CN108342202B - Coal-loading smoke-guiding vehicle suitable for top-loading tamping integrated coke oven and working method thereof - Google Patents

Coal-loading smoke-guiding vehicle suitable for top-loading tamping integrated coke oven and working method thereof Download PDF

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Publication number
CN108342202B
CN108342202B CN201810286992.7A CN201810286992A CN108342202B CN 108342202 B CN108342202 B CN 108342202B CN 201810286992 A CN201810286992 A CN 201810286992A CN 108342202 B CN108342202 B CN 108342202B
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coal
charging
carbonization chamber
hole
shaped sealing
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CN108342202A (en
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马悦
段衍泉
杨俊峰
李振国
袁朝晖
刘海东
杜刚
卫忆桥
肖正浩
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Acre Coking and Refractory Engineering Consulting Corp MCC
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B31/00Charging devices
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B37/00Mechanical treatments of coal charges in the oven
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B43/00Preventing or removing incrustations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Abstract

The invention relates to a coal-charging smoke-guiding vehicle applicable to a top-loading tamping integrated coke oven and a working method thereof, wherein the coal-charging smoke-guiding vehicle comprises a vehicle body, a coal bucket, a lower coal pipe, a double U-shaped sealing guide sleeve, a U-shaped guide sleeve lifting device and a coal-charging hole cover opening and closing device; the double U-shaped sealing guide sleeve consists of a plurality of U-shaped sealing guide sleeves and is used for communicating a coal charging hole of the normal coal charging carbonization chamber with a coal charging hole of the carbonization chamber, which is positioned at the middle and later stages of coking, at two sides of the normal coal charging carbonization chamber; the upper part of the vehicle body is provided with a plurality of coal hoppers which are connected with a lower coal pipe, the bottom end of the lower coal pipe is inserted into a guide pipe at one side of the U-shaped sealing guide sleeve at the corresponding position to form a double-layer nested structure, and a gate is arranged between the coal hoppers and the lower coal pipe. The invention integrates the structure and functions of the original top-loading coal charging car and the tamping smoke guide car, not only can carry out top-loading coal charging and dust removing operation during top-loading coking, but also can carry out dust removing operation during coal charging during tamping coking, is suitable for top-loading tamping integrated coke ovens, and has the characteristics of small occupied area, less investment and simple and convenient maintenance.

Description

Coal-loading smoke-guiding vehicle suitable for top-loading tamping integrated coke oven and working method thereof
Technical Field
The invention relates to the technical field of coke oven vehicles, in particular to a coal-charging smoke-guiding vehicle suitable for a top-loading tamping integrated coke oven and a working method thereof.
Background
The top-loading tamping integrated coke oven is a novel coke oven which can produce top-loading coke or tamping coke by adjusting the coal blending ratio and the coal loading mode (top loading and side loading) according to market demands. According to the prior art, when the top-loading coke oven carries out top-loading coal loading, the top of the oven needs a coal loading vehicle for loading coal; when the tamping coke oven is used for tamping and charging coal, the furnace top does not need to charge coal, but a smoke guide vehicle is arranged to realize tamping, charging and dedusting. Because the top loading and tamping integrated coke oven has two production modes of top loading and tamping, according to the conventional technology, the coal charging car and the smoke guiding car need to be configured at the same time, the coal charging car runs the smoke guiding car stopping end table during top loading production, and the smoke guiding car runs the coal charging car stopping end table during tamping production. Thus, the end table is lengthened when the coke oven is designed, and the production management, the overhaul and the maintenance of the coke oven are inconvenient. In addition, in order to realize top-loading coal loading, the top-loading coal loading hole cover can only be used for sealing the furnace top coal loading hole, and the smoke guide hole with the water seal groove and the water seal cover can not be used like the tamping coke oven, and the water seal smoke guide operation can be realized by only using a common U-shaped pipe smoke guide vehicle (such as a tamping coke oven dust removal smoke guide vehicle with double U-shaped pipes disclosed in Chinese patent No. CN 101045870), wherein a water picking and sealing cover mechanism is arranged inside the U-shaped pipe.
