CN108318771A - Unicellular framework formula automated detection method on production line and system - Google Patents
Unicellular framework formula automated detection method on production line and system Download PDFInfo
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- CN108318771A CN108318771A CN201711307217.7A CN201711307217A CN108318771A CN 108318771 A CN108318771 A CN 108318771A CN 201711307217 A CN201711307217 A CN 201711307217A CN 108318771 A CN108318771 A CN 108318771A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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Abstract
The present invention relates to the unicellular framework formula automated detection methods on a kind of production line, and the functional test item of user's selection is obtained by the detection device being set on production line station, is tested the electronic product to be measured according to the functional test item；By at least one station to be detected being set on production line station, next electronic product to be measured is placed on the station to be detected by the detection device when detecting electronic product to be measured.Electronic product to be measured is placed in station to be detected so that after detection device completes detection, the electronic product to be measured on station to be detected is sent into detection device immediately and is detected.To can guarantee in the preset time that a station stops if realizing that even if the electronic product to be measured of detection increases, the test of the detection project in the stage can be completed, and the utilization rate of detection device is high, to meet line tact.In addition, also providing the unicellular framework formula automated detection system on a kind of production line.
Description
Technical field
The present invention relates to test technique automatic fields, automatic more particularly to the unicellular framework formula on a kind of production line
Change detecting system and method.
Background technology
In recent years, due to the fast development of the electronic products such as smart television, Web TV, tablet computer, market is located always
In continuous expansion, and as the experience requirements of audio and video are continuously improved in people, the function and interface of existing electronic product
It is more and more.Existing major electronic product manufacturer all can carry out quality before electronic product manufacture in order to ensure product quality to it
Detection, with the function of electronic product and increasing for interface, the project of required detection also just increases therewith.
Having certain beat on the assembly line of automatic detection, (line tact, i.e. working plate stop in a station
The time stayed adds the conjunction for being moved to the time that next station is consumed), then when carrying out electronic product detection, single products exist
Same station residence time is with regard to restricted requirement, to meet line tact.
When being detected to electronic product using automation equipment, the detection time of each single item function and interface is fixed
, then increasing for the detection projects such as interface, function necessarily causes the detection total time of one-piece electrical product to increase.Such one
Come, just will appear the problem of cannot be satisfied line tact.
Invention content
Based on this, it is necessary to provide a kind of detection project increase can also meet it is unicellular on the production line of production line beat
Framework formula automated detection system and method.
A kind of unicellular framework formula automated detection method on production line, the method includes：
The functional test item that user's selection is obtained by the detection device being set on production line station, according to the function
Test item tests the electronic product to be measured；
By at least one station to be detected being set on production line station, the detection device detects electronics production to be measured
When product, next electronic product to be measured is placed on the station to be detected.
The method further includes in one of the embodiments,：
When detecting the electronic product to be measured by detection device, according to the functional test item of user setting to described to be measured
Electronic product is tested；
Wherein, by the multiple detection devices being set on production line station, each detection device is correspondingly arranged on to be checked
Survey station.
The method further includes in one of the embodiments,：
Control multiple detection devices that the electronic product to be detected is flowed into one by one on production line；
When the multiple detection device is in test mode, control described in the electronic product to be detected flows into one by one
The station to be detected that detection device is correspondingly arranged.
The method further includes in one of the embodiments,：
When the detection device completes the detection of electronic product to be detected, the electronic product outflow of detection is completed in control
Detection device, the electronic product to be detected then controlled on the corresponding station to be detected of the detection device flow into the detection device,
The electronic product to be measured is tested according to the functional test item of user setting.
The method further includes in one of the embodiments,：
It controls electronic product to be detected and preferentially flows into the detection device or the detection device pair for being located at most downstream on production line
The detection station answered or the corresponding station to be detected of the detection device.
A kind of unicellular framework formula automated detection system on production line, the system comprises：
Detection device is set on production line station, the functional test item for obtaining user's selection, according to the function
Test item tests electronic product to be measured；
Station to be detected is set on production line station, when the detection device detects electronic product to be measured, for putting
Set next electronic product to be measured.
Detection device is used for when detecting the electronic product to be measured in one of the embodiments, according to user setting
Functional test item the electronic product to be measured is tested；
Wherein, by the multiple detection devices being set on production line station, each detection device is correspondingly arranged on to be checked
Survey station.
