CN108286196A - A kind of dacron linkage continuous printing production method - Google Patents
A kind of dacron linkage continuous printing production method Download PDFInfo
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- CN108286196A CN108286196A CN201810141118.4A CN201810141118A CN108286196A CN 108286196 A CN108286196 A CN 108286196A CN 201810141118 A CN201810141118 A CN 201810141118A CN 108286196 A CN108286196 A CN 108286196A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/08—After-treatment with organic compounds macromolecular
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/10—After-treatment with compounds containing metal
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
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Abstract
A kind of dacron linkage continuous printing production method, including stamp, drying fixation, washing, vacuum dehydration, drying setting, solid all-in-one machine, open-Width Continuous vacuum hydroextractor are dried using multi-functional stamp, it is textile printed polyester workshop customized serialization, high efficiency, linkage production line on this basis, realizes printing works full process stream journey serializations.Using online continuous control system, each board, that is, line can be operated individually again, and easy to operate, short flow improves production efficiency, reduces labor intensity, reduces labour cost, ensure that the quality of product, reduces energy consumption and reduces the discharge of sewage.Disperse dyes and the multi-functional stamp paste of independent research are selected in production technology, hot melt condition is effectively ensured, fabric color is bright-coloured, and tinctorial yield improves 5 30%, improve printing fastness, solve the problems, such as always puzzlement dyeing dacron hot melt printing color it is not bright-coloured with obtain color it is not deep.
Description
Technical field
The present invention relates to a kind of textile dyeing and finishing technical field, especially a kind of dacron linkage continuous printing producer
Method.
Background technology
Stamp is local dyeing, it is that color is made with thickener, auxiliary agent and other necessary chemical agents in dyestuff or coating
Slurry, is applied by printing equipment and is spread on textile, print out the process of floral designs.Terylene pile fabrics stamp at present
Equipment is mainly PLATE SCREAM PRINTING, rotary scream printing, roller printing etc., and PLATE SCREAM PRINTING, rotary scream printing account for market spinning according to incompletely statistics
Knit the 90% of stamp.Conventional polyester textile printing production-line technique flow：Stamp fabric → wire mark → drying → high temperature and pressure is evaporated
（Or the long ring of constant-pressure and high-temperature evaporates）→ washing → dehydration → removing the work → drying and shaping, it is other each in addition to wire mark and drying are online
Process segmentation individually produces operation.This technology process flow is more, and the production cycle is long, and productive labor intensity is big, and recruitment is more, production effect
Rate is low, and energy consumption is big, and takes up a large area, and production logistics is not smooth, easily causes fabric and overstocks, influences dacron style matter
Amount.
Invention content
The technical problems to be solved in view of the defects of the present invention is to propose a kind of serialization, high efficiency, prints
Contaminate dacron linkage continuous printing production method that is bright-colored, obtaining color depth.
The technical problem to be solved by the present invention is to what is be achieved through the following technical solutions, a kind of dacron linkage is continuous
Stamp production method, its main feature is that including the following steps：
(1) continuous printing
Dacron enters printing machine by stamp cloth feeding unit, and thickening agent, multifunctional small washing are washed using multifunctional small
The formula of thickening agent is：
Parts by weight on the basis of water, added with the disperse dyes of 0.001-5% parts by weight, the printing paste of 0.5-3.5% parts by weight, 0.001-
The thickener of 4.0% parts by weight, the wetting agent of 0.001-3% parts by weight, the reduction preventing agent of 0.001-1% parts by weight, 0.001-3%
The levelling agent of parts by weight, the antifoaming agent of 0.001-1% parts by weight；
Disperse dyes are reconciled with water first, dyestuff is made fully to dissolve, is added after filtering and to have stirred evenly under constant stirring
In printing paste, thickener, wetting agent, reduction preventing agent, levelling agent, antifoaming agent is then added, is heated up to 60-70 DEG C, quickly stirs
It mixes, makes in mill base molecule is fully swollen to rise；
More topping printings are carried out with pad-dry-cure dyeing method；
(2) fixation is dried
