CN108316464B - High-rise modular building and construction method thereof - Google Patents

High-rise modular building and construction method thereof Download PDF

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Publication number
CN108316464B
CN108316464B CN201810116569.2A CN201810116569A CN108316464B CN 108316464 B CN108316464 B CN 108316464B CN 201810116569 A CN201810116569 A CN 201810116569A CN 108316464 B CN108316464 B CN 108316464B
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module
modular
box body
plate
steel upright
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CN108316464A (en
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周海
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Shanghai Hantai Steel Membrane Structure Construction Co ltd
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Shanghai Hantai Steel Membrane Structure Construction Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a high-rise modular building and a construction method thereof, wherein the high-rise modular building comprises a plurality of layers of module units, each layer of module unit comprises a plurality of steel upright posts, a girder and a modular box body, each modular box body comprises a wall body module, a box body yielding post module, a bottom surface module and a top surface module, the bottom surface module and the top surface module are respectively and fixedly connected with the wall body module and the box body yielding post module, the box body yielding post modules correspond to the steel upright posts in position, sealing plates are arranged outside the steel upright posts and are fixed with the steel upright posts, and the sealing plates and the box body yielding post modules enclose the steel. The high-rise modular building disclosed by the invention is constructed by utilizing the steel upright posts, the main beams and the modular box bodies directly processed in a factory, and has the advantages of small installation engineering amount and low manual construction cost; meanwhile, the invention also discloses a construction method of the high-rise building, the installation process is simple, and the temporary connecting beam is built between the steel upright posts, so that the safety of the installation process is improved.

