CN108327662B - Wire harness fixing structure with dotted line positioning function and arrangement method thereof - Google Patents
Wire harness fixing structure with dotted line positioning function and arrangement method thereof Download PDFInfo
- Publication number
- CN108327662B CN108327662B CN201810204213.4A CN201810204213A CN108327662B CN 108327662 B CN108327662 B CN 108327662B CN 201810204213 A CN201810204213 A CN 201810204213A CN 108327662 B CN108327662 B CN 108327662B
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- wire harness
- ribbon
- iron sheet
- fixing
- fixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/0207—Wire harnesses
- B60R16/0215—Protecting, fastening and routing means therefor
Abstract
A wire harness fixing structure for positioning a dotted line comprises a beam and a wire harness, wherein the wire harness is fixed on the beam through a binding belt; the wire harness fixing structure further comprises a plate, the wire harness is fixed on the plate through a barb ribbon, and the wire harness is fixed on the beam through a steel clamping ribbon and an iron sheet clip; the end of the beam is provided with at least two iron sheet clips, and the middle steel clamping band of the beam is arranged at intervals with the iron sheet clips. The wire harness fixing reliability is high, and the assembly process is simple and effectively improves the assembly efficiency.
Description
Technical Field
The invention relates to a wire harness fixing structure, in particular to a wire harness fixing structure with dotted line positioning and an arrangement method thereof, which are particularly suitable for reducing the wire harness installation difficulty and improving the wire harness assembly efficiency.
Background
The wire harness is a wire set for connecting the whole vehicle electrical components to realize the electrical function. The frame wire harness refers to a wire harness arranged on the frame for connecting various electrical components on the chassis. The frame generally comprises left and right longitudinal beams and a plurality of cross beams, the whole vehicle electrical equipment is generally divided into two parts of cab electrical equipment and chassis electrical equipment, a cab wire harness is used for connecting the cab electrical equipment, and a frame wire harness is used for connecting the chassis electrical equipment. The left cab wire harness and the right cab wire harness are respectively butted with the frame wire harness near the front periphery of the cab so as to ensure the normal operation of the whole vehicle electrical appliance and realize the electric function of the whole vehicle.
The invention patent with publication number CN102673494A and publication date 2012, 9 and 19 discloses a wiring method for a frame wire harness and the frame wire harness, and belongs to the technical field of automobile electrical appliances. The wiring method comprises a, cutting out each wire according to the wiring mode that the left longitudinal beam wire harness is connected through the second cross beam, and installing a wire harness joint; b. taking the connection part of the second cross beam and the left longitudinal beam on the frame as a wiring reference A, and gathering the point of the wiring reference A on each wire to one point to form a left longitudinal beam wire harness and a right longitudinal beam wire harness; c. and correspondingly fixing the frame wire harness by using the wire harness fixing piece. The right longitudinal beam wire harness of the frame wire harness is connected with the left longitudinal beam wire harness at the connection position of the second cross beam and the left longitudinal beam of the frame. Although this invention can reduce assembly errors, it still has the following problems:
the invention does not provide an effective way to adjust the margin of error of the wire harness, and still has a certain play phenomenon.
Disclosure of Invention
The invention aims to solve the problem that the residual quantity of the speed limiting error cannot be adjusted in the prior art, and provides a wire harness fixing structure capable of positioning a dotted line for adjusting the residual quantity of the speed limiting error and an arrangement method thereof.
In order to achieve the above object, the technical solution of the present invention is:
a wire harness fixing structure for positioning a dotted line comprises a beam and a wire harness, wherein the wire harness is fixed on the beam through a binding belt;
the wire harness fixing structure further comprises a plate, the wire harness is fixed to the plate through the barb ribbon, and the wire harness is fixed to the beam through the steel clamping ribbon and the iron sheet clip.
The end of the beam is provided with at least two iron sheet clips, and the middle steel clamping band of the beam is arranged at intervals with the iron sheet clips.