Fabric enters in continuous drying fixation all-in-one machine after stamp：
Drying part is at least provided with two layers, and the stamp of first layer fabric just faces outwardly, and temperature is adjustable within the scope of 60-110 DEG C,
Swelling of fiber promotes dyestuff in intrastitial diffusion；Outwardly, temperature is adjustable within the scope of 100-200 DEG C at the second layer back side, and second
Layer is equipped with bleeding point, and bleeding point connects with the air exhauster of outer setting, the effective available moisture of latching dyestuff while drying, dyestuff
Moisture content is 2-10%；
Fixation part is heated, curing fixation temperature is 130-230 DEG C, and dye granule is promoted to anchor on fiber well；
(3) it washes
Into rinsing machine to remove stamp loose colour, remaining thickener and other auxiliary agents after fabric drying fixation,
Washing process is：
--- warm water reduction cleaning --- --- upper soft dose of pickling neutralization --- clear water is washed --- that warm water is washed that clear water is washed；
The formula of wherein reduction cleaning is：Sodium hydrosulfite 0.1-2g/L, caustic soda 0.1-2g/L, detergent 0.1-3ml/L, remaining group
It is divided into water；
It is to ensure that the pH value of fabric is in neutrality that pickling, which neutralizes, and the acid that 0.1-1m/L is added in water is neutralized；
Flexible solution formula used in upper soft dose is：Silicone oil softener 0.1-5%, smooth agent 0.1-5%, antistatic agent 0.1-
5%, remaining group is divided into water；
(4) vacuum dehydration
Using press belt type vacuum dewatering plant, including aspirates the vacuum water absorber of fibric moisture and be located on vacuum water absorber
Side adjusts the Clothoid type press belt mechanism of fabric permeable amount,
It will be compacted by the fabric of vacuum water absorber by pressure zone, keep the Air permenbility of fabric, cloth is collected according to photoelectric tube
Back gauge signal realizes the tracking sealing for the water sucking mouth being covered with fabric, moisture content by control unit and servo-actuating device
It is down to 15%-40%；
(5) drying setting
At a temperature of 80-230 DEG C, online drying and shaping processing is carried out to the PRINTED FABRIC after vacuum dehydration, stabilization is knitted again
Object form and door width.
The technical problem to be solved in the present invention can also further realize by the following technical programs, and continuous printing includes
Flat screen printing machine, rotary scream printing or roller printing.
The technical problem to be solved in the present invention can also further realize by the following technical programs, the drying fixation
All-in-one machine includes being equipped with 9 layers of no-station pole canopy foraminous conveyer, including 6 layers of fixation guipure of guipure and lower part are dried in 3 layers of the upper part.
The technical problem to be solved in the present invention can also further realize by the following technical programs, and the vacuum is inhaled
Water installations are equipped with vaccum suction pipe, axially disposed on the tube wall of vaccum suction pipe one end to the other end to have a water sucking mouth, in vaccum suction pipe
Both ends be equipped with sealing piston corresponding with the fabric width adsorbed, vaccum suction pipe be externally provided with driving sealing piston servo
Driving mechanism, the cloth feeding side of vaccum suction pipe are equipped with the photoelectric detection system of detection fabric width, and photoelectric detection system passes through control
Unit connects with servo-actuating device.
Compared with prior art, the present invention drying solid all-in-one machine, open-Width Continuous vacuum hydroextractor using multi-functional stamp, herein
On the basis of for textile printed polyester workshop customized serialization, high efficiency, linkage production line, realize printing works full works
Skill flow serialization.Using online continuous control system, each board, that is, line can be operated individually again, easy to operate, flow is simple
Short, raising production efficiency, reduces labor intensity, reduces labour cost, ensure that the quality of product, reduce energy consumption and subtract
The discharge of sewage is lacked.Disperse dyes and the multi-functional stamp paste of independent research are selected in production technology, and hot melt has been effectively ensured
Condition, fabric color is bright-coloured, and tinctorial yield improves 5--30%, improves printing fastness, solves puzzlement dyeing terylene always and knits
Object heats the not bright-coloured problem not deep with color is obtained of printing color.
Specific implementation mode
The specific technical solution of the present invention described further below, in order to which those skilled in the art is further understood that
The present invention, without constituting the limitation to its right.
