CN108343206A - A kind of flexibility wallboard and its manufacturing method - Google Patents
A kind of flexibility wallboard and its manufacturing method Download PDFInfo
- Publication number
- CN108343206A CN108343206A CN201810427490.1A CN201810427490A CN108343206A CN 108343206 A CN108343206 A CN 108343206A CN 201810427490 A CN201810427490 A CN 201810427490A CN 108343206 A CN108343206 A CN 108343206A
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- layer
- flexibility
- partition frame
- wallboard
- flexible
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
The present invention relates to a kind of flexible wallboard and its manufacturing methods, the flexibility wallboard includes backsheet layer, one surface of the backsheet layer is equipped with partition frame, the partition frame includes multiple hollow cells, side of the partition frame far from backsheet layer is equipped with skinning layer, and flexible material is filled in the space that the skinning layer, cell and backsheet layer are surrounded.The flexible wallboard of the present invention has some strength and stability, and recovery of shape ability is strong after deformation, has achieved the purpose that intensity gets both with flexible protection performance；Used flexible material is mostly inorganic material, has both environmental protection and flame retardant effect, dissemination are big.
Description
Technical field
The present invention relates to building wall body material more particularly to a kind of fire-retardant wallboards of flexible environment friendly anticollision.
Background technology
Currently, decoration is generally hard wallboard with lining, lives in equipped with the resident in hard wallboard house, inevitably have
Encounter on wallboard, and injured situation.The safety for protecting active infant is a careful and important job.In baby children
Original hard metope is become flexible metope by youngster playground, so that it may effectively to prevent to make infant because falling, colliding
At injury.
Based on this target, someone has invented infant's anticollision strip, and anticollision strip mainly uses the material of similar sofa handrail,
This anticollision strip anticollision item for being higher by metope is installed on the movable metope of infant.This bump bar is mounted on metope,
The overall aesthetics of metope is affected, meanwhile, because the proportion that anticollision item accounts for entire infant's activity metope is very little, it is not enough to
Protect movable infant.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of high structural strength, the flexible wallboard of fire protection flame retarding and its system
Make method.
In order to solve the above-mentioned technical problem, technical scheme is as follows：A kind of flexibility wallboard, including backsheet layer, institute
The surface for stating backsheet layer is equipped with partition frame, and the partition frame includes multiple hollow cells, the partition frame
Side far from backsheet layer is equipped with skinning layer, and filling is flexible in the space that the skinning layer, cell and backsheet layer are surrounded
Material.
Using such structure design, partition frame and the flexibility for being filled in the flexible wallboard of flexible material composition therein
Layer, also referred to as collision prevention function layer, when occupant is bumped against accidentally on flexible wallboard, flexible material deforms, and plays certain
Cushioning effect, to protect collision person from damage.Meanwhile partition frame can constrain the flexible material of filling, limit flexible material
Expect in the deformation in metope direction and big displacement, to play styling to integral wall, during improving wallboard use
Stability, extend wallboard service life.In addition, during wallboard use, the destructive stress being primarily subjected to is perpendicular to wall
The setting of the stress in plate surface direction, partition frame can effectively promote the ability that wallboard bears the vertical stress, and it is good to assign wallboard
Good structural strength.
Flexible wall is mainly used to protect preschool infant, before can also being loosened to 10 years old or so primary school 3 grades
Children.Height ranges of the height mostly in 1.16m~1.26m, 10 years old when Chinese children 6 years old are mostly in 1.31m~1.45m
Between.The classroom of child room in the place of children's activity, such as in family, kindergarten and primary grades pupil, often and student
It contacts and is easy to cause because of the injured position of collision, the portion built often is installed at the position close to ground, and flexible wall
Position.Custom is built now according to China and relevant construction standards, bottom part of indoor wall body generally have the wall of 10cm~15cm high
Foot.It analyzes accordingly, the flexible wallboard of 1.0m~1.2m is set, you can the function of 10 years old children below of protection is effectively realized,
Enable them from because of unexpected injury caused by collision.
From the point of view of flexibility, such as high molecular materials such as natural plants of polyurethanes, plastics, rubber or even cotton class,
Density is low, pliability is high, easy to make, is imaginable flexibility construction material.But this kind of material has two, first, easy
Combustible material can generate children new injury once fire occurs；Another is high molecular material, and endurance quality is poor, and
It easily goes mouldy by insect bite, easily, especially the south China in rainy high humidity, its service life may be influenced because of mouldy.
