rice starch granule that it is pulverized, and reduces the fragmentation of starch granules in crushing process; Then by gelatinization after adding water and sizing mixing, then wire squeeze makes fresh rice-flour noodles.
Dry method abrasive dust provided by the present invention is prepared the method for fresh rice-flour noodles, comprises the steps: that rice is clean, modified, abrasive dust, sizes mixing, steams the processing steps such as sheet, wire squeeze, washing are cooling, sterilization, anti-aging processing, packing.For the rice meal of laying in or circulate, after abrasive dust, need in the preparation the step of drying.
Concrete preparation technology is as follows:
(1) clean: choose quality early rice rice and late long-grained nonglutinous rice according to the proportioning of 4: 1~3: 2, insert in cleaning machine clean, dedust, impurity elimination, de-stone.
(2) modified: to add water profit rice, adjust rice moisture between 30~35%, time 10~24h.
(3) abrasive dust: send material to enter Cyclone mill and grind, the rice meal after coarse crushing enters vibratory sieve and crosses 100 mesh sieves, and oversize backfill enters Cyclone mill, screenings enters that drying system is dried or be directly delivered to next step size mixing technology.
(4) size mixing: by rice meal and appropriate water and add 0.8~1.2 ‰ salt to be mixed and made into Rice & peanut milk.
(5) steam sheet: under 100 ± 2 ℃ of temperature and 0.1~0.3MPa pressure, use Steam Heating mode by rice flower milk slaking.Time is 90-180s.
(6) wire squeeze: the rice sheet to slaking carries out physics extrusion modling, makes difform ground rice by different die orifices.Wire squeeze panel aperture is φ 1.5mm, φ 1.6mm or φ 1.8mm.
(7) wash cooling: after wire squeeze moulding, with the cold water of 0 ℃~10 ℃ of water temperatures, rice stick is carried out to drip washing, makes its temperature decrease to 24 ℃~26 ℃.Rice stick is met cold convergence, has more gel characteristic.Wash away the starch on rice stick surface simultaneously, make surface more glossy, smooth, not stick.Ground rice water Xian time general control is in 2~5min left and right.
(8) sterilization: can preserve more than 2 days for the fresh wet rice flour noodles that assurance is produced, the ground rice of producing is carried out to acidleach sterilization.First use the acidleach of 0.8~1.2% (V/V) lactic acid/sodium acetate, then select the sterilization parameter of 90 ℃/30 minutes or 95 ℃/20 minutes to carry out heat sterilization.
(9) anti-aging processing: surface spraying 0.1~0.5 ‰ amylase solution carries out anti-aging processing.
(10) packing: the fresh rice-flour noodles after anti-aging processing drains rear pack.Adopt retort pouch (heatproof is more than 100 ℃).
Production method of the present invention has following features:
The present invention has realized dry method abrasive dust and has prepared fresh rice-flour noodles, and the granularity requirements that the rice meal making can meet ground rice making can keep low damage starch values again.By dry method abrasive dust, immersion and defibrination process have been saved, avoided the loss of material in these processes, when water consumption in ground rice manufacturing process is significantly reduced, also have that background content of microorganisms in fresh rice-flour noodles also significantly reduces, fresh rice-flour noodles constant product quality all, the feature such as the raising of product yield, production cost reduction.
The specific embodiment
Below by specific embodiment, the present invention is further elaborated, but the present invention is not limited to following examples.
Method described in following embodiment, if no special instructions, is conventional method; Described material, if no special instructions, all can obtain from commercial channels.
Embodiment 1, rice dry method abrasive dust are prepared fresh rice-flour noodles technique
1) clean: choose quality early rice rice and late long-grained nonglutinous rice according to the ratio of 4: 1, insert in cleaning machine clean, dedust, impurity elimination, de-stone.
2) modified: to add water profit rice, adjust rice moisture 30%, time 15h.
3) abrasive dust: send material to enter Cyclone mill and grind, the rice meal after coarse crushing enters vibratory sieve and crosses 100 mesh sieves, and oversize backfill enters Cyclone mill, and screenings is delivered to next step size mixing technology.
4) size mixing: the ratio of rice meal and 1: 1.9 is added to water, and the Rice & peanut milk that adds 1 ‰ salt to be mixed.
5) steam sheet: under 100 ± 2 ℃ of temperature and 0.15MPa pressure, use Steam Heating mode by rice flower milk slaking.Time is 100s.