A kind of dacron linkage continuous printing production method, includes the following steps：
(1) continuous printing
Dacron enters printing machine by stamp cloth feeding unit, and thickening agent, multifunctional small washing are washed using multifunctional small
The formula of thickening agent is：
Parts by weight on the basis of water, added with the disperse dyes of 0.001-5% parts by weight, the printing paste of 0.5-3.5% parts by weight, 0.001-
The thickener of 4.0% parts by weight, the wetting agent of 0.001-3% parts by weight, the reduction preventing agent of 0.001-1% parts by weight, 0.001-3%
The levelling agent of parts by weight, the antifoaming agent of 0.001-1% parts by weight；
Disperse dyes are reconciled with water first, dyestuff is made fully to dissolve, is added after filtering and to have stirred evenly under constant stirring
In printing paste, thickener, wetting agent, reduction preventing agent, levelling agent, antifoaming agent is then added, is heated up to 60-70 DEG C, quickly stirs
It mixes, makes in mill base molecule is fully swollen to rise；
More topping printings are carried out with pad-dry-cure dyeing method；
(2) fixation is dried
Fabric enters in continuous drying fixation all-in-one machine after stamp：
Drying part is at least provided with two layers, and the stamp of first layer fabric just faces outwardly, and temperature is adjustable within the scope of 60-110 DEG C,
Swelling of fiber promotes dyestuff in intrastitial diffusion；Outwardly, temperature is adjustable within the scope of 100-200 DEG C at the second layer back side, and second
Layer is equipped with bleeding point, and bleeding point connects with the air exhauster of outer setting, the effective available moisture of latching dyestuff while drying, dyestuff
Moisture content is 2-10%；
Fixation part is heated, curing fixation temperature is 130-230 DEG C, and dye granule is promoted to anchor on fiber well；
(3) it washes
Into rinsing machine to remove stamp loose colour, remaining thickener and other auxiliary agents after fabric drying fixation,
Washing process is：
--- warm water reduction cleaning --- --- upper soft dose of pickling neutralization --- clear water is washed --- that warm water is washed that clear water is washed；
The formula of wherein reduction cleaning is：Sodium hydrosulfite 0.1-2g/L, caustic soda 0.1-2g/L, detergent 0.1-3ml/L, remaining group
It is divided into water；
It is to ensure that the pH value of fabric is in neutrality that pickling, which neutralizes, and the acid that 0.1-1m/L is added in water is neutralized；
Flexible solution formula used in upper soft dose is：Silicone oil softener 0.1-5%, smooth agent 0.1-5%, antistatic agent 0.1-
5%, remaining group is divided into water；
(4) vacuum dehydration
Using press belt type vacuum dewatering plant, including aspirates the vacuum water absorber of fibric moisture and be located on vacuum water absorber
Side adjusts the Clothoid type press belt mechanism of fabric permeable amount,
It will be compacted by the fabric of vacuum water absorber by pressure zone, keep the Air permenbility of fabric, cloth is collected according to photoelectric tube
Back gauge signal realizes the tracking sealing for the water sucking mouth being covered with fabric, moisture content by control unit and servo-actuating device
It is down to 15%-40%；
(5) drying setting
At a temperature of 80-230 DEG C, online drying and shaping processing is carried out to the PRINTED FABRIC after vacuum dehydration, stabilization is knitted again
Object form and door width.
Continuous printing includes flat screen printing machine, rotary scream printing or roller printing.
The drying fixation all-in-one machine includes being equipped with 9 layers of no-station pole canopy foraminous conveyer, including guipure is dried in 3 layers of the upper part
With 6 layers of fixation guipure of lower part.
The vacuum water absorber is equipped with vaccum suction pipe, axially disposed on the tube wall of vaccum suction pipe one end to the other end
There is water sucking mouth, the both ends in vaccum suction pipe are equipped with sealing piston corresponding with the fabric width adsorbed, vaccum suction pipe peripheral hardware
There are the servo-actuating device of driving sealing piston, the cloth feeding side of vaccum suction pipe to be equipped with the photoelectric detection system of detection fabric width,
Photoelectric detection system is connected by control unit with servo-actuating device.
