CN108346482A - Communication cable environmentally friendly conductive copper aluminum foil shielded material and preparation method thereof - Google Patents
Communication cable environmentally friendly conductive copper aluminum foil shielded material and preparation method thereof Download PDFInfo
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- CN108346482A CN108346482A CN201810282620.7A CN201810282620A CN108346482A CN 108346482 A CN108346482 A CN 108346482A CN 201810282620 A CN201810282620 A CN 201810282620A CN 108346482 A CN108346482 A CN 108346482A
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- Prior art keywords
- layer
- environmentally friendly
- communication cable
- conductive copper
- aluminum foil
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/227—Pretreatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
- Communication Cables (AREA)
Abstract
The present invention relates to a kind of shielding material and production methods.Purpose is to provide a kind of improvement and preparation method thereof of the environmentally friendly conductive copper aluminum foil shielded material of communication cable, which should have higher isolation performance, to meet mobile communication shielding requirements;The production method should have the characteristics that product flexibility is good, preparation process is simple, production efficiency is high.Technical solution is:Communication cable environmentally friendly conductive copper aluminum foil shielded material, including two aluminium foil layers;It is characterized in that the shielding material further includes a copper foil layer;It is by the pet layer of glue bonding connection respectively between two aluminium foil layers and between copper foil layer and aluminium foil layer, another extexine of the copper foil layer is the EMAA layers bonded by glue.
Description
Technical field
The present invention relates to a kind of shielding material and production methods, the specifically environmentally friendly conductive copper aluminum foil shielded material of communication cable
Material and preparation method thereof.
Background technology
In recent years, with the fast development of society, mobile communication product has obtained popularization and application in China, accordingly matches and applies mechanically
Base station (computer room) increase therewith.In view of communication products to the particularity of semaphore request, (electrical) member of various electronics in base station
Device needs to have moisture-proof, electromagnetic-radiation-free working environment.
The mode that conventional electronic product is all made of cladding shielded layer carries out electromagnetic isolation.Such as cable product is circumferential complete
Portion is the aluminium-plastic tape of tight coating, to protect the electronic signal of its conveying interference-free.But in the more base station (machine of equipment
Room) in, since electromagnetic signal source is more, the common aluminium-plastic tape of 1-2 layers of aluminium foil layer is contained only, shielding properties cannot meet
Requirement;The requirement of higher isolation performance is proposed to product.
Invention content
The purpose of the present invention is overcoming the shortcomings of above-mentioned background technology, a kind of environmentally friendly conductive copper aluminium foil of communication cable is provided
The improvement of shielding material, the shielding material band should have higher isolation performance, to meet mobile communication shielding requirements.
It is a further object of the present invention to provide the production method of above-mentioned shielding material, this method should have product flexibility
The feature good, preparation process is simple, production efficiency is high.
Technical solution provided by the invention is:Communication cable environmentally friendly conductive copper aluminum foil shielded material, including two aluminium foils
Layer;It is characterized in that the shielding material further includes a copper foil layer;Between two aluminium foil layers and between copper foil layer and aluminium foil layer
It is by the pet layer of glue bonding connection respectively, another extexine of the copper foil layer is the EMAA layers bonded by glue.
The thickness of the pet layer is 9-25um.
The thickness of the aluminium foil layer is 7-12um.
EMAA layers of the thickness is 23-26um.
The thickness of the pet layer is 12um, and the thickness of the aluminium foil layer is 9um, and EMAA layers of the thickness is 25um.
The communication cable production method of environmentally friendly conductive copper aluminum foil shielded material, carries out according to the following steps:
1) distinguish clad aluminum layers of foil in the tow sides of the first pet layer, processing is then dried;
2) compound second pet layer on the semi-finished product that step 1) obtains, is then dried processing again;
3) then the complex copper layers of foil on the second pet layer that step 2) obtains carries out being dried again;
4) semi-finished product obtained in step 3) upper EMAA layers compound, the EMAA layers of outer surface for being compounded in copper foil layer, so
Last time drying process is carried out afterwards, that is, is completed;
Above the compound of each step is carried out by compounding machine;Compound tense is all made of flame-retardant glue.
Drying process in the step 1), to be spontaneously dried 5-7 days under indoor environment;Or in 60-75 DEG C of baking oven
Processing 36-72 hours.
Drying process in the step 2), to be handled 36-72 hours in 60-75 DEG C of baking oven.
Drying process in the step 3), to be handled 48-80 hours in 60-85 DEG C of baking oven.
Drying process in the step 4), to be handled 20-30 hours in 45-65 DEG C of baking oven, or indoors under environment
It spontaneously dries 2-4 days.
