CN108291309A - For to metal parts pickling and phosphatization processing equipment and for the processing method and treatment facility to metal parts coating - Google Patents
For to metal parts pickling and phosphatization processing equipment and for the processing method and treatment facility to metal parts coating Download PDFInfo
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- CN108291309A CN108291309A CN201680064814.9A CN201680064814A CN108291309A CN 108291309 A CN108291309 A CN 108291309A CN 201680064814 A CN201680064814 A CN 201680064814A CN 108291309 A CN108291309 A CN 108291309A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/04—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
- C23G1/06—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to a kind of processing equipments (1) for the processing object (2) handling metal for single-stage, wherein processing includes at least pickling and phosphorating treatment object (2), and wherein processing equipment (1) includes at least the device being set forth below:Process container (4) for accommodating processing object (2) and for accommodating flowable treated substance (6);Pump installation (10) for at least certain share for recycling the treated substance (6), wherein at least part of processing object (2), object (2) is especially entirely handled by treated substance (6) circulation, wherein treated substance (6) is phosphorous or phosphatic solution, especially phosphoric acid, on the one hand on the other hand wherein phosphorous or phosphatic solution is made of water, especially VE water reactive material;And reactive material is by phosphorus or phosphate and at least one additional treatment effect enhancing material,Especially the treatment effect enhancing material with one or more inhibitor is constituted,Wherein phosphorus or phosphate account for the share of reactive material between 75 volume % and 94 volume % and preferably between 80 volume % and 90 volume % and particularly preferably between 83 volume % and 88 volume %,Wherein reactive material does not preferably have the share of any hydrochloric acid and sulfuric acid and does not preferably have any fluorine also,Chlorine,Bromine,Iodine,Lead,The share of mercury and selenium,And wherein reactive material and water are mixed with preset ratio,Wherein preset ratio is between lower and upper limit,Its lower limit is mixed to limit by the ratio with the reactive material of 1kg and 4 liters of water,And the upper limit is limited by being mixed with 12 liters of water with 1kg reactive materials,Particularly mixture exists with the ratio of the reactive material of 1kg and 6 liters of water.
Description
Technical field
The present invention is related to a kind of processing equipment handling object for single-stage according to claim 1, according to claim 9
It is related to a kind for the treatment of facility, and a kind of be used at least to the processing object pickling of metal and phosphatization is related to according to claim 10
Processing method, and a kind of metallic object is related to according to claim 15.
Background technology
The treatment facility for being used for phosphorating treatment object so far needs extensive work step, especially 7 work steps, and is
This is with multiple and different ponds.Here, object is firstly inserted into the first pond, it is equipped with for object degreasing in first pond
First liquid.After degreasing, object must be transported from the first pond and is transported in the second pond.It is equipped with and uses in the second pond
In the flushing liquor for rinsing object.After being flushed, object is transported in third pond.Third pond is filled with hydrochloric acid/sulfuric acid mixing
Object.After hydrochloric acid/sulfuric acid treatment, object, which is fed sequentially into, to be separately filled in two of flushing liquor other ponds, with punching
Washing body.In addition, object is transported to after last flushing tank in the pond of passivation.After passivation, object is by phosphorus
Change processing and then in order to which drying is transported to another place.In this facility, about 6 to 8 week production times it
Afterwards, it is necessary to complete exchange in degreasing pond and in processing pond severe toxicity and environmentally hazardous chemical because at this
Between after chemicals be lost and must be removed from pond the mud of accumulation.It is exchanged into high this means that equipment shuts down
Sheet and waste processing cost.
It is evident that:Considerable space on the one hand is needed from facility known in the art, because of the facility
Six different ponds must be provided, and quite a variety of different chemical substances are on the other hand needed with big amount.In addition, by object
Body is transported to next pond from a pond and secondly needs considerable time, corresponding transportation facility and operating personnel.In addition, institute
The chemicals used is toxic or environmentally harmful because for example using sulfuric acid and hydrochloric acid, it is thus necessary to or execute high
Expensive safety measure or presence builds the workplace of the high dangerous and most steel of personnel and environment.
In addition, should guard against the workpiece or processing object hydrogen embrittlement of processing.It is usually invaded by hydrogen and is embedded into metal crystalline substance
Hydrogen embrittlement is carried out in lattice, and can cause fatigue of materials.When --- either pass through hydrogen-type corrosion or but its in intermetallic composite coating
During he chemically reacts, wherein hydrogen participates in other chemical reactions in the intermetallic composite coating --- it is former that hydrogen is formed on the metal surface
When sub- hydrogen, there is hydrogen embrittlement, wherein with hydrogen be not bonded on material surface not no diffusivity go out molecule compared with, the original
Sub- hydrogen is quickly attached on material.Here, a part for hydrogen is embedded into metal lattice or in fault location or crystallization boundary
Upper accumulation.According to the strain of each object, such as strains and deposit caused by introducing stretches residual stress and/tensile load stress
In the danger of material failure.
Invention content
Therefore, the purpose of the present invention is to provide a kind of processing equipment and processing methods, wherein passing through place according to the present invention
Reason equipment and processing method according to the present invention should avoid the known treatment facility for being used for phosphatization object from the prior art
At least one disadvantage and preferred multiple shortcomings and it is particularly preferably all before the shortcomings that being previously mentioned.Especially preferably, it answers
When the surface characteristic for improving the processing object handled according to the present invention.
The purpose being previously mentioned before is according to the first aspect of the invention by handling the processing of metal for preferred single-stage
The processing equipment of object is realized, wherein processing is included at least to processing object pickling and phosphatization.Processing equipment according to the present invention,
Especially pond facility preferably includes process container and use for accommodating processing object and for accommodating flowable treated substance
In the pump installation for the treated substance for exchanging at least certain share, wherein at least part of processing object, especially entire processed material
Body is phosphorous or phosphatic solution, especially phosphoric acid by treated substance circulation, wherein treated substance, wherein phosphorous or phosphatic
On the one hand on the other hand solution is made of water reactive material, wherein reactive material is by phosphorus or phosphate and preferably at least one
The additional treatment effect enhancing material of kind, especially treatment effect enhancing material and water with one or more inhibitor, especially
VE water composition, wherein phosphorus or phosphate account for the share of reactive material between 75 volume % and 94 volume %, and preferably exist
Between 80 volume % and 90 volume %, and particularly preferably between 83 volume % and 88 volume %, for example, and most preferably
Between 84 volume % and 87 volume %, such as 85 volume % or 86 volume %, and treatment effect improves substance, especially has
The treatment effect of one or more inhibitor improves substance, excellent preferably with 0.1 volume % of reactive material to 2.5 volume %
0.2 volume % is selected in the amount presence between 2 volume %, and particularly preferably between 0.5 volume % and 1.5 volume %.
Preferably by water, especially VE water is formed other remaining shares in 100 volume %.Reactive material does not preferably have hydrochloric acid and sulfuric acid
Share and further preferably do not have fluorine, chlorine, bromine, iodine, lead, the share of mercury and selenium.In addition, reactive material and water are especially with default
Ratio mixing, wherein preset ratio, between lower and upper limit, lower limit is by mixture with the reactive material ratio of 1kg
The limited proportion of 3 liters of water, and the mixture of water of the upper limit by the reactive material of 1kg than 12 liters limits, and mixture is especially
The ratio of water with 1kg reactive materials than 6 liters exists.
Therefore, reactive material is preferably for example between the reactive material of 1kg and 3 liters of water and 1kg reactive materials and 9 liters of water
Ratio mixed with water, especially in the ratio between the reactive material of 1kg and 5 liters of water and 1kg reactive materials and 7 liters of water with
Water mixes, especially with just either substantially in the ratio of the reactive material of 1kg and 5.5 liters of water or with lucky or
In ratio substantially between 1kg reactive materials and 5.8 liters of water, either with just or substantially 1kg reactive materials and 6.2
It rises in the ratio between water, either with mixed with water in the ratio just or substantially between 1kg reactive materials and 6.5 liters of water
It closes.
The solution is advantageous, because for another coating, especially for japanning portion or powder coating, is being handled
Advantageous protective layer or prime coat are generated on object, and/or carry out the advantageous cleaning of processing object.In addition, passing through protection
Layer for example prevents:Handle object material oxidation, thus by means of equipment according to the present invention handle processing object with do not locate
The object of reason, which is compared, considerably longer to be temporally exposed to air.
Another preferred embodiment according to the present invention, equipped with for making to accumulate in the impurity in treated substance, especially
The swirling device that solid particle vortex rises, swirling device have at least one fluid providing device and fluid transport element, institute
Stating fluid transport element, there are multiple outlet openings, the outlet opening to be used to scroll fluid being conveyed to treated substance, wherein
Scroll fluid especially can either be more than 4bar or be more than by fluid providing device with the pressure more than 2bar to be more than 3bar
5bar is either more than 6bar or more than 7bar or up to 10bar or up to 15bar or until the pressure of 20bar conveys
Give fluid transport element.
The solution is advantageous, because not using toxic or environmentally hazardous chemical.In addition, processed material
Matter just need not be replaced and removed per 6-8 weeks, because following facility construction is realized by processing equipment according to the present invention, described
In facility construction, used chemicals continues to be cleaned.Treated substance is produced because evaporating and pulling (Verschleppung)
Raw loss can by adding water and reactive material dosage again, it is therefore feasible that, annual required treated substance of replacing
Number can be reduced to be replaced less than 4 times, is especially reduced to replace for 2 times and either be replaced for 1 time or few less than replacing to be reduced to twice
It is replaced in primary.Preferably, only when there are when the iron of the dissolving of preset concentration, just replacing treated substance in treated substance,
Middle replacement is preferably only just carried out when the concentration of the iron of dissolving is more than 2%.In addition, by solution according to the present invention, prevent
Only pollutant or impurity, especially mud and/or metallic particles or iron rust particle accumulation, and/or from the aggregation generated by accumulation
It is removed in object.Aggregation can again be separated herein by swirling device, and thus impurity can be maintained as suspended matter again
In treated substance.As suspended matter, impurity is then able to by adding the treated substance of certain share to filter device come calm
It receives and is discharged in room.