Polyester Textiles stamp is the processing method for being printed to figure with dyestuff using thickener as carrier, thus printing gum and
Dye selection is very crucial.Dyestuff of the present invention selects disperse dyes, independent research multifunctional small to wash printing paste AP03.
AP03 printing pastes are high molecule multifunction compounds, and effective active composition is high, and armful water is good, and colourless washable, dosage is few；
Tinctorial yield is high, and 5-30% can be improved compared with tradition, and it is good to exhaust dyeability, good color fastness；Flower pattern edge clear, it is bright in colour,
Residue is few after printing, soft fluffy product to be made to realize few washing.
Print paste formula is washed less：
Disperse dyes（Disperse dyes） 0.001-5%
Multifunctional small washes printing paste AP03 0.5-3.5%
Thickener 0-4.0%
Wetting agent 0-3%
Restore preventing agent 0.001-1%
Levelling agent 0-3%
Antifoaming agent 0-1%
Appropriate amount of water
Total 100kg
The modulation of mill base:
It is consistent with traditional print paste modulator approach, disperse dyes are reconciled with water first, dyestuff is made fully to dissolve, after filtering
It is added under constant stirring in the slurry stirred evenly, necessary auxiliary agent is then added, stirs evenly, molecule in mill base is made to fill
Divide swollen rise.
Printing method：Dacron enters printing machine by stamp cloth feeding unit, is heated using few washing print paste
Colouring method carries out more topping printings.Mill base homogeneity is good, and rheological characteristic is good, fills in entire fiber, make figure clarity and
Tinctorial yield is good, and advantageous improve contaminates in dyestuff equilibrium.
LMV633G multilayers dry solid all-in-one machine for carrying out drying fixation to the fabric after stamp, using applicant's oneself
Patent（ 201720166200.3）Technology, totally 9 layers of no-station pole canopy foraminous conveyer include 3 layers of guipure of the upper partially desiccated and lower part
Divide 6 layers of guipure of color fixing machine and corresponding intermediate thermal baffle, rack, the compositions such as fan heater.Mode of heating includes at least
Combustion gas, steam, far infrared, electricity, conduction oil, microwave etc..Color-fixing device such as forming machine, loop steamer etc. is dried with tradition to compare
The feature that the color fixing machine has production efficiency high, simple in structure, cheap, reliable and stable；Compared with high temperature and pressure is evaporated,
Continuous production is realized, production efficiency is improved, reduces labor intensity, reduces labor.
Basic parameter and main performance index
Effective breadth is wide：2500mm
The speed of service：5-120m/ minutes
Dry layer number：3
Fixation layer number：6
Dry fixation stroke：225 meters
Drying temperature：60--220 DEG C, drying time 0-40 minutes, curing fixation temperature is 130-230 DEG C, bakes time 0.5-
30 minutes, drying fixation integrated time 0.5-60 minute.
Efficiently washing (open width washing machine, open width rope form combine rinsing machine)
Enter after fabric drying fixation rinsing machine to remove stamp loose colour, other auxiliary agents such as the oligomer on fabric, remaining thickener,
Colour brightness is improved, fabric color fastness is made to meet the requirements of the standard, improves fabric feeling.Used reduction cleaning solution is matched
Side：Sodium hydrosulfite 0-2g/L, caustic soda 0-2g/L, detergent 0-3ml/L and other surfactants, remaining component water, technique item
Part:1 is carried out at 100 DEG C or less to the processing of multiple-grooved reduction cleaning；To ensure fabric pH value, it is added in water after reduction cleaning processing
0-1ml/L acid is neutralized, and last 1-2 slots carry out soft treatment,
Used flexible solution formula：Silicone oil softener 0-5%, smooth agent 0-5%, antistatic agent 0-5% etc..
Washing process：
No. 1 sink clear water
100 DEG C of 2-4 slots or less warm water reduction cleaning
5-7 bath temperature water
No. 8 pickling neutralize
9-10 clear water
No. 11-12 upper soft dose
Open width vacuum hydroextractor, which is used in, is dehydrated fabric, fabric surface excessive moisture is removed, using applicant's oneself
Patented technology (patent No. 201610302740.x), one of feature are by a kind of press belt type vacuum dewatering plant, including pumping
It inhales the vacuum water absorber of fibric moisture and is located at the Clothoid type press belt mechanism for adjusting fabric permeable amount above vacuum water absorber,
With dehydration recirculation control device, takes off and flow back into rinsing machine again containing auxiliary agent water.