Description

High-rise modular building and construction method thereof
Technical Field
The invention belongs to the technical field of building manufacturing, and particularly relates to a high-rise modular building and a construction method thereof.
Background
Most of the modular buildings are finished in factories, and only simple module assembly is carried out on the site, so that the modular buildings have the advantages of convenience in installation and operation, small engineering quantity and low manual construction cost. In recent years, modular buildings have received increased attention from researchers. For example, the wood structure modular building is a green environment-friendly building because wood is a natural renewable resource, the three wastes are less in the production process, and the wood structure modular building has reliable mechanical and durable properties, and is widely applied abroad.
Although the modular building is already applied, the current modular building is also based on some low-rise buildings, and the high-rise modular building has higher requirements on technical content in various links such as manufacturing, construction and the like, so the high-rise modular building is not realized at home and abroad. In order to reduce the floor space for the building, the high-rise modular building becomes a technical problem which needs to be solved urgently by designers.
Disclosure of Invention
The invention aims to solve the technical problem that a high-rise modular building and a construction method thereof are provided, the technical problem that the modular building in the prior art can only be applied to a bottom-layer building is solved, and the high-rise modular building provided by the invention is small in construction work amount, safe and firm.
In order to solve the technical problems, the invention adopts the technical scheme that: a high-rise modular building, characterized by: including setting up a plurality of layers of modular unit on the basis, layer modular unit includes a plurality of steel stands, sets up between adjacent steel stand and with the fixed girder of steel stand and set up in the modularization box of girder top, the modularization box includes wall body module, lets post module, bottom surface module and top surface module with wall body module connection's box, bottom surface module and top surface module let post module fixed connection with wall body module and box respectively, the box lets post module and steel stand position correspond, the outside of steel stand is provided with the shrouding, the shrouding is fixed with the steel stand, and the shrouding lets the post module enclose the steel stand with the box and constructs.
Preferably, the wall body module comprises an inner wall plate, a constructional column and a sealing plate from inside to outside, and the inner wall plate and the constructional column and the sealing plate are fixed through purlines respectively; the box lets post module include interior wallboard and welt, it is fixed through the purlin between interior wallboard and the welt.
Preferably, the sealing plate comprises a middle partition plate and an outer wall plate from inside to outside, the middle partition plate and the outer wall plate are fixed through purlines, a waterproof and breathable film is arranged on the middle partition plate close to the outer wall plate, and heat insulation materials are arranged between the sealing plate and the steel upright post and between the sealing plate and the constructional column.
Preferably, the box lets in the post module be provided with insulation material between interior wallboard and the welt, be located between insulation material and the welt the box lets be provided with the cotton board of anticollision heat preservation on the post module.
Preferably, an L-shaped connecting plate is arranged at the joint of the wall body module and the bottom surface module, one side plate of the L-shaped connecting plate is fixed with the wall body module, the other side plate of the L-shaped connecting plate is abutted against the bottom surface module, and the L-shaped connecting plate is fixed with the main beam by the connecting stiffening plate.
Preferably, a plurality of secondary beams are arranged between the main beams, and the secondary beams are fixed with the main beams through connecting plates.
Preferably, the modularized box bodies are provided with a plurality of modularized box bodies, in the module units of the single-layer, the modularized box bodies are arranged in parallel, and the adjacent modularized box bodies are connected through connecting pieces.
Preferably, the modularized box bodies are provided with a plurality of modularized box bodies, in the module units of the single-layer, the modularized box bodies are arranged in a staggered mode, and sealing gaskets are arranged between the wall body modules at staggered butt joints.
A method for constructing a high-rise modular building is characterized in that: the method comprises the following steps:
step 1: firstly, fixing steel upright posts above a foundation, fixing main beams among the steel upright posts, and simultaneously building temporary connecting beams among the steel upright posts;
step 2: placing the modularized box body on the main beam, fixing the sealing plate and the steel upright post, and enclosing the steel upright post between the box body and the column module and the sealing plate to finish the construction of the layer module unit;
and step 3: and (3) continuously constructing above the layer module units according to the methods in the steps 1 and 2, completing construction of the high-rise modular building, and disassembling the temporary connecting beam.
The invention has the beneficial effects that: the high-rise modular building is constructed by utilizing the steel upright posts, the main beams and the modular box bodies which are directly processed in a factory, and has small installation engineering amount and low manual construction cost; secondly, according to the high-rise modular building, the sealing plates are arranged on the peripheries of the steel upright posts, and the waterproof and breathable films are further adhered to the sealing plates, so that the waterproof and breathable properties of the high-rise building can be improved; in addition, thermal insulation materials are arranged between the steel upright posts and the sealing plates, between the sealing plates and the constructional columns of the wall body module and between the inner wall plates and the lining plates of the box body let columns, and therefore the sealing and thermal insulation performance of the high-rise building can be improved. The invention discloses a construction method of a high-rise building, which is simple in installation process, and improves the safety of the installation process by building temporary connecting beams among steel stand columns.
Drawings
FIG. 1 is a top view of a high-rise modular building;
FIG. 2 is a schematic view of the connection structure of the bottom layer module unit and the foundation at A in FIG. 1;
FIG. 3 is a schematic view of a partial structure of a modular cabinet;
FIG. 4 is a schematic view of a connection structure between a wall module, a box body column-making module and a steel upright in a modular box body;
FIG. 5 is a schematic view of a connection structure between a primary beam and a secondary beam;
FIG. 6 is a schematic structural view of a wall module;
FIG. 7 is a schematic view of a connection structure between the modular box and the main beam;
fig. 8 is a schematic view of a connection structure between the staggered butt-joint modular boxes.
Reference number in the figure, 1-base; 2-steel upright posts; 3, a main beam; 4-modular box, 4.1-wall module, 4.1.1-interior wallboard, 4.1.2-constructional column, 4.2-box column-making module, 4.2.1-lining board, 4.3-bottom module, 4.4-top module; 5-sealing plate, 5.1-intermediate partition plate, 5.2-external wall plate and 5.3-waterproof vapor-permeable membrane; 6-secondary beam; 7-U-shaped connecting plate, 7.1-opposite through bolt hole; 8-purlin; 9-heat preservation cotton; 10-a connector; 11-anti-collision heat preservation cotton board; the connecting plate comprises a 12-L-shaped connecting plate, one side plate of a 12.1-L-shaped connecting plate and the other side plate of a 12.2-L-shaped connecting plate; 13-connecting stiffening plates; 14-sealing gasket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