6) wire squeeze: the rice sheet to slaking carries out physics extrusion modling, and wire squeeze panel aperture is φ 1.5mm.
7) wash cooling: after wire squeeze moulding, with the cold water of 6 ℃~10 ℃ of water temperatures, rice stick is carried out to drip washing, make its temperature decrease to 24 ℃~26 ℃, water Xian time is controlled at 3min.
8) sterilization: with carrying out heat sterilization by the sterilization parameter of 90 ℃/30 minutes after the acidleach of 1% (V/V) lactic acid/sodium acetate.
9) anti-aging processing: surface spraying 0.2 ‰ amylase solutions carry out anti-aging processing.
10) packing: the fresh rice-flour noodles after anti-aging processing drains rear pack.Adopt retort pouch (heatproof is more than 100 ℃).
Embodiment 2, rice dry method abrasive dust are prepared fresh rice-flour noodles technique
1) clean: choose quality early rice rice and late long-grained nonglutinous rice according to the ratio of 3: 2, insert in cleaning machine clean, dedust, impurity elimination, de-stone.
2) modified: to add water profit rice, adjust rice moisture between 33%, time 20h.
3) abrasive dust: send material to enter Cyclone mill and grind, the rice meal after coarse crushing enters vibratory sieve and crosses 100 mesh sieves, and oversize backfill enters Cyclone mill,
4) screenings enters drying system and dries, 60 ℃ of bake out temperatures, and drying time 60min, controls moisture below 14%.
5) size mixing: the ratio of rice meal and 1: 2.25 is added to water, and the Rice & peanut milk that adds 1.2 ‰ salt to be mixed.
6) steam sheet: by rice flower milk slaking, the time is 150s. under 100 ± 2 ℃ of temperature and 0.3MPa pressure
7) wire squeeze: the rice sheet to slaking carries out physics extrusion modling, and wire squeeze panel aperture is φ 1.6mm.
8) wash cooling: after wire squeeze moulding, with the cold water of 4 ℃~8 ℃ of water temperatures, rice stick is carried out to drip washing, make its temperature decrease to 23 ℃~26 ℃, ground rice water Xian is controlled at 4min.
9) sterilization: with the acidleach of 0.8% (V/V) lactic acid/sodium acetate, then select the sterilization parameter of 95 ℃/20 minutes to carry out heat sterilization.
10) anti-aging processing: surface spraying 0.4 ‰ amylase solutions carry out anti-aging processing.
11) packing: pack retort pouch into after fresh rice-flour noodles drains.
Embodiment 3, rice dry method abrasive dust are prepared fresh rice-flour noodles technique
1) clean: choose quality early rice rice and late long-grained nonglutinous rice according to the ratio of 3.5: 1.5, insert in cleaning machine clean, dedust, impurity elimination, de-stone.
2) modified: to add water profit rice, adjust rice moisture between 35%, time 24h.
3) abrasive dust: send material to enter Cyclone mill and grind, enter vibratory sieve and cross 100 mesh sieves, oversize backfill enters Cyclone mill, sieve is delivered to next step size mixing technology.
4) size mixing: the ratio of rice meal and 1: 1.8 is added to water, and the Rice & peanut milk that adds 0.8 ‰ salt to be mixed.
5) steam sheet: under 100 ± 2 ℃ of temperature and 0.1MPa pressure, use Steam Heating mode by rice flower milk slaking.Time is 180s.
6) wire squeeze: the rice sheet to slaking carries out physics extrusion modling, and wire squeeze panel aperture is φ 1.8mm.
7) wash cooling: after wire squeeze moulding, with the cold water of 0 ℃~4 ℃ of water temperatures, rice stick is carried out to drip washing, makes its temperature decrease to 24 ℃~26 ℃, 5min.
8) sterilization: with the acidleach of 1.2% (V/V) lactic acid/sodium acetate, then select the sterilization parameter of 90 ℃/30 minutes to carry out heat sterilization.
9) anti-aging processing: surface spraying 0.5 ‰ amylase solutions carry out anti-aging processing.
10) packing: pack retort pouch into after the fresh rice-flour noodles after anti-aging processing drains.

Claims (9)

1. rice dry method abrasive dust is prepared a fresh rice-flour noodles method, it is characterized in that using dry method abrasive dust technology and makes fresh rice-flour noodles in conjunction with subsequent machining technology.Processing step comprises that rice is clean, modified, abrasive dust, size mixing, steam the processing steps such as sheet, wire squeeze, washing are cooling, sterilization, anti-aging processing, packing.For the rice meal of laying in or circulate, after abrasive dust, need in the preparation the step of drying.
2. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: while joining meter, the ratio of early rice and late long-grained nonglutinous rice is 4: 1~3: 2.
3. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: when modified, rice moisture is adjusted between 30-35%, and the time is time 10~24h.
4. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: during abrasive dust, adopt Cyclone mill, and control granularity more than 100 orders.
5. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: the addition of salt is 0.8-1.2 ‰.
6. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: steam sheet temperature at 100 ± 2 ℃ of temperature and 0.1~0.3MPa pressure, the time is 90-180s.
7. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: 0 ℃~10 ℃ of drip washing water temperatures, time 2~5min left and right.
8. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: with 0.8~1.2% (V/V) lactic acid/sodium acetate acidleach sterilization; Select the sterilization parameter heat sterilization of 90 ℃/30 minutes or 95 ℃/20 minutes.
9. the production method of fresh rice-flour noodles according to claim 1, is characterized in that: surface spraying 0.1~0.5 ‰ amylase solution carries out anti-aging processing.
CN201310582400.3A 2013-11-20 2013-11-20 Method used for preparing fresh rice noodles via rice dry milling method Pending CN103637061A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104543677A (en) * 2015-01-14 2015-04-29 吉林德亚农业发展集团有限公司 Pure natural rice flour preparation method and rice flour
CN104585595A (en) * 2014-12-12 2015-05-06 衡阳市民安大米精粉有限公司 Production method for rice flour used in preparing fresh rice noodles
CN104605258A (en) * 2015-02-08 2015-05-13 王建军 Method for producing special rice flour for wrappers
CN106036409A (en) * 2016-06-17 2016-10-26 河南工业大学 Method for dry method rice meal preparation, rice meal for fresh rice noodles, rice meal for baked foods and rice meal for cooked foods
CN106360313A (en) * 2016-10-26 2017-02-01 中南林业科技大学 Dry preparation method of rice flour specially used for cakes
CN107484943A (en) * 2017-07-27 2017-12-19 中国农业科学院农产品加工研究所 The rice meal energy-conservation preparation method of low damage content of starch
CN108013353A (en) * 2017-12-29 2018-05-11 无锡群硕谷唐生物科技有限公司 Production method of fresh wet Guilin rice noodles
CN108354114A (en) * 2018-04-25 2018-08-03 林清矫 A kind of automatic production method and system of rice flour
CN109699895A (en) * 2019-02-28 2019-05-03 河南省大程粮油集团股份有限公司 A kind of preparation method of dry method stone mill rice meal
CN110393258A (en) * 2019-07-03 2019-11-01 无锡群硕谷唐生物科技有限公司 Preparation method of fresh-keeping rice noodles

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104585595A (en) * 2014-12-12 2015-05-06 衡阳市民安大米精粉有限公司 Production method for rice flour used in preparing fresh rice noodles
CN104543677A (en) * 2015-01-14 2015-04-29 吉林德亚农业发展集团有限公司 Pure natural rice flour preparation method and rice flour
CN104605258A (en) * 2015-02-08 2015-05-13 王建军 Method for producing special rice flour for wrappers
CN106036409A (en) * 2016-06-17 2016-10-26 河南工业大学 Method for dry method rice meal preparation, rice meal for fresh rice noodles, rice meal for baked foods and rice meal for cooked foods
CN106360313A (en) * 2016-10-26 2017-02-01 中南林业科技大学 Dry preparation method of rice flour specially used for cakes
CN107484943A (en) * 2017-07-27 2017-12-19 中国农业科学院农产品加工研究所 The rice meal energy-conservation preparation method of low damage content of starch
CN108013353A (en) * 2017-12-29 2018-05-11 无锡群硕谷唐生物科技有限公司 Production method of fresh wet Guilin rice noodles
CN108013353B (en) * 2017-12-29 2021-09-17 无锡新禾创工食品科技有限公司 Production method of fresh wet Guilin rice noodles
CN108354114A (en) * 2018-04-25 2018-08-03 林清矫 A kind of automatic production method and system of rice flour
CN109699895A (en) * 2019-02-28 2019-05-03 河南省大程粮油集团股份有限公司 A kind of preparation method of dry method stone mill rice meal
CN110393258A (en) * 2019-07-03 2019-11-01 无锡群硕谷唐生物科技有限公司 Preparation method of fresh-keeping rice noodles

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Application publication date: 20140319