Just because of this, the present invention has all selected inorganic non-metallic material, they are flexible similar with high molecular material, non-ignitable, also not
Can be mouldy, chemical property is stablized, and may be implemented and the building same service life.Certainly, as using to obtain more rock wool in thermal insulation material,
Especially natural rock wool, might have the possibility for having to human body and causing potential injury, does not also select.
Raw material selected by the present invention are all inorganic non-metallic materials, and the material for constituting frame is cementaceous, gypsum matter
Or it is wooden, packing material is mineral wool or ceramic wool, and skin material is glass fabric.Their chemical property are stablized, durable
Property is long, is not easy to go mouldy, harmless, can be with the building same service life.
Further, the backsheet layer is made of cement or gypsum.It is prepared by the method that extrusion forming can be used in cement plate；
Gypsum thin plate preferentially uses high strength gypsum, is prepared with the method for extrusion forming.
Further, the partition frame is fixed on by first binder on backsheet layer.Further, described first is viscous
It includes polymer cement to tie agent.
Further, the thickness of partition frame is preferably 5mm-2cm.Specifically can suitably it be adjusted as the case may be
It is whole, but to be reference with house decoration wall plaster thickness.Its thickness mostly changes within the scope of 0.4~1.5mm；Cement lath can
It is prepared using the method for extrusion forming；Gypsum lath preferentially uses high strength gypsum, is prepared with the method for extrusion forming；And batten is then
Carry out anti-corrosion desinsection processing.
Further, the partition frame is made of one kind in cement lath, gypsum lath, timber item, and thickness is more
Change within the scope of 0.4~1.5mm；It is prepared by the method that extrusion forming can be used in cement lath；Gypsum lath preferentially uses high-strength
Gypsum is prepared with the method for extrusion forming；And batten will then carry out anti-corrosion desinsection processing.
The setting of partition frame can also facilitate the filling of the flexible materials such as mineral wool, ceramic wool.
Further, the skinning layer is glass fabric.Glass fabric has both wrapped up spacing frame as skin material
Frame has also wrapped up the mineral wool or ceramic wool being filled in partition frame., it can be decorated thereon with coating, on glass fabric,
It is generally available building coating application, flexible wall and whole building are thus formd into an entirety, meet beautiful decoration
Performance requirement.Silane coupled system's agent is used in coating process, so that its coating is more stablized
Glass fabric has the intensity of glass fibre and the flexibility of polyester fiber simultaneously, and pull resistance is strong, with hard of today
Wall surface layer, which is compared, has good toughness, resistance to the characteristics of portraying, for the still immature behavior pattern of infant, glass-fiber-fabric
There is fairly good protective effect to wall.There is some strength fiber-like inorganic material by using such, this hair can be made
Bright performance characteristics are more excellent.
Further, the skinning layer is fixed on by the second binder on the outside of partition frame.Further, when necessary,
Other measures for reinforcing fixed covering can also be used
Further, first binder and the second binder are silicone adhesive.
Further, the outer surface of the skinning layer is coated with facing coating.
Further, the flexible material includes at least one of mineral wool and ceramic wool.Mineral wool or ceramic wool with
Before be mainly used for the thermal insulation material of Thermal Equipment, they have certain elasticity, also very soft, are filled in flexible wall
In, it can play a protective role, mineral wool or ceramic wool heat insulation effect are good, also have the function of certain sound insulation and noise reducing, in addition,
Mineral wool or ceramic wool performance are stable, softness is durable, fire protection flame retarding, antimildew and antibacterial, durable environmental protection.
Further, the shape of the cell is one kind in rectangle, diamond shape, triangle, circle.
In the present invention, partition frame can make wallboard have some strength and stability, the flexible material of inside filling soft
Property material should be full of compacting, skin material can be made slightly to bulge.Wallboard flexibility, resisting combustibility can be promoted.The present invention adopts
Achieve the purpose that intensity gets both with flexible protection performance with the structure of frame binding function layer.
The manufacturing method of flexibility wallboard as described above, includes the following steps：
（1）In a surface construction partition frame of backsheet layer；If field fabrication, then backsheet layer is building panel, is prepared
When installation flexibility wall, it is desirable that the mortar removal of original coating, row is constructed again after cleaning out；
（2）In step（1）Filling flexible material in the cell of the partition frame of middle structure；
（3）It is coated with skinning layer in side of the partition frame far from backsheet layer, obtains flexible wall board finished product.
By the above method, flexible wallboard can be prefabricated in the factory as finished product, be transported to decoration scene, directly assembly is
It can.In addition, the flexible wallboard of the present invention also can be in decoration scene, field fabrication installation.Flexible wallboard can be achieved in two kinds of approach
It is harmonious with wall base body.