The vacuum water absorber is equipped with vaccum suction pipe, axially disposed on the tube wall of vaccum suction pipe one end to the other end
There is water sucking mouth, the both ends in vaccum suction pipe are equipped with sealing piston corresponding with the fabric width adsorbed, vaccum suction pipe peripheral hardware
There are the servo-actuating device of driving sealing piston, the cloth feeding side of vaccum suction pipe to be equipped with the photoelectric detection system of detection fabric width,
Photoelectric detection system is connected by control unit with servo-actuating device and dehydration recirculation control device, is set above cloth feeding rack
There is the online photoelectric detection system of fabric, controls fabric online operation online.
The Clothoid type press belt mechanism includes swing span and pressure zone, and drive roll, driven voller are equipped on swing span and is entangled
Inclined roller, for pressure zone stretching between three rollers, the both ends of driven voller are equipped with the adjusting screw rod of centre-to-centre spacing between adjustment drive roll and driven voller,
Adjusting screw rod is equipped with driving swing span on swing span, in the lower section of the swing span and is inhaled with vacuum around drive roll adjusting pressure zone
The adjusting cylinder of cornerite between pipe.
Fabric on vaccum suction pipe is compacted by the present invention by pressure zone, keeps the suitable Air permenbility of fabric, ensures that vacuum is inhaled
Effective vacuum area inside pipe, especially suitable for stitched pile, felting and woven suede class, the strong product of gas permeability, pressure zone
It is run simultaneously with fabric, reduces the friction between pressure zone and fabric, do not influence the cloth feeding speed and quality of fabric.
Selvedge distance signal is collected according to photoelectric tube, by control unit and servo-actuating device, realizes sealing piston
Tracking sealing to the water sucking mouth not being covered with fabric on vaccum suction pipe, prevents water sucking mouth gas leakage and reduces vacuum dehydration effect
Fruit, to realize good dehydrating effect.
Characteristic：Water absorption is adjustable；Cloth outputting speed is adjustable；Water suction is uniform, and fabric water content can be down to 40%-15% after water suction.
Open-Width Continuous vacuum hydroextractor has good dehydrating effect, makes fabric without folding line, surfacing, smooth, suede class
Wool effect of the fabric is active, it is salubrious, stand upright, embody the peculiar style of suede class.It is energy-saving using dehydration reflux, with conventional cylinder
Centrifugal dehydrator improves 30% or more compared to production efficiency, reduces labour production labor, shortens production procedure, realizes the company of production
Continuousization.
Drying and shaping unit is used to carry out drying and shaping processing to the PRINTED FABRIC after washing and vacuum dehydration, stablizes again
Fabric shape, door width, wherein drying includes at least the mode of heatings such as combustion gas, steam, far infrared, electricity, conduction oil, microwave, fabric
It walks mode for cloth and includes at least contact fabric guide roll, needle Clip chain expandings needle board device, drying chamber, cold wind, output device.Drying and shaping temperature
Degree：80-230 DEG C, cold wind cropping.
