CN108311753B - A kind of profile traction cutting robot - Google Patents
A kind of profile traction cutting robot Download PDFInfo
- Publication number
- CN108311753B CN108311753B CN201810114260.XA CN201810114260A CN108311753B CN 108311753 B CN108311753 B CN 108311753B CN 201810114260 A CN201810114260 A CN 201810114260A CN 108311753 B CN108311753 B CN 108311753B
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- China
- Prior art keywords
- traction
- track
- traction device
- profile
- cutting robot
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/18—Machines with circular saw blades for sawing stock while the latter is travelling otherwise than in the direction of the cut
- B23D45/20—Flying sawing machines, the saw carrier of which is reciprocated in a guide and moves with the travelling stock during sawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/06—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length
Abstract
The invention discloses a kind of profiles to draw cutting robot, profile traction cutting robot is realized connection by master control system with saw cutting device by double-draught device and is communicated, and double-draught device, saw cutting device all have running track independent, greatly reduce dust cycle, when one of traction device works, another traction device low speed returns to origin and awaits orders, it is sawed especially suitable for a stick more, break through the limitation that the double tractions of single track always require highest return speed, mechanical wear substantially reduces, it is safer and durable easy to maintain.
Description
Technical field
The present invention relates to fields of automation technology, and in particular to a kind of profile traction cutting robot.
Background technique
It during profile extrusion, in order to reduce bending and twisted phenomena, improves the qualification rate of the finished product, it is necessary to which profile is carried out
It clamps and draws, cut.
Existing section tractor is generally all for large-scale profile and aniseed production, and fuselage weight, tractive force is big, but
It is the profile production for small powder, then energy consumption is high for fuselage weight, and its distraction procedure inertia is big, movable not flexible, bad control
Speed processed.There are also in existing double-tractor, be all using single track double-tractor form, this substantive requirements of form highest return speed
It returns, mechanical wear is larger, and easily-deformable, speed is not achieved when the thin small powder of traction.
In addition, existing cutter device be easy to cause false connector in cutting, and existing cutter device can not be good
Cooperate with traction device, realizes the situation that a stick is sawed more.
Utility model content
It is of the invention it is main solve the problems, such as that thin material traction cutting process is easily-deformable, high-speed extrusion of profile shapes, one kind is provided
Profile draws cutting robot, is suitable for a stick and saws more, traction process is more simplified, and low energy consumption, high-efficient.
To achieve the above object, the present invention proposes that a kind of profile traction cutting robot, the profile draw cutting machine
People includes traction device and saw cutting device, and the traction device includes the first traction device and the second traction device, and described the
One traction device, second traction device and the saw cutting device realize connection and communication by master control system respectively,
First traction device and second traction device are run along the first track, the second track respectively, first track and
Second track is in same horizontal line and docks realizing to interface, the saw cutting device respectively along third track and
The operation of 4th track, the third parallel track is in first track, and the 4th track is vertical with the third track, institute
Master control system control first traction device is stated to clamp profile and draw to described to interface, further control starting
Second traction device clamps and draws the profile and moves ahead, and controls first traction device and retracts original position automatically, simultaneously
The saw cutting device is controlled along profile described in the forward simultaneously sawing of the 4th track.
Wherein, first traction device and second traction device all have pressing plate and traction supporting plate, the traction
Supporting plate is fixed on traction plate supporting frame, and the pressing plate is presented down with the traction supporting plate and is oppositely arranged, and the traction supporting plate is solid
It is scheduled in linear slider and is realized with linear slider sliding flexible.
Wherein, the pressing plate connects hydraulic-driven, and the pressing plate is by pressing plate shaft and is rotatably connected on the pressing plate shaft
Arc-shaped threading tool composition.
Wherein, the arc-shaped threading tool is the arc-shaped threading tool of involute, and with reverse self-locking tooth group.
Wherein, first traction device and the second traction device further include hitch frame, and the hitch frame is arranged described
The side of pressing plate.
Wherein, the profile traction cutting robot further includes substrate holder, and the substrate holder is separately fixed at described first
On track and second track, first traction device and the second traction device are separately fixed in the substrate holder.
Wherein, the profile traction cutting robot further includes rail frame, and the rail frame is used to support first rail
Road and second track.
Wherein, the saw cutting device cooperates the chain drive of high-precision servo special reduction gear by high-precision servo motor.
