CN108301408A - A kind of anti-corrosion for coating underwater steel-pipe pile repairs automation equipment - Google Patents
A kind of anti-corrosion for coating underwater steel-pipe pile repairs automation equipment Download PDFInfo
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- CN108301408A CN108301408A CN201810403149.2A CN201810403149A CN108301408A CN 108301408 A CN108301408 A CN 108301408A CN 201810403149 A CN201810403149 A CN 201810403149A CN 108301408 A CN108301408 A CN 108301408A
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- separate structure
- workbench
- automation equipment
- valve
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- 238000005260 corrosion Methods 0.000 title claims abstract description 34
- 230000008439 repair process Effects 0.000 title claims abstract description 11
- 239000011248 coating agent Substances 0.000 title claims abstract description 9
- 238000000576 coating method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 230000000694 effects Effects 0.000 claims abstract description 18
- 230000009471 action Effects 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 5
- 230000004992 fission Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 238000010276 construction Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000538562 Banjos Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/64—Repairing piles
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0061—Production methods for working underwater
Abstract
The anti-corrosion that the invention discloses a kind of for coating underwater steel-pipe pile repairs automation equipment, including equipment body, workbench, circular orbit, circumference package trolley and the mechanism that walks up and down, equipment body includes the first valve separate structure and two the second valve separate structures, wherein, second valve separate structure is rotatably connected on the both sides of the first valve separate structure, and two the second valve separate structures are opened with respect to the first valve separate structure and close completion pile holding action；Workbench is movably connected in the inside of the first valve separate structure, and under the driving effect for the mechanism that walks up and down, workbench relative device main body moves up and down；Circular orbit is fixedly mounted on workbench, and circumference package trolley is movably arranged on circular orbit and circumferentially track moves in a circle.The present invention can conveniently and efficiently realize pile holding/de- stake, can realize the automatic package of anti-corrosion material using numerous executing agencies inside automation equipment, can carry out under water and not need dry type environment.
Description
Technical field
The invention belongs to anti-corrosion prosthetic appliance technical fields, and in particular to a kind of anti-corrosion for coating underwater steel-pipe pile is repaiied
Multiple automation equipment.
Background technology
There are many steel pipe piles at wharf to have arrived the anti-corrosion reparation phase at present, and over time, has more and more
Steel pipe piles at wharf and offshore wind farm underwater foundation, which enter, to be safeguarded the reparation phase, and the anti-corrosion of steel pipe pile reparation in worldwide at present
It is full manual operation, execution conditions are extremely severe, therefore can be limited by several factors.It is still repaiied at present without any anti-corrosion
Multiple class automation complete set of equipments is applied among the Practical Project of underwater anti-corrosion of steel pipe pile reparation.
Entering the maintenance stage in particular with more and more underwater steel pipe pile foundations, market prospects are boundless,
Since the efficiency and quality of artificial construction are all excessively poor, it cannot be guaranteed that the secondary repairing effect of steel-pipe pile.And with Chinese people
The disappearance of lipstick profit, the personnel for being engaged in diver work are fewer and fewer, and the cost of diver's construction is higher and higher；In addition, country is big
It pushes capable《Made in China 2025》And the development of new technology, such as intelligence, the development of new process, new material, exploitation automation
The demand of steel-pipe pile (M) anti-corrosion prosthetic appliance also can be increasingly stronger.The anti-corrosion mostly used greatly at present, which repairs means, mainly to be had：One
Kind it is removing surface totally anticorrosion with painting coating again, another is that water and air is isolated with steel-pipe pile using covering material
Physical preservation means.The present invention proposes that a kind of anti-corrosion material is realized under water using automation means is wrapped up automatically, completes
The anti-corrosion for coating underwater steel-pipe pile of anti-corrosion of steel pipe pile repairing construction operation repairs automation equipment.
Invention content
For the above-mentioned prior art the shortcomings that or deficiency, the technical problem to be solved in the present invention is to provide one kind for coating
The anti-corrosion of underwater steel-pipe pile repairs automation equipment, and the present invention can conveniently and efficiently realize pile holding/de- using auxiliary hanging device
Stake can realize the automatic package of anti-corrosion material using numerous executing agencies inside automation equipment, can carry out and be not required under water
Want dry type environment.