the utility model provides a high-rise modular building, as shown in fig. 1 ~ 4, including setting up in a plurality of layers of modular unit of basic 1 top, layer modular unit includes a plurality of steel stands 2, sets up between adjacent steel stand 2 and with fixed girder 3 of steel stand and set up in the modularization box 4 of girder 3 top, modularization box 4 includes wall body module 4.1, the box of being connected with wall body module lets post module 4.2, bottom surface module 4.3 and top surface module 4.4 let post module 4.2 fixed connection with wall body module 4.1 and box respectively, the box lets post module 4.2 correspond with steel stand 2 position, the outside of steel stand 2 is provided with shrouding 5, shrouding 5 is fixed with wall body module 4.1, and shrouding 5 lets post module 4.2 enclose structure with steel stand 2 with the box.
For convenience of description, in the present embodiment, the length direction, the width direction, and the height direction of the modular box are defined as the length direction, the width direction, and the height direction of the high-rise modular building. The single modular box body 4 is a cubic box body structure formed by connecting a wall body module 4.1, a box body let column module 4.2 connected with the wall body module, a bottom surface module 4.3 and a top surface module 4.4 in a plugging mode, and the steel upright posts 2 are arranged at the box body let column module 4.2 of the modular box body. The steel upright posts 2 and the main beams 3 in the length direction and the width direction of the high-rise module building are fixed by high-strength bolts, and in the embodiment, the main beams are made of steel. In order to reduce the load on the main beams 3, a plurality of secondary beams 6 are arranged between the main beams 3 arranged along the length direction of the high-rise module building, in the embodiment, the secondary beams 6 are made of wood, and the secondary beams 6 are fixed with the main beams 3 through U-shaped connecting plates 7. Specifically, as shown in fig. 5, the main beam 3 is welded and fixed with a U-shaped connecting plate 7, the opening of the U-shaped connecting plate 7 is inserted into the secondary beam 6, the U-shaped connecting plate 7 is provided with a plurality of through bolt holes 7.1, and the through bolts penetrate through the through bolt holes 7.1 and the secondary beam 6 to fix the secondary beam 6 and the main beam 3. The secondary beam 6 is parallel to the main beam 3 arranged in the width direction of the high-rise modular building. Based on advocate the theory of green and further alleviate the bearing load on the girder, in this embodiment, the modularization box adopts wooden material, and modularization box, steel stand, girder and secondary beam all directly process in the mill and get. As shown in fig. 6, the wall module 4.1 in the modular box comprises an inner wall panel 4.1.1, a construction column 4.1.2 and a sealing plate 5 from inside to outside. Wherein, the inner wall plate 4.1.1 and the constructional column 4.1.2, and the constructional column 4.1.2 and the sealing plate 5 are fixed through purlins 8 respectively. For the convenience of the fixed mounting of modularization box, in 2 positions of steel upright, set up the box on the modularization box and let post module 4.2, the box lets post module 4.2 include interior wallboard 4.1.1 and welt 4.2.1, and it is fixed through purlin 8 between interior wallboard 4.1.1 and the welt 4.2.1, and it is fixed through purlin 8 between shrouding 5 in the 2 outsides of steel upright and the steel upright. The box body enables the column module 4.2 and the sealing plate 5 on the periphery of the steel upright column 2 to surround the steel upright column, and therefore sealing and heat insulating performance of the high-rise building is improved. In this embodiment, the sealing plate 5 includes, from inside to outside, a middle partition plate 5.1 and an outer wall panel 5.2, the middle partition plate 5.1 and the outer wall panel 5.2 are fixed by purlins 8, and a waterproof and vapor-permeable membrane 5.3 is disposed on the middle partition plate 5.1 near the outer wall panel 5.2. The waterproof and breathable type of the high-rise building can be further improved by arranging the waterproof and breathable film. In this embodiment, the intermediate partition is an inorganic plate. In order to further improve the sealing and heat insulating performance of the high-rise building, heat insulating cotton 9 is respectively arranged between the sealing plate 5 on the outer side of the steel upright post 2 and the steel upright post 2, between the sealing plate 5 in the wall module and the constructional column 4.1.2 in the wall module, and between the lining plate 4.2.1 in the box body let column module and the inner wall plate 4.1.1 in the box body let column module. In the wall module, heat preservation cotton 9 is also arranged in the gap between the constructional columns 4.1.2.
In order to avoid the collision between the box body and the column module in the installation process of the modularized box body and the steel upright column, as shown in fig. 4, an anti-collision heat-preservation cotton plate 11 is arranged outside the box body and the column module 4.2. The anti-collision heat-insulation cotton plate can prevent the box body from colliding between the column module and the steel stand column when the box body is installed, and meanwhile, the sealing heat-insulation performance between the column module and the steel stand column is further improved.
In this embodiment, as shown in fig. 2, two modular boxes 4 are placed in the horizontal direction between the layer module units enclosed by the steel upright 2, the main beam 3 and the secondary beam 6, two modular boxes 4 are also arranged in the vertical direction, adjacent modular boxes in the horizontal direction are fixedly connected through a connecting piece 10, and adjacent modular boxes in the vertical direction are fixedly connected through a connecting piece 10.
In order to further improve the stability between the modular box body and the main beam, as shown in fig. 7, an L-shaped connecting plate 12 is arranged at the joint of a wall module 4.1 and a bottom module 4.3 in the modular box body 4, one side plate 12.1 in the L-shaped connecting plate is fixed with the wall module 4.1 through a bolt, the other side plate 12.2 of the L-shaped connecting plate abuts against the bottom of the bottom module 4.3, one end of a connecting stiffening plate 13 is fixed with the main beam 3 through welding, and the other end of the connecting stiffening plate 13 is fixed with one side plate 12.2 of the L-shaped plate abutting against the bottom of the bottom module through welding.
For the modularized box bodies arranged in a staggered mode, in order to improve the sealing performance of staggered butt joints of the modularized box bodies, sealing gaskets 14 are arranged between the modularized box bodies 4 at the staggered butt joints as shown in fig. 8.
A method of constructing a high-rise modular building, comprising the steps of:
step 1: firstly, fixing steel upright posts above a foundation, mounting main beams between the steel upright posts, fixing secondary beams between the main beams, finally filling heat insulation cotton between adjacent secondary beams, and simultaneously building temporary connecting beams between the steel upright posts;
step 2: placing a modularized box body, wherein an anti-collision heat preservation cotton plate is fixed outside a box body leading column module, on a main beam and a secondary beam, filling heat preservation cotton between the anti-collision heat preservation cotton plate and a steel upright post, fixing the outer side of the steel upright post with a sealing plate through a purline and the steel upright post, surrounding the box body leading column module and the sealing plate by the steel upright post, fastening an L-shaped connecting plate at the joint of a wall body module and a bottom surface module by adopting a screw, welding one end of a connecting stiffening plate with the main beam, and welding the other end of the connecting stiffening plate with the L-shaped connecting plate to finish the construction of a layer module;
and step 3: and (3) continuously constructing above the layer module units according to the methods in the steps 1 and 2, completing construction of the high-rise modular building, and finally disassembling the temporary connecting beam.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (8)