In one of the embodiments, the system also includes：
Product conveying device, the multiple detections dress flowed into one by one on production line for controlling the electronic product to be detected
It sets；
When the multiple detection device is in test mode, the product conveying device is described to be detected for controlling
Electronic product flows into the station to be detected that the detection device is correspondingly arranged one by one.
In one of the embodiments, the system also includes：
When the detection device completes the detection of electronic product to be detected, the product conveying device is complete for controlling
Detection device is flowed out at the electronic product of detection, then controls the electronics to be detected on the corresponding station to be detected of the detection device
Product flows into the detection device, is tested the electronic product to be measured according to the functional test item of user setting.
In one of the embodiments, the system also includes：
The product conveying device is used to control electronic product to be detected and preferentially flows into the inspection for being located at most downstream on production line
Survey device or the corresponding detection station of the detection device or the corresponding station to be detected of the detection device.
Unicellular framework formula automated detection system on above-mentioned production line and method, by being set on production line station
Detection device obtain user selection functional test item, the electronic product to be measured is surveyed according to the functional test item
Examination；By at least one station to be detected being set on production line station, the detection device, which is worked as, detects electronics production to be measured
When product, other electronic products to be measured are placed on the station to be detected.Electronic product to be measured is placed in station to be detected,
So that after detection device completes detection, the electronic product to be measured on station to be detected is sent into detection device immediately and is examined
It surveys., can be complete to can guarantee in the preset time that a station stops if realizing that even if the electronic product to be measured of detection increases
At the test of the detection project in the stage, and the utilization rate of detection device is high, to meet line tact.
Description of the drawings
Fig. 1 is the flow chart of the unicellular framework formula automated detection method on production line；
Fig. 2 is the corresponding installation drawing of unicellular framework formula automated detection method on production line；
Fig. 3 is the module map of the unicellular framework formula automated detection system on production line.
Specific implementation mode
To facilitate the understanding of the present invention, below with reference to relevant drawings to invention is more fully described.In attached drawing
Give presently preferred embodiments of the present invention.But the present invention can realize in many different forms, however it is not limited to this paper institutes
The embodiment of description.Keep the understanding to the disclosure more thorough on the contrary, purpose of providing these embodiments is
Comprehensively.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that the limitation present invention.Term as used herein "and/or" includes one or more related
Listed Items any and all combinations.
As shown in Figure 1, for the flow chart of the unicellular framework formula automated detection method on production line.
A kind of unicellular framework formula automated detection method on production line, the method includes：
Step S110 obtains the functional test item of user's selection, root by the detection device being set on production line station
The electronic product to be measured is tested according to the functional test item；
Detection device is set on assembly line, is loaded with the working plate of electronic product to be measured with pipeline flow to plug wire station,
Plug wire operation first carried out to electronic product to be measured, i.e., artificial (or robot) will be connected to the wire rod of docking facilities female end with it is to be measured
The interface of electronic product is connected, and the electronic product to be measured for being then loaded with working plate with the small handlebar of transfer again is sent to detection device,
And notify detection device electronic product to be measured in place.
After detection device senses that detection station electronic product to be measured is in place, obtain the tooling for being loaded with electronic product to be measured
RFID (Radio Frequency Identification, radio frequency identification) information of plate, and pass through inductive module (such as light
Electric switch) perceive on working plate whether have electronic product to be measured.
If there is electronic product to be measured, detection device control docking male end pusher cylinder makes docking male end and docks mother
Docking is completed at end, is then detected according to functional test item set by user, after the completion of detection, is generated test report, is preserved
To medium is locally stored and uploads to host computer.After test passes through, sends out and put partitioned signal, detection station has been surveyed electronic product and has been sent
Go out, next electronic product to be measured is then made to come in test, if test goes wrong, sends out alarm signal, and send out and put plate
Signal.
Step S112, by least one station to be detected being set on production line station, the detection device is when inspection
When measuring electronic product to be measured, next electronic product to be measured is placed on the station to be detected.