In order to solve the above technical problems, the present invention has following constitute：
A kind of anti-corrosion for coating underwater steel-pipe pile repairs automation equipment, including equipment body, workbench, circumference
Track, circumference package trolley and the mechanism that walks up and down, the equipment body include the first valve separate structure and two the second valves
Separate structure, wherein the second valve separate structure is rotatably connected on the both sides of the first valve separate structure, two described
The relatively described first valve separate structure of two valve separate structures is opened and closes completion pile holding action；The workbench flexible connection
In the inside of the first valve separate structure, under the driving effect of the mechanism that walks up and down, the workbench is with respect to institute
State equipment body up and down motion；The circular orbit is fixedly mounted on the workbench, and circumference wraps up trolley activity installation
It moves in a circle on the circular orbit and along the circular orbit.
The mechanism that walks up and down includes drive sprocket, driven sprocket, chain and is drivingly connected with the drive sprocket
Driving motor, the drive sprocket and driven sprocket are according to setting up and down and in the first valve separate structure
Portion, the chain are arranged around the drive sprocket and driven sprocket, wherein the first open end of the chain is fixedly connected on
The upper surface of the workbench, the second open end then correspond to the lower surface for being fixedly connected on the workbench.
The mechanism that walks up and down further includes guide rail, and the guide rail is disposed longitudinally on the interior of the first valve separate structure
Portion is arranged with the groove of guide rail setting on the workbench.
The setting quantity of the drive sprocket, driven sprocket and chain is at least three, wherein each drive chain
A driving motor is separately configured in wheel, wherein the driving motor works asynchronously under the control action of control unit.
The circumference package trolley includes small vehicle main body, parcel shelf, power wheel and directive wheel, wherein the small car owner
Supply unit is configured on body, the parcel shelf is mounted in the small vehicle main body, and package is additionally provided in the parcel shelf
Material, the power wheel is mounted in the small vehicle main body, and engages setting with the aperture being arranged on circular orbit, described to lead
To wheel mounted on the bottom of the small vehicle main body, and it is slidably connected with the side structure of circular orbit.
The circular orbit includes the first sub-track and two the second sub-tracks, wherein first sub-track fixes peace
On the workbench, second sub-track is rotatably connected on the both ends of first sub-track by hinge or hinge
Portion, and second sub-track under the action of hinge or hinge can relatively described first sub-track be flipped up folding.
Further include the pile holding mechanism being connect with control unit, the pile holding mechanism includes two hydraulic cylinders and at least three
Jacking cylinder, wherein the hydraulic cylinder is arranged between the first valve separate structure and the second valve separate structure, the liquid
The cylinder body end of compressing cylinder is fixedly mounted in the first valve separate structure, and piston end is mounted on the second valve separate structure
On, under the driving effect of hydraulic cylinder, the relatively described first valve separate structure of the second valve separate structure opens or closes；
The cylinder body end of the jacking cylinder is fixedly mounted in the first valve separate structure and two the second valve separate structures, and it is lived
Fill in the centrally disposed of end ancillary equipment main body.
Further include lapping end portion treatment mechanism, wherein the first processor is provided at the top of the equipment body
Structure, first processing mechanism are used to the initial end of lapping being fixed on the surfaces steel-pipe pile M；At the bottom of the equipment body
Portion is provided with second processing mechanism, and the second processing mechanism is used for the end automatic binding of lapping in steel-pipe pile M.
Further include an automatic charging mechanism being connect with control unit, the equipment body is arranged in the automatic charging mechanism
Top, and its circumference package initial bit of trolley being arranged on workbench with described is corresponding, the automatic charger
Structure is equipped with a waterproof automatic butt joint, and the waterproof automatic butt joint is to corresponding charging connector on circumference package trolley
Connection.
The radian of the first valve separate structure is more than the radian of the second valve separate structure, and first valve is seperated
The radian summation of structure and two the second valve separate structures is 360 °.
The workbench is semicircular configuration.