Wherein, first traction device, second traction device and the saw cutting device pass through synchronous control respectively
System processed realizes 3 axis synchronously controls.
Wherein, the profile traction cutting robot further includes actuated small roadster, and the actuated small roadster is respectively arranged at described first
The side of track and second track, and fixed respectively with first traction device and second traction device.
Profile of the present invention draws cutting robot, is realized and is connected by master control system by double-draught device and saw cutting device
It connects and communicates, and double-draught device, saw cutting device all have running track independent, greatly reduce working cycles week
Phase, when one of traction device works, another traction device low speed returns to origin and awaits orders, and saws especially suitable for a stick more,
The limitation that the double tractions of single track always require highest return speed is broken through, mechanical wear substantially reduces, safer and durable easy
Maintenance.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of profile traction cutting robot provided in an embodiment of the present invention;
Fig. 2 is the structural schematic diagram of traction device provided in an embodiment of the present invention;
Fig. 3 is the structural schematic diagram of pressing plate provided in an embodiment of the present invention;
Fig. 4 is the structural schematic diagram of arc-shaped threading tool provided in an embodiment of the present invention;
Fig. 5 is the structural schematic diagram of saw cutting device provided in an embodiment of the present invention.
Description of symbols: 1, the first traction device;2, the second traction device;3, the first track;4, the second track;5, base
Panel seat;6, rail frame;7, actuated small roadster;8, saw cutting device;9, third track;10, the 4th track;11, pressing plate;12, supporting plate is drawn;
13, plate supporting frame is drawn;14, linear slider;15, hydraulic-driven;16, hitch frame;17, fly saw head;111, pressing plate shaft;112, circular arc
Shape threading tool;113, reverse self-locking tooth group.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, technical solution in the embodiment of the present invention carry out it is clear, it is complete
Whole description, it is clear that the described embodiments are merely a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- Fig. 5 referring to Fig.1, profile traction cutting robot and its component part structural schematic diagram provided by the invention.
Wherein, profile traction cutting robot includes traction device and saw cutting device, and traction device includes the first traction
Device 1 and the second traction device 2, the first traction device 1, the second traction device 2 and saw cutting device 8 pass through main control system respectively
System realizes connection and communication, and the first traction device 1 and the second traction device 2 are run along the first track 3, the second track 4 respectively, the
One track 3 and the second track 4 are in same horizontal line and dock realizing to interface, and saw cutting device 8 is respectively along third rail
Road 9 and the operation of the 4th track 10, third track 9 are parallel to the first track 3, and the 4th track 10 is vertical with third track 9, main control
System controls the first traction device 1 and clamps profile and draw to interface, and further the second traction device 2 of control starting presss from both sides
Tight and draw profile and move ahead, the first traction device 1 of control retracts original position automatically, while controlling saw cutting device 8 along the 4th track 10
Move ahead simultaneously sawing profile.
Wherein, the first traction device 1 and the second traction device 2 possess independent operation guide rail interleaved operation, accurately right
The place's of connecing starting draws and steps up profile, and the synchronous profile speed sawing of the winged saw head 17 of saw cutting device 8 at the same time flies in interface
Saw head 17 positions original point return after sawed-off profile and awaits orders in the drawing head of the second traction device 2, entire traction and placing type
Material is by the second traction device complete independently.First traction device 1 and the second traction device 2 are accompanied using the servo motor that links closely in high precision
High-precision servo special reduction gear chain drive, traction dynamics and speed are electrodeless adjustable.The drawing head body of first traction device 1
The control cabinet group networking of drawing head control cabinet and winged saw head with independent PLC control cabinet and main control cabinet and the second traction device 2
Network communication.Structure is simple, and reaction is quick.
Wherein, the first traction device 1, the second traction device 2 and saw cutting device 8 have servo controller independent,
Servo controller internal dynamic braking brake, traction device can be timely when guaranteeing interim power-off or having a power failure or when failure exceeds the speed limit
Brake is to improve security performance.
Wherein, the first traction device 1 and the second traction device 2 all have pressing plate 11 and traction supporting plate 12, draw supporting plate 12
It is fixed on traction plate supporting frame 13, pressing plate 11 and traction supporting plate 12 are in be oppositely arranged up and down, and draw supporting plate 12 and be fixed on straight line
It is realized on sliding block 14 and with the sliding of linear slider 14 flexible.