In order to cooperate with normal production of the top-loading tamping integrated coke oven and reduce investment, a coke oven vehicle which can adapt to top loading and tamping operations, automatically pick up a coal charging hole cover, has the functions of charging coal and guiding smoke and prevents smoke dust from overflowing from the coal charging hole must be developed.
Disclosure of Invention
The invention provides a coal-charging smoke-guiding vehicle suitable for a top-charging tamping integrated coke oven and a working method thereof, which integrate the structures and functions of the original top-charging coal-charging vehicle and tamping smoke-guiding vehicle, not only can carry out top-charging coal-charging and furnace top dust-removing operations during top-charging coking, but also can carry out furnace top dust-removing operations during tamping coal-charging during tamping coking, and are suitable for the top-charging tamping integrated coke oven, and have the characteristics of small occupied area, less investment and simple and convenient maintenance.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
the coal-charging smoke-guiding vehicle suitable for the top-loading tamping integrated coke oven comprises a movable vehicle body, a coal bucket, a lower coal pipe, a double U-shaped sealing guide sleeve, a U-shaped guide sleeve lifting device and a coal-charging hole cover opening and closing device; the double U-shaped sealing guide sleeves are formed by a plurality of U-shaped sealing guide sleeves which are suspended at the bottom of the car body, and the plurality of U-shaped sealing guide sleeves are arranged in one-to-one correspondence with coal charging holes at the top of the single-hole carbonization chamber; each U-shaped sealing guide sleeve can vertically lift and move under the drive of the corresponding U-shaped guide sleeve lifting device; the double U-shaped sealing guide sleeve is used for communicating a coal charging hole of the normal coal charging carbonization chamber with a coal charging hole of the carbonization chamber, which is positioned at the middle and later stages of coking, at two sides of the normal coal charging carbonization chamber; a coal charging hole cover opening and closing device is arranged at one side of the U-shaped sealing guide sleeve; the upper part of the car body and the coal charging hole at the top of the single-hole carbonization chamber are provided with a plurality of coal hoppers in one-to-one correspondence, the bottom of each coal hopper is respectively and fixedly connected with a lower coal pipe, the bottom end of each lower coal pipe is inserted into a guide pipe at one side of the U-shaped sealing guide sleeve at the corresponding position to form a double-layer nested structure, the lower coal pipe does not move along with the U-shaped sealing guide sleeve, and a gate is arranged between each coal hopper and each lower coal pipe.
The number of coal charging holes at the top of the single-hole carbonization chamber is 4; the double U-shaped sealing guide sleeve consists of 2 n+2 type U-shaped sealing guide sleeves and 2 n-1 type U-shaped sealing guide sleeves, and the n+2 type U-shaped sealing guide sleeves and the n-1 type U-shaped sealing guide sleeves are alternately arranged along the length direction of the single-hole carbonization chamber; the number of the coal hoppers is 4, and the bottoms of the corresponding 4 lower coal pipes are respectively inserted into one side guide pipe of the n+2 type U-shaped sealing guide sleeve and the n-1 type U-shaped sealing guide sleeve corresponding to the top coal charging hole of the n-th hole carbonization chamber.
The gate is a flat gate and is driven by a linear driving device.
The U-shaped sealing guide sleeve is provided with a spherical sealing interface for sealing and butting with the coal charging hole seat.