Compared with prior art, the present invention has the following technical effect that：
The present invention can accurately control the speed for walking up and down and walking with circumference, have under the control action of control unit
It avoids the pipeline that circumference treads are come to effect and follows problem, the spiral packaging track for meeting design requirement can be matched；
Workbench in the present invention can walk up and down by design requirement, and accurately control；Circle in the present invention
All tracks energy Automatic-expanding after the completion of packet stake forms complete circular orbit so that circumference package trolley carries out circular motion；
Circumference wraps up trolley in the case of battery powered in the present invention, can carry out peripheral traveling by design requirement when operation
It walks, and coats anti-corrosion material automatically；
The present invention can be achieved to wrap up circumference the automatic charging function of trolley, it is ensured that have sufficient electrical energy for circle when package operation
Week wraps up trolley and completes construction operation；
The first processing mechanism and second processing mechanism in the present invention have the end fixed function to lapping.
Description of the drawings
By reading a detailed description of non-restrictive embodiments in the light of the attached drawings below, the application's is other
Feature, objects and advantages will become more apparent upon：
Fig. 1：The present invention is used to coat the structural schematic diagram of the anti-corrosion reparation automation equipment of underwater steel-pipe pile；
Fig. 2：Structural schematic diagram when the anti-corrosion reparation automation equipment that the present invention is used to coat underwater steel-pipe pile is opened；
Fig. 3：The present invention is used to coat the vertical view of the anti-corrosion reparation automation equipment of underwater steel-pipe pile；
Fig. 4：The structural schematic diagram of equipment body in the present invention；
Fig. 5：The structural schematic diagram for the mechanism that walks up and down in the present invention；
Fig. 6：The structural schematic diagram of internal work platform of the present invention；
Fig. 7：The front view of trolley is wrapped up in the present invention；
Fig. 8：The vertical view of trolley is wrapped up in the present invention；
Fig. 9：The structural schematic diagram of first processing mechanism in the present invention；
Figure 10：The structural schematic diagram of second processing mechanism in the present invention；
Figure 11：The structural schematic diagram of automatic charging mechanism in the present invention.
Specific implementation mode
The technique effect of the design of the present invention, concrete structure and generation is described further below with reference to attached drawing, with
It is fully understood from the purpose of the present invention, feature and effect.
As shown in Figures 1 to 6, the present embodiment is used to coat the anti-corrosion reparation automation equipment of underwater steel-pipe pile, including sets
Standby main body 10, workbench 20, circular orbit 30, circumference package trolley 40 and the mechanism 50 that walks up and down, the equipment body
10 include the first valve separate structure 11 and two the second valve separate structures 12, wherein the rotation of the second valve separate structure 12 connects
It is connected on the both sides of the first valve separate structure 11, two 12 relatively described first valve separate structures of the second valve separate structure
11 open and close completion pile holding action；The workbench 20 is movably connected in the inside of the first valve separate structure 11,
Under the driving effect of the mechanism 50 that walks up and down, the relatively described equipment body 10 of the workbench 20 moves up and down；Institute
It states circular orbit 30 to be fixedly mounted on the workbench 20, circumference package trolley 40 is movably arranged on the circular orbit 30
Above and along the circular orbit 30 move in a circle.The present embodiment workbench 20 is under the driving effect for the mechanism 50 that walks up and down
It can be achieved to walk up and down, the circumference package trolley 40 being arranged on workbench 20 circumferentially can carry out circumference walking by track 30,
It is combined using walking up and down with circumference, it can be achieved that lapping 60 is to the helical coated of steel-pipe pile M, to realize steel-pipe pile M's
Anti-corrosion repair；The present embodiment has that safety is firm, do not need dry type environment, can underwater construction operation, pile holding/de- stake side
Just the features such as, construction technology is simple, simple operation.
The radian of the first valve separate structure 11 is more than the radian of the second valve separate structure 12, and first valve
The radian summation of separate structure 11 and two the second valve separate structures 12 is 360 °.Preferably, the arc of the first valve separate structure 11
About 225 ° of degree, about 67.5 degree of the radian of the second valve separate structure 12, two the second valve of small pieces separate structures, 12 opening and closing are completed
Pile holding acts.The radian of above-mentioned first valve separate structure 11 designs, it is ensured that the center of equipment is in the first valve fission mechanism 11
It is interior, enhance stabilization of equipment performance；The radian design of second valve separate structure 12 can reserve larger space and be passed in and out for steel-pipe pile M.
