CN108335991A - A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation - Google Patents
A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation Download PDFInfo
- Publication number
- CN108335991A CN108335991A CN201810284990.4A CN201810284990A CN108335991A CN 108335991 A CN108335991 A CN 108335991A CN 201810284990 A CN201810284990 A CN 201810284990A CN 108335991 A CN108335991 A CN 108335991A
- Authority
- CN
- China
- Prior art keywords
- test
- solar double
- glass assemblies
- fixtures
- test fixtures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1218—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing using optical methods; using charged particle, e.g. electron, beams or X-rays
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/14—Measuring as part of the manufacturing process for electrical parameters, e.g. resistance, deep-levels, CV, diffusions by electrical means
Abstract
The invention discloses a kind of pressure-resistant automatic testing equipments of solar double-glass assemblies insulation, including test box, transfer roller is equipped in test box, feed belt and EL test fixtures, feed belt is wrapped on transfer roller, transfer roller connects motor, solar double-glass assemblies are driven on feed belt, EL test fixtures are arranged in solar double-glass assemblies front end, EL test fixtures surface is equipped with copper sheet, pressing component is equipped with right over EL test fixtures, solar double-glass assemblies edge is connected with bayonet lock, bayonet lock and the mechanical arm of top connect, control box is equipped at the top of test box, structure of the invention principle is simple, it is easy to operate, it disclosure satisfy that all components Real time auto measure insulation resistance energy, improve test automation degree and efficiency, save manpower.
Description
Technical field
The present invention relates to solar double-glass assemblies technical field of measurement and test, specially a kind of automatic test dress of solar double-glass assemblies insulation pressure resistance
It sets.
Background technology
The different size that photovoltaic module is cut open by solar battery sheet or by laser cutting machine machine or steel-wire cutting machine
Solar cell combines composition.Due to electric current and voltage all very littles of monolithic solar cell piece, then we are him
First series connection obtain high voltage, then it is in parallel obtain high current after, pass through a diode（Prevent electric current from feeding back）Then it exports.Light
Lie prostrate component（Also it is solar panel）It is most heavy in core and the solar power system in solar power system
The part wanted.It is to convert solar energy into electrical energy, and be sent in accumulator and store, or push loaded work piece that it, which is acted on,；But
It is that, with the use of Miniature inverter, directly the current source of photovoltaic module can be transformed into the voltage source of 40V or so, just
It can drive in our life of appliance applications；Meanwhile photovoltaic module is being constantly brought forth new ideas, due to photovoltaic module it is in the field of business for
It is called made in China, it should have Created in China, and then the upgrading innovative product of photovoltaic module occur, such as photovoltaic ceramic tile, photovoltaic
Color steel tile, this kind of product can directly replace traditional construction material tile, also have the function of photovoltaic module, once step into general city
, certain impact will be caused to photovoltaic module and traditional construction material.
Solar double-glass assemblies can not carry out insulation voltage-withstand test due to its special boundless mount structure in manufacturing process, only
It can take laboratory progress insulation resistance using the method for sampling observation, i.e. extraction testing component after finished product and can test, the method
All components can not be tested, for this purpose, the pressure-resistant automatic test approach of special open is sent out a kind of solar double-glass assemblies insulation, all to meet
Solar double-glass assemblies carry out insulation voltage-withstand test in processing procedure.
Invention content
The purpose of the present invention is to provide a kind of pressure-resistant automatic testing equipments of solar double-glass assemblies insulation, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the present invention provides the following technical solutions：A kind of automatic test dress of solar double-glass assemblies insulation pressure resistance
It sets, including test box, transfer roller, feed belt and EL test fixtures is equipped in the test box, the feed belt is wrapped in
On transfer roller, the feed belt side is equipped with photoelectric sensor switch, and the transfer roller connects motor, and the feed belt uploads
Dynamic solar double-glass assemblies, in solar double-glass assemblies front end, EL test fixtures surface is equipped with copper sheet, the EL for the EL test fixtures setting
Test fixture connects terminal box；Pressing component is equipped with right over the EL test fixtures, the solar double-glass assemblies edge is connected with card
The mechanical arm of pin, the bayonet lock and top connects, and control box is equipped at the top of the test box；PLC is equipped in the control box to control
Device processed, the PLC controller are separately connected EL test fixtures, motor and photoelectric sensor switch.
Preferably, the pressing component includes cylinder, pressing and compressed spring, and the pressing is fixed on cylinder lower end, institute
It states cylinder upper end and is fixed with fixed plate, the dead plate upper end is equipped with compressed spring, and the compressed spring upper end is connected and fixed column,
The fixed column is fixed on test box roof.