The working method of the coal-loading smoke guide vehicle suitable for the top-loading tamping integrated coke oven comprises the following steps:
1) When the nth hole carbonization chamber is ready for top loading coal, the coal loading and smoke guiding vehicle simultaneously carries out coal loading and smoke guiding operations, and the operation steps are as follows:
step one: the car body walks to the lower part of the coal tower and receives coal through the coal hopper;
step two: the car body moves to a position where the lower coal pipe is opposite to the nth hole carbonization chamber; the coal charging hole cover of the nth hole carbonization chamber to be charged with coal, the coal charging hole cover of the (n+2) th hole carbonization chamber to be introduced with smoke dust and the coal charging hole cover of the (n-1) th hole carbonization chamber to be introduced with smoke dust are respectively moved away by a coal charging hole cover opening and closing device;
step three: the double U-shaped sealing guide sleeves are fallen down through the U-shaped guide sleeve lifting device, and are tightly sealed with the coal charging hole seats of the carbonization chambers through the spherical sealing interfaces, so that smoke dust is prevented from overflowing in the coal charging process; switching ascending pipes corresponding to the nth hole carbonization chamber, the n-1 hole carbonization chamber and the n+2 hole carbonization chamber into a state of high-pressure ammonia water spraying to generate suction force, sucking part of smoke dust in the nth hole carbonization chamber into a gas collecting pipe through the ascending pipes, and flowing the other part of smoke dust into a guide pipe on the other side through an annular gap between a guide pipe on one side of the nth hole carbonization chamber and a lower coal pipe in a double U-shaped sealing guide sleeve, namely guiding the nth hole carbonization chamber which is in coal charging to the nth-1 hole carbonization chamber and the n+2 hole carbonization chamber which are positioned at the middle and later stages of coking from the nth hole carbonization chamber;
step four: opening a flat gate, allowing coal to enter an nth hole carbonization chamber from a coal hopper through a coal discharging pipe, and closing the flat gate after coal charging is finished;
step five: lifting the double U-shaped sealing guide sleeves by a U-shaped guide sleeve lifting device, returning all the coal charging hole covers to the original position by a coal charging hole cover opening and closing device, and then closing the high-pressure ammonia water spraying system; so far, the one-time operation process is completed, and the next round of operation is ready to be carried out;
2) When the nth hole carbonization chamber is ready for tamping coal, the coal-charging smoke-guiding vehicle only carries out smoke-guiding operation, and the operation is carried out according to the second, third and fifth steps; in the process, the flat gate is always in a closed state, so that the flue gas is prevented from leaking outwards through the lower coal pipe and the coal bucket in the flue gas guiding process.
Compared with the prior art, the invention has the beneficial effects that:
1) The structure and the functions of the original top-loading coal charging car and the tamping smoke guide car are integrated, so that the top-loading coal charging and dust removing operation can be carried out during top-loading coking, and the dust removing operation can be carried out during coal charging during tamping coking, and the tamping smoke guide car is particularly suitable for top-loading tamping integrated coke ovens;
2) Compared with the technical scheme of adopting the top loading coal charging car and the tamping smoke guide car at the same time, the device has the characteristics of small occupied area, less investment and simple and convenient operation and maintenance.
Drawings
Fig. 1 is a front view of a coal-charging smoke-guiding vehicle suitable for a top-loading tamping integrated coke oven according to the present invention.
Fig. 2 is a side view of fig. 1.
In the figure: 1. the coal charging device comprises a vehicle body 2, a coal bucket 3, a flat gate 4, a lower coal pipe 5, a linear driving device 6.U, a 7.n-1U-shaped sealing guide sleeve 8, a coal charging hole cover 9, a coal charging hole cover opening and closing device 10, an n-1 hole carbonization chamber 11, an n hole carbonization chamber 12.n+2U-shaped sealing guide sleeve 13, an n+2 hole carbonization chamber 14 and a coal charging hole seat
Detailed Description
The following is a further description of embodiments of the invention, taken in conjunction with the accompanying drawings:
as shown in fig. 1 and 2, the coal-charging and smoke-guiding vehicle suitable for the top-loading tamping integrated coke oven comprises a movable vehicle body 1, a coal bucket 2, a lower coal pipe 4, a double U-shaped sealing guide sleeve, a U-shaped guide sleeve lifting device 6 and a coal-charging hole cover opening and closing device 9; the double U-shaped sealing guide sleeves consist of a plurality of U-shaped sealing guide sleeves which are suspended at the bottom of the car body 1, and the plurality of U-shaped sealing guide sleeves are arranged in one-to-one correspondence with coal charging holes at the top of the single-hole carbonization chamber; each U-shaped sealing guide sleeve can vertically lift and move under the drive of the corresponding U-shaped guide sleeve lifting device 6; the double U-shaped sealing guide sleeve is used for communicating a coal charging hole of the normal coal charging carbonization chamber with a coal charging hole of the carbonization chamber, which is positioned at the middle and later stages of coking, at two sides of the normal coal charging carbonization chamber; a coal charging hole cover opening and closing device 9 is arranged at one side of the U-shaped sealing guide sleeve; the upper part of the car body 1 is provided with a plurality of coal hoppers 2 in one-to-one correspondence with coal charging holes at the top of the single-hole carbonization chamber, the bottom of each coal hopper 2 is respectively and fixedly connected with a lower coal pipe 4, the bottom end of the lower coal pipe 4 is inserted into a guide pipe at one side of a U-shaped sealing guide sleeve at a corresponding position to form a double-layer nested structure, the lower coal pipe 4 does not move along with the U-shaped sealing guide sleeve, and a gate is arranged between the coal hopper 2 and the lower coal pipe 4.
