CN108285179A - 一种由天然矿物制成的饮水处理装置 - Google Patents
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Abstract
本实发明公开了一种由天然矿物制成的饮水处理装置，本发明装置包括托盘和设置在托盘内侧底部的过滤器，所述过滤器包括引水顶柱和滤芯，滤芯设置在引水顶柱的凹槽内；本发明的制作方法包括托盘烧制，引水顶柱烧制和滤芯烧制，所述滤芯烧制的原料包括下列重量份数的原料：电气石50份、高岭土50～100份、氧化锌10～25份、聚乙烯醇缩丁醛8～15份、聚丙烯酸2～5份、碳酸氢钠5～15份、水15～35份；本发明解决现有饮水装置难清理、使用寿命短和容易造成二次污染的问题，具有活化水、除去水中氯气、释放微量元素的功能。
Description
技术领域
本发明涉及一种由天然矿物制成的饮水处理装置。
背景技术
随着我国城乡经济的快速发展，饮水安全也越来越受到政府和国民的关注，但饮用水受到工业和其它污染的案件仍不断发生。部分地区的水资源采集、处理和输送过程难以全面达到卫生标准。我国自来水厂大都使用氯为主要消毒剂，有机物在氯化消毒过程中与氯作用，不但增加氯耗影响消毒效果，而且生成多种对人体有害的氯化消毒副产物，其中大部分对人体健康构成潜在危胁。另一方面我们日常使用的输入管道长期缺乏必要的维护、清洁保证，不少管道发生渗漏、结垢、锈蚀现象，多种病毒、细菌等微生物滋生，有的输水管道可能有藻类滋生，造成二次污染，严重影响水质量。日常使用的饮水过滤装置也因结垢和藻类滋生导致难以清理，缩短过滤装置的使用寿命。
现在多数家庭选择使用饮用桶装水，并利用饮水机对其进行加热，然而目前市面上的饮水机自身材料是由塑料和金属组成的，材料选用不慎本身就对人体健康存在威胁。由饮水机经常加热，会加速塑料托盘老化分解，分解后的有害物质随着水流流入饮水机内，造成二次污染，影响水质。
发明内容
本发明的目的在于提供一种由天然矿物制成的饮水处理装置，用以解决现有饮水装置难清理、使用寿命短和容易造成二次污染的问题，并具有活化水、除去水中氯气、释放微量元素的功能。
为解决上述技术问题，本发明采用如下技术方案：
一种由天然矿物制成的饮水处理装置，包括托盘和设置在托盘内侧底部的过滤器，所述过滤器包括引水顶柱和滤芯，所述引水顶柱为空腔结构，引水顶柱的下部设有凹槽、上部设有引水口，所述滤芯设置在所述凹槽内，滤芯底部设有卡槽，所述托盘底部轴心处设有凸台，凸台轴心处设有通水孔，所述凸台设置在所述滤芯卡槽内，滤芯为含有电气石的多孔陶瓷。
所述托盘和引水顶柱由陶瓷制成。
其制作方法包括托盘烧制，引水顶柱烧制和滤芯烧制，所述托盘烧制和引水顶柱烧制过程为：将粘土质粉砂岩或高岭土做成胚胎，将胚胎自然阴干后上釉，最后进行高温烧结。
所述滤芯烧制的原料的成分包括下列重量份数：电气石50份、高岭土50～100份、氧化锌10～25份、聚乙烯醇缩丁醛8～15份、聚丙烯酸2～5份、碳酸氢钠5～15份、水15～35份。
所述滤芯烧制包括以下步骤：
S1.在常温下将所述原料混合均匀然后制成胚胎；聚乙烯醇缩丁醛作为粘结剂用于加强各矿物质之间的结合，聚丙烯酸作为流平剂和粘度调节剂，碳酸氢钠分解后会释放二氧化碳气体，起致孔效果；
S2.将S1中的胚胎在50～60℃下烘6～10小时；此时胚胎中的水分蒸发，碳酸氢钠开始分解，在胚胎内部或表面生成孔道，聚乙烯醇缩丁醛保证胚胎具有一定强度，防止因孔道生成而发生破裂；