It is correspondingly arranged a station to be detected beside each detection device, when detection device works, one is placed and waits for
Electronic product is surveyed on station to be detected, after detection device completes detection, is immediately produced the electronics to be measured on station to be detected
Product are sent in detection device and are detected, it is thus possible to and avoid detection device from waiting for electronic product to be measured and waste time, to
Detection efficiency can be improved, and meets the beat of entire assembly line.
After completing to detect, need detect and complete electronic product and be sent to pull out line station, using artificial (or robot) by
The wire rod of electronic product pulls out and classifies and is placed on tooling suture holding box, then carries out next step operation.
Detection device obtains the RFID information for pulling out the working plate on line station after receiving the completion for pulling out line station instruction,
Then test report is inquired, if test report display is completed, releases electronic product, it, will be electric if test report shows mistake
Sub- product, which is sent to, to be reprocessed station and repairs.
The method further includes：
When detecting the electronic product to be measured by detection device, according to the functional test item of user setting to described to be measured
Electronic product is tested；
Wherein, by the multiple detection devices being set on production line station, each detection device is correspondingly arranged on to be checked
Survey station.
The method further includes：
Control multiple detection devices that the electronic product to be detected is flowed into one by one on production line；
When the multiple detection device is in test mode, control described in the electronic product to be detected flows into one by one
The station to be detected that detection device is correspondingly arranged.
The method further includes：
When the detection device completes the detection of electronic product to be detected, the electronic product outflow of detection is completed in control
Detection device, the electronic product to be detected then controlled on the corresponding station to be detected of the detection device flow into the detection device,
The electronic product to be measured is tested according to the functional test item of user setting.
The method further includes：
It controls electronic product to be detected and preferentially flows into the detection device or the detection device pair for being located at most downstream on production line
The detection station answered or the corresponding station to be detected of the detection device.
As long as the detection device of most downstream does not work, the working plate for being loaded with electronic product to be measured is preferentially arranged to flow to
The detection device of most downstream；Simultaneously in order to provide the utilization rate of efficiency and detection device, set in detection device and detection device
Need detection station, one piece of working plate for being loaded with electronic product to be measured of prepackage buffers.In most downstream, check bit has detection product
In the case of, it is loaded with the working plate of electronic product to be measured by priority scheduling to most downstream station to be detected, and so on.
In one embodiment, in addition to the detection device of most upstream, the electronic products to be measured of other detection devices is all from waiting for
What detection station entered.
Based on above-described embodiment, in the above method, the transfer trolley corresponding to station to be detected move up allow it is to be detected
Station is connected to wire body, and the working plate for being loaded with electronic product to be measured enters station to be detected from rear end, then station institute to be detected
Corresponding transfer trolley moves down, and allows upper end to be connected to wire body, assembly line is facilitated to continue through working plate.
When detection device is empty, the left and right feed belt rotation of the transfer trolley corresponding to station to be detected is waited for being loaded with
The working plate for surveying electronic product is sent to detection device；When detection device has electronic product to be measured, station to be detected, which is in, waits for shape
State.
Detection device obtains the RFID information of working plate, then passes through inductive module when detecting that transfer trolley is in place
Whether there is product to be tested on (photoswitc) perception working plate, there is product to be tested control docking male end pusher cylinder to execute docking, due to
Docking male end is directly installed on transfer trolley, as shown in Figure 2.
As long as ensuring every time into working plate left and right position error when plate in docking facilities or so allowable range of error, left and right
Just there is no problem in direction.
Docking facilities front-rear direction error is solved by detecting bit width, and the wide degree of the width ＜ check bits of working plate≤
The width of working plate+docking facilities fore/aft travel error.
Upper and lower directions is since tooling plate thickness misses poor≤5mm, and docking female end pilot hole misses poor≤5mm, and the two combines
Wu Cha≤10mm, docking facilities upper and lower directions reserves ± 50mm errors, so having a surplus fully.
Docking male end is directly installed on the mode on transfer trolley, its advantage is that：As long as it is small to ensure that working plate flows into transfer
The position of vehicle is being docked with respect to the error of transfer trolley in allowable range, is ensured that and is stablized docking every time.Relatively conventional mode
(installation is on the ground or on detection device), without having to worry about transfer trolley displacement error, this kind of mode greatly reduces
The complexity of system improves the stability and reliability of docking.
After the completion of docking, docking facilities can send docking to detection device and complete signal, and detection device receives docking and completes
After signal, detection is proceeded by.
