CN108345245A - A kind of pre-warning system for monitoring of beam car - Google Patents

A kind of pre-warning system for monitoring of beam car Download PDF

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Publication number
CN108345245A
CN108345245A CN201810155797.0A CN201810155797A CN108345245A CN 108345245 A CN108345245 A CN 108345245A CN 201810155797 A CN201810155797 A CN 201810155797A CN 108345245 A CN108345245 A CN 108345245A
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CN
China
Prior art keywords
monitoring
sensor
beam car
speed
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810155797.0A
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Chinese (zh)
Inventor
王海英
梁霖浩
佘辉
王超
皇甫磊磊
杨春燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shaanxi Speed Mechanical And Electrical Technology Co Ltd
Changan University
Original Assignee
Shaanxi Speed Mechanical And Electrical Technology Co Ltd
Changan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shaanxi Speed Mechanical And Electrical Technology Co Ltd, Changan University filed Critical Shaanxi Speed Mechanical And Electrical Technology Co Ltd
Priority to CN201810155797.0A priority Critical patent/CN108345245A/en
Publication of CN108345245A publication Critical patent/CN108345245A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24215Scada supervisory control and data acquisition

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Emergency Alarm Devices (AREA)

Abstract

A kind of pre-warning system for monitoring of beam car, includes the data acquisition module being connected with monitoring host computer, and monitoring host computer connects alarm module and connects remote service center by wireless communication module;The data acquisition module includes obliquity sensor, stroke sensor, velocity sensor, anemobiagraph and GPS module.The present invention realizes the transparent management of data, monitoring host computer by data acquisition module monitor in real time the girder inclination angle of beam car, travel speed, carry on the back beam trolley length travel and speed, wind speed and beam car location information, and the data received are uploaded to by remote service center by wireless communication module, alarm command can be issued in time when finding unsafe condition and inform that driver stops fortune beam, and then prevent the generation of serious accident.