Above-mentioned radian size can also carry out suitably increase and decrease and handle according to actual needs.
Further, the top of equipment body 10 is additionally provided with buoyant cabin, can make complete equipment bubble through the water column on without
Sink, when work can reduce the stress of pile holding mechanism 70.
There is half annular working platform 20 inside equipment body 10, a circular orbit 30 is integrated on workbench 20, circle
All tracks 30 also divide three-stage structure, the circular orbit 30 to include the first sub-track 32 and two the second sub-tracks 33, wherein institute
It states the first sub-track 32 to be fixedly mounted on the workbench 20, second sub-track 33 is connected by hinge or hinge rotation
The both ends of first sub-track 32 are connected on, and second sub-track 33 can be relatively described under the action of hinge or hinge
First sub-track 32 is flipped up folding.After two second sub-tracks 33 are flipped up folding, steel-pipe pile M can be made to enter circle
It is waited in the annular ring of all tracks 30 and is wrapped material package.Two second sub-tracks 33 are usually upward in the non-pile holding time
It folds up, waits for overturning one circular orbit 30 of formation still further below after the completion of pile holding；Circumference wraps up trolley 40 in circular orbit 30
On, it can move up and down with workbench 20, voluntarily move in a circle on circular orbit 30, upper and lower and circular motion
Combine achievable screw, completes the package function that anti-corrosion material 60 is carried out to steel-pipe pile M.
As shown in figure 5, it is described walk up and down mechanism 50 include drive sprocket 51, driven sprocket 52, chain 53 and with institute
State the driving motor of the drive connection of drive sprocket 51, the drive sprocket 51 and driven sprocket 52 are according to setting up and down and be mounted on
The inside of the first valve separate structure 11, the chain 53 are arranged around the drive sprocket 51 and driven sprocket 52, wherein
First open end 531 of the chain 53 is fixedly connected on the upper surface of the workbench 20, and the second open end 532 then corresponds to
It is fixedly connected on the lower surface of the workbench 20.
In the present embodiment, the setting quantity of the drive sprocket 51, driven sprocket 52 and chain 53 is at least three,
Wherein, a driving motor is separately configured in each drive sprocket 51, wherein the driving motor is made in the control of control unit
With lower synchronous working.Under the driving effect of driving motor, the workbench 20 being fixed on chain 50 can move up and down,
Further, the first open end 531 on every chain 53 and the second open end 532 cooperate equilibrium be fixed on it is described
On workbench 20, to ensure the stability of the up and down motion of workbench 20.
Further, described to walk up and down mechanism 50 also to further enhance the stability of the up and down motion of workbench 20
Including guide rail, the guide rail is disposed longitudinally on the inside of the first valve separate structure 11, recessed with guide rail setting
Slot is arranged on the workbench 20.
As shown in Figure 7 and Figure 8, circumference package trolley 40 include small vehicle main body 41, parcel shelf 42, power wheel 43 and
Directive wheel 44, wherein supply unit is configured in the small vehicle main body 41, the parcel shelf 42 is mounted on the small vehicle main body 41
On, lapping 60 is additionally provided in the parcel shelf 42, the power wheel 43 is mounted in the small vehicle main body 41, and with
The engagement setting of aperture 31 being arranged on circular orbit 30, the directive wheel 44 are mounted on the bottom of the small vehicle main body 41, and
It is slidably connected with the side structure of circular orbit 30.In the present embodiment, the setting quantity of the directive wheel 44 is preferably 4.
Circumference package trolley 40 configured with supply unit drives power wheel 43 to rotate, due to being arranged on circular orbit 30
Aperture 31 engaged with the power wheel 43, and the directive wheel 44 is slidably connected at the side structure of the circular orbit 30
On, therefore, the circumference package trolley 40 carries out circular motion along the circular orbit 30.