Detection and detection ordering are that user is previously set.Detection device executes inspection according to the preset sequence of user
It surveys.
Above-mentioned electronic product to be measured can be that television set, display and iPad etc. show equipment.
Due to showing that the detection particularity of equipment, detection device control it and is remotely controlled module to showing that it is distant that equipment carries out first
Control, is switched to the corresponding channel of detection (or picture), and then detection device controls taken module capture, then image procossing mould
Group carries out channel (or picture) to the image collected and judges, whether feedback remote control switches successfully, and switches successfully, taken module
Capture, audio collection module acquire audio data, and image procossing module handles acquisition image, and audio frequency process module is to adopting
Collect audio and carry out analyzing processing, record handling result, then executes the next item down detection, and so on, until all completions.
Then control docking male end separation, statistical test are uploaded to the data of host computer as a result, in conjunction with RFID information generation test report
Then acquisition system and local data base notify the execution of transfer trolley to put plate.One-time detection is completed, and waits for next working plate just
Position.
After completing to detect, the transfer trolley corresponding to detection device, which moves up, allows check bit to be connected to wire body, downstream
When detection device is empty, rotation detecting device or so conveyer belt gives detected downstream device working plate and completes to put plate, and it is complete to put plate
Cheng Hou, the transfer trolley corresponding to detection device move down playback.
The detection method of above-mentioned unicellular framework formula is compared with through type framework：Through type framework wire body, when there is equipment therefore
When barrier, all station productions below are influenced；And this problem is not present in unicellular framework.Unicellular framework wire body, which is worked as, has detection to fill
When setting failure, other detection devices will not impact the assembly line of rear end with working on.
The configuration method of detection device quantity：Line tact C, it is complete that single detection device completes an electronic product to be measured
Function detection needs time T, then detection device need to configure quantity N=floor (T/C), floor expressions round up.
As shown in figure 3, for the unicellular framework formula automated detection system module map on production line.
A kind of unicellular framework formula automated detection system on production line, the system comprises：
Detection device is set on production line station, the functional test item for obtaining user's selection, according to the function
Test item tests electronic product to be measured；
Station to be detected is set on production line station, when the detection device detects electronic product to be measured, for putting
Set next electronic product to be measured.
Detection device is used for when detecting the electronic product to be measured, is waited for described according to the functional test item of user setting
Electronic product is surveyed to be tested；
Wherein, by the multiple detection devices being set on production line station, each detection device is correspondingly arranged on to be checked
Survey station.
Above system further includes：
Product conveying device, the multiple detections dress flowed into one by one on production line for controlling the electronic product to be detected
It sets；
When the multiple detection device is in test mode, the product conveying device is described to be detected for controlling
Electronic product flows into the station to be detected that the detection device is correspondingly arranged one by one.
Above system further includes：
When the detection device completes the detection of electronic product to be detected, the product conveying device is complete for controlling
Detection device is flowed out at the electronic product of detection, then controls the electronics to be detected on the corresponding station to be detected of the detection device
Product flows into the detection device, is tested the electronic product to be measured according to the functional test item of user setting.
Above system further includes：
The product conveying device is used to control electronic product to be detected and preferentially flows into the inspection for being located at most downstream on production line
Survey device or the corresponding detection station of the detection device or the corresponding station to be detected of the detection device.
Unicellular framework formula automated detection system on above-mentioned production line and method, by being set on production line station
Detection device obtain user selection functional test item, the electronic product to be measured is surveyed according to the functional test item
Examination；By at least one station to be detected being set on production line station, the detection device, which is worked as, detects electronics production to be measured
When product, other electronic products to be measured are placed on the station to be detected.Electronic product to be measured is placed in station to be detected,
So that after detection device completes detection, the electronic product to be measured on station to be detected is sent into detection device immediately and is examined
It surveys., can be complete to can guarantee in the preset time that a station stops if realizing that even if the electronic product to be measured of detection increases
At the test of the detection project in the stage, and the utilization rate of detection device is high, to meet line tact.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. the unicellular framework formula automated detection method on a kind of production line, the method includes：
The functional test item that user's selection is obtained by the detection device being set on production line station, according to the functional test
Item tests the electronic product to be measured；
By at least one station to be detected being set on production line station, the detection device detects electronic product to be measured
When, next electronic product to be measured is placed on the station to be detected.