Wherein, pressing plate 11 connects hydraulic-driven 15, and by hydraulic material folding, pressing plate 11 is by pressing plate shaft 111 and rotation connection
Arc-shaped threading tool 112 on pressing plate shaft 111 forms.Wherein, arc-shaped threading tool 112 is the arc-shaped threading tool of involute, and with anti-
To self-locking tooth group 113, is stepped down using upper and lower folding and the arc-shaped threading tool band reverse self-locking tooth group of cooperation involute forms, stand alone type
Hydraulic-driven.Abnormity material is more suitable for by this scattered push type broach reverse locking profile of being self-possessed so as to realize that multi-panel clamps
It clamps indeformable.
Wherein, the first traction device 1 and the second traction device 2 further include hitch frame 16, and hitch frame 16 is arranged in pressing plate 11
Side.
Wherein, profile double-draught device further includes substrate holder 5, and substrate holder 5 is separately fixed at the first track 3 and the second track
On 4, the first traction device 1 and the second traction device 2 are separately fixed in substrate holder 5.
Wherein, profile double-draught device further includes rail frame 6, and rail frame 6 is used to support the first track 3 and the second track 4.
Wherein, profile double-draught device further includes actuated small roadster 7, and actuated small roadster 7 is respectively arranged at the first track 3 and the second track
4 side, and it is fixed with the first traction device 1 and the second traction device 2 respectively.
Wherein, saw cutting device 8 of the invention cooperates high-precision servo special reduction gear chain by high-precision servo motor
Transmission.Fly saw head 17 and the chain drive of high-precision servo special reduction gear is matched using import high-precision servo motor, with the first traction
The drawing head of the drawing head of device 1 and the second traction device forms the 3 advanced synchronous control systems of axis, controls and transports with dedicated servo
High precision position synchronously control inside dynamic CPU, synchronization accuracy are less than positive and negative 0.1mm, the origin after sawing under execution position mode
It returns.Saw cutting device of the invention is equipped with a set of automatic recycling profile and considers device to be worth doing, and saw blade motor power 30Kw matchesSaw
Piece, autompulse micro lubricating when sawing, the dragger of the first traction device 1 is equipped with independent rail and the second traction device 2
The winged saw crossing operation of drawing head and saw cutting device 8.
The first traction device, the second traction device and saw cutting device all use high-precision servo motor driven in the present invention,
There is long service life compared to direct current generator or variable-frequency motor, low energy consumption, and dynamic response is fast, and positioning accuracy is high, and torque performance is good
The features such as.
In addition, the first traction device 1, the second traction device 2 and saw cutting device 8 divide half to pass through synchronously control system in the present invention
System realizes 3 axis synchronously controls.
Master control system uses a chassis backplane bus communication in the present invention, which mainly passes through optical communication and three masters
It controls servo and forms three axis optical communication networks, the high speed response property and interference free performance of system are realized by optical communication.Communication is rung
Should faster (communication speed 4Mpps), whole system is all made of Integration Bus control, simplifies route, improves the stability of complete machine
Energy.
The present invention reduces each traction device workload, simplifies the design of drawing head fuselage, so that drawing head is more light and handy, spirit
It is living, higher extrusion speed and smaller starting torque are reached when drawing thin small powder, breaches single track double end traction machine travel
The drawbacks of easily-deformable when thin small powder, speed is not achieved, clamping jaw dissipate dental film holder material using arc, solve profile shapes material folding and easily distort
The phenomenon that.
Each traction device of the invention and saw cutting device are owned by respective operation guide rail, greatly reduce working cycles
In the period, when one of traction device works, another traction device low speed returns to origin and awaits orders, a particularly suitable in this way stick
More saws, breach the limitation for the highest return speed that single track double-tractor always requires, and mechanical wear substantially reduces, safer,
And it is durable easy to maintain.
In addition, each drawing head process of the invention is more simplified, and solve previous double tractions mutually handover profile when
The false connector easily caused, and the double tractions of the present invention possess independent cutter device, breach the double tractions of previous single track to pursue
Cutting material head is short and uses block teeth, solves the drawbacks of abnormity material easily presss from both sides deformation, the present invention dissipates threading tool reverse locking using being self-possessed
Profile, multi-panel clamp, and the clamping of more applicable abnormity material is indeformable.
The present invention is controlled using import synchronous servo motor, uses large transmission ratio under rated speed to improve traction and draw
Power, servo motor will be exceeded the speed limit with the speed of rated speed 200% and be returned when empty wagons returns, and greatly reduce energy consumption.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations
Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content is applied directly or indirectly in other correlations
Technical field, be included within the scope of the present invention.