The present embodiment further includes the pile holding mechanism 70 being connect with control unit, and the pile holding mechanism 70 includes two hydraulic oil
Cylinder 71 and at least three jacking cylinders 72, in the present embodiment, the setting quantity of the jacking cylinder 72 is 4, wherein described
Hydraulic cylinder 71 is arranged between the first valve separate structure 11 and the second valve separate structure 12, the cylinder of the hydraulic cylinder 71
Body end is fixedly mounted in the first valve separate structure 11, and piston end is mounted in the second valve separate structure 12,
Under the driving effect of hydraulic cylinder 71, the first valve separate structure 11 relatively of the second valve separate structure 12 plays on or off
It closes；The cylinder body end of the jacking cylinder 72 is fixedly mounted on the first valve separate structure 11 and two the second valve separate structures 12
On, and its piston end ancillary equipment main body 10 is centrally disposed.
When pile holding operation, whole equipment is sling using boom hoisting, appropriate location is directed into and carries out pile holding, pile holding mechanism
70 complete pile holding action using 71 extension and contraction control equipment body of hydraulic cylinder, 10 opening and closing, by top-entering oil cylinder after the completion of pile holding
72 the present embodiment automation equipments are fixed on the steel-pipe pile M for needing to change, and start construction operation.
As described in Fig. 9 and Figure 10, the present embodiment further includes lapping end portion treatment mechanism, wherein in the equipment master
The top 11A of body 10 is provided with the first processing mechanism 80, and first processing mechanism 80 is used for the initial end of lapping 60
It is fixed on the surfaces steel-pipe pile M；The bottom 11B of the equipment body 10 is provided with second processing mechanism 90, the second processing
Mechanism 90 is used for the end automatic binding of lapping 60 in steel-pipe pile M.
Wherein, first processing mechanism 80 includes at least one oil cylinder, when needing to carry out anti-corrosion package to steel-pipe pile M
When, the piston end of the oil cylinder stretches out and presses the initial end of anti-corrosion material 60 on the steel-pipe pile M to realize its end
It is fixed.The second processing mechanism 90 includes a binding trough of belt 91, and after the completion of above-mentioned package, the second processing mechanism 90 is grabbed
It takes the end of anti-corrosion material 60 and is at least bound after a week along the binding trough of belt 91 rotation, to realize the end to anti-corrosion material 60
The fixation at end.
When construction, automation equipment is wrapped up from top toward bottom direction the anti-corrosion of steel-pipe pile M and is wrapped up, wherein rises
Beginning position is located at the top 11A of equipment, and when start-up operation, the initial end of lapping 60 is fixed on steel by the first processing mechanism 80
The surfaces pile pile M, then start helical coated, and after fulfiling assignment, the second processing mechanism 90 at the 11B of bottom is lapping 60
Automatic binding is on steel-pipe pile M, to prevent from scattering due to the outer force effect such as flow.
As shown in figure 11, the present embodiment further includes an automatic charging mechanism 100 being connect with control unit, described to fill automatically
The top of the equipment body 10 is arranged in motor structure 100, and it wraps up trolley with the circumference being arranged on workbench 20
40 initial bit is corresponding, and the automatic charging mechanism 100 is equipped with a waterproof automatic butt joint 101, and the waterproof is automatic
Banjo fixing butt jointing 101 connects corresponding charging connector on circumference package trolley 40.
Before wrapping up operation or after the completion of wrapping up operation, circumference package trolley 40 returns to the initial position of workbench 20,
And workbench 20 returns to the initial position of 11A at the top of equipment, the waterproof automatic butt in the automatic charging mechanism 100 of this position
Connector can be automatically performed charging docking (including wired charging and wireless charging pattern), it is ensured that have full charge when package operation
Trolley 40 can be wrapped up for circumference complete construction operation.