The iron sheet checkpost includes pencil support and stranded iron sheet, the bottom and the roof beam spare fixed connection of pencil support, stranded iron sheet's one end is fixed in on the roof beam spare, stranded iron sheet and pencil tight fit, pencil support and the spacing cooperation of pencil.
The barb ribbon includes interconnect's ribbon portion and fixed part, ribbon portion and pencil tight fit, fixed part passes through fixed orifices on the plate and the spacing cooperation of plate.
The steel clamping band comprises a binding portion and a clamping portion, the binding portion is in tight fit with the wire harness, the clamping portion is fixed on a band support on the beam, and the band support is in limit fit with the wire harness.
A method of arranging a wire harness fixing structure positioned by a dotted line, comprising the steps of:
the first step: designing a line, firstly, determining a mounting line of a wire harness according to the fixing requirement of the wire harness, then, determining each mounting point on the wire harness according to the set mounting line, determining the buckle type of each mounting point according to the fixing material of the mounting point, positioning by using a barb ribbon when the mounting point is positioned on a plate, positioning by using a steel ribbon or an iron sheet clip when the mounting point is positioned on a beam, and finally, determining the length of each line in the wire harness according to the mounting line, and simultaneously, calculating the mounting position of each barb ribbon and the steel ribbon on the wire harness, wherein the line design is completed;
and a second step of: punching and manufacturing a bracket, namely arranging a wire harness fixing mechanism according to the wire harness mounting points set in the first step, and arranging fixing holes of barb ribbon at each mounting point on a plate when the mounting points are positioned on the plate; when the mounting points are positioned on the beam and the fixing buckles are steel clamping bands, band supports are welded at the mounting points of the steel clamping bands on the beam; when the mounting points are positioned on the beam and the fixing buckles are iron sheet clips, the iron sheet clips are welded on the beam at each mounting point of the iron sheet clips on the beam, and then punching and bracket manufacturing are completed;
and a third step of: bundling the wire harness, firstly, cutting wires with specified length according to the length of each wire in the wire harness obtained in the first step, arranging the cut wires according to the installation requirements, and bundling the wire harness at the designed position by utilizing the barb ribbon and the steel clamp ribbon according to the installation positions of the barb ribbon and the steel clamp ribbon obtained in the first step, wherein the bundling of the wire harness is completed at the moment;
fourth step: the wire harness is fixed and installed, the wire harness which is bound in the third step is installed on the plate and the beam, each barb ribbon is installed in a corresponding fixing hole, then the steel ribbon is clamped and fixed on a corresponding ribbon support, finally the wire harness is wound by the aid of the iron sheet clips, the adjustment of the length allowance of the wire harness is noted in the winding process, and after the fixing pieces are firmly fixed through inspection and determination, the wire harness arrangement is completed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the wire harness fixing structure for positioning the dotted line, the barb ribbon and the steel clamp ribbon are utilized to bundle the wire harness well under an assembly line, then the barb ribbon and the steel clamp ribbon are fixed on the assembly line, finally the length allowance of the wire harness is adjusted by utilizing the iron sheet clip, the wire harness is effectively fixed, meanwhile, the wire harness is prevented from moving, meanwhile, the barb ribbon and the steel clamp ribbon are simple in installation mode, and the assembly efficiency of the wire harness is effectively improved. Therefore, the wire harness fixing reliability of the design is high, and the assembly process is simple and effectively improves the assembly efficiency.
2. The end part of the beam piece in the wire harness fixing structure positioned by the dotted line is provided with at least two iron sheet clips, the iron sheet clips are used for adjusting the wire harness allowance fixed on the plate, and the middle steel clamping band of the beam piece and the iron sheet clips are arranged at intervals, so that the design is beneficial to reducing the accumulation of the wire harness length allowance and improving the reliability of wire harness fixing. Therefore, the number and the mounting position of the iron sheet clips are reasonably designed, the length allowance of the wire harness is reduced, and the wire harness is effectively prevented from moving.