Another preferred embodiment according to the present invention, fluid transport element constitute it is multiple by means of valve gear each other extremely
Can functionally or fluidly decoupled pipeline section, wherein at least most pipeline sections it be arranged less in the bottom of process container
Region in.Here, following each part of process container can be regarded as to the region of bottom, the part in process container
The opening that constitutes of upside compared to being more closely positioned to or constitute from bottom.However, it is also contemplated that, fluid transport element
The component part for being configured to bottom is either constituted in bottom to section or fully in the direction accommodating chamber of bottom
Lower face is constituted.Preferably, 50cm is less than to fluid transport element at least section with interval with the bottom of accommodating chamber, it is preferably small
It is constituted in the mode of 30cm and particularly preferably less than 10cm.Preferably, the outlet opening either each outlet opening or
Multiple outlet openings or a small number of outlet openings are downwardly oriented in the case where fluid transport element is arranged above bottom,
That is towards bottom alignment, or direction is laterally-oriented, that is to say, that the direction of wall or side wall towards accommodating chamber is orientated, or
It is upwardly oriented, that is to say, that be orientated towards the introducing opening of accommodating chamber, processing object can be open by the introducing and be introduced into appearance
It receives in room.Furthermore, it is possible to consider, the outlet opening of different pipes orients in different directions.Furthermore, it is possible to consider
It is that each pipeline section or pipe are equipped with the first outlet opening and the second outlet opening, or are set at each pipeline section or pipe
There are the first outlet opening and the second outlet opening, first outlet opening to be orientated along a first direction, second discharge is opened
Opening's edge second direction orientation, and wherein first direction and second direction are preferably to be spaced at least 10 ° and preferably at least
20 ° and particularly preferably at least 45 ° either at least 60 ° or at least 90 ° or at least 120 ° or at least 150 ° or until
180 ° of mode is orientated.Additionally, in practice it is contemplated that be equipped with third outlet opening, the third outlet opening is relative to the
One outlet opening is orientated with such as lower angle, and the angle between the angle and the first outlet opening and the second outlet opening is different.
Similarly, this can be suitable for the 4th outlet opening and/or the 5th outlet opening etc..The embodiment is advantageous, because of whirlpool
The introducing of rotary fluid or fluid, especially air can be oriented so that the vortex generated by scroll fluid effectively makes accumulation
Object is loose.
Another preferred embodiment according to the present invention, pipeline section is by pipe, especially by copper, aluminium, iron and/or plastics
The pipe of composition is constituted, and the pipe especially has the pipe diameter between 2mm and 12mm, and is preferably in the pipe in 3mm and 9mm
In diameter, and particularly preferably be in 4mm to the pipe diameter between 6mm in, the bottom of middle pipe and process container couple or
It is disposed thereon, middle pipe is connected to each other by means of at least one distribution unit, and wherein each valve gear is preferably configured as
Shut-off valve is especially configured to magnetic stop valve.Outlet opening is preferably designed for hole, especially drilling, and preferably have 0.5mm and
It is especially just or basic between preferably 1.5mm and 6mm, and particularly preferably between 2.5mm and 4mm between 8mm
The diameter of upper 3mm.
Another preferred embodiment according to the present invention provides device and is structured to provide in less than at least 2bar
Gas under pressure, especially air.In the case where gas is air, week of the air preferably by coming from equipment according to the present invention
The surrounding air in collarette border is constituted.The embodiment is advantageous because surrounding air be cost free prepare to use and
Due to its low density automatically move across treated substance or automatically from movement substance in move out.Crossing processing
When substance, air causes the part exclusion of treated substance, and thus the treated substance moves, and thus, it is possible to cause to be vortexed.
Another preferred embodiment according to the present invention is equipped with the filter device for filtration treatment substance, wherein logical
Filtering, removes impurity, the impurity has accumulated in treated substance from treated substance.Preferably, it is additionally provided with use
In the control device of operation filter device and swirling device.Especially preferably, filter device and swirling device can be at least partly
It runs related to each other.The embodiment is advantageous, because by the collective effect of swirling device and filter device, Neng Goufei
Impurity is effectively often removed from treated substance.
Another preferred embodiment according to the present invention, the operation of swirling device include temporarily, at least:Fluid is provided,
With manipulation valve gear, wherein valve gear can be according to preset curve, especially to be manipulated in the time interval of programming.Thus feasible
, each, multiple, a large amount of or all valve gears in induction element or each guide section connect into so that pass through
All outlet openings fluidly connected with valve gear that is opening deliver fluids to processing during the preferred preset period
Substance.However, it is also contemplated that, each or multiple valve gears are sequentially connected herein, especially pulsation connection.It is especially excellent
Selection of land, each valve gear, however switched by means of preset program and/or preferably adjustable interval
(Intervallschaltung) and/or according to the status data of the treated substance detected by means of sensor device it controls.
It is particularly preferred here that ground, swirling device is activated and/or is deactivated according to sensing data.Sensing data for example can herein
Number with the share about impurity in the bottom section of the equipment and/or in one of process container or each region
According to.Additionally or as an alternative, in practice it is contemplated that swirling device can manually and/or by means of remote operation activation and/or
It deactivates.
In addition, reactive material does not have the share of hydrochloric acid and sulfuric acid particularly preferably.This is favourable, because passing through this hair
Bright, it is feasible to carry out very simple processing to processing object.Processing object must be substantially only immersed into treated substance,
Treated substance must act and the drying after being taken out from pond from processing object.Particularly, pass through the phosphorus of high-purity
Or the phosphate of high-purity, protective layer is constituted on processing object so that the protective layer is in longer time after drying
In section, especially within several weeks, carry out being protected from other infringements (Ausbefall), wherein this is not according to the prior art
It is carried out in the case of necessary passivation and back to back phosphatization, and wherein especially generated protective layer is with respect to existing
The phosphatization of technology is more advantageous.The solution is advantageous in addition, because treated substance is non-flammable, by making
With the treated substance, it is no more than MAK values (maximum working space concentration) and does not cause corrosive steam, thus without
Pumping.
Another advantage is that by used (a variety of) treatment effect enhancing materials, generation shows material
The protection of work and do not damage Weldability.
Another advantage is various availability of the present invention.The present invention for example also can be used in the pretreatment in hardening plant
And post-processing or the present invention can be used in removing the oxide layer on aluminium.In addition, can galvanically reprocess through the invention
It avoids hardening when casting.Therefore, it is significant scraper to be saved when casting is removed the peel.In addition, hydraulic tube and tubular type pipeline for example can
Enough directly in job location pickling in unique process, without rinsing and neutralizing again.
Especially preferably, by processing equipment according to the present invention, other than carrying out pickling and phosphatization to processing object,
It is preferred that equally causing the degreasing for handling object and/or derusting and/or descale and/or preservation and/or decalcification.
As processing object, it is preferably able to refer to purely illustratively:Metal parts, such as aluminium parts, iron component, grey cast-iron
Component, the polymer elements such as plastic components or rubber components that component, line, steel part, copper part are either made of alloy
Deng, especially vehicle frame, pipe, machine part, turbocharger component, shell, automobile component, hydraulic unit, casting steel portion
Part, turbine components.
Percent data about the present invention is considered as percent by volume, unless otherwise indicated in subject of the present invention.This
Outside, it should be mentioned that percent data and by DEG C as unit of temperature data about the present invention relates to environmental pressure or positive normal pressures
Power, unless otherwise indicated in subject of the present invention, and in addition, by DEG C as unit of data be correspondingly also applied for Kai Er
Text.However, to those skilled in the art, the physical unit of the invention about in terms of entire disclosure of the invention
Data are without being expanded on further, however if physical parameter should be changed, for those skilled in the art it is seen that, phase
It adjusts the resulting change of other physical descriptors with answering, and does not depart from protection scope of the present invention herein.
The advantageous design scheme of the present invention obtains from dependent claims, is provided with for pair can be in process container
The treated substance of middle maintenance carries out the register of temperature adjustment, wherein can adjust processed material in a limiting fashion by means of register
The temperature of matter.
The preferred temperature of treated substance is preferably higher than 0 DEG C, is especially more than or equal to 5 DEG C, is greater than or equal to 10 DEG C, is higher than
Or be equal to 15 DEG C, be greater than or equal to 17 DEG C, be greater than or equal to 20 DEG C, be greater than or equal to 25 DEG C, be greater than or equal to 30 DEG C, be higher than or
Equal to 35 DEG C, it is greater than or equal to 37 DEG C, is greater than or equal to 40 DEG C, preferably between 20 DEG C and 60 DEG C, and particularly preferably 30
DEG C and 50 DEG C between.Preferably, be to treated substance temperature adjustment treated substance is heated, however wherein it is also contemplated that
It is that temperature adjustment is cooling.In addition it is contemplated that by register, treated substance can be heated temporarily and can be temporarily
It is cooling.Register is preferably configured as the heating device of electricity, electric cooling device and/or heat exchanger system.According to treated substance
Temperature can control workflow.Purely illustrative, when to iron rust degreasing, accelerator coefficient 20:20C×6.This meaning
It, in processing that processing object carries out at 20 DEG C, continuing 2 hours, or by means of continuing 20 minutes places at 40 DEG C
Reason can become rustless.
At 35 DEG C to 45 DEG C, which is advantageous especially preferred temperature range of operation, because need not aspirate,
Because not generating corrosive or harmful to health steam.However it is contemplated that if for example working space is extremely low
Or if working space can not divulge information, it is just equipped with suction unit.
Preferably, phosphorous and phosphatic solution is made of the water and reactive material for going decalcification completely, wherein reacting
The share of substance relative to VE water share 1:4 and 1:Between 7, wherein if reactive material exists with solid-state, react
The share of substance and the share of VE water are preferably 1:6, or wherein if reactive material exists with liquid, reactive material
Share and the share of VE water are preferably 1:5.
Another advantageous design scheme according to the present invention, reactive material do not have fluorine, chlorine, bromine, iodine, lead, mercury and selenium also
Share so that equipment according to the present invention works in the case of no harmful to health or hostile environment material or substance.
Pump installation is preferably configured as circulating pump and preferably treated substance is caused to be recycled inside process container.However, replacing
Selection of land or additionally, it is contemplated that equipped with for generating gate dam formula streamPump installation.It is excellent
Selection of land, one or more nozzles are coupled with pump installation, and by the nozzle, treated substance is especially output in process container, especially
It is used for pond cycle.
Process container can preferably be constituted with various arbitrary sizes.Especially preferably, process container is in inside, that is,
Say there is following material or material blends on the side contacted with treated substance, the material or material blends are not
Substance to be processed corrodes.Preferred material is especially, for example, high-quality steel, GVP, PVC inter alia herein.However equally may be used
With consideration, not only the surface of process container contacted with treated substance is made of this material, but also process container is attached
The element added, especially entire process container, is equally made of this material or material blends.
A preferred embodiment according to the present invention is equipped with the filter device for filtration treatment substance, wherein logical
It filters from the impurity that removal is enriched in treated substance in treated substance.The embodiment is advantageous, because of treated substance
Continuously or temporarily it can clean or purify in process container.
Another preferred embodiment according to the present invention, process container are coupled at least two accommodating chambers, wherein first
Accommodating chamber is the buffering accommodating chamber preferably constituted below process container, and the buffering accommodating chamber is used to accommodate the processing of specific quantity
Substance, and wherein the second accommodating chamber be the tempering room preferably laterally constituted in process container, wherein register at least partly
Ground is arranged in tempering room.First accommodating chamber or surge chamber for example can be used in maintaining the desired volume of treated substance.In addition
It is contemplated that the first accommodating chamber or surge chamber are for accommodating or storing sediment.Sediment for example can be part herein
Either the particle part or particle are detached from from processing object during processing.Tempering room, which is preferably laterally arranged, to be handled
Beside container, because thus, it is possible to realize the extremely well accessibility of register.It, equally can be with however, as an alternative
Consider, register constitutes or is arranged in the first accommodating chamber or in surge chamber, that is to say, that is arranged or is formed in place
It manages below container.The embodiment is advantageous because each share of treated substance can reach different functional areas or
In accommodating chamber and main accommodating chamber, without damaging composition due to processing object collision or being arranged in one or more receiving areas
Device in domain, such as register.
