CN108284510A - Concrete sleeper truss bars automatic installation apparatus - Google Patents

Concrete sleeper truss bars automatic installation apparatus Download PDF

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Publication number
CN108284510A
CN108284510A CN201810123883.3A CN201810123883A CN108284510A CN 108284510 A CN108284510 A CN 108284510A CN 201810123883 A CN201810123883 A CN 201810123883A CN 108284510 A CN108284510 A CN 108284510A
Authority
CN
China
Prior art keywords
mechanical arm
truss bars
automatic
sleeper
truss
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810123883.3A
Other languages
Chinese (zh)
Inventor
郑翼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Haoyunda Zhichuang Technology Co Ltd
Good Luck Innovative Intelligence Technology Co Ltd
Original Assignee
Beijing Haoyunda Zhichuang Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Haoyunda Zhichuang Technology Co Ltd filed Critical Beijing Haoyunda Zhichuang Technology Co Ltd
Priority to CN201810123883.3A priority Critical patent/CN108284510A/en
Publication of CN108284510A publication Critical patent/CN108284510A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022Means for inserting reinforcing members into the mould or for supporting them in the mould

Abstract

The invention discloses a kind of concrete sleeper truss bars automatic installation apparatus, it is equipped with mechanical arm mounting bracket above mold rollgang, mechanical arm is installed between first crossbeam, second cross beam, mechanical arm is moved by automatic sliding rail edge perpendicular to sleeper mould conveying direction;Mechanical arm includes that mechanical arm carries frame, and mechanical arm carries installation under frame, and there are two the automatic telescopic mechanical grippers extended straight down, automatic telescopic mechanical gripper bottom end to be equipped with handgrip cross bar, and handgrip cross bar both ends are respectively equipped with movable clamping jaw;Mold rollgang side is equipped with truss bars mounting table, and truss bars are stored on truss bars mounting table;Mechanical arm captures truss bars in truss bars mounting table, is placed on sleeper mould automatically.The present invention realizes truss bars in the production of double-block type concrete sleeper and presets the problem of step lacks automation equipment, and smart machine realizes truss bars crawl, lifting, places technique, reduces labor intensity, saves manpower, improve production efficiency.

Description

Concrete sleeper truss bars automatic installation apparatus
Technical field
The present invention relates to sleeper manufacturing field more particularly to a kind of concrete sleeper truss steelframe automatic installation apparatus.
Background technology
Currently, concrete sleeper is using relatively broad, the ripe main Stdedf sleepers for including France in non-fragment orbit (sleeper connecting component uses angle steel) and German radar 2000(Sleeper connecting component uses steel bar girder).
China is by foreign production technology, and in conjunction with China's actual conditions, and it is double to develop SK-2 types on this basis Block type sleeper, the truss bars used are the space welding structure of three straight chord member reinforcing bars and two waveform web member reinforcing bars. This steel bar girder sleeper of domestic production is using 235 high-speed rods of HPB as raw material, through cold rolling, straightening, bending and welding etc. Process produces.Welded steel fabric (Welded steel fabric) is by vertical, horizontal reinforcing bar in factory respectively with certain Spacing arrangement and mesh sheet that mutually at a right angle, whole crosspoints weld together, be novel, efficient, energy saving, reinforcing concrete The construction timber of structure, with quality of welding spot is reliable, bar spacing is stable, saves steel, improves work efficiency, reducing cost, antidetonation The advantages that cracking resistance is good.
Currently, production SK-2 double-block type concrete sleepers are all made of unit pipelining production technology, but it is limited by existing There is equipment automatization horizontal, needs that manually truss bars are placed into sleeper mould before concreting, be accomplished manually positioning With pour before fixed work, it is time-consuming and laborious, seriously constrain the operating efficiency of assembly line.
Invention content
The purpose of the present invention is design a kind of concrete sleeper truss bars automatic installation apparatus.
For achieving the above object, the technical scheme is that:A kind of concrete sleeper truss bars install dress automatically It sets, includes the mold rollgang of conveying sleeper mould, mechanical arm mounting bracket, the mechanical arm are equipped with above mold rollgang Mounting bracket includes first crossbeam, the second cross beam perpendicular to sleeper mould conveying direction, and first crossbeam, second cross beam pass through respectively Pillar is erected above sleeper mould;Be equipped with automatic sliding rail on first crossbeam, second cross beam, first crossbeam, second cross beam it Between mechanical arm is installed, mechanical arm is by automatic sliding rail along being moved perpendicular to sleeper mould conveying direction;
The mechanical arm includes that mechanical arm carries frame, and mechanical arm carries frame and is mounted on automatic sliding rail, and mechanical arm carries pacifies under frame For dress there are two the automatic telescopic mechanical gripper extended straight down, two automatic telescopic mechanical gripper installation sites are right respectively It should be at the inside a quarter in truss bars length direction both ends;Automatic telescopic mechanical gripper bottom end is equipped with handgrip Cross bar, handgrip cross bar both ends are respectively equipped with movable clamping jaw;
Mold rollgang side is equipped with truss bars mounting table, is positioned on truss bars mounting table and is stored with Truss Steel Muscle;Truss bars are placed in inverted ladder type on truss bars mounting table, two are one group, are equipped with stirrup, truss bars below It is coupled as one with steel wire connecting hook with stirrup;
PLC control cabinet is installed on the strut support.
The beneficial effects of the invention are as follows:
The present invention realizes truss bars in the production of double-block type concrete sleeper and presets the problem of step lacks automation equipment, intelligence It realizes to energyization truss bars crawl, lifting, place technique, reduce labor intensity, save manpower, improve production effect Rate.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is mechanical arm structural schematic diagram;
Fig. 3 is truss bars structural schematic diagram.
Specific implementation mode
Below in conjunction with attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.
As shown in Figure 1, 2, 3, a kind of concrete sleeper truss bars automatic installation apparatus includes the mould of conveying sleeper mould 1 Has rollgang(It is not drawn into figure), mold rollgang top is equipped with mechanical arm mounting bracket 2, the packet of mechanical arm mounting bracket 2 The first crossbeam 201 perpendicular to 1 conveying direction of sleeper mould, second cross beam 202 are included, first crossbeam 201, second cross beam 202 divide 1 top of sleeper mould is not located at by strut support 203;It is equipped with automatic sliding rail 204 on first crossbeam 201, second cross beam 202, Mechanical arm 3 is installed, mechanical arm 3 is by automatic sliding rail 204 along perpendicular to sleeper mould between first crossbeam 201, second cross beam 202 Has the movement of 1 conveying direction.
The mechanical arm 3 includes that mechanical arm carries frame 301, and mechanical arm carries frame 301 and is mounted on automatic sliding rail 204, machine Tool arm carries 301 times installations of frame, and there are two the automatic telescopic mechanical gripper 302 extended straight down, two automatic telescopic machines 302 installation site of tool handgrip corresponds at the inside a quarter in 4 length direction both ends of truss bars respectively;It is described to stretch automatically 302 bottom end of contraction type mechanical handgrip is equipped with handgrip cross bar 303, and 303 both ends of handgrip cross bar are respectively equipped with movable clamping jaw 304;
Mold rollgang side is equipped with truss bars mounting table 5, is positioned on truss bars mounting table 5 and is stored with Truss Steel Muscle 4;Truss bars 4 are placed in inverted ladder type on truss bars mounting table 5, and two are one group, be equipped with below stirrup 401, 402, truss bars 4 are coupled as one with stirrup 401,402 with steel wire connecting hook.
PLC control cabinet 6 is installed on the pillar 203.
PLC control cabinet 6 controls automatic sliding rail 204 and the movement of mechanical arm 3 is driven to complete the crawl of truss bars 4, lift by crane, put It sets, accurate, precision height is installed, production efficiency is high.
Described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts Example, shall fall within the protection scope of the present invention.