3. According to the wire harness fixing structure positioned by the dotted line, pressure-sensitive adhesive cloth is not used for fixing the wire harness, and the pressure-sensitive adhesive cloth is easy to fall off in a high-temperature environment, and aging phenomenon can occur along with the increase of the service time, so that the wire harness is easy to break away from the constraint to cause wire harness movement. Therefore, the wire harness of this design is not suitable for pressure sensitive adhesive cloth to fix, has improved the reliability that the wire harness was fixed on the whole.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the configuration of the barb tie of fig. 1.
Fig. 3 is a schematic view of the structure of the steel bayonet of fig. 1.
In the figure: plate 1, fixed hole 11, beam 2, ribbon support 21, barb ribbon 3, ribbon portion 31, fixed part 32, steel clamping ribbon 4, binding part 41, chucking part 42, iron sheet clip 5, pencil support 51, stranded iron sheet 52, pencil 6.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings and detailed description.
Referring to fig. 1 to 3, a wire harness fixing structure with a dotted line positioned includes a beam 2 and a wire harness 6, the wire harness 6 being fixed to the beam 2 by a tie;
the wire harness fixing structure further comprises a plate 1, the wire harness 6 is fixed on the plate 1 through the barb ribbon 3, and the wire harness 6 is fixed on the beam 2 through the steel clamping ribbon 4 and the iron sheet clip 5.
The end of the beam 2 is provided with at least two iron sheet clips 5, and the middle steel clamping band 4 of the beam 2 and the iron sheet clips 5 are arranged at intervals.
The iron sheet clip 5 comprises a wire harness support 51 and a stranded iron sheet 52, the bottom of the wire harness support 51 is fixedly connected with the beam 2, one end of the stranded iron sheet 52 is fixed on the beam 2, the stranded iron sheet 52 is tightly matched with the wire harness 6 in a binding mode, and the wire harness support 51 is in limit fit with the wire harness 6.
The barb ribbon 3 comprises a ribbon part 31 and a fixing part 32 which are connected with each other, the ribbon part 31 is tightly matched with the wire harness 6, and the fixing part 32 is in limit matching with the plate 1 through a fixing hole 11 on the plate 1.
The steel clamping band 4 comprises a binding portion 41 and a clamping portion 42, the binding portion 41 is in tight fit with the wire harness 6, the clamping portion 42 is fixed on a band support 21 on the beam 2, and the band support 21 is in limit fit with the wire harness 6.
A method of arranging a wire harness fixing structure positioned by a dotted line, comprising the steps of:
the first step: firstly, determining a mounting line of the wire harness 6 according to the fixing requirement of the wire harness 6, then determining each mounting point on the wire harness 6 according to the set mounting line, determining the buckle type of each mounting point according to the fixing material of the mounting point, positioning by using the barb ribbon 3 when the mounting point is positioned on the plate 1, positioning by using the steel ribbon 4 or the iron sheet clip 5 when the mounting point is positioned on the beam 2, finally, determining the length of each line in the wire harness 6 according to the mounting line, and simultaneously calculating the mounting position of each barb ribbon 3 and the steel ribbon 4 on the wire harness 6, wherein the line design is completed;
and a second step of: punching and manufacturing a bracket, namely firstly arranging a wire harness fixing mechanism according to the mounting points of the wire harness 6 set in the first step, and when the mounting points are positioned on the plate 1, arranging fixing holes 11 of barb ties 3 at the mounting points on the plate 1; when the mounting points are positioned on the beam 2 and the fixing buckles are steel clamping bands 4, welding band supports 21 at each mounting point of the steel clamping bands 4 on the beam 2; when the mounting points are positioned on the beam 2 and the fixing buckles are iron sheet clips 5, welding the iron sheet clips 5 on the beam 2 at each mounting point of the iron sheet clips 5, and then punching and bracket manufacturing are completed;
and a third step of: bundling the wire harness, firstly, cutting wires with specified length according to the length of each wire in the wire harness 6 obtained in the first step, arranging the cut wires according to the installation requirement, and bundling the wire harness 6 at the designed position by utilizing the barb ribbon 3 and the steel ribbon 4 according to the installation positions of the barb ribbon 3 and the steel ribbon 4 obtained in the first step, wherein the bundling of the wire harness is completed at the moment;
fourth step: the wire harness is fixed and installed, the wire harness 6 which is bound in the third step is installed on the plate 1 and the beam 2, each barb ribbon 3 is installed in the corresponding fixing hole 11, then the steel clamping ribbon 4 is clamped and fixed on the corresponding ribbon support 21, finally the wire harness 6 is clamped by the iron sheet clips 5, the wire harness 6 is wound in a winding process, the adjustment of the length allowance of the wire harness 6 is paid attention to, and after the fixed parts are firmly fixed through inspection and determination, the wire harness arrangement is completed.