The number of coal charging holes at the top of the single-hole carbonization chamber is 4; the double U-shaped sealing guide sleeve consists of 2 n+2 type U-shaped sealing guide sleeves 12 and 2 n-1 type U-shaped sealing guide sleeves 7, and the n+2 type U-shaped sealing guide sleeves 12 and the n-1 type U-shaped sealing guide sleeves 7 are alternately arranged along the length direction of the single-hole carbonization chamber; the number of the coal hoppers 2 is 4, and the bottoms of the corresponding 4 lower coal pipes 4 are respectively inserted into one side guide pipe of the corresponding top coal charging hole of the n+2 type U-shaped sealing guide sleeve 12 and the n-1 type U-shaped sealing guide sleeve 7 of the n-th hole carbonization chamber 11.
The gate is a flat gate 3 and is driven by a linear driving device 5.
The U-shaped sealing guide sleeve is provided with a spherical sealing interface for sealing and butting with the coal charging hole seat 14.
The working method of the coal-loading smoke guide vehicle suitable for the top-loading tamping integrated coke oven comprises the following steps:
1) When the nth hole carbonization chamber 11 is ready for top loading coal, the coal loading and smoke guiding vehicle simultaneously carries out coal loading and smoke guiding operations, and the operation steps are as follows:
step one: the car body 1 walks to the lower part of the coal tower and receives coal through the coal bucket 2;
step two: the car body 1 moves to a position where the lower coal pipe 4 is opposite to the nth hole carbonization chamber 11; the coal charging hole cover 8 of the nth hole carbonization chamber 11 to be charged with coal, the coal charging hole cover 8 of the (n+2) th hole carbonization chamber 13 to be introduced with smoke dust and the coal charging hole cover 8 of the (n-1) th hole carbonization chamber 10 to be introduced with smoke dust are respectively moved away by a coal charging hole cover opening and closing device 9;
step three: the double U-shaped sealing guide sleeves are fallen through the U-shaped guide sleeve lifting device 6, and are tightly sealed with the coal charging hole seats 14 of the carbonization chambers through spherical sealing interfaces, so that smoke dust is prevented from overflowing in the coal charging process; switching the ascending pipes corresponding to the nth hole carbonization chamber 11, the n-1 hole carbonization chamber 10 and the n+2th hole carbonization chamber 13 into high-pressure ammonia water spraying to generate a suction force state, sucking part of smoke dust in the nth hole carbonization chamber 11 into a gas collecting pipe through the ascending pipes, and enabling the other part of smoke dust to flow into the other side guide pipe through an annular gap between the guide pipe on one side of the nth hole carbonization chamber 11 and the lower coal pipe 4 in the double U-shaped sealing guide sleeve, namely guiding the nth hole carbonization chamber 11 which is charging coal to the nth-1 hole carbonization chamber 10 and the n+2th hole carbonization chamber 13 which are positioned on the two sides and are in the middle and later stages of coking;
step four: opening the flat gate 3, allowing coal to enter an nth hole carbonization chamber 11 from a coal bucket 2 through a coal discharging pipe 4, and closing the flat gate 3 after coal charging is finished;
step five: lifting the double U-shaped sealing guide sleeves by the U-shaped guide sleeve lifting device 6, returning all the coal charging hole covers 8 to the original position by the coal charging hole cover opening and closing device 9, and then closing the high-pressure ammonia water spraying system; so far, the one-time operation process is completed, and the next round of operation is ready to be carried out;
2) When the nth hole carbonization chamber 11 is ready for tamping and charging coal, the coal charging and smoke guiding vehicle only carries out smoke guiding operation, and the operation is carried out according to the second, third and fifth steps; in the process, the flat gate 3 is always in a closed state, so that the flue gas is prevented from leaking outwards through the lower coal pipe 4 and the coal bucket 2 in the flue gas guiding process.