Technological parameter：
Temperature：80-230 DEG C determines suitable temperature according to product colour, style
Upper air volume：0-2000 revs/min
Downdraft：1000-2000 revs/min
A kind of above-mentioned dacron linkage continuous printing production method, fabric enter printing machine by stamp cloth feeding unit（Plain net
Other type printing machines such as printing machine or rotary scream printing）, the soft paste AP03 of multi-functional stamp of application autonomous research and development and environmental protection disperse
Dyestuff carries out more topping printings with pad-dry-cure dyeing method.Innovation improvement is carried out to paste formula, optimization stamp produces on line technique,
Fabric enters the first layer of drying fixation all-in-one machine drying guipure upper end after stamp, successively passes through, and the 4th layer enters hot melt fixation
Part, by the 9th layer of output of last layer, three first layers drying temperature is drying temperature：60-220 DEG C, curing fixation temperature is
130-230 DEG C, the drying fixation integrated time：0.5-60 minutes, dry fixation speed：5-120m/ minutes, drying fixation made dye
Expect color development, promote dye granule that can anchor on fiber well, into washing unit, passes through open-Width Continuous vacuum after washing
Dewaterer dehydration makes fabric liquid carrying rate be reduced to 40%-15%, and after open width vacuum dehydration, appearance of fabrics is high-quality, continuously enters baking
Dry setting machine carries out drying and shaping processing, stable fabric form to fabric.It is designed by above-mentioned linkage integrated machine, realizes print
Flower, drying fixation, washing, vacuum dehydration, the running of drying and shaping continuous production, realize printing works continuous production.Using online
Continuous control system, each board, that is, line can be operated individually again, and easy to operate, short flow improves production efficiency, reduces labor
Fatigue resistance reduces labour cost, ensure that the quality of product, reduces energy consumption and reduces the discharge of sewage.It is producing
Disperse dyes and the multi-functional stamp paste of independent research are selected in technique, hot melt condition have been effectively ensured, fabric color is bright-coloured, obtains color
Amount improves 5--30%, improves printing fastness, solve puzzlement dyeing dacron hot melt printing color always it is not bright-coloured with
Obtain the not deep problem of color.
The characteristics of mill base of the present invention is：
（1）Homogeneity, rheological characteristic are good, and the mill base of fabric printing can fill in entire fiber, are conducive to improve in dyestuff equilibrium
Dye；There is fabulous stability in drying fixation；
（2）Embrace it is aqueous it is good, wetability is good, in the case where dry the xeothermic state of fixation can " latching available moisture ", make textile printing flower pattern
Clarity is good, vividness is good, tinctorial yield is high.
（3）The active ingredient activity of mill base is strong, exhausts that dyeability is good, and stamp residue is few after drying fixation.
The present invention dries fixation integrated technique
The property and terylene kind that hot melting temperature must strictly press dyestuff used in stamp determine, are stained when preventing dye sublimation
In vain and higher degree of fixation is obtained, baking the time will depend on that baking temperature, temperature low then time are long.The time generally is baked, no
But temperature is depended on, the flow for spraying to fabric hot-air flow velocity and hydrofuge exhaust is additionally depended on.
The function of exhaust blower is to exclude the moisture that PRINTED FABRIC drying generates in drying chamber.Air exhauster and circulating fan are all
It is adjusted using frequency conversion, detects drying chamber air humidity equipped with humidity sensor gas in drying chamber, pass through frequency control capacity for wind
Rotating speed is to adjust the height of temperature in drying chamber.2800-6200 cubic metres/h of air exhauster air quantity.
It is the polyester conduction band being driven by drive roll to enter drying chamber after textile printing, and by the pressure of hot-blast spray nozzle, is made
Fabric enters on first of drying foraminous conveyer, and PRINTED FABRIC faces up, and first of drying is extremely important, and drying is by color
Most of moisture bakes out in slurry, and when running to second, facing down for stamp is directly contacted with foraminous conveyer, be otherwise easily stained with
Color；The 40-100% of webbing mill base amount after stamp is dropped into 4.0-35% after drying, under xeothermic state, " latching has mill base
The moisture absorption that effect moisture " is conducive to fiber is puffing, and dye molecule is transferred to from mill base on fiber, to fibrous inside diffusion and fixation
With fiber；PRINTED FABRIC successively passes through, and into hot melt curing fixation part, is exported together by last；In curing fixation part
Mill base continues " film forming " in fiber surface in heating, and " latching available moisture " in 0.5-30%, terylene generates between fiber at high temperature
Sufficiently large moment gap, while the molecular thermalmotion speed aggravation of disperse dyes, are conducive to spread fixed, raising into fiber
Dyestuff exhausts dyeability, improves dye utilization rate, obtains high colouring quantity and color fastness, and the level-dyeing property of fabric after printing is good,
It is bright-colored, bright color；Springy texture, it is soft, smooth.Solve puzzlement dyeing hot melt printing and dyeing all the time
Bright-colored the problem of spending and obtaining color depth.