Description

A kind of pre-warning system for monitoring of beam car
Technical field
The present invention relates to beam car operational management fields, and in particular to a kind of pre-warning system for monitoring of beam car.
Background technology
The rapid development of China express railway construction provides broader practice platform for beam car.Beam car is a kind of Precast beam is transported to bridge formation place from Liang Chang and can be to the special engineering motor vehicles and machines of Bridge Erector feeding beam, equipment manufacturing cost is non- Chang Anggui, can be used for delivering the precast beam of 32m, 24m, 20m that speed per hour is 250~350Km special lines for passenger trains, and be transported Precast beam weight up to 900t, it is careless slightly in transportational process to will result in huge economic loss, in view of operating condition compared with To be special, must just corresponding security monitoring be carried out to equipment.
Some existing beam cars have been equipped with corresponding safety detection device in manufacture, but its purpose is only In order to provide data feedback to driver, operated convenient for driver, the safety monitoring under this single cpu mode cannot Remote transmission and the storage for realizing data, can not carry out rights management, and there is also the risk that data are arbitrarily changed, and one Accident occurs for denier, will bring difficulty to the investigation of cause of accident and the identification of responsibility due to the opaque of data.
Invention content
It is an object of the invention to the problems in for the above-mentioned prior art, provide a kind of safety monitoring early warning of beam car System can monitor the relevant parameter of beam car in the process of running in real time, realize the transparent management of data, be convenient for administrator Member grasps the operating status of current equipment and is issued warning signal in time to the danger being likely to occur, and prevents serious accident Occur.
To achieve the goals above, the technical solution adopted by the present invention is:It include the data acquisition being connected with monitoring host computer Module, monitoring host computer connect alarm module and connect remote service center by wireless communication module;
The data acquisition module includes obliquity sensor, stroke sensor, velocity sensor, anemobiagraph and GPS Module;Obliquity sensor is mounted on the end of main beam of beam car, the levelness for monitoring girder;Stroke sensor is mounted on fortune On the forward and backward hunchbacked beam trolley of beam vehicle, the longitudinal stroke for detecting hunchbacked beam trolley;Velocity sensor is mounted on beam car engine On output shaft and forward and backward hunchbacked beam trolley, travel speed for monitoring beam car in real time and beam trolley is carried on the back in feeding beam Speed sync state;Anemobiagraph for detecting live wind speed in real time;Location information of the GPS module for detecting beam car in real time.
The alarm module receives the alarm command that monitoring host computer is sent and is alarmed by signal lamp and buzzer.
The obliquity sensor is inclined using single-shaft inclination angle sensor, double-shaft tilt angle sensor, accelerometer, solid pendulum-type Any one in angle transducer, liquid pendulum-type obliquity sensor and pendulum type in-gas inclination senser.Stroke sensor uses Any one in stay-supported type displacement sensor, encoder, ultrasonic range finder, infrared range-measurement system and laser range finder.Speed Sensor is spent using in encoder, magnetoelectric velocity transducer, Hall-type speed sensor and photoelectric speed sensor Any one.
The wireless communication module is carried out data transmission by GPRS, 3G or 4G network.The anemobiagraph is mounted on Afterwards on the roof of driver's cabin, when live wind speed is more than strong breeze, alarm module issues warning signal.The data acquisition module Block further includes strain gauge, and strain gauge is mounted on to carry on the back and is used to detect the stress variation for carrying beam trolley on the back on beam trolley, according to Stress variation distinguishes current beam car and is operated in heavy condition or light condition, sets the acceleration alert corresponding to current vehicle speed Threshold value, beam car are operated in the speed under heavy condition and are no more than 5km/h, and the speed being operated under light condition is no more than 10km/h。
Compared with prior art, the present invention has following advantageous effect:Monitoring host computer is real-time by data acquisition module Monitor the girder inclination angle of beam car, travel speed, carry on the back beam trolley length travel and speed, wind speed and beam car position letter The data received and are uploaded to remote service center by breath by wireless communication module, when finding unsafe condition can and Shi Fabu alarm commands inform that driver stops fortune beam, and then prevent the generation of serious accident.Meanwhile the present invention realizes The transparent management of data can intuitively recognize the state letter of current beam car from construction personnel to project manager Breath can carry out the identification of responsibility by transferring related data, greatly improve Engineering Construction Management in case of safety accident It is horizontal.
Description of the drawings
The overall structure block diagram of Fig. 1 pre-warning system for monitoring of the present invention;
The data transmission schematic diagram of Fig. 2 pre-warning system for monitoring of the present invention;
The installation distribution schematic diagram of Fig. 3 inventive sensors;
Specific implementation mode
Present invention will be described in further detail below with reference to the accompanying drawings.
Referring to Fig. 1,2, pre-warning system for monitoring of the invention includes data acquisition module a, monitoring host computer b, channel radio Interrogate module c, remote service center d, alarm module e.Data acquisition module a detects the operation data of the beam car and will count in real time According to being transferred to monitoring host computer b.The data that monitoring host computer b acquires the data acquisition module 1 are handled, are stored and formed number According to packet is sent remote service center d is sent to by wireless communication module c.Wireless communication module c uses GPRS/3G/4G networks In one kind, according to specific construction environment select, preferentially carried out data transmission using 4G networks.Remote service center d is used for It receives, storage, handle the data that monitoring host computer b is sent, management terminal is facilitated to pass through in web-based management service access data library Beam car data information, and can be by wireless communication module c to monitoring host computer b transmission datas and alarm command.Monitoring host computer b If when detecting the presence of dangerous situation after data prediction or receiving the alarm command sent by remote service center d just Alarm command can be sent, sound-light alarm is carried out by indicator light and buzzer to alarm module e.
The specific warning message of pre-warning system for monitoring of the present invention includes:Girder level inclination is more than specified value Times It is alert;Live wind speed is more than six grades of alarms;It is more than specified value alarm to carry beam trolley length travel on the back;It is forward and backward to carry the small vehicle speed of beam on the back Asynchronous alarm;Speed hypervelocity in beam car driving process (heavily loaded speed is 0~5km/h, and underloading speed is 0~10km/h) Alarm.
Referring to Fig. 3, data acquisition module a of the invention includes an obliquity sensor 1, an anemobiagraph 2, a speed Sensor 3 carries beam trolley longitudinal stroke sensor 4 on the back before one, carries beam trolley velocity sensor 5 before one on the back, it is small to carry beam on the back after one Vehicle longitudinal stroke sensor 6 carries beam trolley velocity sensor 7, a strain gauge 8, a GPS module 9 on the back after one.
Wherein, obliquity sensor 1 uses double-shaft tilt angle sensor, concrete model SSA0030H2-V, and is installed in One end of beam car girder can be obtained in real time after being handled the analog signals acquired by processes such as A/D conversions Take the level inclination of beam car girder.The concrete model of anemobiagraph 2 is WTF-B100, is mounted on car body suitable position, this implementation Example is mounted on rear driver's cabin roof, and with the wind speed size at detection scene, when wind speed is more than strong breeze, system is sent out in time automatically Go out pre-warning signal, stops transport, avoid that accident occurs.Velocity sensor 3 uses hall speed sensor, and concrete model is SZCB- 02, and being installed in beam car active wheels, by A/D convert etc. processes to the analog signals that are acquired into Beam car travel speed can be obtained in real time after row processing.When institute's measuring car speed is more than 5km/h, system sends out pre- in time automatically Alert signal informs that driver stops transport, avoids that accident occurs.Preceding camel beam trolley longitudinal stroke sensor 4 and rear hunchbacked beam trolley Longitudinal stroke sensor 6 uses stay-supported type displacement sensor, concrete model DSS-XL to be separately mounted to forward and backward carry beam trolley on the back On, being converted etc. by A/D can obtain that forward and backward to carry beam on the back small in real time after processes handle the analog signals acquired The length travel of vehicle.Preceding camel beam trolley velocity sensor 5 and rear hunchbacked beam trolley velocity sensor 7 use encoder, install respectively It is carried on the back on beam car wheel forward and backward, it can be real after being handled the analog signals acquired by processes such as A/D conversions When obtain the forward and backward speed for carrying beam trolley on the back.Strain gauge 8 is carried on the back after being mounted on beam trolley, by processes such as A/D conversions to institute The analog signals of acquisition can obtain the stress state of current trolley after being handled, system judges according to its stress state Current beam car is operated under heavy duty or light-load mode, to select suitable acceleration alert threshold value, beam car is avoided to go out Now exceed the speed limit.GPS modules 9 are mounted in beam car driver's cabin, to obtain the location information of beam car in real time.