Another preferred embodiment according to the present invention, process container are separated by wall portion and collecting chamber, the collection
Room is used to collect treated substance of the flowing Jing Guo wall portion, wherein collected treated substance can be filled by means of conveying in collecting chamber
It sets, in particular by means of pump installation, is returned in process container via transfer pipeline transport.The embodiment is advantageous, because
The foam for being gathered in particle that is on treated substance surface and being detached from from processing object and/or being formed on treated substance surface
And/or other materials concentrate can be exported and preferably be can transport to filter device from process container.
Another preferred embodiment according to the present invention, pump installation and filter device constitute the composition portion of transfer pipeline
Point, and the treated substance conveyed is preferably carried through filter device from pump installation or by means of pump installation.The embodiment
It is advantageous, because by this set, pump installation causes treated substance being carried through filter device and at least partly
Treated substance is caused to be recycled in process container.
Another preferred embodiment according to the present invention, a described or transfer pipeline are designed as so that preferably logical
Gate dam formula stream can be generated back to the treated substance in process container by crossing conveying, and the gate dam formula stream is used for the one of treated substance
Part in process container from exporting and enter in collecting chamber.The embodiment is advantageous, because being filled by means of preferred pump
Setting can cause treated substance being carried through filter device, treated substance can be caused to be recycled simultaneously in process container at least partly
And the foundation of gate dam formula stream can be caused.
Another preferred embodiment according to the present invention, the dosing mechanism equipped with the composition for adjusting treated substance,
Wherein treated substance is made of the mixture of multiple components.Preferably, dosing mechanism directly with one or more sensors device
It couples or is coupled indirectly with it via control device, wherein sensor device, which is preferably realized, carries out the composition of treated substance
Monitoring or analysis, and/or, the volume or remaining amount or fill level that are present in the treated substance in process container are supervised
Control.
Dosing mechanism compensates loss particularly by addition corresponding to the treated substance of the amount of lost treated substance, especially
It compensates evaporation and/or soak loss.Preferably, the component to form treated substance, especially VE water are added by dosing mechanism,
Reactive material and treatment effect enhancing material.The component that addition forms treated substance is preferably carried out with fixed proportion, especially with each
A component is also disposed at the progress of the ratio in process container, or is carried out with other fixed proportions.In addition it is contemplated that waiting for
The treated substance of addition is added in the form of manufactured mixture or manufactured solution.
Sensor device is preferably able to be structured to execute titration, that is to say, that the equipment for determining concentration.However
It is also contemplated that partly, temporarily or always manually by substance dosage and being introduced into treated substance.
Another preferred embodiment according to the present invention, the share of reactive material relative to VE water share 1:4 Hes
1:Between 7, wherein if reactive material is mixed with solid-state with VE water, the share of reactive material and the share of VE water are preferably 1:
6, or wherein if reactive material is mixed with liquid with VE water, the share of reactive material and the share of VE water are preferably 1:5.
Preferably, the loss is equally replaced with the fixed proportion of many kinds of substance.Here, preferred (a variety of) substance by
This be it is flowable, preferably liquid or solid (a variety of) reactive materials, the reactive material preferably with diluent materials, i.e.,
Such as water, the especially water of the either distillation of desalination or the water of complete decalcification (VE water) mix.Reactive material and diluent materials, especially
The preferred mixing ratio of its VE water is also, for example, 1 herein:2、1:3、1:4、1:5、1:5.5、1:6、1:6.5、1:7.5、1:8、1:
8.5、1:9。
Preferably, it is automatically or manually carried out by one or more attached according to by numerical value caused by sensor
Add the mixing of substance and/or the solution or mixture and treated substance of one or more preferably soluble additive compositions, it is described
The especially one or more liquid of added substance, especially VE water.In addition it is contemplated that by added substance, particularly for acid
Elution fat and/or the added substance of defoaming are conveyed to treated substance.Preferably, added substance with the volume of treated substance about
0.5% to 10%, especially treated substance is added to 1% to 5%.Here, the use of VE water being preferably as thus handling
Surface quality that is substantially constant or remaining unchanged is obtained on object.
It is advantageous using pickling degreasing agent, because can be in identical process by being added to treated substance
Except impurity, such as slight grease, dirt, oil, carbon and graphite.
An especially preferred embodiment according to the present invention, treated substance are phosphorous or phosphatic molten
Liquid, especially phosphoric acid, the phosphorus share or phosphate fraction of wherein solution are preferably high-purity, that is to say, that purity is more than
75%, especially greater than 75%, 80%, 82%, 85% and preferably just or substantially 86%, wherein herein relating to volume hundred
Divide ratio.Due to the phosphorus share of treated substance according to the present invention or the purity of phosphate fraction, which does not have
There is impurity, so that constituting corresponding protective layer on processing object.
The pH value of reactive material is preferably substantially 1, the density of reactive material when temperature is 20 DEG C preferably 1.8, and
And the burning point of reactive material is preferably 280 DEG C or preferably higher than 280 DEG C.
There is aluminium or in the case of be made of aluminium handling object, treated substance preferably have VE water and preferably in addition to
It is the 1%-10% of VE waters, the especially reactive material of 3%-5% also to have amount except VE water.In pond, temperature is 40 DEG C to 45 DEG C
When, that is to say, that when treated substance is by temperature temperature adjustment to 40 DEG C to 45 DEG C of temperature, exposure duration, it is sudden and violent to handle object
The time being exposed in the process container of treated substance, and especially preferably 1 minute straight until 20 minutes within preferably 0.5 minute
To 10 minutes.Reactive material is preferably made of phosphoric acid, water, especially VE water (water of i.e. complete desalination) and inhibitor herein.
Another preferred embodiment according to the present invention, treated substance have the added substance for pickling degreasing, or
Person adds this added substance to treated substance, and wherein pickling degreasing additives preferably has aqueous solution, the aqueous solution
By nonionic biodegradable surfactant and inhibitor, especially butynediols is constituted, and wherein pickling degreasing is additional
Object is added with 0.5% to 7% volume of the volume of phosphorous or phosphatic solution or treated substance.
Another preferred embodiment according to the present invention, treated substance has the added substance for defoaming, wherein disappearing
Steeping additives preferably has triisobutyl phosphate, and wherein defoaming additives is with phosphorous or phosphatic solution or processing
0.01% to 5% volume of the volume of substance, especially 0.1% to 1% volume are added to treated substance, or with mixed with acid
0.01% to 5% volume of the phosphorous or phosphatic solution of fat additives or the volume of treated substance is eluted, especially
0.1% to 1% volume is added to treated substance.
Another preferred embodiment according to the present invention is equipped with control device, and wherein control device controls register,
So that treated substance is tempered on target temperature or target temperature profile, and/or wherein control device controls pump installation, makes
It obtains treated substance and filter device is controlled with target flowing velocity or the conveying of target flow behavior and/or control device so that place
There is the share for managing the filtering of substance aimed purity and/or control device to control dosing mechanism so that adjustable treated substance
Target forms.
In addition it is contemplated that according to another embodiment or a number of other embodiments, processing equipment has one
A or multiple oily piece-rate systems, ultrasonic system, high-pressure system, rotation and lifting gear and/or complete decalcification water supply system.
Another preferred embodiment according to the present invention can be equipped with particularly for abnormal high fat content
The degreasing pond of object degreasing is handled, the degreasing pond is especially connected to process container upstream.The embodiment is advantageous, because
Treated substance in degreasing pond is preferably able to be heated to following temperature, and the temperature is higher than the treated substance in process container
Preferred running temperature or treatment temperature.Preferably, the temperature in degreasing pond is more than 50 DEG C, especially greater than 52 DEG C and especially excellent
Choosing is greater than or equal to 60 DEG C.The design form is advantageous, because the processed material body of only very serious immersion oil or fat liquoring can draw
Enter in being suitable for degreasing and the degreasing pond that is tempered.In terms of this has the advantages that significant energy, because excellent to being heated to
The temperature adjustment in degreasing pond of the choosing more than 50 DEG C preferably need not be carried out enduringly or only need temporarily to carry out.In addition, if processed material
The temperature of matter is less than threshold temperature, and particularly less than 52 DEG C or heating are no more than the threshold temperature, then can prevent in basis
Vapor is formed in the region of the process container of the processing equipment of the present invention.
The invention further relates to a kind of processing methods of the processing object at least pickling and phosphatization especially metal.According to this
The method of invention preferably includes following steps:It provides for accommodating at least one processing object and for accommodating flowable place
The process container for managing substance, wherein coming degreasing and phosphatization without using other process containers;Treated substance is introduced into process container
In;And processing object is introduced into the process container for being at least partially filled with treated substance so as to handle object and processing
Substance forms contact, wherein at least causing the pickling and the phosphorus that handle object by the contact between treated substance and processing object
Change, wherein treated substance is phosphorous or phosphatic solution, especially phosphoric acid;It is wherein phosphorous or phosphatic molten
On the one hand on the other hand liquid is made of the water of complete decalcification reactive material, wherein reactive material by phosphorus or phosphate and
Water, especially VE water, and preferably additional treatment effect enhancing material is constituted, and wherein phosphorus or phosphate account for the share of reactive material
At least 75%, wherein phosphorus or phosphate account for the share of reactive material between 75 volume % and 94 volume %, and preferably exist
Between 80 volume % and 90 volume %, and particularly preferably in 83% and 88 between volume %.Preferably, reactive material is not especially
Share with hydrochloric acid and sulfuric acid.
Processing method according to the present invention is advantageous, because realizing the circuit being closed, the circuit to be not required to communications centre
Journey is washed, without object to be transported in wash bowl.In addition, being best according to the method for the present invention, because especially
It is realized relative to the processing method of machinery carries out very thorough, protective and quickly handles to processing object.This
Outside, which is advantageous, because treated substance is non-flammable, by using the treated substance, is no more than MAK values
(maximum working space concentration) and corrosive steam is not caused, thus without suction unit.
Preferably further include following steps according to the method for the present invention:Processing object is taken out from process container;By means of whirlpool
Cyclone makes to rise by handling the impurity that object is transferred on treated substance and being vortexed, wherein in order to make impurity generate whirlpool, it will
Scroll fluid is conveyed to treated substance by swirling device;Treated substance equipped with the impurity risen that is vortexed is conveyed to filtering dress
It sets;Impurity is filtered out from the treated substance share for being conveyed to filter device;Again processing object is introduced at least partly
In process container filled with treated substance, so that the treated substance formation of processing object and filtering contacts, or by another place
Reason object is introduced into the process container for being at least partially filled with treated substance, so that the treated substance of processing object and filtering
Form contact.