The following examples are given by way of illustration of detailed embodiments and specific procedures based on the technical scheme of the present invention, but the scope of the present invention is not limited to the following examples. The methods used in the examples described below are conventional methods unless otherwise specified.
[ example ]
In the embodiment, in the process of loading coal in a top-loading tamping integrated coke oven, a U-shaped guide sleeve lifting device 6 is utilized to drop an n-1 type U-shaped sealing guide sleeve 7, and an n-th hole carbonization chamber 11 is communicated with an n-1 hole carbonization chamber 10; and simultaneously, the n+2-th U-shaped sealing guide sleeve 12 is fallen by utilizing the U-shaped guide sleeve lifting device 6, and the n-th hole carbonization chamber 11 is communicated with the n+2-th hole carbonization chamber 13.
The n-1 type U-shaped sealing guide sleeve 7 and the n+2 type U-shaped sealing guide sleeve 12 form a group of double U-shaped sealing guide sleeves. As shown in fig. 2, the direction from left to right is the coke oven side to the coke side, and 4 coal charging holes are arranged at the top of the nth hole carbonization chamber 11. In the coal charging and smoke guiding process, a first coal charging hole of the machine side number corresponding to an nth hole carbonization chamber 11 is communicated with a first coal charging hole of the machine side number corresponding to an n+2th hole carbonization chamber 13, a second coal charging hole of the nth hole carbonization chamber 11 is communicated with a second coal charging hole of the machine side number corresponding to an n-1th hole carbonization chamber 10, a third coal charging hole of the machine side number corresponding to the nth hole carbonization chamber 11 is communicated with a third coal charging hole of the machine side number corresponding to the n+2th hole carbonization chamber 13, and a fourth coal charging hole of the machine side number corresponding to the nth hole carbonization chamber 11 is communicated with a fourth coal charging hole of the machine side number corresponding to the n-1th hole carbonization chamber 10; namely, 2 groups of double U-shaped sealing guide sleeves are arranged on the vehicle body 1 for top loading coal and smoke guiding.
The lower coal pipe 3 is nested inside the double U-shaped sealing guide sleeve to realize top loading coal, and the lower coal pipe 3 is fixed below the coal bucket 2 and does not move along with the double U-shaped sealing guide sleeve; the U-shaped guide sleeve lifting device 6 is used for lifting and dropping the double U-shaped sealing guide sleeve. The flat gate 3 is communicated and cut off between the coal hopper 2 and the lower coal pipe 4 through the linear driving device 5, and the coal charging hole cover opening and closing device 9 is used for controlling movement of the coal charging hole cover 8 during coal charging and smoke guiding.
When the nth hole carbonization chamber 11 is ready for top loading coal, after receiving coal from a coal tower, the vehicle body 1 moves to a position where the lower coal pipe 4 is opposite to the nth hole carbonization chamber 11, and the 4 coal charging hole covers 8 of the nth hole carbonization chamber 11 to be charged with coal, the 2 coal charging hole covers 8 of the (n+2) th hole carbonization chamber 13 to be introduced with smoke dust and the 2 coal charging hole covers 8 corresponding to the (n-1) th hole carbonization chamber 13 to be introduced with smoke dust are respectively moved away by the coal charging hole cover opening and closing device 9. 2 groups of double U-shaped sealing guide sleeves are fallen through the U-shaped guide sleeve lifting device 6, and are tightly sealed with the coal charging hole seats 14 of the carbonization chambers through spherical sealing interfaces, so that coal charging smoke dust is prevented from overflowing.