Claims (8)
1. a kind of profile draws cutting robot, which is characterized in that the profile traction cutting robot include traction device with
And saw cutting device, the traction device include the first traction device and the second traction device, first traction device, described the
Two traction devices and the saw cutting device realize connection and communication by master control system respectively, first traction device and
Second traction device is run along the first track, the second track respectively, first traction device and the second traction dress
Setting all has pressing plate and traction supporting plate, and the traction supporting plate is fixed on traction plate supporting frame, the pressing plate and the traction supporting plate
In being oppositely arranged up and down, and the traction supporting plate is fixed in linear slider and realizes flexible, institute with linear slider sliding
Pressing plate connection hydraulic-driven is stated, the pressing plate is by pressing plate shaft and the multiple arc-shaped threading tools being rotatably connected on the pressing plate shaft
Composition, first track and second track are in same horizontal line and dock realizing to interface, the sawing
Device is run along third track and the 4th track respectively, and the third parallel track is in first track, the 4th track
Vertical with the third track, the master control system controls first traction device and clamps profile and draw to described right
Interface, further control starting second traction device clamps and draws the profile and moves ahead, and controls first traction
Device retracts original position automatically, while controlling the saw cutting device along profile described in the forward simultaneously sawing of the 4th track.
2. profile according to claim 1 draws cutting robot, which is characterized in that the arc-shaped threading tool is involute
Arc-shaped threading tool, and with reverse self-locking tooth group.
3. profile according to claim 1 draws cutting robot, which is characterized in that first traction device and second
Traction device further includes hitch frame, and the side of the pressing plate is arranged in the hitch frame.
4. profile according to claim 1 draws cutting robot, which is characterized in that the profile draws cutting robot
It further include substrate holder, the substrate holder is separately fixed on first track and second track, the first traction dress
It sets and is separately fixed in the substrate holder with the second traction device.
5. profile according to claim 1 draws cutting robot, which is characterized in that the profile draws cutting robot
It further include rail frame, the rail frame is used to support first track and second track.
6. profile according to claim 1 draws cutting robot, which is characterized in that the saw cutting device passes through high-precision
Servo motor cooperates the chain drive of high-precision servo special reduction gear.
7. profile according to claim 1 draws cutting robot, which is characterized in that first traction device, described
Second traction device and the saw cutting device realize 3 axis synchronously controls by synchronous control system respectively.
8. profile according to claim 1 draws cutting robot, which is characterized in that the profile draws cutting robot
Further include actuated small roadster, the actuated small roadster is respectively arranged at the side of first track and second track, and respectively with institute
It states the first traction device and second traction device is fixed.
Priority Applications (1)
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CN201810114260.XA CN108311753B (en) | 2018-02-05 | 2018-02-05 | A kind of profile traction cutting robot |
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CN201810114260.XA CN108311753B (en) | 2018-02-05 | 2018-02-05 | A kind of profile traction cutting robot |
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CN108311753A CN108311753A (en) | 2018-07-24 |
CN108311753B true CN108311753B (en) | 2019-07-05 |
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CN201810114260.XA Active CN108311753B (en) | 2018-02-05 | 2018-02-05 | A kind of profile traction cutting robot |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110385349A (en) * | 2019-06-20 | 2019-10-29 | 关灿彬 | A kind of full-automatic double-tractor of 4000T two-orbit |
CN114012167B (en) * | 2021-11-10 | 2022-11-08 | 栋梁铝业有限公司 | Cutting device of aluminium alloy |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN204052420U (en) * | 2014-07-11 | 2014-12-31 | 张传来 | Three aluminum profile tractors |
CN204747089U (en) * | 2015-06-10 | 2015-11-11 | 张传来 | Fixture and applied this fixture's tractor |
CN206605108U (en) * | 2016-11-30 | 2017-11-03 | 佛山市南海区肇正机械有限责任公司 | The double saw double-tractors of aluminium |
CN206263000U (en) * | 2016-12-20 | 2017-06-20 | 辽宁忠旺机械设备制造有限公司 | A kind of aluminium section bar delivery ceremony double-tractor and its roller installation structure |
CN206296529U (en) * | 2016-12-26 | 2017-07-04 | 佛山市锦瀚粤海航机械设备有限公司 | A kind of full-automatic double-tractor of double track |
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