According to the height of infant, the height of flexible wallboard is mostly between 1m~1.2m ranges, and thus the size of cell is more
Within the scope of 50cm × 50cm or 60cm × 60cm, it is convenient for filling glass cotton or ceramic wool in this way.
Further, the size of the cell is 25-60cm × 25-60cm.
For the flexible wallboard being prefabricated in the factory, overall size can be designed according to the multiple of 50cm or 60cm.If for example,
The flexible wallboard of 1m high is manufactured, then the flexible wallboard product of prefabrication may be used（2.0~2.5）M × 1m or（1.8~
2.4）The specification of m × 1.2m, it is of course also possible to use other specifications.The wallboard is mounted directly at the scene, then is suitably applied
Dress finishing.Flexible material is filled in wallboard, to ensure that wall front there are enough pliabilitys.Made of plasterboard
Partition frame assembly is simple and of low cost, and gypsum can effectively make to prevent as a kind of high-strength light, fireproof inorganic building material
It is more firm to hit layer packing material, to make flexible wallboard of the invention that there is certain intensity.
The main body selection of the collision prevention function layer of the present invention is rock wool or mineral wool, and selection is novel and of low cost, wherein glass
Glass cotton volume to weight ratio plank is light, has good resilience, under the constraint of partition frame, restorable ability pole after being impacted
By force, the excellent performances feature such as cheap and easy for construction also has very excellent outside the characteristics of maintaining insulation
Different damping, sound absorption characteristics；And rock wool have the characteristics that it is light, durable, non-ignitable, be stale-proof, be not mould, not damaged by worms, be excellent
Insulation, sound-absorbing material.It is anti-that existing flexibility wallboard is mainly used in Crashworthy plate and anticollision packet in kindergarten etc. with material
Handguard section, the material used is based on the organic materials such as polyethylene foam cotton, polyurethane, nitrile rubber, polyethylene, and with rock wool
Or the main body filler that this inorganic material of mineral wool is anti-collision wall, achieving the purpose that outside anticollision, is having both environmentally friendly and fire-retardant
Excellent performance feature.Binder combination can be used between functional layer inside of the present invention, silicone adhesive can be selected in this binder.Silicone
For glue as with elastic and fire-retardant adhesive, bonding force is strong, and tensile strength is big and has wide applicability, can realize big
Bonding between most building material products.Silicone adhesive can make anti-collision wall more firm and construction is simple.
The flexible wallboard of the present invention has some strength and stability, and recovery of shape ability is strong after deformation, has reached strong
The purpose that degree gets both with flexible protection performance；Used flexible material is mostly inorganic material, has both environmental protection and flame retardant effect, pushes away
Wide meaning is big.
Description of the drawings
Fig. 1 is the structural schematic diagram of the partition frame of flexible wallboard of the invention.
Fig. 2 is the structural schematic diagram for the flexible wall that the present invention is prefabricated in the factory.
Fig. 3 is the structural schematic diagram for the flexible wall that the present invention manufactures at the scene.
Specific implementation mode
Below with reference to embodiment, the present invention will be described in detail.It should be noted that in the absence of conflict, the present invention
In embodiment and embodiment in feature can be combined with each other.For sake of convenience, hereinafter such as occur "upper", "lower", " left side ",
" right side " printed words only indicate consistent with the upper and lower, left and right direction of attached drawing itself, do not play restriction effect to structure.
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of flexible wallboard, including backsheet layer 2, a surface of the backsheet layer 2 are equipped with partition frame
6, the partition frame 6 includes multiple hollow cells, and side of the partition frame 6 far from backsheet layer is equipped with skinning layer 4,
Flexible material 3 is filled in the space that the skinning layer 4, cell and backsheet layer 2 are surrounded.
Wherein, the backsheet layer 2 is made of cement or gypsum.
The partition frame 6 is fixed on by first binder on backsheet layer 2, and the first adhesive layer 21 is formed.The separation
Frame is by cement production systD.
The skinning layer 4 is glass fabric.The skinning layer 4 is fixed on 6 outside of partition frame by the second binder,
Form the second adhesive layer 31.The outer surface of the skinning layer 4 is coated with facing coating 5.
The flexible material 3 includes mineral wool, rock wool.
The shape of the cell is rectangle.
The manufacturing method of flexibility wallboard as described above, includes the following steps：
1）In a surface construction partition frame 6 of backsheet layer 2；
2）In step 1）Filling flexible material 3 in the cell of the partition frame 6 of middle structure；
3）It is coated with skinning layer 4 in side of the partition frame 6 far from backsheet layer, obtains flexible wall board finished product.