Claims (8)

1. a kind of pre-warning system for monitoring of beam car, it is characterised in that:It include the data acquisition being connected with monitoring host computer (b) Module (a), monitoring host computer (b) connect alarm module (e) and connect remote service center (d) by wireless communication module (c);
The data acquisition module (a) includes obliquity sensor, stroke sensor, velocity sensor, anemobiagraph and GPS moulds Block;Obliquity sensor is mounted on the end of main beam of beam car, the levelness for monitoring girder;Stroke sensor is mounted on fortune beam On the forward and backward hunchbacked beam trolley of vehicle, the longitudinal stroke for detecting hunchbacked beam trolley;It is defeated that velocity sensor is mounted on beam car engine On shaft and forward and backward hunchbacked beam trolley, travel speed for monitoring beam car in real time and speed of the beam trolley in feeding beam is carried on the back Spend synchronous regime;Anemobiagraph for detecting live wind speed in real time;GPS module is used for the location information of examinations beam car.
2. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:The alarm module (e) It receives the alarm command that monitoring host computer (b) is sent and is alarmed by signal lamp and buzzer.
3. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:The obliquity sensor is adopted With single-shaft inclination angle sensor, double-shaft tilt angle sensor, accelerometer, solid pendulum-type obliquity sensor, liquid pendulum-type inclination angle sensing Any one in device and pendulum type in-gas inclination senser.
4. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:The stroke sensor is adopted With any one in stay-supported type displacement sensor, encoder, ultrasonic range finder, infrared range-measurement system and laser range finder.
5. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:The velocity sensor is adopted With any one in encoder, magnetoelectric velocity transducer, Hall-type speed sensor and photoelectric speed sensor.
6. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:Wireless communication module (c) is logical GPRS, 3G or 4G network is crossed to carry out data transmission.
7. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:The anemobiagraph is mounted on On the roof of rear driver's cabin, when live wind speed is more than strong breeze, alarm module (e) issues warning signal.
8. the pre-warning system for monitoring of beam car according to claim 1, it is characterised in that:Data acquisition module (a) is also Including strain gauge, strain gauge, which is mounted on, to be carried on the back for detecting the stress variation for carrying beam trolley on the back on beam trolley, according to stress Variation distinguishes current beam car and is operated in heavy condition or light condition, sets the acceleration alert threshold corresponding to current vehicle speed Value, beam car are operated in the speed under heavy condition and are no more than 5km/h, and the speed being operated under light condition is no more than 10km/ h。
CN201810155797.0A 2018-02-23 2018-02-23 A kind of pre-warning system for monitoring of beam car Pending CN108345245A (en)

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Publication number Priority date Publication date Assignee Title
CN110245528A (en) * 2019-05-07 2019-09-17 唐山师范学院 A kind of computer network information safety device
CN110737224A (en) * 2019-10-30 2020-01-31 中铁隧道局集团有限公司 Automatic detection control device for rail state of earth pressure balance shield tunnel storage battery locomotive and corresponding detection method
CN112046211A (en) * 2020-09-07 2020-12-08 江苏雷威建设工程有限公司 Beam transporting vehicle safety monitoring system
CN114162728A (en) * 2021-11-29 2022-03-11 绍兴市特种设备检测院 Intelligent early warning and windproof system of gantry crane
CN117492476A (en) * 2024-01-03 2024-02-02 四川公路桥梁建设集团有限公司 Automatic attitude adjustment system and method for beam-transporting gun carriage

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110245528A (en) * 2019-05-07 2019-09-17 唐山师范学院 A kind of computer network information safety device
CN110737224A (en) * 2019-10-30 2020-01-31 中铁隧道局集团有限公司 Automatic detection control device for rail state of earth pressure balance shield tunnel storage battery locomotive and corresponding detection method
CN112046211A (en) * 2020-09-07 2020-12-08 江苏雷威建设工程有限公司 Beam transporting vehicle safety monitoring system
CN114162728A (en) * 2021-11-29 2022-03-11 绍兴市特种设备检测院 Intelligent early warning and windproof system of gantry crane
CN117492476A (en) * 2024-01-03 2024-02-02 四川公路桥梁建设集团有限公司 Automatic attitude adjustment system and method for beam-transporting gun carriage
CN117492476B (en) * 2024-01-03 2024-03-19 四川公路桥梁建设集团有限公司 Automatic attitude adjustment system and method for beam-transporting gun carriage

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