The ascending pipes corresponding to the nth hole carbonization chamber 11, the n-1 hole carbonization chamber 10 and the n+2th hole carbonization chamber 13 are switched into high-pressure ammonia water spraying to generate a suction force state, one part of smoke dust is sucked into the gas collecting pipe through the nth hole ascending pipe, and the other part of smoke dust is guided from the nth hole carbonization chamber 11 which is charging coal to the nth-1 hole carbonization chamber 10 and the n+2th hole carbonization chamber 13 which are positioned at the middle and later stages of coking from the nth hole carbonization chamber 11.
The linear driving device 5 is operated to open the flat gate 3, so that coal enters the nth hole carbonization chamber 10 from the coal hopper 2 through the lower coal pipe 4. After the coal charging is finished, the flat gate 3 is closed, the double U-shaped sealing guide sleeves are lifted by the U-shaped guide sleeve lifting device 6, and after all the coal charging hole covers 8 are reset to cover the corresponding coal charging holes by the coal charging hole cover opening and closing device 9, the coal charging hole cover opening and closing device is reset; then the high-pressure ammonia water spraying system is closed, the car body 1 moves to the coal tower to carry out a new round of coal loading operation, and the cycle is performed.
When the nth hole carbonization chamber 11 is ready for tamping and charging coal, the operation mode is similar to the top loading coal charging operation process, and the difference is that the vehicle body 1 does not need to travel to a coal tower for charging coal, does not need to charge coal, and only needs to conduct smoke guiding operation; the flat gate 3 is always kept in a closed state during the tamping and coal charging operation, so that the flue gas is prevented from leaking outwards through the lower coal pipe 4 and the coal bucket 2 in the flue gas guiding process.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (5)

1. The coal-charging smoke-guiding vehicle is suitable for a top-loading tamping integrated coke oven and is characterized by comprising a movable vehicle body, a coal bucket, a lower coal pipe, a double U-shaped sealing guide sleeve, a U-shaped guide sleeve lifting device and a coal-charging hole cover opening and closing device; the double U-shaped sealing guide sleeves are formed by a plurality of U-shaped sealing guide sleeves which are suspended at the bottom of the car body, and the plurality of U-shaped sealing guide sleeves are arranged in one-to-one correspondence with coal charging holes at the top of the single-hole carbonization chamber; each U-shaped sealing guide sleeve can vertically lift and move under the drive of the corresponding U-shaped guide sleeve lifting device; the double U-shaped sealing guide sleeve is used for communicating a coal charging hole of the normal coal charging carbonization chamber with a coal charging hole of the carbonization chamber, which is positioned at the middle and later stages of coking, at two sides of the normal coal charging carbonization chamber; a coal charging hole cover opening and closing device is arranged at one side of the U-shaped sealing guide sleeve; the upper part of the car body and the coal charging hole at the top of the single-hole carbonization chamber are provided with a plurality of coal hoppers in one-to-one correspondence, the bottom of each coal hopper is respectively and fixedly connected with a lower coal pipe, the bottom end of each lower coal pipe is inserted into a guide pipe at one side of the U-shaped sealing guide sleeve at the corresponding position to form a double-layer nested structure, the lower coal pipe does not move along with the U-shaped sealing guide sleeve, and a gate is arranged between each coal hopper and each lower coal pipe.
2. The coal-charging and smoke-guiding vehicle for a top-loading tamping integrated coke oven according to claim 1, wherein the number of coal-charging holes at the top of the single-hole carbonization chamber is 4; the double U-shaped sealing guide sleeve consists of 2 n+2 type U-shaped sealing guide sleeves and 2 n-1 type U-shaped sealing guide sleeves, and the n+2 type U-shaped sealing guide sleeves and the n-1 type U-shaped sealing guide sleeves are alternately arranged along the length direction of the single-hole carbonization chamber; the number of the coal hoppers is 4, and the bottoms of the corresponding 4 lower coal pipes are respectively inserted into one side guide pipe of the n+2 type U-shaped sealing guide sleeve and the n-1 type U-shaped sealing guide sleeve corresponding to the top coal charging hole of the n-th hole carbonization chamber.
3. The coal-charging and smoke-guiding vehicle for a top-loading tamping integrated coke oven according to claim 1, wherein the gate is a flat gate and is driven by a linear driving device.