Preferably, the compressed spring include the first contact jaw, the second contact jaw and spring body, the spring body by
One elongated metal or resin annular rotate, and in the shape of a spiral, and the spring body is equipped with multiple equidistant spirals
Circle body, first contact jaw and the second contact jaw are separately positioned on the top and bottom of spring body, and first contact
End, the second contact jaw are horizontal plane.
Preferably, the solar double-glass assemblies structure is followed successively by from top to bottom：Positive high tempered glass, front glued membrane, battery thoroughly
Piece square formation, back side glued membrane, the high saturating semi-tempered glass in the back side.
Preferably, test method includes the following steps：
A, first the clamping of EL test fixtures is fixed on the short side of solar double-glass assemblies head before the voltage-withstand test station that insulate, then will be positive and negative
Connection terminal is connected with the positive and negative connection terminal of terminal box respectively；
B, test parameter condition is set in insulation pressure tester, and ensures that tester is connect normally with computer, open computer
On test software；
C, when adding the components of EL test fixtures after assembly line flows into insulation pressure tester station, photoelectric sensor switch is logical
It crosses PLC controller and incudes and control and solar double-glass assemblies are positioned；
D, after solar double-glass assemblies circulate in place, under PLC controller control, cylinder, which pushes, pushes pressing and EL test fixtures
Copper sheet contacts, while mechanical arm controls the bayonet lock of the right and left and is accurately caught in solar double-glass assemblies and corresponds in long side；
E, after contact is good, bayonet lock clicks into place, PLC controller transmits a signal to EL test fixtures, EL test fixtures incite somebody to action from
It is dynamic to be tested；
F, after the completion of to be tested, the test for receiving tester transmission is completed signal by PLC controller, and being resetted by cylinder will
Pressing is lifted away from EL test fixtures, while mechanical arm control bayonet lock is extracted out from component；
G, test result will be shown in computer software test pictures, conjunction is tested if all test events are " PASS " at this time
Lattice, component will flow out test station automatically, if it is " NG " to have one or more test results, tester sends out alarm signal,
Reminding employees are investigated.
Compared with prior art, the beneficial effects of the invention are as follows：
（1）Structure of the invention principle is simple, easy to operate, disclosure satisfy that all components Real time auto measure insulation resistance energy,
Test automation degree and efficiency are improved, manpower is saved.
（2）The compressed spring uniform force used in the present invention is not susceptible to deform after stress, can improve positioning effect
Fruit.
Description of the drawings
Fig. 1 is overall structure of the present invention；
Fig. 2 is control principle block diagram of the present invention；
Fig. 3 is compressed spring structural schematic diagram of the present invention；
Fig. 4 is solar double-glass assemblies sectional view of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 4 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation,
Including test box 1, transfer roller 2, feed belt 3 and EL test fixtures 4 are equipped in the test box 1, the feed belt 3 is wound
On transfer roller 2,3 side of the feed belt is equipped with photoelectric sensor switch 5, and the transfer roller 2 connects motor 6, the transmission
Solar double-glass assemblies 7 are driven on belt 3, the EL test fixtures 4 are arranged in 7 front end of solar double-glass assemblies, and 4 surface of EL test fixtures is set
There are copper sheet 8, the EL test fixtures 4 to connect terminal box 9；Pressing component, double glass are equipped with right over the EL test fixtures 4
7 edge of component is connected with bayonet lock 10, and the bayonet lock 10 is connect with the mechanical arm 11 of top, and 1 top of the test box is equipped with control
Box 16；PLC controller 17 is equipped in the control box 16, the PLC controller 17 is separately connected EL test fixtures 4,6 and of motor
Photoelectric sensor switch 5；Wherein, 7 structure of solar double-glass assemblies is followed successively by from top to bottom：Positive high tempered glass 23 thoroughly, front glued membrane 24,
Cell piece square formation 25, back side glued membrane 26, the high semi-tempered glass 27 thoroughly in the back side.
In the present invention, pressing component includes cylinder 18, pressing 19 and compressed spring 20, and the pressing 19 is fixed on cylinder 18
Lower end, 18 upper end of the cylinder are fixed with fixed plate 21, and 21 upper end of the fixed plate is equipped with compressed spring 20, the compressed spring
20 upper ends are connected and fixed column 22, and the fixed column 22 is fixed on 1 roof of test box.
In the present invention, compressed spring 20 includes the first contact jaw 12, the second contact jaw 13 and spring body 14, the spring
Ontology 14 is rotated by an elongated metal or resin annular, and in the shape of a spiral, and the spring body 14 is equipped with multiple etc.
The spiral circle body 15 of spacing, first contact jaw, 12 and second contact jaw 13 are separately positioned on the top and bottom of spring body 14
Portion, and first contact jaw 12, the second contact jaw 13 are horizontal plane.The compressed spring uniform force used in the present invention,
It is not susceptible to deform after stress, locating effect can be improved.