Stamp of the present invention, hot melt technological parameter：
Webbing mill base amount after stamp：40-100% ；
Band mill base amount after stamp drying（" effective water lock amount "）：4.0-35%;
Stamp dries band mill base amount after fixation（" effective water lock amount "）：0.5-30 %
Drying temperature：60--220 DEG C, drying time 0-40 minutes,；
Curing fixation temperature：130-230 DEG C, bake time 0.5-30 minute；
Dry fixation integrated time 0.5-60 minute；
The speed of service：5-120m/ minutes
Under xeothermic state " lock available moisture ", make that textile printing figure clarity is good, vividness is good, tinctorial yield height is this hair
The key technology of bright hot melt printing technology.
Open-Width Continuous vacuum dewatering technique method：
Press belt type vacuum dewatering plant removes fabric surface excessive moisture for being dehydrated to fabric, as a kind of positive
Mode is used to the band liquid measure of control fabric, replaces conventional batch cylindrical shape centrifugal dehydrator, realizes the company of printing production line
Continuous property.
Stamp washing after fabric in exist combine water and free water, vacuum dehydration system by vacuum water pump suction pipe inside and outside
Negative pressure is formed, when fabric passes through water sucking mouth, free water is absorbed.Although the time that wet fabric slips over water sucking mouth is extremely short,
Cloth speed 5-120m/ minutes, but pressure difference suction can obtain lower Liquid Residue, vacuum negative pressure 30-80kpa, the constant pressure of use
Vacuum dehydration system controls, and the fabric through vacuum dehydration, smooth good, institutional framework will not deform again, is particularly suitable for suede class, woollen blanket
And the continuous dehydration of woven fabric knitted fabric etc..This vacuum dewatering plant, in the arrangement for hydrophobicity chemical fibre and its blended fabric
Effect is especially pronounced.
Drying and shaping unit is used for the PRINTED FABRIC progress drying and shaping processing after vacuum dehydration, continues in drying using xeothermic
Air removes extra free water and combines water, reaches drying purpose, and the moisture control of fabric is stablized and knitted in 0.4-6% again
Object form, door width.
Technological parameter：
The effective breadth of fabric is wide：600-4000mm
Real-time vacuum negative pressure：30-80kpa
Link vacuum authorized frequency：10-80HZ
The fabric speed of service：5-120m/ minutes
Fabric dehydrating amount：Liquid carrying rate 40-85% after being washed by stamp is down to 15-40%
Dry setting process parameter：
Dry setting temperature：80-230 DEG C, suitable temperature is determined according to the kind of product colour, style, fabric.
Cooling cropping
Upper air volume：0-2000 revs/min
Downdraft：1000-2000 revs/min
Fabric liquid carrying rate：0.4-6% is down to by the dewatered 15-40% liquid carrying rates of cloth vacuum.
Moisture content of fabric is an important indicator in drying course, over-drying meeting waste of energy and time, and is not filled
Fabric quality can be impacted by dividing drying to have, therefore the humidity for accurately controlling fabric is extremely important, pass through the online humidity that shapes
Detection device control capacity passes through PID temperature by the rotating speed of frequency control capacity for wind to adjust the height of temperature in drying chamber
Control system thermocouple signal feeds back to controller and feeds back burner according to the information of controller, and air inlet is controlled according to the signal of heat source
Amount makes moisture content of fabric control in setting value, reaches technique to control the fabric speed of service by the height of temperature.
It is equipped with the online photoelectric detection system of fabric above the cloth feeding rack of open-Width Continuous vacuum dewatering plant, preceding road stamp water dispenser is knitted
Object operation is detected, and feeds back to linkage controller, and fabric on-line operation is controlled by coordinated signals signal.