4. The coal-charging and smoke-guiding vehicle for a top-loading tamping integrated coke oven of claim 1, wherein the U-shaped sealing guide sleeve is provided with a spherical sealing interface for sealing and butting with a coal charging hole seat.
5. The method of operating a coal-charging and smoke-guiding vehicle for a top-loading, tamping integrated coke oven of claim 1, comprising:
1) When the nth hole carbonization chamber is ready for top loading coal, the coal loading and smoke guiding vehicle simultaneously carries out coal loading and smoke guiding operations, and the operation steps are as follows:
step one: the car body walks to the lower part of the coal tower and receives coal through the coal hopper;
step two: the car body moves to a position where the lower coal pipe is opposite to the nth hole carbonization chamber; the coal charging hole cover of the nth hole carbonization chamber to be charged with coal, the coal charging hole cover of the (n+2) th hole carbonization chamber to be introduced with smoke dust and the coal charging hole cover of the (n-1) th hole carbonization chamber to be introduced with smoke dust are respectively moved away by a coal charging hole cover opening and closing device;
step three: the double U-shaped sealing guide sleeves are fallen down through the U-shaped guide sleeve lifting device, and are tightly sealed with the coal charging hole seats of the carbonization chambers through the spherical sealing interfaces, so that smoke dust is prevented from overflowing in the coal charging process; switching ascending pipes corresponding to the nth hole carbonization chamber, the n-1 hole carbonization chamber and the n+2 hole carbonization chamber into a state of high-pressure ammonia water spraying to generate suction force, sucking part of smoke dust in the nth hole carbonization chamber into a gas collecting pipe through the ascending pipes, and flowing the other part of smoke dust into a guide pipe on the other side through an annular gap between a guide pipe on one side of the nth hole carbonization chamber and a lower coal pipe in a double U-shaped sealing guide sleeve, namely guiding the nth hole carbonization chamber which is in coal charging to the nth-1 hole carbonization chamber and the n+2 hole carbonization chamber which are positioned at the middle and later stages of coking from the nth hole carbonization chamber;
step four: opening a flat gate, allowing coal to enter an nth hole carbonization chamber from a coal hopper through a coal discharging pipe, and closing the flat gate after coal charging is finished;
step five: lifting the double U-shaped sealing guide sleeves by a U-shaped guide sleeve lifting device, returning all the coal charging hole covers to the original position by a coal charging hole cover opening and closing device, and then closing the high-pressure ammonia water spraying system; so far, the one-time operation process is completed, and the next round of operation is ready to be carried out;
2) When the nth hole carbonization chamber is ready for tamping coal, the coal-charging smoke-guiding vehicle only carries out smoke-guiding operation, and the operation is carried out according to the second, third and fifth steps; in the process, the flat gate is always in a closed state, so that the flue gas is prevented from leaking outwards through the lower coal pipe and the coal bucket in the flue gas guiding process.
CN201810286992.7A 2018-03-30 2018-03-30 Coal-loading smoke-guiding vehicle suitable for top-loading tamping integrated coke oven and working method thereof Active CN108342202B (en)

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CN110760321B (en) * 2019-12-02 2024-04-26 中冶焦耐(大连)工程技术有限公司 System and process for treating coal-charging smoke dust of top-loading coke oven
CN113403090B (en) * 2021-07-09 2023-07-28 大连华锐重工焦炉车辆设备有限公司 Smokeless coal charging car with smoke guiding function and using method thereof

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CN101045870A (en) * 2007-04-13 2007-10-03 中冶焦耐工程技术有限公司 Double u-shaped pipe tamping coke oven dust remove smoke guide trolley
CN208292927U (en) * 2018-03-30 2018-12-28 中冶焦耐(大连)工程技术有限公司 Make the coal loading, smoke conduction vehicle of integrated coke oven firm by ramming suitable for pushing up dress

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CN101045870A (en) * 2007-04-13 2007-10-03 中冶焦耐工程技术有限公司 Double u-shaped pipe tamping coke oven dust remove smoke guide trolley
CN208292927U (en) * 2018-03-30 2018-12-28 中冶焦耐(大连)工程技术有限公司 Make the coal loading, smoke conduction vehicle of integrated coke oven firm by ramming suitable for pushing up dress

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