The principle of the invention is explained as follows:
the iron sheet checkpost 5 is used for adjusting the error of pencil, consequently the mounting point of iron sheet checkpost 5 is located between the mounting point of barb ribbon 3 and steel clamping ribbon 4 or between two steel clamping ribbon 4 mounting points. The design is beneficial to the allowance adjustment of the wire harness, so that the wire harness can be reliably fixed while the wire harness is prevented from moving.
Example 1:
a wire harness fixing structure for positioning a dotted line, which comprises a beam 2 and a wire harness 6, wherein the wire harness 6 is fixed on the beam 2 through a binding belt; the wire harness fixing structure further comprises a plate 1, the wire harness 6 is fixed on the plate 1 through the barb ribbon 3, and the wire harness 6 is fixed on the beam 2 through the steel clamping ribbon 4 and the iron sheet clip 5.
A method of arranging a wire harness fixing structure positioned by a dotted line, comprising the steps of:
the first step: firstly, determining a mounting line of the wire harness 6 according to the fixing requirement of the wire harness 6, then determining each mounting point on the wire harness 6 according to the set mounting line, determining the buckle type of each mounting point according to the fixing material of the mounting point, positioning by using the barb ribbon 3 when the mounting point is positioned on the plate 1, positioning by using the steel ribbon 4 or the iron sheet clip 5 when the mounting point is positioned on the beam 2, finally, determining the length of each line in the wire harness 6 according to the mounting line, and simultaneously calculating the mounting position of each barb ribbon 3 and the steel ribbon 4 on the wire harness 6, wherein the line design is completed;
and a second step of: punching and manufacturing a bracket, namely firstly arranging a wire harness fixing mechanism according to the mounting points of the wire harness 6 set in the first step, and when the mounting points are positioned on the plate 1, arranging fixing holes 11 of barb ties 3 at the mounting points on the plate 1; when the mounting points are positioned on the beam 2 and the fixing buckles are steel clamping bands 4, welding band supports 21 at each mounting point of the steel clamping bands 4 on the beam 2; when the mounting points are positioned on the beam 2 and the fixing buckles are iron sheet clips 5, welding the iron sheet clips 5 on the beam 2 at each mounting point of the iron sheet clips 5, and then punching and bracket manufacturing are completed;
and a third step of: bundling the wire harness, firstly, cutting wires with specified length according to the length of each wire in the wire harness 6 obtained in the first step, arranging the cut wires according to the installation requirement, and bundling the wire harness 6 at the designed position by utilizing the barb ribbon 3 and the steel ribbon 4 according to the installation positions of the barb ribbon 3 and the steel ribbon 4 obtained in the first step, wherein the bundling of the wire harness is completed at the moment;
fourth step: the wire harness is fixed and installed, the wire harness 6 which is bound in the third step is installed on the plate 1 and the beam 2, each barb ribbon 3 is installed in the corresponding fixing hole 11, then the steel clamping ribbon 4 is clamped and fixed on the corresponding ribbon support 21, finally the wire harness 6 is clamped by the iron sheet clips 5, the wire harness 6 is wound in a winding process, the adjustment of the length allowance of the wire harness 6 is paid attention to, and after the fixed parts are firmly fixed through inspection and determination, the wire harness arrangement is completed.
Example 2:
example 2 is substantially the same as example 1 except that:
the end of the beam 2 is provided with at least two iron sheet clips 5, and the middle steel clamping band 4 of the beam 2 and the iron sheet clips 5 are arranged at intervals.