Another preferred embodiment according to the present invention, equipped with the control for running filter device and/or swirling device
Device processed.Preferably, filter device, or wherein swirling device temporarily, at least are run relatively with the operation of swirling device
Operation temporarily, at least relatively carried out with the operation of filter device.Preferably, the operation of swirling device is temporarily, at least
Including providing fluid or scroll fluid and manipulating valve gear.Preferably, valve gear is according to preset curve, especially with programming when
Between be spaced in manipulate.The solution is advantageous, because impurity quickly or can be filtered effectively from treated substance very much
It removes.
Preferably, processing object retains in process container together with treated substance and is more than 5 minutes, is especially more than 10 points
Clock, and preferably between 20 minutes and 120 minutes, especially between 30 minutes and 90 minutes.
Cause according to the method for the present invention particular preferably by such as under type:That is processing object is exposed to treated substance, removes
Pickling and phosphatization especially generate outside protective layer, equally carry out processing object degreasing and/or descale and/or preservation and/
Or decalcification.
Another preferred embodiment according to the present invention is being located by means of treated substance in particular by means of reactive material
It manages and generates non-porous protective layer on the surface of object, to prevent hydrogen embrittlement, wherein protective layer that there are at least 2 μm and preferably at least 3 μ
The thickness of m.Particularly, non-porous protective layer protects processing object from the influence of oxygen and water so that is effectively prevented and gets rusty
Infringement.
Preferably, by processing method according to the present invention, especially under ambient air 3 hours to 48 hours, especially 6
After hour to 24 hours drying times, either at 70 DEG C to 150 DEG C especially about or about 5 in lucky 100 DEG C of stove
Minute to 60 minutes, after especially about 20 minutes drying duration, in (being especially made of iron or standard steel) processing
Protective layer, especially phosphate layer, especially phosphoric acid iron layer are formed on the material surface of object.Preferably 2 μm of generated protective layer and
It is thick between 10 μm, especially greater than or 3 μm lucky, 4 μm, 5 μ m-thicks.Especially preferably, protective layer is with 2 μm to 10 μm and excellent
Select 3 μm to 8 μm and particularly preferred 4 μm to 6 μm of thickness.Protective layer does not preferably have or does not have hole substantially to outstanding
It is preferably non-porous.In addition, protective layer be elasticity and be particularly preferably adapted to -60 DEG C to 750 DEG C and particularly preferably -
40 DEG C to 680 DEG C of temperature fluctuation, and not delamination herein, wherein protective layer preferably have high bending ability, especially until
180 ° or be more than 180 ° (such as in iron staffs).Protective layer can be to be used for other processing herein, especially dye the outstanding of processing
Substrate, the processing for example can be with after according to the method for the present invention.Preferably, protective layer reaction is neutral and does not occur
With the chemical combination of hydraulic fluid.Other advantages of crucial importance according to the method for the present invention are to pass through protective layer processed material
There is not infringement of getting rusty in body, and material stripping is preferably smaller than 10g/qm, especially less than 5g/qm in pickling, and especially excellent
It selects 2.24g/qm or is less than 2.24g/qm.
In addition, processing method according to the present invention preferably equally has following steps:It pair can be maintained in process container
Treated substance temperature adjustment, and/or generate treated substance at least part of flowing, wherein processing object at least part by
Manage substance circulation.
Another preferred embodiment according to the present invention, the place that can be maintained in process container by means of register pair
Substance temperature adjustment is managed, wherein adjusted the temperature of treated substance in a limiting fashion by means of register, and wherein by means of pump
Device causes to flow, so that at least part movement of treated substance, wherein at least part of processing object is by treated substance
Circulation.
Another preferred embodiment according to the present invention, by means of filter device filtration treatment substance, wherein passing through
Filter is from removing the impurity being enriched in treated substance in treated substance.
Another preferred embodiment according to the present invention, process container are separated by wall portion and collecting chamber, the collection
Room is used to collect treated substance of the flowing Jing Guo wall portion, wherein collected treated substance can be filled by means of conveying in collecting chamber
It sets, in particular by means of pump installation, is returned in process container via transfer pipeline conveying.
According to another preferred embodiment of processing method according to the present invention, pump installation and filter device form conveying
The component part of pipeline, and the treated substance conveyed is carried through filter device by pump installation.
According to another preferred embodiment of processing method according to the present invention, transfer pipeline is designed as so that is passed through
Conveying generates gate dam formula stream back to the treated substance in process container, and the gate dam formula stream is used for a part for treated substance
From exporting and entered in collecting chamber in process container.
According to another preferred embodiment of processing method according to the present invention, by means of dosing mechanism control process object
The composition of matter, wherein treated substance are made of the mixture of multiple components.
Another preferred embodiment according to the present invention, the added substance to treated substance addition for pickling degreasing
And/or the added substance for defoaming, wherein pickling degreasing additives preferably have aqueous solution, the aqueous solution by it is non-from
Son biodegradable surfactant and inhibitor, especially butynediols is constituted, and wherein pickling degreasing additives is to contain
0.5% to 7% volume of the volume of phosphorus or phosphatic solution or treated substance is added, and wherein defoaming is additional
Object preferably has triisobutyl phosphate, and wherein defoaming additives is with the volume of phosphorous or phosphatic solution
0.1% to 1% volume or with mixed with the phosphorous or phosphatic solution of pickling degreasing additives or the body of treated substance
The volume of long-pending 0.1% to 1% is added to treated substance.
Another preferred embodiment according to the present invention, register is controlled by means of control device so that processing
Substance is tempered target temperature or target temperature profile, and/or controls pump installation by means of control device so that processing
Substance, to convey, and/or by means of control device controls filter device with target flowing velocity or target flow behavior, makes
The share filtered for obtaining treated substance has aimed purity, and/or controls dosing mechanism by means of control device so that energy
The target composition for enough adjusting treated substance, and/or controls swirling device by means of control device, especially provide device and/or
Valve gear, the especially valve gear of fluid transport element and/or offer device so that carry out:Make to be present in, be especially deposited in processing
Impurity in substance, especially solid particle, such as metallic particles, especially iron rust particle, which generate whirlpool or is vortexed, to be risen.
The present invention is preferably realized again by a kind for the treatment of facility.Preferably, treatment facility according to the present invention includes:
At least one or more processing equipment for hereinbefore or next referring to and describing, especially one or more is according to right
It is required that any one of 1 to 8, constitute processing equipment for generating protective layer on processing object, wherein protective layer preferably has
There are 1 μm to 10 μm and preferably 3 μm to 8 μm or preferably 2 μm to 4 μm of thickness;It is used at processing at least one other
Manage the surface processing device of the protective layer of object.Preferably, by surface processing device, coating is carried out to protective layer, is especially applied
Paint carries out powder coating.Therefore, especially preferably, surface processing device is device for painting, and the device for painting, which is constituted, to be used
It is at least branch section powder cladding apparatus to the japanning of processing object or surface processing device, the powder cladding apparatus
It preferably comprises and powder coating at least branch section is carried out to processing object.Furthermore it is preferred that propose a kind of transport device, it is described
Transport device by means of processing equipment in particular according to processing equipment described in any item of the claim 1 to 8 for will handle
Processing object is transported to surface processing device.Powder coating can also be carried out herein by applying powder paints.
In addition, present invention is equally related to a kind of metal object, especially metal component, such as frame, especially vehicle frame, or
Either protection element or metal device, such as container either cover to load-carrying unit in bindiny mechanism.Metal object preferably has extremely herein
A few metal share, especially metallic surface share.It is preferred that metal share is equipped with phosphorous or phosphatic protective layer, wherein
Protective layer is for example with 1 μm to 10 μm and preferably 3 μm to 8 μm or preferably 2 μm to 4 μm of thickness.Especially preferably, it protects
Layer by volume be fully, major part or substantially non-porous.The preferred coating of protective layer, is especially painted or by powder
Coating.Preferably, protective layer is by means of the processing equipment for referring to and describing before or next, in particular according to claim
Any one of 1 to 9 processing equipment generates or the protective layer preferably method by means of referring to before or next, especially
It has been borrowed according to the generation of the method for any one of claim 10 to 14 or protective layer and the coating generated on the protection layer
Help treatment facility, is generated in particular according to the treatment facility of claim 9.
The use of word " substantially " preferably limits in all situations that the word uses within the scope of this invention:
The 1%-30%, especially 1%-20%, especially 1%-10% of generated determining value in the case of without using the word, especially
1%-5%, the especially deviation in the range of 1%-2%.
Description of the drawings
Structure chart is preferably can be seen as in the view out of the ordinary or all of the attached drawing next described, that is to say, that from one
Generated size, ratio, function association and/or setting preferably just or preferably correspond essentially in a or multiple attached drawings
Equipment according to the present invention or the size of product according to the present invention, ratio, functional relationship and/or setting.
Next further advantage, purpose and the characteristic of the present invention is according to illustrating the description of attached drawing, in the drawing
It is exemplarily illustrated processing equipment according to the present invention.Here, basis at least substantially consistent about its function in the accompanying drawings
The element of device and method of the present invention can indicate with identical reference numeral, and wherein these components or element not necessarily must be
It is all indicated or is illustrated with number in all attached drawings.Next, describing the present invention with reference to the accompanying drawings purely illustratively.
There is shown with:
Fig. 1 shows the first view of the processing equipment according to the present invention in inactivated state;
Fig. 2 shows the second views of the processing equipment according to the present invention in active state;
Fig. 3 shows the three-dimensional view of another processing equipment according to the present invention;
Fig. 4 shows the three-dimensional view of another processing equipment according to the present invention;
Fig. 5 shows another three-dimensional view of processing equipment according to the present invention shown in Fig. 4;
Fig. 6 shows the three-dimensional detailed view of a part for processing equipment according to the present invention shown in figures 4 and 5;
Fig. 7 shows the first vertical view of the processing equipment according to the present invention shown in Fig. 4 to 6;
Fig. 8 shows the second vertical view of the processing equipment according to the present invention shown in Fig. 4 to 6;
Fig. 9 shows the three-dimensional view of the main downside of the processing equipment according to the present invention shown in Fig. 4 to 8;
Figure 10 a show the first schematic side elevation of the processing equipment according to the present invention shown in Fig. 4 to 9;
Figure 10 b show the second schematic side elevation of the processing equipment according to the present invention shown in Fig. 4 to 9;
Figure 11 shows the scanning electron micrograph of steel plate, and the steel plate by means of locating according to the method for the present invention
Reason;
Figure 12 shows the enlarged view of the scanning electron micrograph of Figure 11,
Figure 13 shows an example of swirling device, as it is according to present invention is preferably arranged according to any in Fig. 1 to 10
In a process container;
Figure 14 is purely illustrative to be shown from known, the purely illustrative swirling device being arranged in process container in Figure 13,
Figure 15 shows equipment according to the present invention and the side view for being preferably provided at swirling device therein,
Figure 16 shows according to treatment facility of the present invention, the processing equipment have processing equipment for pickling and phosphatization and
Surface processing device;
Figure 17 a-c show three kinds of different configuration samples after salt spray test;
Figure 18 a-c show the other three kinds configuration samples different from each other after salt spray test.
