CN108284510A - Concrete sleeper truss bars automatic installation apparatus - Google Patents
Concrete sleeper truss bars automatic installation apparatus Download PDFInfo
- Publication number
- CN108284510A CN108284510A CN201810123883.3A CN201810123883A CN108284510A CN 108284510 A CN108284510 A CN 108284510A CN 201810123883 A CN201810123883 A CN 201810123883A CN 108284510 A CN108284510 A CN 108284510A
- Authority
- CN
- China
- Prior art keywords
- mechanical arm
- truss bars
- automatic
- sleeper
- truss
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses a kind of concrete sleeper truss bars automatic installation apparatus, it is equipped with mechanical arm mounting bracket above mold rollgang, mechanical arm is installed between first crossbeam, second cross beam, mechanical arm is moved by automatic sliding rail edge perpendicular to sleeper mould conveying direction；Mechanical arm includes that mechanical arm carries frame, and mechanical arm carries installation under frame, and there are two the automatic telescopic mechanical grippers extended straight down, automatic telescopic mechanical gripper bottom end to be equipped with handgrip cross bar, and handgrip cross bar both ends are respectively equipped with movable clamping jaw；Mold rollgang side is equipped with truss bars mounting table, and truss bars are stored on truss bars mounting table；Mechanical arm captures truss bars in truss bars mounting table, is placed on sleeper mould automatically.The present invention realizes truss bars in the production of double-block type concrete sleeper and presets the problem of step lacks automation equipment, and smart machine realizes truss bars crawl, lifting, places technique, reduces labor intensity, saves manpower, improve production efficiency.
Description
Technical field
The present invention relates to sleeper manufacturing field more particularly to a kind of concrete sleeper truss steelframe automatic installation apparatus.
Background technology
Currently, concrete sleeper is using relatively broad, the ripe main Stdedf sleepers for including France in non-fragment orbit
(sleeper connecting component uses angle steel) and German radar 2000（Sleeper connecting component uses steel bar girder）.
China is by foreign production technology, and in conjunction with China's actual conditions, and it is double to develop SK-2 types on this basis
Block type sleeper, the truss bars used are the space welding structure of three straight chord member reinforcing bars and two waveform web member reinforcing bars.
This steel bar girder sleeper of domestic production is using 235 high-speed rods of HPB as raw material, through cold rolling, straightening, bending and welding etc.
Process produces.Welded steel fabric (Welded steel fabric) is by vertical, horizontal reinforcing bar in factory respectively with certain
Spacing arrangement and mesh sheet that mutually at a right angle, whole crosspoints weld together, be novel, efficient, energy saving, reinforcing concrete
The construction timber of structure, with quality of welding spot is reliable, bar spacing is stable, saves steel, improves work efficiency, reducing cost, antidetonation
The advantages that cracking resistance is good.
Currently, production SK-2 double-block type concrete sleepers are all made of unit pipelining production technology, but it is limited by existing
There is equipment automatization horizontal, needs that manually truss bars are placed into sleeper mould before concreting, be accomplished manually positioning
With pour before fixed work, it is time-consuming and laborious, seriously constrain the operating efficiency of assembly line.
Invention content
The purpose of the present invention is design a kind of concrete sleeper truss bars automatic installation apparatus.
For achieving the above object, the technical scheme is that：A kind of concrete sleeper truss bars install dress automatically
It sets, includes the mold rollgang of conveying sleeper mould, mechanical arm mounting bracket, the mechanical arm are equipped with above mold rollgang
Mounting bracket includes first crossbeam, the second cross beam perpendicular to sleeper mould conveying direction, and first crossbeam, second cross beam pass through respectively
Pillar is erected above sleeper mould；Be equipped with automatic sliding rail on first crossbeam, second cross beam, first crossbeam, second cross beam it
Between mechanical arm is installed, mechanical arm is by automatic sliding rail along being moved perpendicular to sleeper mould conveying direction；
The mechanical arm includes that mechanical arm carries frame, and mechanical arm carries frame and is mounted on automatic sliding rail, and mechanical arm carries pacifies under frame
For dress there are two the automatic telescopic mechanical gripper extended straight down, two automatic telescopic mechanical gripper installation sites are right respectively
It should be at the inside a quarter in truss bars length direction both ends；Automatic telescopic mechanical gripper bottom end is equipped with handgrip
Cross bar, handgrip cross bar both ends are respectively equipped with movable clamping jaw；
Mold rollgang side is equipped with truss bars mounting table, is positioned on truss bars mounting table and is stored with Truss Steel
Muscle；Truss bars are placed in inverted ladder type on truss bars mounting table, two are one group, are equipped with stirrup, truss bars below
It is coupled as one with steel wire connecting hook with stirrup；
PLC control cabinet is installed on the strut support.
The beneficial effects of the invention are as follows：
The present invention realizes truss bars in the production of double-block type concrete sleeper and presets the problem of step lacks automation equipment, intelligence
It realizes to energyization truss bars crawl, lifting, place technique, reduce labor intensity, save manpower, improve production effect
Rate.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is mechanical arm structural schematic diagram；
Fig. 3 is truss bars structural schematic diagram.
Specific implementation mode
Below in conjunction with attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.