Operation principle：The test method of the present invention includes the following steps：
A, first the clamping of EL test fixtures is fixed on the short side of solar double-glass assemblies head before the voltage-withstand test station that insulate, then will be positive and negative
Connection terminal is connected with the positive and negative connection terminal of terminal box respectively；
B, test parameter condition is set in insulation pressure tester, and ensures that tester is connect normally with computer, open computer
On test software；
C, when adding the components of EL test fixtures after assembly line flows into insulation pressure tester station, photoelectric sensor switch is logical
It crosses PLC controller and incudes and control and solar double-glass assemblies are positioned；
D, after solar double-glass assemblies circulate in place, under PLC controller control, cylinder, which pushes, pushes pressing and EL test fixtures
Copper sheet contacts, while mechanical arm controls the bayonet lock of the right and left and is accurately caught in solar double-glass assemblies and corresponds in long side；
E, after contact is good, bayonet lock clicks into place, PLC controller transmits a signal to EL test fixtures, EL test fixtures incite somebody to action from
It is dynamic to be tested；
F, after the completion of to be tested, the test for receiving tester transmission is completed signal by PLC controller, and being resetted by cylinder will
Pressing is lifted away from EL test fixtures, while mechanical arm control bayonet lock is extracted out from component；
G, test result will be shown in computer software test pictures, conjunction is tested if all test events are " PASS " at this time
Lattice, component will flow out test station automatically, if it is " NG " to have one or more test results, tester sends out alarm signal,
Reminding employees are investigated.
In conclusion structure of the invention principle is simple, and it is easy to operate, it disclosure satisfy that all components Real time auto measure insulate
Pressure-resistant performance improves test automation degree and efficiency, saves manpower.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation, including test box（1）, it is characterised in that：The test box
（1）It is interior to be equipped with transfer roller（2）, feed belt（3）With EL test fixtures（4）, the feed belt（3）It is wrapped in transfer roller（2）
On, the feed belt（3）Side is equipped with photoelectric sensor switch（5）, the transfer roller（2）Connect motor（6）, the transmission skin
Band（3）Upper transmission solar double-glass assemblies（7）, the EL test fixtures（4）It is arranged in solar double-glass assemblies（7）Front end, the EL test fixtures
（4）Surface is equipped with copper sheet（8）, the EL test fixtures（4）Connect terminal box（9）；The EL test fixtures（4）Surface is equipped with
Pressing component, the solar double-glass assemblies（7）Edge is connected with bayonet lock（10）, the bayonet lock（10）With the mechanical arm of top（11）Even
It connects, the test box（1）Top is equipped with control box（16）；The control box（16）It is interior to be equipped with PLC controller（17）, the PLC
Controller（17）It is separately connected EL test fixtures（4）, motor（6）And photoelectric sensor switch（5）.
2. a kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation according to claim 1, it is characterised in that：The pressing
Component includes cylinder（18）, pressing（19）And compressed spring（20）, the pressing（19）It is fixed on cylinder（18）Lower end, the gas
Cylinder（18）Upper end is fixed with fixed plate（21）, the fixed plate（21）Upper end is equipped with compressed spring（20）, the compressed spring
（20）Upper end is connected and fixed column（22）, the fixed column（22）It is fixed on test box（1）Roof.
3. a kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation according to claim 2, it is characterised in that：The compression
Spring（20）Including the first contact jaw（12）, the second contact jaw（13）And spring body（14）, the spring body（14）By one
Elongated metal or resin annular rotate, and in the shape of a spiral, the spring body（14）It is equipped with multiple equidistant spiral shells
Volution body（15）, first contact jaw（12）With the second contact jaw（13）It is separately positioned on spring body（14）Top and bottom
Portion, and first contact jaw（12）, the second contact jaw（13）It is horizontal plane.
4. a kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation according to claim 1, it is characterised in that：Double glass
Component（7）Structure is followed successively by from top to bottom：Positive high saturating tempered glass（23）, front glued membrane（24）, cell piece square formation（25）, the back of the body
Face glued membrane（26）, the high saturating semi-tempered glass in the back side（27）.