Specific implementation mode
Processing equipment 1 according to the present invention is shown in FIG. 1.Processing equipment 1 for handling, particularly for degreasing, pickling,
Phosphatization, descale, preservation and the one or more processing objects 2 of derusting.Processing object 2 is preferably introduced from above into processing equipment
In 1 process container 4.Process container 4 is completely filled with preferably at least partly and particularly preferably treated substance 6 herein.
Moreover it is preferred that equipped with temperature adjustment is used for, particularly for heating the register 8 of substance 6.Moreover it is preferred that equipped with extremely
A few pump installation 10, the pump installation is for circular treatment substance 6 and/or for establishing gate dam formula stream 20 and/or will be from
The treated substance left in reason container 4 is sent to feedback in process container 4.Process container 6 is by means of wall portion 12 and collecting chamber 14
It separates.By the flowing established in process container 4, treatment liquid 6 is left from process container 4 via wall portion 12, to
It enters in collecting chamber 14.But it is also contemplated that treated substance or liquid 6 are introduced everywhere by that will handle object 2
It is subjected to squeezing in reason room 4 so that a part for treated substance 6 is extended outward away from via wall portion 12 from process container 4.Attached drawing mark
Note 16 indicates transfer pipeline, and by means of the transfer pipeline, the treated substance 6 left from process container 4 is transmitted back to processing
In container 4.The either part in transfer pipeline 16 or as transfer pipeline 16 in the region of transfer pipeline 16, preferably
It is provided with for filtering or the filter device of purified treatment substance 6 18.Herein it is contemplated that pump installation 10 or another
Pump installation (not shown) is arranged or is formed in the stretching, extension of transfer pipeline 16.Furthermore it is possible to it is equipped with pump-filter device, it is described
Pump-filter device can either substitute pump installation and/or filter device or can be additional to its composition.Furthermore it is possible to from regarding
It is learned in figure, process container 4 preferably has the secondary accommodating chamber 24 and second of at least one main accommodating chamber 22, first is secondary to accommodate
Room 26.Herein by fence 27, especially each grid is separated from each other each accommodating chamber 22,24,26.Fence 27 prevents herein:
Processing object 2 can enter in one in secondary accommodating chamber 24,26.Reference numeral 28 indicates nozzle, by means of the nozzle
The flowing of treated substance 6 can be generated.
Fig. 2 shows the known views from Fig. 1, wherein be arranged in process container 4 according to the processing object 2 of the view,
To be contacted with the formation of treated substance 6.
Fig. 3 shows another design variations form of processing equipment 1 that is according to the present invention, being handled particularly for coil.
Processing equipment 1 shown in Fig. 3, which illustratively has, accommodates frame 40, and the receiving frame preferably carries multiple pending coils
39.It accommodates frame 40 to be herein arranged on delivering position 41, wherein being preferably provided with multiple receiving framves 40 and multiple delivery positions 41.This
Outside, processing equipment 1 preferably has multiple, and especially 2,3,4,5,6,7,8 or more processing ponds 42.It is excellent in processing pond 42
Choosing, especially while can introduce it is multiple, especially 2,3,4,5,6,7,8,9 or more coils 39 handled simultaneously.Attached drawing
Label 43 indicates preferred pure optional device, i.e. fixed spool.At this it is contemplated that can be introduced simultaneously in fixed spool 43 more
A coil 39, especially 2,3,4,5,6,7,8 or more coils.In addition it is contemplated that being equipped with more fixed spools 43.
Processed coil 39 may be provided at output position 44 to be exported.Preferably, processed coil 39 is by means of transport
The gantry of device 45, especially conveying carriage or track guiding is conveyed to corresponding output position 44.Furthermore it is preferred that being equipped with
Multiple devices for supplying, controlling and adjusting processing equipment 1.Therefore, shown embodiment is for example filtered with pressure zone
Device 46, dosing mechanism 47, VE water purification installations 48, control device 49, another pressure zone filter device 50, for handling basin 51
Holding vessel and multiple lateral path compressors 52, especially 8.It is that dosing mechanism 47 is preferably to automate and particularly preferably have slow
Tank is rushed, the surge tank has preferably greater than 5m3, particularly preferably more than 10m3And most preferably greater than or lucky 20m3's
Volume.
Fig. 4 shows the three-dimensional view of processing equipment 1 according to the present invention.Design to 1 preferred L-shaped of processing equipment, that is,
It says, the processing equipment includes process container 4, and wherein process container 4 has the first inner space part, first inside empty
Between be partly preferably perpendicular to the second inner space part extension.Preferably, inner space part is longer than another inner space
Part, wherein it is also contemplated that, inner space part is equally long or substantially equally long.Shown knot
Configuration formula is for example realized:Handle the element of bending, such as pipe, carrier, coating member.Process container 4 preferably have it is at least one or
Person's just what a wall portion 12, wherein being separated following region and collecting chamber 14 by wall portion 12, wherein pending processing object
It is introduced in the region.Collecting chamber 14 is preferred for collecting the treated substance left from process chamber via wall portion 12.
Reference numeral 10 indicate pump installation, the pump installation particularly for the treated substance in process chamber to be introduced inside
Generate flowing.Reference numeral 18 indicates filter device 18, and the filter device is for filtering or purified treatment substance.
The movement or flowing of treated substance are caused by means of nozzle 28a, 28b and 29a, 29b, 29c (referring to Fig. 5), from
The treated substance conveyed by means of pump installation 10 is pumped into process chamber in the nozzle.
Fence 61 surrounds or surrounds nozzle 29a to 29c.Preferably, be equipped with tool there are two three of nozzle 28a, 28b rows and
There are three three rows of nozzle 29a, 29b, 29c for tool, wherein it is also contemplated that, it is equipped with proper what a or at least one spray
Mouth 28 and/or 29.Especially preferably, nozzle 28 favours the orientation of nozzle 29, especially vertically oriented.
Reference numeral 60 indicates main aspiration, by means of the main aspiration, via outlet 57a-57g (referring to figure
7) treated substance is exported from process chamber, is especially extracted out.The treated substance being exported purifies simultaneously preferably by means of filter device 18
And it is delivered back into process chamber via nozzle 28 and 29 by means of pump installation 10.
1 preferred size of processing equipment can be confirmed as so that need the erection face of 5100mm × 3800mm.Preferably,
Processing equipment 1 include substantially until, at least or lucky 14m3Pond body product.The useful body of processing equipment 1 according to the present invention
Product is preferably 3400mm × 3000mm × 1500mm, and overfall to the highly preferred of upper edge is 200mm.
Fig. 5 shows another view of the mentioned embodiment before of processing equipment 1 according to the present invention.From the view
In can see, the setting of the nozzle of nozzle 29a to 29c or 3 × 3 is preferably mounted at the cover case (Tasche) in the wall of process container 4
In 61, preferably not interfere or do not damage useful face.Preferably, nozzle 28a to 28b is similarly installed at the another of process container 4
In cover case in one wall, preferably not interfere or do not damage useful face.Cover case 61 is preferably provided with non-drawn Anti-bumping protection dress
It sets, to avoid being packed into the damage of part.
Another filter device 19 is shown in addition, wherein another filter device 19 is preferably configured as coarse filter.Particularly preferably
Ground, treated substance to be clean are extracted out from process container first, are then conveyed to another filter device 19, and then guiding passes through
Pump 10, is subsequently guided through the filter device 18 for being preferably configured as bag filter, and then via nozzle 28,29 to feedback
It is sent in process container.
In addition, the attached drawing is shown, the bottom of process container 4 have relative to the inclined face part of horizontal line 53,54,
55、56.Preferably, face part 53-54 and 55-56 is respectively set to so that the face part is being observed about vertical direction
Linear contact area is constituted in the region of low spot each other.Contact area is preferably placed at the level less than following contact area herein
On, the contact area be in container in the wall portion that extends along vertical direction of outside and corresponding face part or bottom part
53, between 54.Therefore, face part or bottom part 53,54 or 55,56 preferably comprise groove, pass through the groove, treated substance
One or more outlets are targetedly oriented to impurity particle.Face part 53-56 is relative to horizontal line preferably with 2 ° to 25 °
Gradient, and particularly preferably with 6 ° to 15 ° of gradient and most preferably on substrate or lucky 10 ° of gradients orient.
Reference numeral 8 indicates the register being preferably provided with.Register 8 preferably has 8 especially electricity of about à 2KW
Heating element.Heating element is preferably similarly installed in the cover case 61 in wall, required for interfering or not damaging preferably
Useful face.The design of the heating power of register is preferably able to be directed to Wei Silin facilities (20m3=20KW heats work(
Rate).
Fig. 6 especially shows the detailed view of cover case 61, and nozzle 29a is preferably provided in the cover case to 29c and temperature adjustment
Device 8.
Fig. 7 shows the groove generated in the bottom part 53,54 and 55,56 oriented with inclining towards each other from process container 4
The groove of the groove 62 and generated second part 63 of 62 first part.Groove preferably also extends in collecting chamber 14.Especially
It is preferably equipped with outlet 57a-57f, especially multiple outlets, the outlet is used in the trench or in the region of groove
Treated substance is set to flow out or extract out from process chamber.It is also preferred that being equipped at least one outlet 57g, institute in collecting chamber 14
Outlet is stated for making treated substance flow out or extract out from collecting chamber 14.57a to 57g is exported preferably via connecting line and main pumping
Suction pipe road 61 fluidly connects.
Be not shown grid, the grid preferably by the sidewall horizontal with process container 4 or it is vertically oriented in a manner of
Chong Die with the bottom 53,54,55,56 of process chamber, wherein grid is opened with bottom interval, especially spaced apart more than 20mm and preferred
It is particularly preferably opened with the bottom largest interval of process container more than 50mm and particularly preferably more than 100mm, wherein grid
500mm.Grid preferably undertakes the function of opening the bottom interval of the processing object and process chamber that are introduced into process chamber, thus from
The particle to fall off at processed processing object can be gathered in below processing object, to which the particle can be sucked always.
Fig. 8 shows a part for main aspiration 60 and connecting tube 58a-58g, and 57a- will be exported by the connecting tube
57g is connect with main aspiration 60.The entire aspiration being preferably at least made of connecting tube 58a-58g and main line 60 is preferred
Removably constitute.This is advantageous particularly with the various pieces for cleaning entire aspiration.