Working principle of the present invention is as follows shown：
Under the control action of control unit, the piston end of hydraulic cylinder 71 stretches out, and equipment body 10 first opens two the
Two valve separate structures 12 are lifted to the suitable position for the steel-pipe pile M for needing to repair, the piston of hydraulic cylinder 71 using hanging device
End is retracted, and the second valve separate structure 12 of equipment body 10 closes and holds steel-pipe pile M tightly；It is then turned on the top of top 11A settings
Oil-lifting jar 72, automation equipment of the present invention are fixed on steel-pipe pile M；
After equipment completes pile holding and fixes, the initial end of lapping 60 is fixed on steel-pipe pile by the first processing mechanism 80
Two the second sub-tracks 33 on circular orbit 30 then are unfolded to form complete circular orbit in the surfaces M；Circumference package is small
Vehicle 40, circular orbit 30 and whole realized under the driving for the mechanism 50 that walks up and down of workbench 20 move up and down；Circumference wraps up
Trolley 40 does circumference walking on circular orbit 30, and setting lapping 60 on circumference package trolley 40 is gradual in walking process
Operation is coated to steel-pipe pile M；In above-mentioned encapsulation process, walking up and down the speed walked with circumference by control unit control can
It realizes that the pitch size of package spiral is adjustable, to meet the design requirement of anti-corrosion material package, realizes that the anti-corrosion of steel-pipe pile M is repaiied
Multiple construction operation；After fulfiling assignment, the second processing mechanism 90 being arranged at the 11B of bottom is 60 automatic binding of lapping in steel
On pile pile M, after the completion of above-mentioned package, workbench 20 moves upwards under the driving effect for the mechanism 50 that walks up and down and returns to top
The initial position of portion 11A.
The present invention can conveniently and efficiently realize pile holding or de- stake using auxiliary hanging device, using being set inside automation equipment
The numerous executing agencies set can realize the automatic package of anti-corrosion material, and can carry out under water, not need dry type environment；The present invention
Workbench inside automation equipment is integrated with circumference walking mechanism (circular orbit), and workbench is in the mechanism that walks up and down
It can be achieved to walk up and down under driving effect, the circumference package trolley being arranged on workbench circumferentially can carry out peripheral traveling by track
It walks, is combined using walking up and down with circumference, it can be achieved that lapping is to the helical coated of steel-pipe pile, to realize the anti-of steel-pipe pile
Rotten repair；The present invention is also configured with sensor and Automated condtrol unit, and everything can be real according to parameter setting
Existing automated construction operation.To sum up, the present invention has good market application prospect.
The above embodiments are merely illustrative of the technical solutions of the present invention and it is non-limiting, with reference to preferred embodiment to the present invention into
Detailed description is gone.It will be understood by those of ordinary skill in the art that can technical scheme of the present invention be modified or be waited
With replacing, without departing from the spirit of the technical scheme of the invention and range, should all cover in scope of the presently claimed invention.
Claims (11)
1. a kind of anti-corrosion for coating underwater steel-pipe pile repairs automation equipment, which is characterized in that
Including equipment body (10), workbench (20), circular orbit (30), circumference package trolley (40) and the machine that walks up and down
Structure (50),
The equipment body (10) includes the first valve separate structure (11) and two the second valve separate structures (12), wherein described
Second valve separate structure (12) is rotatably connected on the both sides of the first valve separate structure (11), two the second valve fission knots
The relatively described first valve separate structure (11) of structure (12) opens and closes completion pile holding action；
The workbench (20) is movably connected in the inside of the first valve separate structure (11), in the mechanism that walks up and down
(50) under driving effect, the relatively described equipment body (10) of the workbench (20) moves up and down；
The circular orbit (30) is fixedly mounted on the workbench (20),
Circumference package trolley (40) is movably arranged on the circular orbit (30) and does circumference fortune along the circular orbit (30)
It is dynamic.
2. automation equipment according to claim 1, which is characterized in that
The mechanism that walks up and down (50) include drive sprocket (51), driven sprocket (52), chain (53) and with the active
The driving motor that sprocket wheel (51) is drivingly connected,
The drive sprocket (51) and driven sprocket (52) are according to setting up and down and be mounted on the first valve separate structure (11)
Inside, the chain (53) around the drive sprocket (51) and driven sprocket (52) setting,
Wherein, the first open end (531) of the chain (53) is fixedly connected on the upper surface of the workbench (20), and second
Open end (532) then corresponds to the lower surface for being fixedly connected on the workbench (20).
3. automation equipment according to claim 2, which is characterized in that the mechanism that walks up and down (50) further includes leading
Rail, the guide rail are disposed longitudinally on the inside of the first valve separate structure (11), are set with the groove of guide rail setting
It sets on the workbench (20).