1. A high-rise modular building, characterized by: the modular unit comprises a plurality of layers of modular units arranged on a foundation, wherein each layer of modular unit comprises a plurality of steel upright columns, a main beam arranged between adjacent steel upright columns and fixed with the steel upright columns, and a modular box body arranged above the main beam, and the steel upright columns, the main beam and the secondary beam are connected into a whole to bear the structural load of a high-rise modular building; each two layers of the modular boxes are provided with main beams, the main beams are arranged along the periphery of the bottom surface module and bear the load of the two layers of the modular boxes, and the secondary beams bear the load borne by the bottom surface module; the modularized box body comprises a wall body module, a box body column-making module connected with the wall body module, a bottom surface module and a top surface module, wherein the wall body module comprises an inner wallboard, a constructional column, heat-preservation cotton and a sealing plate from inside to outside; the constructional column bears the load of the modular box body, the bottom surface module and the top surface module are respectively in socket joint type fixed connection with the wall body module and the box body, and the bottom surface module bears the load transmitted by the constructional column through the socket joint type fixed connection and transmits the load to the main beam; the box body lets the post module correspond to position of the steel pillar, there are closing plates outside the said steel pillar, the said closing plate is fixed with steel pillar, closing plate and box body let the post module enclose the steel pillar; the modular boxes are arranged in a plurality of single-layer modular units, the modular boxes are arranged in parallel, and the modular boxes with different sizes can also be in staggered butt joint; the modularized box bodies all protrude out of the steel upright posts and the main beams, and the parts protruding out of the steel upright posts are the thickness of the heat-insulation cotton sealing plate of the wall body module; the adjacent modular boxes are connected through connecting pieces, and the modular boxes are connected through semicircular flexible sealing gaskets which are tightly attached.
2. The high-rise modular building of claim 1, wherein: the modular box body is directly machined and constructed in a factory; the sealing plates are arranged on the outer surfaces of the wall body modules when being processed and constructed in a factory, and the inner wall plate and the constructional columns and the sealing plates are fixed through purlins respectively; the sealing plate comprises a middle partition plate, a waterproof breathable film and an outer wall plate from inside to outside, the middle partition plate, the waterproof breathable film and the outer wall plate are fixedly connected through purlines, the waterproof breathable film is arranged on the outer side of the middle partition plate, and an air layer is arranged between the waterproof breathable film and the outer wall plate; the box body lets post module includes interior wallboard, and welt, pass the purlin between said interior wallboard and the welt and fix; after the installation of the modularized box body is completed, the construction of the outer vertical surface of the whole building can be completed as long as the heat-preservation cotton and the sealing plate are installed on the outer sides of the steel upright posts and the main beam.
3. The high-rise modular building of claim 2, wherein: and heat insulation materials are arranged between the sealing plates and the steel stand columns and between the sealing plates and the constructional columns.
4. The high-rise modular building of claim 2, wherein: the box lets in the post module be provided with insulation material between interior wallboard and the welt, be located between heat preservation cotton and the welt the box lets be provided with the cotton board of anticollision heat preservation on the post module.
5. The high-rise modular building of claim 1, wherein: the wall body module is provided with L type connecting plate with the junction of bottom surface module, one curb plate in the L type connecting plate is fixed with the wall body module, and another curb plate of L type connecting plate supports and leans on the bottom surface module, connects the strength board and fixes L type connecting plate and girder.
6. The high-rise modular building of claim 1, wherein: a plurality of secondary beams are arranged between the main beams, and the secondary beams are fixed with the main beams through connecting plates.
7. The high-rise modular building of claim 1, wherein: and a semicircular flexible sealing gasket is arranged between the staggered butt joint part and the wall body module.
8. A method of constructing a high-rise modular building according to any one of claims 1 to 7, characterized in that: the method comprises the following steps:
step 1: firstly, fixing steel upright posts above a foundation, fixing main beams among the steel upright posts, and simultaneously building temporary connecting beams among the steel upright posts;
step 2: placing the modularized box body on the main beam, fixing the sealing plate and the steel upright post, and enclosing the steel upright post between the box body and the column module and the sealing plate to finish the construction of the layer module unit;
and step 3: and (3) continuously constructing above the layer module units according to the methods in the steps 1 and 2, completing construction of the high-rise modular building, and disassembling the temporary connecting beam.
CN201810116569.2A 2018-02-06 2018-02-06 High-rise modular building and construction method thereof Active CN108316464B (en)