This embodiment is prefabrication, and scene is directly assembled into product later.This flexible wallboard final purpose is in the wall base
1 surface of body formed 1m high flexible protection wall, therefore the unit cell of prefabrication product be established as 0.5m*0.5m or
0.6m*0.6m specification sizes, have been made 2.0m*1.0m（Height is 1m）Flexible wallboard, be finally done directly at the construction field (site)
Assembly.As shown in Figure 1, when plant produced makes, it is 1cm that should make thickness first, and size is the gypsum frame of 0.5m*0.5m
（Partition frame）, finished product making is carried out with sphere of movements for the elephants type gypsum frame.Next according to adhesive layer, flexible material, adhesive layer
Sequence fills main flexibility material glass cotton, rock wool in gypsum frame, is finally coated with one layer of skinning layer 4.This product factory is pre-
The finished product being made directly can adhere to metope in house decoration with binder, finally spray or paste beautification material again.Finally
It can be subject to steel nail progress material to fix.
Embodiment 2
This embodiment is that flexible wall is prefabricated in the factory, the process then installed at the scene.Referring to Fig. 2.In pre-fabricated factory,
The cement asbestos board that the thickness of one piece of 2.4m*1.2m is 0.05m is lain on board, the thickness by the separation cut out in advance is
5mm, width 3cm, a length of 2.4m asbestos cements item are bonded in polymer cement adhesive on cement plate, be allowed to be formed 0.6m ×
The depth of 0.6m is the cell of 3cm, after solidification, refills mineral wool or the flexible material of ceramic wool class, is then by thickness again
The plain weave glass fiber fabric envelope of 0.2mm is on flexible material, and blend compounds stick and other methods fix glass fabric, i.e.,
At.
This flexibility wall is transported to scene, the wall of finishing is fixed to polymer cement cementitious material
On, then application is carried out to its surface, you can.
When prefabrication flexibility wall, it can also design acording to the requirement of user, then manufactured by the above process.Such as right
Before collision prevention function layer is constructed, the present invention selects plasterboard to build partition frame, and The concrete specification is to be about 1m, thick 1cm, high
3cm.Final frame is 0.5m*0.5m specifications.It is carrying out when specific operation, operation, the i.e. wall base is carried out according to attached drawing number of plies sequence
Body-the-the first adhesive layer of backsheet layer-the-the second adhesive layer of collision prevention function layer-skinning layer-facing coating, each layer put the guarantee of work to good use
Qualification carries out next step construction again.The wall of rough house when 1st layer of wall base body is by means of construction wall, i.e. house decoration
Body, it is ready-made convenient, it no longer needs to employ labour and is transformed, the substrate as the present invention.This materials for wall first of the invention is viscous
Layer 21 is tied between backsheet layer 2 and flexible material 3, for fixing flexible material.Since mineral wool and rock wool material are easy group
Together, lead to pliability uneven distribution, performance is had an impact, therefore should be by silicone adhesive when house decoration is constructed
It is uniformly applied on blank wall, repaves cover mineral wool or rock wool later.Flexible material uses mineral wool and rock wool, when construction
It needs to be uniformly distributed place mat, to ensure that material is uniform, will not be formed and be in the presence of arch packet because of reunion.Mineral wool or rock wool are thick
Degree should specifically be subject to the final paint thickness of wall decorations, be advisable with 2cm-3cm.Second adhesive layer 31 is for being bonded flexible material
And skinning layer.Skinning layer made of glass fabric has the intensity of glass fibre and the flexibility of polyester fiber, tension simultaneously
Property is strong, it is possible to provide certain elastic property.It should ensure that the flatness and aesthetics of final metope in construction, silicone adhesive is uniform
It is applied on glass fabric, then glass fabric is covered on flexible material 3.After construction is performed integrally, steel is selected
Nail carries out the fixation between collision prevention function layer and wall base body, to prevent collision prevention function layer from generating inhomogeneities, specific fixed solution
It can be depending on construction area size, using simplicity generosity as principle.Final step carries out application beautification, and facing coating material is optional
Select spraying or paster.Fiber-like material, tasteless nonhazardous is selected to can avoid damaging at the time of contact and beautiful and generous.