Example 3:
example 3 is substantially the same as example 2 except that:
the iron sheet clip 5 comprises a wire harness bracket 51 and a stranded iron sheet 52, wherein the bottom of the wire harness bracket 51 is fixedly connected with the beam 2, one end of the stranded iron sheet 52 is fixed on the beam 2, the stranded iron sheet 52 is tightly matched with the wire harness 6 in a binding way, and the wire harness bracket 51 is in limit fit with the wire harness 6; the barb ribbon 3 comprises a ribbon part 31 and a fixing part 32 which are connected with each other, the ribbon part 31 is tightly matched with the wire harness 6, and the fixing part 32 is in limit fit with the plate 1 through a fixing hole 11 on the plate 1; the steel clamping band 4 comprises a binding portion 41 and a clamping portion 42, the binding portion 41 is in tight fit with the wire harness 6, the clamping portion 42 is fixed on a band support 21 on the beam 2, and the band support 21 is in limit fit with the wire harness 6.
Claims (5)
1. A method of arranging a wire harness fixing structure of a dotted line positioning, the wire harness fixing structure including a beam (2) and a wire harness (6), the wire harness (6) being fixed to the beam (2) by a tie, characterized in that:
the wire harness fixing structure further comprises a plate (1), wherein the wire harness (6) is fixed on the plate (1) through the barb ribbon (3), and the wire harness (6) is fixed on the beam (2) through the steel clamping ribbon (4) and the iron sheet clip (5);
the arrangement method of the wire harness fixing structure positioned by the dotted line comprises the following steps:
the first step: firstly, determining a mounting line of a wire harness (6) according to the fixing requirement of the wire harness (6), then determining each mounting point on the wire harness (6) according to the set mounting line, determining the buckle type of each mounting point according to the fixing material of the mounting point, positioning by using a barb ribbon (3) when the mounting point is positioned on a plate (1), positioning by using a steel ribbon (4) or a sheet iron clip (5) when the mounting point is positioned on a beam (2), and finally determining the length of each wire in the wire harness (6) according to the mounting line, and simultaneously calculating the mounting position of each barb ribbon (3) and the steel ribbon (4) on the wire harness (6), wherein the line design is completed;
and a second step of: punching and manufacturing a bracket, wherein a wire harness fixing mechanism is arranged according to the mounting points of the wire harness (6) set in the first step, and when the mounting points are positioned on the plate (1), fixing holes (11) of barb belts (3) are formed at the mounting points on the plate (1); when the mounting points are positioned on the beam (2) and the fixing buckles are steel clamping bands (4), welding band supports (21) at each mounting point of the steel clamping bands (4) on the beam (2); when the mounting points are positioned on the beam (2) and the fixing buckles are iron sheet clips (5), the iron sheet clips (5) are welded on the beam (2) at the mounting points of the iron sheet clips (5), and then the punching and bracket manufacturing are completed;
and a third step of: binding the wire harness, firstly cutting the wire with a specified length according to the length of each wire in the wire harness (6) obtained in the first step, arranging the cut wires according to the installation requirement, and binding the wire harness (6) at the designed position by utilizing the barb ribbon (3) and the steel ribbon (4) according to the installation positions of the barb ribbon (3) and the steel ribbon (4) obtained in the first step, wherein the wire harness binding is completed at the moment;
fourth step: the wire harness is fixed and installed, the wire harness (6) which is bound in the third step is installed on the plate (1) and the beam (2), each barb ribbon (3) is installed in a corresponding fixing hole (11), then the steel ribbon (4) is clamped and fixed on a corresponding ribbon support (21), finally the wire harness (6) is tidied, the wire harness (6) is stranded by the iron sheet clips (5), the length allowance of the wire harness (6) is regulated in the winding process, and after the fixed parts are firmly fixed through inspection and determination, the wire harness arrangement is completed.
2. The wire harness fixing structure of the dotted line positioning according to claim 1, wherein:
the end part of the beam (2) is provided with at least two iron sheet clips (5), and the middle steel clamping band (4) of the beam (2) and the iron sheet clips (5) are arranged at intervals.