4. automation equipment according to claim 2 or 3, which is characterized in that the drive sprocket (51), driven sprocket
(52) and the setting quantity of chain (53) is at least three, wherein a driving is separately configured in each drive sprocket (51)
Motor, wherein the driving motor works asynchronously under the control action of control unit.
5. automation equipment according to claim 1, which is characterized in that the circumference package trolley (40) includes small car owner
Body (41), parcel shelf (42), power wheel (43) and directive wheel (44), wherein power supply is configured on the small vehicle main body (41)
Device,
The parcel shelf (42) is mounted on the small vehicle main body (41), and lapping is additionally provided in the parcel shelf (42)
(60),
The power wheel (43) is mounted on the small vehicle main body (41), and the aperture (31) with setting on circular orbit (30)
Engagement setting,
The directive wheel (44) is mounted on the bottom of the small vehicle main body (41), and is slided with the side structure of circular orbit (30)
Connection.
6. automation equipment according to claim 1, which is characterized in that
The circular orbit (30) includes the first sub-track (32) and two the second sub-tracks (33), wherein the first sub- rail
Road (32) is fixedly mounted on the workbench (20),
Second sub-track (33) is rotatably connected on the both ends of first sub-track (32), and institute by hinge or hinge
State the second sub-track (33) under the action of hinge or hinge can relatively described first sub-track (32) be flipped up folding.
7. automation equipment according to claim 1, which is characterized in that further include the pile holding mechanism being connect with control unit
(70), the pile holding mechanism (70) includes two hydraulic cylinders (71) and at least three jacking cylinders (72),
Wherein, the hydraulic cylinder (71) setting the first valve separate structure (11) and the second valve separate structure (12) it
Between, the cylinder body end of the hydraulic cylinder (71) is fixedly mounted on the first valve separate structure (11), and piston end is mounted on
On the second valve separate structure (12), under the driving effect of hydraulic cylinder (71), the second valve separate structure (12) phase
The first valve separate structure (11) is opened or closed；
The cylinder body end of the jacking cylinder (72) is fixedly mounted on the first valve separate structure (11) and two the second valves are seperated
In structure (12), and its piston end ancillary equipment main body (10) is centrally disposed.
8. automation equipment according to claim 1, which is characterized in that further include lapping end portion treatment mechanism,
In, the top (11A) of the equipment body (10) is provided with the first processing mechanism (80), first processing mechanism (80) is used
In the initial end of lapping (60) is fixed on the surface steel-pipe pile (M)；It is arranged in the bottom (11B) of the equipment body (10)
There are second processing mechanism (90), the second processing mechanism (90) to be used for the end automatic binding of lapping (60) in steel pipe
In stake (M).
9. automation equipment according to claim 1, which is characterized in that
Further include an automatic charging mechanism (100) being connect with control unit,
The top (11A) of the equipment body (10) is arranged in the automatic charging mechanism (100), and it is working with the setting
The initial bit of circumference package trolley (40) on platform (20) is corresponding, and the automatic charging mechanism (100) is equipped with a waterproof
Automatic butt joint (101), the waterproof automatic butt joint (101) is to corresponding charging connector on circumference package trolley (40)
Connection.
10. automation equipment according to claim 1, which is characterized in that the radian of the first valve separate structure (11)
More than the radian of the second valve separate structure (12), and the first valve separate structure (11) and two the second valve separate structures
(12) radian summation is 360 °.
11. automation equipment according to claim 1, which is characterized in that the workbench (20) is semicircular configuration.
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| CN201810403149.2A CN108301408B (en) | 2018-04-28 | 2018-04-28 | A anticorrosive repair automation equipment for cladding steel-pipe pile under water |
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| CN201810403149.2A CN108301408B (en) | 2018-04-28 | 2018-04-28 | A anticorrosive repair automation equipment for cladding steel-pipe pile under water |
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| CN117188529A (en) * | 2023-08-25 | 2023-12-08 | 青岛红星物流实业有限责任公司 | Construction device for marine steel pipe pile cladding corrosion prevention |
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| CN117188529B (en) * | 2023-08-25 | 2024-02-20 | 青岛红星物流实业有限责任公司 | Construction device for marine steel pipe pile cladding corrosion prevention |
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