5. realizing a kind of test method of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation described in claim 1, feature exists
In：Its test method includes the following steps：
A, first the clamping of EL test fixtures is fixed on the short side of solar double-glass assemblies head before the voltage-withstand test station that insulate, then will be positive and negative
Connection terminal is connected with the positive and negative connection terminal of terminal box respectively；
B, test parameter condition is set in insulation pressure tester, and ensures that tester is connect normally with computer, open computer
On test software；
C, when adding the components of EL test fixtures after assembly line flows into insulation pressure tester station, photoelectric sensor switch is logical
It crosses PLC controller and incudes and control and solar double-glass assemblies are positioned；
D, after solar double-glass assemblies circulate in place, under PLC controller control, cylinder, which pushes, pushes pressing and EL test fixtures
Copper sheet contacts, while mechanical arm controls the bayonet lock of the right and left and is accurately caught in solar double-glass assemblies and corresponds in long side；
E, after contact is good, bayonet lock clicks into place, PLC controller transmits a signal to EL test fixtures, EL test fixtures incite somebody to action from
It is dynamic to be tested；
F, after the completion of to be tested, the test for receiving tester transmission is completed signal by PLC controller, and being resetted by cylinder will
Pressing is lifted away from EL test fixtures, while mechanical arm control bayonet lock is extracted out from component；
G, test result will be shown in computer software test pictures, conjunction is tested if all test events are " PASS " at this time
Lattice, component will flow out test station automatically, if it is " NG " to have one or more test results, tester sends out alarm signal,
Reminding employees are investigated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810284990.4A CN108335991A (en) | 2018-04-02 | 2018-04-02 | A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810284990.4A CN108335991A (en) | 2018-04-02 | 2018-04-02 | A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108335991A true CN108335991A (en) | 2018-07-27 |
Family
ID=62931983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810284990.4A Pending CN108335991A (en) | 2018-04-02 | 2018-04-02 | A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108335991A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112865705A (en) * | 2021-01-27 | 2021-05-28 | 东方日升(义乌)新能源有限公司 | Crystalline silicon photovoltaic module IV test tool, automatic test equipment and method |
| CN113324906A (en) * | 2021-06-01 | 2021-08-31 | 广东长盈精密技术有限公司 | Poking spring plate jig |
| CN116223993A (en) * | 2023-02-24 | 2023-06-06 | 中国测试技术研究院电子研究所 | Insulation voltage-withstanding testing device for electric component |
| CN116773977A (en) * | 2023-06-20 | 2023-09-19 | 山东瑞长泽新能源科技有限公司 | Photovoltaic module insulating properties check out test set |
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| CN202434543U (en) * | 2011-11-11 | 2012-09-12 | 无锡尚德太阳能电力有限公司 | Solar cell double-glass assembly |
| CN103018643A (en) * | 2012-12-25 | 2013-04-03 | 江苏赛拉弗光伏系统有限公司 | Automatic insulation and voltage resistance testing device for solar photovoltaic module |
| CN203522641U (en) * | 2013-10-12 | 2014-04-02 | 福建申德光伏系统有限公司 | Improved structure of photovoltaic-assembly testing device |
| CN205507013U (en) * | 2016-04-14 | 2016-08-24 | 安徽旭能光伏电力有限公司 | Solar photovoltaic assembly integrated testing device |
| CN206114833U (en) * | 2016-08-30 | 2017-04-19 | 江阴鑫辉太阳能有限公司 | Automatic withstand voltage testing arrangement of two glasss |
| CN208077939U (en) * | 2018-04-02 | 2018-11-09 | 格润智能光伏南通有限公司 | A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation |
-
2018
- 2018-04-02 CN CN201810284990.4A patent/CN108335991A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202434543U (en) * | 2011-11-11 | 2012-09-12 | 无锡尚德太阳能电力有限公司 | Solar cell double-glass assembly |
| CN103018643A (en) * | 2012-12-25 | 2013-04-03 | 江苏赛拉弗光伏系统有限公司 | Automatic insulation and voltage resistance testing device for solar photovoltaic module |
| CN203522641U (en) * | 2013-10-12 | 2014-04-02 | 福建申德光伏系统有限公司 | Improved structure of photovoltaic-assembly testing device |
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| CN206114833U (en) * | 2016-08-30 | 2017-04-19 | 江阴鑫辉太阳能有限公司 | Automatic withstand voltage testing arrangement of two glasss |
| CN208077939U (en) * | 2018-04-02 | 2018-11-09 | 格润智能光伏南通有限公司 | A kind of pressure-resistant automatic testing equipment of solar double-glass assemblies insulation |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112865705A (en) * | 2021-01-27 | 2021-05-28 | 东方日升(义乌)新能源有限公司 | Crystalline silicon photovoltaic module IV test tool, automatic test equipment and method |
| CN113324906A (en) * | 2021-06-01 | 2021-08-31 | 广东长盈精密技术有限公司 | Poking spring plate jig |
| CN116223993A (en) * | 2023-02-24 | 2023-06-06 | 中国测试技术研究院电子研究所 | Insulation voltage-withstanding testing device for electric component |
| CN116773977A (en) * | 2023-06-20 | 2023-09-19 | 山东瑞长泽新能源科技有限公司 | Photovoltaic module insulating properties check out test set |
| CN116773977B (en) * | 2023-06-20 | 2024-03-08 | 山东瑞长泽新能源科技有限公司 | Photovoltaic module insulating properties check out test set |
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