Fig. 9 shows the three-dimensional view of the downside of processing equipment 1 according to the present invention.Especially it can learn and go out from the view
The connecting tube 58a-58g that mouth is connected with main aspiration.
Figure 10 a and 10b show the different side views of the processing equipment 1 according to the present invention shown in Fig. 4 to 9.
Figure 11 and 12 is shown respectively steel plate, the steel plate by handling according to the method for the present invention, and wherein by
The surface texture for the closure that this generation is made of the phosphorus gathered on the steel plate.By Fraunhofer research institute, by the accompanying drawings
The detail that is previously mentioned establishes scanning electron micrograph:
IFAM
GEMINI
Resolution ratio:10μm
EHT=10.00kV
WD=12.3mm
Signal A=SE2
Signal B=InLens
Signal=0.5000
Such as from the resolution ratio less than 10 μm:Although the structure in photo is substantially constituted to relief-type in photograph,
However due to strong amplification, those skilled in the art are made of it is readily apparent that generating on the steel plate the phosphorus gathered
Smooth and closure surface texture.The surface texture of the closure being made of phosphorus is generated due to the use of high purity phosphorus and energy
It is enough by means of paint or powder coating in the case that not other pretreated for continuing with.This is outstanding at following aspect
Its is advantageous:The phosphorous layer of accumulation seamlessly connects on the steel plate, as a result, steel plate is antirust.In addition, so being handled
, the steel plate of phosphorous layer with accumulation can be directly used for japanning or powder coating.In salt spray test, there is base in steel plate
In the case of the phosphorus gathered according to the method for the present invention, outstanding result can be realized.In addition, it is processed, have base
In the steel plate for the phosphorous layer protected according to the method for the present invention, can also be deposited in the case of no powder coating or japanning
The several months is put, is got rusty again wherein not generated in dry space.
Figure 13 shows the diagrammatic top view of an example of swirling device 70.Swirling device 70 can be configured to handle herein
The fixed component part of container 4 is separatably connect with this process container 4.Swirling device 70 preferably includes fluid biography
Guiding element 74, the fluid transport element are preferably made of one or more pipeline section 80a-80e.Each pipeline section 80a-
80e can be formed herein by pipeline, especially hose or hard tube.Preferably, each pipeline section 80a-80e has multiple rows
Go out opening 76, by the outlet opening, the scroll fluid of fluid transport element 74 can be conveyed to via fluid providing device 72
It can leave or drain again from fluid transport element 74.Each pipeline section (preferably managing) particularly preferably fills with distribution herein
It sets 84 connections or couples.Preferably, each pipeline section 80a-80e and valve gear 78, especially magnetic stop valve are connected or are coupled.It is excellent
Selection of land, valve gear 78 are arranged respectively along the direction of fluid flow of the scroll fluid guided by fluid transport element in valve gear 84
And first between discharger 76.In addition it is contemplated that multiple pipeline section 80a-80e and common 78 coupling of valve gear
Connection, or common valve gear 78, especially shut-off valve, such as magnetic stop valve are equipped with for multiple pipeline sections.It is preferred that controlling
Device 86 and/or pulser unit 86 processed are connected on valve gear 84.Control device 86 preferably promote herein one, it is a
, multiple, not most of or all valve gears 78, especially shut-off valve 78 are opened and/or are closed.Control device 86 preferably has control
Device valve gear processed, by the control device valve gear, channel, which is in fluid communication, can be interrupted, limits or open, by means of
The fluid communication channel conveys scroll fluid to control device 86.It is preferred on the one hand single by being distributed herein that channel is in fluid communication
Member 84 is formed with the pipeline section 80a-80e being connected thereto, and on the other hand passes through conduit connection 73, especially blown tubular
At the hose is connect with communicating with fluid providing device 72.However, fluid providing device 72 herein as an alternative also directly with control
Device 86 and/or distribution unit 84 connection processed.Fluid providing device 72 is preferably the pressure fluid interface of pressure fluid source, such as
The pressed gas interface of pressure gas source, the especially compressed air interface of compressed air source.This for example can be compressor and/or
For the reservoir under pressure.
In fig. 14, the swirling device 70 described knownly and purely illustrative from Figure 13 is arranged in process container 4
In, to illustratively constitute equipment according to the present invention.On the one hand process container 4 passes through gate dam wall in a longitudinal direction herein
12 limit of portion and on the other hand by 92 limit of wall portion of rear side.Along width direction, on the one hand process container passes through the first side
90 limit of wall portion and on the other hand pass through 91 limit of the second side wall portion.The bottom 82 of process container 4 preferably has outflow aperture 85,
By the outflow aperture, treated substance can be drawn from main accommodating chamber, especially exported or pumped out.Flow out aperture 85 preferably with filtering
Device 18 connects so that the treated substance drawn via outflow aperture 85 is conveyed or be can transport to filter device.Gate dam wall portion
12 another aspects are to 14 limit of collecting chamber, in the collecting chamber, by the impurity of the vortex rising of swirling device 70 and via lock
The treated substance that dam wall portion 12 is left can be guided to filter device 18 via outflow aperture 83 to be filtered.It is therefore preferable that
In the basin bottom of pond portion for the treatment of facility, preferably fixedly loading tube, the pipe being especially made of high-quality steel, the pipe have preferably in 4mm
Diameter between 6mm.These pipes are combined preferably via distribution unit.Especially preferably, each pipe is equipped with shut-off valve, wherein replacing
Selection of land is it is contemplated that only distribution unit is equipped with valve gear, especially shut-off valve, such as magnetic stop valve so that can have in pond
Pointedly load each sub-regions or whole region.That is, as needed can be targetedly defeated by scroll fluid
One or more pipes are given, thus, it is possible to special flowing or vortex are generated in treated substance.Via fluid transport element or
Piping preferably makes the scroll fluid under pressure, especially during treatment facility or equipment according to the present invention are stopped
Compressed air enters in pond or treated substance, rises to make still to accumulate in the impurity vortex at bottom so that the impurity
It can be distributed in liquid or treated substance.Scroll fluid, the especially entrance of compressed air, are especially blown into and are cut preferably via the time
Valve and/or control device 86 is changed to control, and can equably either pulsation ground, enduringly or in the time interval of programming
Or it is carried out according to the sensor measurement data detected.Preferably, during being blown into fluid and particularly preferably it is being blown into stream
Until 3 hours either up to 2 hours or up to 1 hour or more than 3 hours after body, filter device 18 or the filtering installed
Facility operates preferably together, and the impurity risen that will be vortexed is removed from treated substance.
Figure 15 schematically shows the scroll fluid of rising, the air bubble 88 especially risen.By means of outlet opening
76 air bubbles 88 left make treated substance generate whirlpool.In addition, by means of air bubble, by impurity, especially mud is from according to this
It digs and is delivered up to gate dam formula stream in the bottom section of the equipment of invention.In addition, the pure alternatives of Figure 15 are shown in pipeline 73
Pipeline 75.Pipeline 75 can couple herein with process container 4 so that certain share of treated substance can be from process container 4
It takes out.The treated substance share taken out by means of pipeline 75 is then conveyed to swirling device preferably by means of pump installation (not shown)
70.It exports the scroll fluid to the treated substance being arranged in process container in this case by swirling device 70 therefore is
The share of treated substance drawn via pipeline 75, the scroll fluid are used to make to be arranged the treated substance production in process container
Raw whirlpool.Pipeline 75 can for example be connect herein with treated substance unloading device or opening or aperture or suction opening 85.
Figure 16 shows the purely illustrative and schematical construction for the treatment of facility 100 according to the present invention.According to the view,
One or more known processing unit 1 such as from above-mentioned attached drawing can be equipped with.Furthermore it is possible to equipped with it is one or more for pair
The one or more surface processing devices 94 being surface-treated before by means of the processing object 2 handled by processing unit 1 after
It is continuous to be handled.Preferably, at least part on the surface to handling object 2 is further processed and especially preferably,
At least most of of surface to handling object 2 is further processed, and most preferably, substantially to processing object 2
Or whole surface is further processed just.Surface processing device 94 is preferably comprised herein for being carried out to processing object 2
Coating.Preferably, one or more material layers are coated or generated on the surface of processing object 2 by surface processing device 94.
Preferably, by surface processing device 94, cause the powder coating and/or the japanning that handle object 2.Preferably, here, for example can
Enough it is used as paint using 2K HS single layer paints.
In addition it is contemplated that be equipped in transportation route 96 between processing unit 1 and surface processing device 94 or
Composition has drying device (not shown), and the drying device is for being dried object 2.Additionally or as an alternative, Ke Yikao
Consider, drying is either equipped with or constitutes as the component part of surface processing device in 94 downstream of surface processing device
Device (not shown).It is also contemplated that, the step of powder coating, is interpreted as coating powders paint herein.Applying powder
In the case of paint, preferably before applying powder paints, by surface processing device 94 or by the device of upstream in processed material
Priming paint portion is generated on body or is coated on priming paint portion, in particular by means of cathode dipping lacquer.
Figure 17 a-c schematically show the test result such as being had been detected by salt spray test.All surface is set herein
There are 2K HS single layer paints.The surface of standard steel d after 600 hours salt spray tests is shown here in Figure 17 a.According to ISO 4628-2
Foaminess be m0g0 herein, the infiltration at cut is 18mm, is Ri 0 and cut according to the rusting rate of ISO 4628-03
Place falls off for 21mm.Surface of the steel of standard phosphatization after 600 hours salt spray tests is shown here in Figure 17 b.According to
The foaminess of ISO4628-2 is m0g0 herein, and the infiltration at cut is 17mm, is Ri according to the rusting rate of ISO 4628-03
0 and cut at fall off for 25mm to 28mm.
The surface after 1000 hours salt spray tests according to the pretreated steel of the present invention is shown here in Figure 17 c.According to
The foaminess of ISO 4628-2 is m0g0 herein, and the infiltration at cut is 6mm, is Ri according to the rusting rate of ISO 4628-03
0 and cut at fall off for 4mm to 6mm.
It is understood, therefore, that the salt fog resistance of many 2K HS systems based on polyester has big about the immersion at cut
Problem.If with the application of the invention, so showing substantial improvement about these phenomenons.
Figure 18 a-c schematically show the surface being treated differently, and the surface is exposed to salt spray test respectively
1008 hours.Metallic object according to Figure 18 a is by means of known method is come phosphatization from the prior art, with after-applied
Cathode dipping lacquer portion and last metallic object carrys out coating by means of powder paints.Immersion at cut is 2mm herein.It is not present on the whole
It blisters or gets rusty.By means of falling off for 3mm at the cut of fabric adhesive tape detection.Metallic object according to Figure 18 b by means of
Processing equipment pretreatment according to the present invention, is covered with after-applied cathode dipping lacquer portion and last metallic object by means of powder paints
Layer.Immersion at cut is 1mm herein.Blistering is not present on the whole or gets rusty.At cut by means of fabric adhesive tape detection
It falls off for 2mm.And then metallic object according to Figure 18 c has been pre-processed by means of processing equipment according to the present invention and
Metallic object is by powder paints coating.Immersion at cut is 5mm herein.Blistering is not present on the whole or gets rusty.By means of fabric
Falling off for 5mm at the cut of adhesive tape detection.