Claims (1)

1. a kind of concrete sleeper truss bars automatic installation apparatus, which is characterized in that the mold conveying including conveying sleeper mould Roller-way, mold rollgang top are equipped with mechanical arm mounting bracket, and the mechanical arm mounting bracket includes being conveyed perpendicular to sleeper mould First crossbeam, the second cross beam in direction, first crossbeam, second cross beam are erected at by pillar above sleeper mould respectively;First It is equipped with automatic sliding rail on crossbeam, second cross beam, mechanical arm is installed between first crossbeam, second cross beam, mechanical arm passes through certainly It is moved perpendicular to sleeper mould conveying direction on dynamic sliding rail edge;
The mechanical arm includes that mechanical arm carries frame, and mechanical arm carries frame and is mounted on automatic sliding rail, and mechanical arm carries pacifies under frame For dress there are two the automatic telescopic mechanical gripper extended straight down, two automatic telescopic mechanical gripper installation sites are right respectively It should be at the inside a quarter in truss bars length direction both ends;Automatic telescopic mechanical gripper bottom end is equipped with handgrip Cross bar, handgrip cross bar both ends are respectively equipped with movable clamping jaw;
Mold rollgang side is equipped with truss bars mounting table, is positioned on truss bars mounting table and is stored with Truss Steel Muscle;Truss bars are placed in inverted ladder type on truss bars mounting table, two are one group, are equipped with stirrup, truss bars below It is coupled as one with steel wire connecting hook with stirrup;
PLC control cabinet is installed on the pillar.
CN201810123883.3A 2018-02-07 2018-02-07 Concrete sleeper truss bars automatic installation apparatus Pending CN108284510A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810123883.3A CN108284510A (en) 2018-02-07 2018-02-07 Concrete sleeper truss bars automatic installation apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810123883.3A CN108284510A (en) 2018-02-07 2018-02-07 Concrete sleeper truss bars automatic installation apparatus

Publications (1)

Publication Number Publication Date
CN108284510A true CN108284510A (en) 2018-07-17

Family

ID=62832592

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810123883.3A Pending CN108284510A (en) 2018-02-07 2018-02-07 Concrete sleeper truss bars automatic installation apparatus

Country Status (1)

Country Link
CN (1) CN108284510A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110479918A (en) * 2019-08-21 2019-11-22 南京蹑波物联网科技有限公司 A kind of skeleton forming device and its working method automating sleeper system
CN110509422A (en) * 2019-08-16 2019-11-29 温州源利智能科技有限公司 A kind of precast concrete production equipment and production method
CN113263614A (en) * 2021-05-17 2021-08-17 重庆电子工程职业学院 Small-size precast concrete spare production facility
CN114059538A (en) * 2021-12-31 2022-02-18 太原市河湖管理中心 Water conservancy construction device for slope reinforcement

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110509422A (en) * 2019-08-16 2019-11-29 温州源利智能科技有限公司 A kind of precast concrete production equipment and production method
CN110479918A (en) * 2019-08-21 2019-11-22 南京蹑波物联网科技有限公司 A kind of skeleton forming device and its working method automating sleeper system
CN113263614A (en) * 2021-05-17 2021-08-17 重庆电子工程职业学院 Small-size precast concrete spare production facility
CN114059538A (en) * 2021-12-31 2022-02-18 太原市河湖管理中心 Water conservancy construction device for slope reinforcement

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