The environmentally friendly conductive copper aluminum foil shielded material of communication cable provided by the invention, due to including a copper foil layer and two
A aluminium foil layer, humidity resistance and anti-electromagnetic radiation performance compared with conventional aluminium-plastic tape (two aluminium foil layers) improve 70% with
On, it is used as the shielded layer of communication cable product, the requirement in base station (computer room) is fully achieved in shielding properties.
The shielding material that production method provided by the invention is produced arranges between each layer metal foil layer smooth close and each
Noresidue bubble between layer has shielding properties more better than pure aluminum foil, and more more economical than pure copper foil, elongation percentage is more preferable, improves
Pure copper foil is very crisp, and the defect that cable craft is not easily accomplished has fully met the quality requirement of electronic product;Each production process is equal
Follow conventional lines process, is also conventional equipment using equipment;And easy to operate, quality control is convenient and easy;It is suitble to promote the use of.
Description of the drawings
Fig. 1 is the main view enlarged structure schematic diagram of the present invention.
Specific implementation mode
It is further illustrated below in conjunction with embodiment shown in the drawings.
Communication cable shown in FIG. 1 environmentally friendly conductive copper aluminum foil shielded material, including aluminium foil layer;The aluminium foil layer has two
It is a, it is the first aluminium foil layer 1, the second aluminium foil layer 3 respectively;It is integrated by glue and the bonding of adjacent aluminium foil layer between aluminium foil layer
First pet layer 2, wherein the second aluminium foil layer also has copper foil layer 5, another outer surface of copper foil layer by 4 compoiste adhering of the second pet layer
The EMAA layers 5 (ethylene-methacrylic acid copolymer layer) bonded again by glue;The EMAA layers as the self-adhesive layer in cable
(because having viscosity at a certain temperature, the inner surface of the coat layer of power cable can be bonded to when being molded the coat layer of power cable).
The recommendation thickness of the pet layer is 8-12um.
The recommendation thickness of the aluminium foil layer is 8-12um.
Described EMAA layers of recommendation thickness is 8-12um.
It is further to recommend:The thickness of the pet layer is 12um, and the thickness of the aluminium foil layer is 9um, described EMAA layers
Thickness is 25um.
The above-mentioned communication cable production method of environmentally friendly conductive copper aluminum foil shielded material, carries out according to the following steps:
1) compounding machine is utilized, (utilizes glue by the first aluminium in the tow sides difference clad aluminum layers of foil of the first pet layer 2
Layers of foil 1, the second aluminium foil layer 3 are bonded to the tow sides of the first pet layer respectively), processing is then dried, with evaporative removal glue
Moisture in water.
The drying process of this step, to be spontaneously dried 5-7 days under indoor environment;Or 36- is handled in 60-75 DEG C of baking oven
72 hours.
2) semi-finished product obtained in step 1), again by compound second pet layer 4 of compounding machine, then again to compound tense
Processing is dried in the glue used;
The drying process of this step, to be handled 36-72 hours in 60-75 DEG C of baking oven.
3) semi-finished product obtained in step 2), again by compounding machine complex copper layers of foil 5, which is compounded in second
The outer surface of pet layer 4 then to glue wherein included be dried again;
Drying process in this step, to be handled 48-80 hours in 60-85 DEG C of baking oven.
4) the compound EMAA layers 6 on the semi-finished product that step 3) obtains, the EMAA layers of outer surface for being compounded in copper foil layer 5, so
Last time drying process is carried out afterwards, that is, is completed;
Drying process in this step, to be handled 20-30 hours in 45-65 DEG C of baking oven, or it is natural under environment indoors
It is 2-4 days dry.
Above each step compound tense is all made of flame-retardant glue;The glue can direct outsourcing.
Claims (10)
1. communication cable environmentally friendly conductive copper aluminum foil shielded material, including two aluminium foil layers;It is characterized in that:The shielding material is also
Including a copper foil layer (5);It is to bond to connect by glue respectively between two aluminium foil layers and between copper foil layer and aluminium foil layer
Pet layer, another extexine of the copper foil layer is the EMAA layers (6) bonded by glue.
2. the environmentally friendly conductive copper aluminum foil shielded material of communication cable according to claim 1, it is characterised in that:The PET
The thickness of layer is 9-25um.
3. the environmentally friendly conductive copper aluminum foil shielded material of communication cable according to claim 2, it is characterised in that:The aluminium foil
The thickness of layer is 7-12um.
4. the environmentally friendly conductive copper aluminum foil shielded material of communication cable according to claim 3, it is characterised in that:The EMAA
The thickness of layer is 23-26um.
5. the environmentally friendly conductive copper aluminum foil shielded material of communication cable according to claim 4, it is characterised in that:The PET
The thickness of layer is 12um, and the thickness of the aluminium foil layer is 9um, and EMAA layers of the thickness is 25um.