Claims (4)
- The continuous printing production method 1. a kind of dacron links, it is characterised in that include the following steps：(1) continuous printingDacron enters printing machine by stamp cloth feeding unit, and thickening agent, multifunctional small washing are washed using multifunctional small The formula of thickening agent is：Parts by weight on the basis of water, added with the disperse dyes of 0.001-5% parts by weight, the printing paste of 0.5-3.5% parts by weight, 0.001- The thickener of 4.0% parts by weight, the wetting agent of 0.001-3% parts by weight, the reduction preventing agent of 0.001-1% parts by weight, 0.001-3% The levelling agent of parts by weight, the antifoaming agent of 0.001-1% parts by weight；Disperse dyes are reconciled with water first, dyestuff is made fully to dissolve, is added after filtering and to have stirred evenly under constant stirring In printing paste, thickener, wetting agent, reduction preventing agent, levelling agent, antifoaming agent is then added, is heated up to 60-70 DEG C, quickly stirs It mixes, makes in mill base molecule is fully swollen to rise；More topping printings are carried out with pad-dry-cure dyeing method；(2) fixation is driedFabric enters in continuous drying fixation all-in-one machine after stamp：Drying part is at least provided with two layers, and the stamp of first layer fabric just faces outwardly, and temperature is adjustable within the scope of 60-110 DEG C, Swelling of fiber promotes dyestuff in intrastitial diffusion；Outwardly, temperature is adjustable within the scope of 100-200 DEG C at the second layer back side, and second Layer is equipped with bleeding point, and bleeding point connects with the air exhauster of outer setting, and drying while effectively locks the available moisture of dyestuff, dries Dyestuff moisture content is 2-10% afterwards；Fixation part is heated, curing fixation temperature is 130-230 DEG C, and dye granule is promoted to anchor on fiber well；(3) it washesInto rinsing machine to remove stamp loose colour, remaining thickener and other auxiliary agents after fabric drying fixation,Washing process is：--- warm water reduction cleaning --- --- upper soft dose of pickling neutralization --- clear water is washed --- that warm water is washed that clear water is washed；The formula of wherein reduction cleaning is：Sodium hydrosulfite 0.1-2g/L, caustic soda 0.1-2g/L, detergent 0.1-3ml/L, remaining group It is divided into water；It is to ensure that the pH value of fabric is in neutrality that pickling, which neutralizes, and the acid that 0.1-1m/L is added in water is neutralized；Flexible solution formula used in upper soft dose is：Silicone oil softener 0.1-5%, smooth agent 0.1-5%, antistatic agent 0.1- 5%, remaining group is divided into water；(4) vacuum dehydrationUsing press belt type vacuum dewatering plant, including aspirates the vacuum water absorber of fibric moisture and be located on vacuum water absorber Side adjusts the Clothoid type press belt mechanism of fabric permeable amount,It will be compacted by the fabric of vacuum water absorber by pressure zone, keep the Air permenbility of fabric, cloth is collected according to photoelectric tube Back gauge signal realizes the tracking sealing for the water sucking mouth being covered with fabric, moisture content by control unit and servo-actuating device It is down to 15%-40%；(5) drying settingAt a temperature of 80-230 DEG C, online drying and shaping processing is carried out to the PRINTED FABRIC after vacuum dehydration, stabilization is knitted again Object form and door width.
- The continuous printing production method 2. dacron according to claim 1 links, it is characterised in that：Continuous printing includes Flat screen printing machine, rotary scream printing or roller printing.
- The continuous printing production method 3. dacron according to claim 1 links, it is characterised in that：The drying fixation All-in-one machine includes being equipped with 9 layers of no-station pole canopy foraminous conveyer, including 6 layers of fixation guipure of guipure and lower part are dried in 3 layers of the upper part.
- The continuous printing production method 4. dacron according to claim 1 links, it is characterised in that：The vacuum is inhaled Water installations are equipped with vaccum suction pipe, axially disposed on the tube wall of vaccum suction pipe one end to the other end to have a water sucking mouth, in vaccum suction pipe Both ends be equipped with sealing piston corresponding with the fabric width adsorbed, vaccum suction pipe be externally provided with driving sealing piston servo Driving mechanism, the cloth feeding side of vaccum suction pipe are equipped with the photoelectric detection system of detection fabric width, and photoelectric detection system passes through control Unit connects with servo-actuating device.
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Denomination of invention: A production method of linkage continuous printing of polyester fabric Effective date of registration: 20210830 Granted publication date: 20200731 Pledgee: China Construction Bank Corporation Lianyungang Branch Pledgor: JIANGSU YINGYOU TEXTILE MACHINERY Co.,Ltd. Registration number: Y2021320000198 |
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