2. according to the method described in claim 1, it is characterized in that, the method further includes：
When detecting the electronic product to be measured by detection device, according to the functional test item of user setting to the electronics to be measured
Product is tested；
Wherein, by the multiple detection devices being set on production line station, each detection device is correspondingly arranged on work to be detected
Position.
3. according to the method described in claim 1, it is characterized in that, the method further includes：
Control multiple detection devices that the electronic product to be detected is flowed into one by one on production line；
When the multiple detection device is in test mode, controls the electronic product to be detected and flow into the detection one by one
The station to be detected that device is correspondingly arranged.
4. according to the method described in claim 1, it is characterized in that, the method further includes：
When the detection device completes the detection of electronic product to be detected, the electronic product outflow detection of detection is completed in control
Device, the electronic product to be detected then controlled on the corresponding station to be detected of the detection device flow into the detection device, according to
The functional test item of user setting tests the electronic product to be measured.
5. according to the method described in claim 1, it is characterized in that, the method further includes：
Controlling electronic product to be detected, preferentially inflow is corresponding positioned at the detection device of most downstream on production line or the detection device
Detection station or the corresponding station to be detected of the detection device.
6. the unicellular framework formula automated detection system on a kind of production line, which is characterized in that the system comprises：
Detection device is set on production line station, the functional test item for obtaining user's selection, according to the functional test
Item tests electronic product to be measured；
Station to be detected is set on production line station, when the detection device detects electronic product to be measured, under placing
One electronic product to be measured.
7. system according to claim 6, which is characterized in that detection device is used to detect the electronic product to be measured
When, the electronic product to be measured is tested according to the functional test item of user setting；
Wherein, by the multiple detection devices being set on production line station, each detection device is correspondingly arranged on work to be detected
Position.
8. wanting the system described in 6 according to right, which is characterized in that the system also includes：
Product conveying device, the multiple detection devices flowed into one by one on production line for controlling the electronic product to be detected；
When the multiple detection device is in test mode, the product conveying device is for controlling the electronics to be detected
Product flows into the station to be detected that the detection device is correspondingly arranged one by one.
9. system according to claim 8, which is characterized in that the system also includes：
When the detection device completes the detection of electronic product to be detected, inspection is completed for controlling in the product conveying device
The electronic product of survey flows out detection device, then controls the electronic product to be detected on the corresponding station to be detected of the detection device
The detection device is flowed into, the electronic product to be measured is tested according to the functional test item of user setting.
10. system according to claim 8, which is characterized in that the system also includes：
The product conveying device is used to control electronic product to be detected and preferentially flows into the detection dress for being located at most downstream on production line
It sets or the corresponding detection station of the detection device or the corresponding station to be detected of the detection device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711307217.7A CN108318771B (en) | 2017-12-11 | 2017-12-11 | Single cell framework type automatic detection method and system on production line |
| PCT/CN2018/115540 WO2019114490A1 (en) | 2017-12-11 | 2018-11-15 | Single cell structure type automatic detection method and system on production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711307217.7A CN108318771B (en) | 2017-12-11 | 2017-12-11 | Single cell framework type automatic detection method and system on production line |
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| CN108318771A true CN108318771A (en) | 2018-07-24 |
| CN108318771B CN108318771B (en) | 2020-02-28 |
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| WO (1) | WO2019114490A1 (en) |
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| CN110376474A (en) * | 2019-07-16 | 2019-10-25 | 海尔智家股份有限公司 | Refrigerator detection device |
| CN110376473A (en) * | 2019-07-16 | 2019-10-25 | 海尔智家股份有限公司 | Refrigerator detection device |
| CN110857956A (en) * | 2018-08-09 | 2020-03-03 | 青岛海尔滚筒洗衣机有限公司 | Safety regulation detection system and method for electronic product |
| WO2022027819A1 (en) * | 2020-08-03 | 2022-02-10 | 深圳回收宝科技有限公司 | Assembly line control method and apparatus, and computer storage medium |
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Also Published As
| Publication number | Publication date |
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| WO2019114490A1 (en) | 2019-06-20 |
| CN108318771B (en) | 2020-02-28 |
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