In Figure 17 a-c and 18a-c, two indicator portions different from each other are shown by reference numeral 11 and 12 respectively
Position, analyzes the indicator position, to determine given measured value.
Therefore the present invention can be related to for single-stage handling the processing equipment 1 of the processing object 2 of metal, wherein handle to
Include pickling and phosphorating treatment object 2 less, wherein processing equipment 1 includes at least the device being set forth below:For accommodating processed material
Body 2 and the process container 4 for being used to accommodate flowable treated substance 6;With at least certain part for circular treatment substance 6
The pump installation 10 of volume, wherein at least part of processing object 2, especially entirely handles object 2 by 6 circulation of treated substance, wherein
Treated substance 6 is phosphorous or phosphatic solution, especially phosphoric acid, wherein phosphorous or phosphatic one side of solution
On the other hand face is made of water reactive material, wherein reactive material is enhanced by phosphorus or phosphate and additional treatment effect
The share that substance composition, wherein phosphorus or phosphate account for reactive material is preferably at least 75%, and wherein reactive material especially do not have
The hydrochloric acid and sulfuric acid of any share.
Present invention is preferably related to a kind of handled for single-stage metal processing object 2 processing equipment 1, wherein handle to
Include pickling and phosphorating treatment object 2 less, wherein processing equipment 1 includes at least the device being set forth below:For accommodating processed material
Body 2 and the process container 4 for being used to accommodate flowable treated substance 6;At least certain share for circular treatment substance 6
Pump installation 10, wherein at least part of processing object 2, especially entirely processing object 2 is by 6 circulation of treated substance, wherein handling
Substance 6 is phosphorous or phosphatic solution, especially phosphoric acid, wherein phosphorous or phosphatic solution on the one hand by
Water and on the other hand be made of reactive material;With swirling device 70, for making to accumulate in the impurity in treated substance, especially solid
Particle, which is vortexed, to be risen, and wherein there is swirling device 70 at least one offer device 72 and fluid transport element 74, the fluid to pass
There are guiding element multiple outlet openings 76, the outlet opening to be used to vortex fluid being delivered to treated substance 6, wherein vortex stream
Body can be conveyed to fluid transport element 74 by providing device 72 with the pressure more than 2bar.
The present invention is particularly preferably related to a kind of processing equipment 1 for the processing object 2 handling metal for single-stage, wherein locating
Reason is included at least to processing 2 pickling of object and phosphatization:Preferably, processing equipment 1 according to the present invention is included at least and is set forth below
Device:Process container 4 for accommodating processing object 2 and for accommodating flowable treated substance 6;For circular treatment
The pump installation 10 of at least certain share of substance 6, wherein processing object 2 at least part, especially entirely processing object 2 by
6 circulation of substance is managed, wherein treated substance 6 is phosphorous or phosphatic solution, especially phosphoric acid, wherein phosphorous or contain
On the one hand on the other hand phosphatic solution is made of water, especially VE water reactive material.Preferably, reactive material by phosphorus or
Person's phosphate and at least one additional treatment effect enhancing material, the especially treatment effect with one or more inhibitor increase
Strong substance is constituted.Phosphorus or phosphate account for the share of reactive material preferably between 75 volume % and 94 volume % and preferably 80
Between volume % and 90 volume % and particularly preferably between 83 volume % and 88 volume %.Reactive material, which does not preferably have, appoints
The share of what hydrochloric acid and sulfuric acid and the share for preferably not having any fluorine, chlorine, bromine, iodine, lead, mercury and selenium in addition, and react
Substance is preferably mixed with water with following ratio, the ratio 1kg reactive material than 12 liters of 4 liters of water and 1kg reactive materials ratio
Between water, in particular than 6 liters water of the reactive material of 1kg.
Reference numerals list
1 processing equipment
2 processing 48 VE water purification installations of object
4 process containers
6 treated substance, 49 control device
8 register, 50 other pressure zone filter devices
10 pump installation, 51 holding vessel
52 side path compressors
12 wall portion, 53 first inclined bottom part
14 collecting chamber, 54 second inclined bottom part
The inclined bottom part of 16 transfer pipeline, 55 third
The 4th inclined bottom part of 18 filter device 56
19 other filter devices 57 export
20 gate dam formula stream, 58 connecting tube
22 main accommodating chamber, 60 main aspiration
24 first secondary accommodating chambers 61 have the cover case of nozzle
The first part of 26 second 62 grooves of secondary accommodating chamber
The second part of 27 fence, 63 groove
28 nozzle, 70 swirling device
39 coils 72 provide device
40 73 pipeline of processing equipment for handling line
74 fluid transport elements
41 deliver 76 outlet opening of position
42 processing pond, 78 valve gear
43 fixed spool, 80 pipeline section/pipeline
44 output position 80a the first pipeline sections
45 transport device 80b the second pipeline sections
46 pressure zone filter device 80c third pipeline sections
The 4th pipeline sections of 47 dosing mechanism 80d
90 side walls
92 rear wall of the 5th pipeline sections of 80e
82 bottom, 94 surface processing device
84 distribution unit, 96 transportation route
86 control unit, 100 treatment facility
11 first indicator position of outflow aperture in 84 collecting chambers
12 second indicator position of outflow aperture in 86 main accommodating chambers
88 fluids (preferably air) risen
Claims (15)
1. a kind of processing equipment (1) for handling the processing object (2) of metal, wherein processing includes at least pickling and phosphatization institute
Processing object (2) is stated,
The wherein described processing equipment (1) includes at least device as described below:
Process container (4) for accommodating the processing object (2) and for accommodating flowable treated substance (6);
The pump installation (10) that at least certain share for recycling the treated substance (6) recycles, wherein the processed material body (2)
At least part, the especially entire processing object (2) is by the treated substance (6) circulation, wherein the treated substance (6)
It is phosphorous or phosphatic solution, especially phosphoric acid, wherein described phosphorous or phosphatic solution is on the one hand
It is on the other hand made of reactive material water, especially VE water;And the reactive material is by phosphorus or phosphate and at least one
The additional treatment effect enhancing material of kind, especially the treatment effect enhancing material with one or more inhibitor are constituted, wherein
Phosphorus or phosphate account for the share of the reactive material between 75 volume % and 94 volume % and preferably in 80 volume % and 90
Between volume % and particularly preferably between 83 volume % and 88 volume %, wherein the reactive material is preferably without any
The share of hydrochloric acid and sulfuric acid and the share for preferably not having any fluorine, chlorine, bromine, iodine, lead, mercury and selenium in addition, and wherein institute
Reactive material is stated preferably to mix with preset ratio with water, wherein the preset ratio is between lower and upper limit, wherein
The lower limit is mixed to limit by the ratio with the reactive material of 1kg and 3 liters of water, and the upper limit passes through with 1kg's
Reactive material is mixed to limit with 12 liters of water, and particularly mixture exists with the ratio of the reactive material of 1kg and 6 liters of water.
2. processing equipment according to any one of the preceding claims,
It is characterized in that,
Equipped with swirling device (70), the swirling device is for making to accumulate in the impurity in the treated substance, especially solid
Grain, which is vortexed, to be risen,
There is the wherein described swirling device (70) at least one offer device (72) and fluid transport element (74), the fluid to pass
There are guiding element multiple outlet openings (76), the outlet opening to be used to scroll fluid being delivered to the treated substance (6),
The wherein described scroll fluid can be passed by the offer device (72) with being conveyed to the fluid more than the pressure of 2bar
Guiding element (74), wherein the fluid transport element (74) constitute it is multiple can be by means of valve gear (78) decoupled pipeline each other
Section (80), wherein at least most pipeline sections (80) are arranged in the region of the bottom (82) of the process container (4).
3. processing equipment according to claim 2,
It is characterized in that,
The pipeline section is made up of pipeline (80), and the pipeline especially has between 2mm and 12mm and preferably exists
Diameter between 3mm and 9mm and the diameter particularly preferably between 4mm and 6mm,
The wherein described pipeline (80) and the bottom (82) of the process container (4) couple or are disposed thereon,
The wherein described pipeline (80) is connected to each other by means of at least one valve cell (84), and
Wherein each valve gear (78) is configured to shut-off valve, is especially configured to magnetic shut-off valve, and
The device (72) that provides is structured to provide the gas under at least pressure of 2bar, especially air.
4. processing equipment (1) according to any one of the preceding claims,
It is characterized in that,
Equipped with the filter device (18) for filtering the treated substance (6), wherein by filtering from the treated substance
Except the impurity being enriched in the treated substance (6), and
Equipped with the control device for running the filter device and/or the swirling device,
The wherein described filter device and the swirling device at least can temporarily be run related to each other.
5. processing equipment (1) according to any one of claim 2 to 4,
It is characterized in that,
The operation of the swirling device at least includes temporarily providing fluid and the manipulation valve gear,
Wherein described valve gear can especially be manipulated with the time interval of programming according to preset curve.
6. processing equipment (1) according to any one of the preceding claims,
It is characterized in that,
The process container (4) is separated by wall portion (12) and collecting chamber (14), and the collecting chamber passes through institute for collecting flowing
The treated substance (6) of wall portion (12) is stated, wherein the treated substance (6) collected in the collecting chamber (14) can be by means of conveying
Pipeline (16) is sent to feedback in the process container (4),
The wherein described pump installation (10) and the filter device (18) form the component part of the transfer pipeline (16), and defeated
The treated substance (6) sent is carried through the filter device (18) by the pump installation (10),
The wherein described transfer pipeline (16) is designed as so that passes through the treated substance being sent to feedback in the process container (4)
(6), gate dam formula stream (20) can be generated, the gate dam formula stream is used for a part for the treated substance (6) from the processing
It exports and is imported into the collecting chamber (14) in container (4).
7. processing equipment (1) according to any one of the preceding claims,
It is characterized in that,
It will be added to the treated substance (6) for the added substance of defoaming,
The wherein described defoaming additives preferably has triisobutyl phosphate, and
Wherein by the defoaming additives with 0.01% to 5% body of the volume of described phosphorous or phosphatic solution
Product, especially 0.2% volume are added to the treated substance (6), or
By the defoaming additives with the volume of the described phosphorous or phosphatic solution mixed with the pickling degreasing additives
0.01% to 5% volume, especially 0.2% volume is added to the treated substance,
And/or
It will be added to the treated substance (6) for the added substance of pickling degreasing,
The wherein described pickling degreasing additives preferably has aqueous solution, and the aqueous solution is by the biodegradable table of nonionic
Face activating agent and inhibitor, especially butynediols are constituted, and
Wherein with the 0.5% to 7% of the volume of described phosphorous or phosphatic solution, especially 1% to 5% volume adds
Add the pickling degreasing additives.