S3.然后再放入窑中，在180～210℃、空气气氛的条件下预烧结2～5小时，预烧结完成后向窑中持续通入氮气，同时升温至800℃，氮气流速为10～20mL/min，升温速度为80～100℃/小时；预烧结能够使得胚胎中的聚乙烯醇缩丁醛分解挥发，留下细小缝隙，缝隙连通孔道，形成一个滤孔体系；
S4.当温度达到800℃时开始通入氢气，持续升温至1180℃后停止升温，继续烧结两小时然后停止加热，最后炉冷既得滤芯，所述氢气与氮气的流速比为1:5；高温烧制使得胚胎中参余的聚乙烯醇缩丁醛和聚丙烯酸全部挥发。
本发明与现有技术相比的有益效果：
(1)本发明的滤芯中含有电气石，电气石具有发射远红外的特殊电学性质，能将某些水分子的长键切断，成为能进入人体细胞的优质小分子团水能自动地、永久地释放负离子，瞬间形成了最利于吸收的偏弱碱性离子水，不仅能有效活化水，还能释放对人体有益的微量元素。
(2)本发明经过烧结后挥发掉了原料中的聚乙烯醇缩丁醛和聚丙烯酸，整个装置中只含有电气石、氧化锌、云母、高岭土、石英、云母屑等矿物质，不含重金属与无机化学材料不产生重金属与化工材料的二次污染。
(3)本发明的滤芯实用一段时间后，可取出来通过高分烧结清理，清理方便快捷、使用寿命长、使用成本低。
(4)本发明的滤芯破损后可回收利用，破损的滤芯粉碎后可用于重新烧制滤芯，绿色环保。
附图说明
图1为本发明的结构示意图；
图2为本发明的滤芯制作工艺图。
图中符号说明：托盘1，过滤器2，引水顶柱3，滤芯4，凹槽5，引水口6，卡槽7，凸台8，通水孔9。
具体实施例
一种由天然矿物制成的饮水处理装置，包括托盘1和设置在托盘1内侧底部的过滤器2，所述过滤器2包括引水顶柱3和滤芯4，所述引水顶柱3为空腔结构，引水顶柱的下部设有凹槽5、上部设有引水口6，所述滤芯4设置在所述凹槽5内，滤芯4底部设有卡槽7，所述托盘1底部轴心处设有凸台8，凸台8轴心处设有通水孔9，所述凸台8设置在所述滤芯4卡槽7内，滤芯4为含有电气石的多孔陶瓷。
所述托盘1和引水顶柱3由陶瓷制成，
实施例1
一种由天然矿物制成的饮水处理装置，其制作方法包括托盘烧制，引水顶柱烧制和滤芯的烧制，所述托盘和引水顶柱的烧制过程为：将粘土质粉砂岩或高岭土做成胚胎，将胚胎自然阴干后上釉，最后进行高温烧结；
滤芯的烧制包括以下步骤：
S1.所述滤芯的胚胎包括下列重量份数的原料：电气石50份、高岭土100份、氧化锌10份、聚乙烯醇缩丁醛15份、聚丙烯酸5份、碳酸氢钠15份、水35份，在常温下将原料混合均匀然后制成胚胎；
S2.将S1中的胚胎在60℃下烘6小时；
S3.然后再放入窑中，在210℃、空气气氛的条件下预烧结5小时，预烧结完成后向窑中持续通入氮气，同时升温至800℃，氮气流速为10mL/min，升温速度为100℃/小时；
S4.当温度达到800℃时开始通入氢气，持续升温至1180℃后停止升温，继续烧结两小时然后停止加热，最后炉冷既得滤芯，所述氢气与氮气的流速比为1:5。
实施例2
一种由天然矿物制成的饮水处理装置，其制作方法包括托盘烧制，引水顶柱烧制和滤芯的烧制，所述托盘和引水顶柱的烧制过程为：将粘土质粉砂岩或高岭土做成胚胎，将胚胎自然阴干后上釉，最后进行高温烧结；
所述滤芯的烧制包括以下步骤：
S1.所述滤芯的胚胎包括下列重量份数的原料：电气石50份、高岭土50份、氧化锌25份、聚乙烯醇缩丁醛8份、聚丙烯酸2份、碳酸氢钠5份、水15份，在常温下将原料混合均匀然后制成胚胎；
S2.将S1中的胚胎在50℃下烘10小时；
S3.然后再放入窑中，在180℃、空气气氛的条件下预烧结5小时，预烧结完成后向窑中持续通入氮气，同时升温至800℃，氮气流速为20mL/min，升温速度为80℃/小时；