3. A wire harness fixing structure of a dotted line positioning according to claim 1 or 2, characterized in that:
the iron sheet clip (5) comprises a wire harness support (51) and a stranded iron sheet (52), wherein the bottom of the wire harness support (51) is fixedly connected with the beam (2), one end of the stranded iron sheet (52) is fixed on the beam (2), the stranded iron sheet (52) is tightly tied with the wire harness (6), and the wire harness support (51) is in limit fit with the wire harness (6).
4. A wire harness fixing structure with a dotted line positioned as claimed in claim 3, wherein:
the barb ribbon (3) comprises a ribbon portion (31) and a fixing portion (32) which are connected with each other, the ribbon portion (31) is tightly matched with the wire harness (6), and the fixing portion (32) is in limit fit with the plate (1) through a fixing hole (11) in the plate (1).
5. A wire harness fixing structure with a dotted line positioned as claimed in claim 3, wherein:
the steel clamping band (4) comprises a binding portion (41) and a clamping portion (42), the binding portion (41) is in tight fit with the wire harness (6), the clamping portion (42) is fixed on a band support (21) on the beam (2), and the band support (21) is in limit fit with the wire harness (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810204213.4A CN108327662B (en) | 2018-03-13 | 2018-03-13 | Wire harness fixing structure with dotted line positioning function and arrangement method thereof |
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CN201810204213.4A CN108327662B (en) | 2018-03-13 | 2018-03-13 | Wire harness fixing structure with dotted line positioning function and arrangement method thereof |
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CN108327662A CN108327662A (en) | 2018-07-27 |
CN108327662B true CN108327662B (en) | 2023-10-20 |
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JP2010057317A (en) * | 2008-08-29 | 2010-03-11 | Yazaki Corp | Wire harness routing structure |
CN102673494A (en) * | 2012-05-23 | 2012-09-19 | 东风汽车有限公司 | Vehicle frame wire harness wiring method and vehicle frame wire harness thereof |
CN102673492A (en) * | 2011-03-04 | 2012-09-19 | 铃木株式会社 | Routing structure of high-voltage cable in vehicle |
CN205149733U (en) * | 2015-11-10 | 2016-04-13 | 湖北省齐星汽车车身股份有限公司 | Automotive wires restrainted rami parietales frame |
CN106080841A (en) * | 2016-08-26 | 2016-11-09 | 广州电力机车有限公司 | A kind of six wheel drive dumper assembly methods |
CN206394582U (en) * | 2016-12-07 | 2017-08-11 | 东风商用车有限公司 | A kind of commercial car wheel speed sensor wire harness fixation clamp |
CN107215287A (en) * | 2017-07-19 | 2017-09-29 | 宁波天安汽车零部件有限公司 | A kind of automobile door plate wire harness positioning protective cradle |
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2018
- 2018-03-13 CN CN201810204213.4A patent/CN108327662B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101631693A (en) * | 2007-02-21 | 2010-01-20 | 索格克莱尔公司 | Device, means of delivery equipped therewith and the installation method of indefinite scale device are installed on the means of delivery framework |
JP2010057317A (en) * | 2008-08-29 | 2010-03-11 | Yazaki Corp | Wire harness routing structure |
CN102673492A (en) * | 2011-03-04 | 2012-09-19 | 铃木株式会社 | Routing structure of high-voltage cable in vehicle |
CN102673494A (en) * | 2012-05-23 | 2012-09-19 | 东风汽车有限公司 | Vehicle frame wire harness wiring method and vehicle frame wire harness thereof |
CN205149733U (en) * | 2015-11-10 | 2016-04-13 | 湖北省齐星汽车车身股份有限公司 | Automotive wires restrainted rami parietales frame |
CN106080841A (en) * | 2016-08-26 | 2016-11-09 | 广州电力机车有限公司 | A kind of six wheel drive dumper assembly methods |
CN206394582U (en) * | 2016-12-07 | 2017-08-11 | 东风商用车有限公司 | A kind of commercial car wheel speed sensor wire harness fixation clamp |
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