6. interrogating the cable production method of environmentally friendly conductive copper aluminum foil shielded material, carry out according to the following steps:
1) distinguish clad aluminum layers of foil in the tow sides of the first pet layer, processing is then dried;
2) compound second pet layer on the semi-finished product that step 1) obtains, is then dried processing again;
3) then the complex copper layers of foil on the second pet layer that step 2) obtains carries out being dried again;
4) semi-finished product obtained in step 3) upper EMAA layers compound, the EMAA layers of outer surface for being compounded in copper foil layer, then into
Row last time is dried, that is, is completed;
Above the compound of each step is carried out by compounding machine;Compound tense is all made of flame-retardant glue.
7. the communication cable according to claim 6 production method of environmentally friendly conductive copper aluminum foil shielded material, feature exist
In:Drying process in the step 1), to be spontaneously dried 5-7 days under indoor environment;Or it is handled in 60-75 DEG C of baking oven
36-72 hours.
8. the communication cable according to claim 7 production method of environmentally friendly conductive copper aluminum foil shielded material, feature exist
In:Drying process in the step 2), to be handled 36-72 hours in 60-75 DEG C of baking oven.
9. the communication cable according to claim 8 production method of environmentally friendly conductive copper aluminum foil shielded material, feature exist
In:Drying process in the step 3), to be handled 48-80 hours in 60-85 DEG C of baking oven.
10. the communication cable according to claim 9 production method of environmentally friendly conductive copper aluminum foil shielded material, feature exist
In:Drying process in the step 4) is done naturally to be handled 20-30 hours in 45-65 DEG C of baking oven, or indoors under environment
Dry 2-4 days.
Priority Applications (1)
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CN201810282620.7A CN108346482A (en) | 2018-04-02 | 2018-04-02 | Communication cable environmentally friendly conductive copper aluminum foil shielded material and preparation method thereof |
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CN201810282620.7A CN108346482A (en) | 2018-04-02 | 2018-04-02 | Communication cable environmentally friendly conductive copper aluminum foil shielded material and preparation method thereof |
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CN201810282620.7A Pending CN108346482A (en) | 2018-04-02 | 2018-04-02 | Communication cable environmentally friendly conductive copper aluminum foil shielded material and preparation method thereof |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007221107A (en) * | 2006-01-17 | 2007-08-30 | Toyo Kohan Co Ltd | Composite electromagnetic wave shielding material and method for fabrication thereof |
CN103249289A (en) * | 2013-05-06 | 2013-08-14 | 杭州东兴电讯材料有限公司 | Multilayered aluminum plastic composite belt used for mobile communication shielding and manufacturing method thereof |
CN204298318U (en) * | 2014-11-18 | 2015-04-29 | 苏州斯迪克新材料科技股份有限公司 | A kind of anti-scratch moistureproof electromagnetic shielding adhesive tape |
CN204680402U (en) * | 2015-06-02 | 2015-09-30 | 杭州东兴电讯材料有限公司 | Two-sided netted compound copper-plastics band |
CN204792175U (en) * | 2015-06-03 | 2015-11-18 | 深圳市关西实业有限公司 | A shielding type coaxial cable for high frequency data transmission |
CN208027762U (en) * | 2018-04-02 | 2018-10-30 | 杭州东兴电讯材料有限公司 | The environmentally friendly conductive copper aluminum foil shielded material of communication cable |
-
2018
- 2018-04-02 CN CN201810282620.7A patent/CN108346482A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007221107A (en) * | 2006-01-17 | 2007-08-30 | Toyo Kohan Co Ltd | Composite electromagnetic wave shielding material and method for fabrication thereof |
CN103249289A (en) * | 2013-05-06 | 2013-08-14 | 杭州东兴电讯材料有限公司 | Multilayered aluminum plastic composite belt used for mobile communication shielding and manufacturing method thereof |
CN204298318U (en) * | 2014-11-18 | 2015-04-29 | 苏州斯迪克新材料科技股份有限公司 | A kind of anti-scratch moistureproof electromagnetic shielding adhesive tape |
CN204680402U (en) * | 2015-06-02 | 2015-09-30 | 杭州东兴电讯材料有限公司 | Two-sided netted compound copper-plastics band |
CN204792175U (en) * | 2015-06-03 | 2015-11-18 | 深圳市关西实业有限公司 | A shielding type coaxial cable for high frequency data transmission |
CN208027762U (en) * | 2018-04-02 | 2018-10-30 | 杭州东兴电讯材料有限公司 | The environmentally friendly conductive copper aluminum foil shielded material of communication cable |
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