8. processing equipment (1) according to any one of the preceding claims,
It is characterized in that,
The process container (4) has main accommodating chamber (22) and at least one first secondary accommodating chamber (24), the processing object (2)
It can be introduced into the main accommodating chamber (22), wherein the main accommodating chamber (22) and the first secondary accommodating chamber (24) connect each other
It connects so that the treated substance (6) on the one hand can be left from the main accommodating chamber (22) is flowed into the described first secondary receiving
In room (24), and it on the other hand can leave and be flowed into the main accommodating chamber (22) from the described first secondary accommodating chamber (24),
The wherein described main accommodating chamber (22) and the first secondary accommodating chamber (24) limit each other so that at least partly and preferably completely
Ground prevents the processing object (2) from invading in the described first secondary accommodating chamber (24), and
The wherein described main accommodating chamber (22) equally couples with the second secondary accommodating chamber (26),
The wherein described first secondary accommodating chamber (24) is composition, the place for accommodating specific quantity below the main accommodating chamber (22)
The buffering accommodating chamber of substance (6) is managed, and
The wherein described second secondary accommodating chamber (26) is the tempering room preferably laterally constituted in the main accommodating chamber (22), wherein described
Register (8) is at least partially disposed in the described second secondary accommodating chamber (26).
9. a kind for the treatment of facility, the treatment facility includes at least:
One or more processing according to any one of claim 1 to 8, for generating protective layer on processing object
Equipment, wherein the protective layer has at least 1 μm to 10 μm of thickness and preferably 3 μm to 8 μm of thickness or particularly preferred 2
μm to 4 μm of thickness, and
At least one other surface processing device, the other surface processing device are used to handle the institute of the processing object
Protective layer is stated,
Wherein by the surface processing device to the protective layer coating, powder coating is especially painted or carries out,
The wherein described surface processing device is configured to device for painting or is configured to powder cladding apparatus, and the device for painting is used for
At least branch's section ground is painted to the processing object, and the powder cladding apparatus is at least branch section ground to the processing object
Powder coating is carried out, and
It is wherein preferably provided with transport device, the transport device is used for will be by means of according to described in any one of claim 1 to 8
Processing equipment processing processing object transport to the surface processing device.
10. a kind of processing method for purifying the processing object (2) of especially metal, wherein the processed material body is line or line
Component,
The method includes at least following step:
Process container for accommodating at least one processing object (2) and for accommodating flowable treated substance (6) is provided
(4),
The treated substance (6) is introduced into the process container (4), wherein carrying out pickling without using other process containers
And phosphatization, and
The processing object (2) is introduced into the process container (4) for being at least partially filled with the treated substance (6), with
Make the processing object (2) be formed with the treated substance (6) to contact,
Wherein caused to the processing object (2) by the contact between the treated substance (6) and the processing object (2)
It is cleaned at least once, especially degreasing and phosphatization,
The wherein described treated substance (6) is phosphorous or phosphatic solution, especially phosphoric acid,
On the one hand on the other hand wherein described phosphorous or phosphatic solution is made of water reactive material,
The wherein described reactive material is made of phosphorus or phosphate and water,
The wherein described phosphorus or phosphate account for the share of the reactive material between 75 volume % and 94 volume % and preferably exist
Between 80 volume % and 90 volume % and particularly preferably between 83 volume % and 88 volume %,
The wherein described reactive material does not preferably have the share of any hydrochloric acid and sulfuric acid, and
Mixed with water with following ratio, the ratio in 1kg reactants than between 4 liters of water and 1kg reactive materials 12 liters of water of ratio, especially
Its ratio with the reactive material of 1kg than 6 liters of water mixes.
11. according to the method described in claim 10,
It is characterized in that,
By the treated substance temperature adjustment to the temperature between 35 DEG C and 70 DEG C, especially temperature adjustment to the temperature between 40 DEG C and 60 DEG C,
And
The processing object is immersed in the treated substance between 15 minutes and 90 minutes, especially 30 minutes and 60 minutes
Between.
12. the method according to claim 10 or 11,
The method further includes following step:
The processing object is taken out from the process container,
The dry processing object, is dried in particular by means of drying oven,
The protective layer generated by handling the processing by carrying out before by means of surface processing device,
The wherein described protective layer paints or carries out powder coating by means of the surface processing device.
13. method according to any one of claims 10 to 12,
The method further includes following step:
It will be added to the treated substance (6) for the added substance of pickling degreasing,
The wherein described pickling fat-free mass preferably has aqueous solution, and the aqueous solution is by the biodegradable surface of nonionic
Activating agent and inhibitor, especially butynediols are constituted, and
The pickling is wherein added with the 0.5% to 7% of the volume of the treated substance (6), especially 1% to 5% volume
Degreasing additives,
And/or include the following steps:
It will be added to the treated substance (6) for the added substance of defoaming,
The wherein described defoaming additives has triisobutyl phosphate, and
Wherein by the defoaming additives with 0.01% to 5% volume of the volume of the treated substance (6), especially 0.2%
Volume be added to the treated substance (6), or
By the defoaming additives with the 0.01% of the volume of the treated substance (6) mixed with the pickling degreasing additives to
5% volume, especially 0.2% volume are added to the treated substance.
14. the method according to any one of claim 10 to 13,
The method further includes following step:
The processing object is taken out from the process container,
Make the impurity being transferred on the treated substance by the processing object be vortexed by means of swirling device to rise, wherein for
So that the impurity is generated whirlpool, scroll fluid be conveyed to the treated substance by the swirling device,
The treated substance equipped with the impurity risen that is vortexed is conveyed to filter device,
The impurity is filtered out from the treated substance share for being conveyed to the filter device,
The processing object (2) is introduced into the process container for being at least partially filled with the treated substance (6) again
(4) in, so that the processing object (2) contacts with the formation of the treated substance (6) of filtering, or
Another processing object is introduced into the process container (4) for being at least partially filled with the treated substance (6), with
The processing object (2) is set to be contacted with the formation of the treated substance (6) of filtering,
It is characterized in that,
Equipped with the control device for running the filter device and/or the swirling device,
The operation of the filter device relatively temporarily wherein at least is carried out with the operation of the swirling device, or wherein extremely
It is few temporarily relatively to carry out the operation of the swirling device with the operation of the filter device,
The operation of the wherein described swirling device at least includes temporarily providing the fluid and the manipulation valve gear,
Wherein described valve gear is especially manipulated with the time interval of programming according to preset curve.
15. a kind of metal object, especially metal component, such as frame, especially vehicle frame or load-carrying unit or bindiny mechanism or
Illiteracy protection element or metal device, such as container,
The metal object includes at least metal share,
The wherein described metal share is equipped with phosphorous or phosphatic protective layer,
The wherein described protective layer is for example with 1 μm to 10 μm of thickness and preferably 3 μm to 8 μm of thickness or preferably 2 μm to 4
μm thickness, and
The especially described protective layer is non-porous, and
The protective layer coating, is especially painted or by powder coating,
And the wherein described protective layer is according to any one of claim 1 to 9 processing equipment by means of generating, or
The protective layer is generated by means of the method according to any one of claim 10 to 14,
Or the protective layer and the coating that is generated on the protective layer are by means of processing according to claim 9
Facility generates.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015014323.9A DE102015014323A1 (en) | 2015-11-05 | 2015-11-05 | Treatment device for pickling and phosphating of metal parts and treatment methods and treatment plant for coating the metal parts |
DE102015014323.9 | 2015-11-05 | ||
PCT/EP2016/076869 WO2017077122A1 (en) | 2015-11-05 | 2016-11-07 | Treatment device for pickling and phosphating metal parts, and treatment method, and treatment plant for coating the metal parts |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108291309A true CN108291309A (en) | 2018-07-17 |
Family
ID=57256299
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201680064814.9A Pending CN108291309A (en) | 2015-11-05 | 2016-11-07 | For to metal parts pickling and phosphatization processing equipment and for the processing method and treatment facility to metal parts coating |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3371342B1 (en) |
CN (1) | CN108291309A (en) |
DE (1) | DE102015014323A1 (en) |
HK (1) | HK1257124A1 (en) |
WO (1) | WO2017077122A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0155547A1 (en) * | 1984-03-01 | 1985-09-25 | Gerhard Collardin GmbH | Process for the zinc-calcium phosphatizing of metal surfaces at a low treating temperature |
DE10345801A1 (en) * | 2003-09-30 | 2005-04-14 | Basf Ag | Pickling metal surface, e.g. iron, steel, zinc, brass or aluminum, especially strip, uses acid aqueous composition containing ethoxylated or propoxylated prop-1-yn-3-ol or but-2-yn-1,4-diol as inhibitor |
CN103422081A (en) * | 2012-05-15 | 2013-12-04 | 中国石油集团渤海石油装备制造有限公司 | Drill collar intermediate-temperature phosphating process and phosphating device thereof |
WO2015070976A1 (en) * | 2013-11-15 | 2015-05-21 | Weylchem Wiesbaden Gmbh | Dishwashing composition and use thereof |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2017514997A (en) * | 2014-04-30 | 2017-06-08 | リオ フェアヴァルトゥングス アクティエンゲゼルシャフト | Processing apparatus and processing method for pickling and phosphating metal parts |
-
2015
- 2015-11-05 DE DE102015014323.9A patent/DE102015014323A1/en not_active Withdrawn
-
2016
- 2016-11-07 WO PCT/EP2016/076869 patent/WO2017077122A1/en active Application Filing
- 2016-11-07 EP EP16793848.9A patent/EP3371342B1/en active Active
- 2016-11-07 CN CN201680064814.9A patent/CN108291309A/en active Pending
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2018
- 2018-12-21 HK HK18116378.8A patent/HK1257124A1/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0155547A1 (en) * | 1984-03-01 | 1985-09-25 | Gerhard Collardin GmbH | Process for the zinc-calcium phosphatizing of metal surfaces at a low treating temperature |
DE10345801A1 (en) * | 2003-09-30 | 2005-04-14 | Basf Ag | Pickling metal surface, e.g. iron, steel, zinc, brass or aluminum, especially strip, uses acid aqueous composition containing ethoxylated or propoxylated prop-1-yn-3-ol or but-2-yn-1,4-diol as inhibitor |
CN103422081A (en) * | 2012-05-15 | 2013-12-04 | 中国石油集团渤海石油装备制造有限公司 | Drill collar intermediate-temperature phosphating process and phosphating device thereof |
WO2015070976A1 (en) * | 2013-11-15 | 2015-05-21 | Weylchem Wiesbaden Gmbh | Dishwashing composition and use thereof |
Also Published As
Publication number | Publication date |
---|---|
EP3371342B1 (en) | 2020-03-18 |
DE102015014323A1 (en) | 2017-05-11 |
HK1257124A1 (en) | 2019-10-11 |
EP3371342A1 (en) | 2018-09-12 |
WO2017077122A1 (en) | 2017-05-11 |
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