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Publication number Priority date Publication date Assignee Title
CN1330193A (en) * 2000-06-15 2002-01-09 王永利 Assembled arthitecutral structure
CN101619594A (en) * 2008-06-30 2010-01-06 许春胜 Building unit and combined type construction method for building unit
CN105040815A (en) * 2015-08-24 2015-11-11 朱洪武 Three-dimensional building module and factory building and on-site installing method thereof
CN205314301U (en) * 2015-12-29 2016-06-15 厦门晋博建筑科技有限公司 Corner connection structure of light gauge steel building

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4118905A (en) * 1977-07-21 1978-10-10 Shelley Shelley W Modular building construction system
US8875445B2 (en) * 2012-10-29 2014-11-04 Stephen Lee Lippert Light weight modular units for staggered stacked building system
CN205134527U (en) * 2015-08-24 2016-04-06 朱洪武 Three -dimensional building module

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330193A (en) * 2000-06-15 2002-01-09 王永利 Assembled arthitecutral structure
CN101619594A (en) * 2008-06-30 2010-01-06 许春胜 Building unit and combined type construction method for building unit
CN105040815A (en) * 2015-08-24 2015-11-11 朱洪武 Three-dimensional building module and factory building and on-site installing method thereof
CN205314301U (en) * 2015-12-29 2016-06-15 厦门晋博建筑科技有限公司 Corner connection structure of light gauge steel building

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