Embodiment 3
This embodiment is the process of the making in site process installation of flexible wall, and among the present embodiment, wall base body 1 is used as backboard
Layer 2, partition frame 6 is directly adhered on wall base body.As shown in figure 3, first to determine installation in the room of the flexible wall of installation
Then place is handled it, it is smooth after metope be backboard.By the cement item of the separation cut out in advance（Specification is
Thickness is 5mm, width 3.cm, and long 2.4m asbestos cements item is bonded in polymer cement adhesive on cement plate, it is also contemplated that with
Other methods, cement item is tightly fixed on the wall in house, the list that the depth for being also allowed to form 0.6m × 0.6m is 3cm
First lattice after solidification, refill mineral wool or the flexible material of ceramic wool class, then again by thickness be 0.2mm plain weave glass fiber
For fabric envelope on flexible material, blend compounds stick and other methods fix glass fabric.Then according to the finishing wind in house
Lattice carry out application beautification,.
Claims (10)
1. a kind of flexibility wallboard, including backsheet layer（2）, which is characterized in that the backsheet layer（2）A surface be equipped with spacing frame
Frame（6）, the partition frame（6）Including multiple hollow cells, the partition frame（6）Side far from backsheet layer is equipped with
Skinning layer（4）, the skinning layer（4）, cell and backsheet layer（2）Flexible material is filled in the space surrounded（3）.
2. flexibility wallboard according to claim 1, which is characterized in that the backsheet layer（2）It is thin by cement plate or gypsum
Plate is made.
3. flexibility wallboard according to claim 1, which is characterized in that the partition frame（6）It is solid by first binder
Due to backsheet layer（2）On.
4. flexibility wallboard according to claim 1, which is characterized in that the partition frame（6）By cement lath, plasterboard
One kind in item, timber item is made.
5. flexibility wallboard according to claim 1, which is characterized in that the skinning layer（4）For glass fabric.
6. flexibility wallboard according to claim 1, which is characterized in that the skinning layer（4）It is fixed by the second binder
In partition frame（6）Outside.
7. flexibility wallboard according to claim 1, which is characterized in that the skinning layer（4）Outer surface be coated with facing
Coating（5）.
8. flexibility wallboard according to claim 1, which is characterized in that the flexible material（3）Including mineral wool and ceramics
At least one of cotton.
9. flexibility wallboard according to claim 1, which is characterized in that the shape of the cell is rectangle, diamond shape, triangle
One kind in shape, circle.
10. such as the manufacturing method of claim 1-9 any one of them flexibility wallboards, which is characterized in that include the following steps：
（1）In backsheet layer（2）Or partition frame is installed on a surface of building panel（6）；
（2）In step（1）The partition frame of middle structure（6）Cell in filling flexible material（3）；
（3）In partition frame（6）Side far from backsheet layer is coated with skinning layer（4）, you can obtain flexible wall board finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810427490.1A CN108343206A (en) | 2018-05-07 | 2018-05-07 | A kind of flexibility wallboard and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810427490.1A CN108343206A (en) | 2018-05-07 | 2018-05-07 | A kind of flexibility wallboard and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
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| CN108343206A true CN108343206A (en) | 2018-07-31 |
Family
ID=62955954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810427490.1A Pending CN108343206A (en) | 2018-05-07 | 2018-05-07 | A kind of flexibility wallboard and its manufacturing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109577585A (en) * | 2018-12-18 | 2019-04-05 | 江苏顺星耐火科技有限公司 | A kind of fire resisting wallboard |
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| CN203684566U (en) * | 2013-10-10 | 2014-07-02 | 深圳市建筑装饰(集团)有限公司 | Decorative wall surface soft package veneer structure |
| CN205997440U (en) * | 2016-08-29 | 2017-03-08 | 江苏锦峰生态板有限公司 | Multifunction house ornamentation ecological board |
| CN107401258A (en) * | 2017-07-24 | 2017-11-28 | 江贤梁 | A kind of exterior wall fireproof composite plate of built-in keel |
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- 2018-05-07 CN CN201810427490.1A patent/CN108343206A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102733573A (en) * | 2012-06-20 | 2012-10-17 | 曾红 | Soft package structure |
| CN203684566U (en) * | 2013-10-10 | 2014-07-02 | 深圳市建筑装饰(集团)有限公司 | Decorative wall surface soft package veneer structure |
| CN205997440U (en) * | 2016-08-29 | 2017-03-08 | 江苏锦峰生态板有限公司 | Multifunction house ornamentation ecological board |
| CN107401258A (en) * | 2017-07-24 | 2017-11-28 | 江贤梁 | A kind of exterior wall fireproof composite plate of built-in keel |
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| CN109577585A (en) * | 2018-12-18 | 2019-04-05 | 江苏顺星耐火科技有限公司 | A kind of fire resisting wallboard |
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Application publication date: 20180731 |