S4.当温度达到800℃时开始通入氢气，持续升温至1180℃后停止升温，继续烧结两小时然后停止加热，最后炉冷既得滤芯，所述氢气与氮气的流速比为1:5。
实施例3
一种由天然矿物制成的饮水处理装置，其制作方法包括托盘烧制，引水顶柱烧制和滤芯的烧制，所述托盘和引水顶柱的烧制过程为：将粘土质粉砂岩或高岭土做成胚胎，将胚胎自然阴干后上釉，最后进行高温烧结；
所述滤芯的烧制包括以下步骤：
S1.所述滤芯的胚胎包括下列重量份数的原料：电气石50份、高岭土70份、氧化锌20份、聚乙烯醇缩丁醛10份、聚丙烯酸3份、碳酸氢钠10份、水30份，在常温下将原料混合均匀然后制成胚胎；
S2.将S1中的胚胎在55℃下烘8小时；
S3.然后再放入窑中，在200℃、空气气氛的条件下预烧结4小时，预烧结完成后向窑中持续通入氮气，同时升温至800℃，氮气流速为15mL/min，升温速度为90℃/小时；
S4.当温度达到800℃时开始通入氢气，持续升温至1180℃后停止升温，继续烧结两小时然后停止加热，最后炉冷既得滤芯，所述氢气与氮气的流速比为1:5。
下表为自来水经实施例1处理过后的各项参数：
| 项目 | 进水 | 出水 |
| 氯气及游离氯制剂(mg/L) | 0.35 | 0.12 |
| 浑浊度(NTU) | 1.07 | 0.52 |
| pH值 | 7.1 | 7.8 |
| 硬度(mg/L) | 240 | 190 |
| 色度(度) | 5 | 2 |
| 菌落总数(CFU/mL) | 55 | 48 |
| TSD(mg/L) | 52 | 66 |
Claims (5)
1.一种由天然矿物制成的饮水处理装置，包括托盘(1)和设置在托盘(1)内侧底部的过滤器(2)，其特征在于，所述过滤器(2)包括引水顶柱(3)和滤芯(4)，所述引水顶柱(3)为空腔结构，引水顶柱的下部设有凹槽(5)、上部设有引水口(6)，所述滤芯(4)设置在所述凹槽(5)内，滤芯(4)底部设有卡槽(7)，所述托盘(1)底部轴心处设有凸台(8)，凸台(8)轴心处设有通水孔(9)，所述凸台(8)设置在所述滤芯(4)卡槽(7)内，滤芯(4)为含有电气石的多孔陶瓷。
2.根据权利要求1所述的一种由天然矿物制成的饮水处理装置，其特征在于，所述托盘(1)和引水顶柱(3)由陶瓷制成。
3.根据权利要求1所述的一种由天然矿物制成的饮水处理装置，其特征在于，其制作方法包括托盘烧制，引水顶柱烧制和滤芯烧制，所述托盘烧制和引水顶柱烧制过程为：将粘土质粉砂岩或高岭土做成胚胎，将胚胎自然阴干后上釉，最后进行高温烧结。
4.根据权利要求3所述的一种由天然矿物制成的饮水处理装置，其特征在于，所述滤芯烧制的原料的成分包括下列重量份数：电气石50份、高岭土50～100份、氧化锌10～25份、聚乙烯醇缩丁醛8～15份、聚丙烯酸2～5份、碳酸氢钠5～15份、水15～35份。
5.根据权利要求4所述的一种由天然矿物制成的饮水处理装置，其特征在于，所述滤芯烧制包括以下步骤：
S1.在常温下将所述原料混合均匀然后制成胚胎；
S2.将S1中的胚胎在50～60℃下烘6～10小时；
S3.然后再放入窑中，在180～210℃、空气气氛的条件下预烧结2～5小时，预烧结完成后向窑中持续通入氮气，同时升温至800℃，氮气流速为10～20mL/min，升温速度为80～100℃/小时；
S4.当温度达到800℃时开始通入氢气，持续升温至1180℃后停止升温，继续烧结两小时然后停止加热，最后炉冷既得滤芯，所述氢气与氮气的流速比为1:5。
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