As shown in Figure 1, 2, 3, a kind of concrete sleeper truss bars automatic installation apparatus includes the mould of conveying sleeper mould 1
Has rollgang（It is not drawn into figure）, mold rollgang top is equipped with mechanical arm mounting bracket 2, the packet of mechanical arm mounting bracket 2
The first crossbeam 201 perpendicular to 1 conveying direction of sleeper mould, second cross beam 202 are included, first crossbeam 201, second cross beam 202 divide
1 top of sleeper mould is not located at by strut support 203；It is equipped with automatic sliding rail 204 on first crossbeam 201, second cross beam 202,
Mechanical arm 3 is installed, mechanical arm 3 is by automatic sliding rail 204 along perpendicular to sleeper mould between first crossbeam 201, second cross beam 202
Has the movement of 1 conveying direction.
The mechanical arm 3 includes that mechanical arm carries frame 301, and mechanical arm carries frame 301 and is mounted on automatic sliding rail 204, machine
Tool arm carries 301 times installations of frame, and there are two the automatic telescopic mechanical gripper 302 extended straight down, two automatic telescopic machines
302 installation site of tool handgrip corresponds at the inside a quarter in 4 length direction both ends of truss bars respectively；It is described to stretch automatically
302 bottom end of contraction type mechanical handgrip is equipped with handgrip cross bar 303, and 303 both ends of handgrip cross bar are respectively equipped with movable clamping jaw 304；
Mold rollgang side is equipped with truss bars mounting table 5, is positioned on truss bars mounting table 5 and is stored with Truss Steel
Muscle 4；Truss bars 4 are placed in inverted ladder type on truss bars mounting table 5, and two are one group, be equipped with below stirrup 401,
402, truss bars 4 are coupled as one with stirrup 401,402 with steel wire connecting hook.
PLC control cabinet 6 is installed on the pillar 203.
PLC control cabinet 6 controls automatic sliding rail 204 and the movement of mechanical arm 3 is driven to complete the crawl of truss bars 4, lift by crane, put
It sets, accurate, precision height is installed, production efficiency is high.
Described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention
In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
Claims (1)
1. a kind of concrete sleeper truss bars automatic installation apparatus, which is characterized in that the mold conveying including conveying sleeper mould
Roller-way, mold rollgang top are equipped with mechanical arm mounting bracket, and the mechanical arm mounting bracket includes being conveyed perpendicular to sleeper mould
First crossbeam, the second cross beam in direction, first crossbeam, second cross beam are erected at by pillar above sleeper mould respectively；First
It is equipped with automatic sliding rail on crossbeam, second cross beam, mechanical arm is installed between first crossbeam, second cross beam, mechanical arm passes through certainly
It is moved perpendicular to sleeper mould conveying direction on dynamic sliding rail edge；
The mechanical arm includes that mechanical arm carries frame, and mechanical arm carries frame and is mounted on automatic sliding rail, and mechanical arm carries pacifies under frame
For dress there are two the automatic telescopic mechanical gripper extended straight down, two automatic telescopic mechanical gripper installation sites are right respectively
It should be at the inside a quarter in truss bars length direction both ends；Automatic telescopic mechanical gripper bottom end is equipped with handgrip
Cross bar, handgrip cross bar both ends are respectively equipped with movable clamping jaw；
Mold rollgang side is equipped with truss bars mounting table, is positioned on truss bars mounting table and is stored with Truss Steel
Muscle；Truss bars are placed in inverted ladder type on truss bars mounting table, two are one group, are equipped with stirrup, truss bars below
It is coupled as one with steel wire connecting hook with stirrup；
PLC control cabinet is installed on the pillar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810123883.3A CN108284510A (en) | 2018-02-07 | 2018-02-07 | Concrete sleeper truss bars automatic installation apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810123883.3A CN108284510A (en) | 2018-02-07 | 2018-02-07 | Concrete sleeper truss bars automatic installation apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108284510A true CN108284510A (en) | 2018-07-17 |
Family
ID=62832592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810123883.3A Pending CN108284510A (en) | 2018-02-07 | 2018-02-07 | Concrete sleeper truss bars automatic installation apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108284510A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479918A (en) * | 2019-08-21 | 2019-11-22 | 南京蹑波物联网科技有限公司 | A kind of skeleton forming device and its working method automating sleeper system |
| CN110509422A (en) * | 2019-08-16 | 2019-11-29 | 温州源利智能科技有限公司 | A kind of precast concrete production equipment and production method |
| CN110561481A (en) * | 2019-10-12 | 2019-12-13 | 航天晨光股份有限公司 | Circular material mechanical grabbing system |
| CN113136776A (en) * | 2021-03-10 | 2021-07-20 | 广东辰集建设工程有限公司 | Automatic steel bar placing device and using method thereof |
| CN113263614A (en) * | 2021-05-17 | 2021-08-17 | 重庆电子工程职业学院 | Small-size precast concrete spare production facility |
| CN114059538A (en) * | 2021-12-31 | 2022-02-18 | 太原市河湖管理中心 | Water conservancy construction device for slope reinforcement |
| CN116766382A (en) * | 2023-05-13 | 2023-09-19 | 重庆鑫聚富建材有限公司 | Automatic installation equipment and method for truss steel bars of cement sleeper |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0739699A2 (en) * | 1995-04-28 | 1996-10-30 | Heinz Seibert | Process for processing reinforcement grids made from steel bars and device for carrying out the process |
| CN201151856Y (en) * | 2007-12-29 | 2008-11-19 | 南车洛阳机车有限公司 | Double-block type ballastless track construction equipment dismounting unit |
| CN202967915U (en) * | 2012-12-27 | 2013-06-05 | 廊坊海斯建材机械有限公司 | Sleeper die hydraulic flip transportation device |
| CN205394820U (en) * | 2016-03-25 | 2016-07-27 | 烟台中科蓝德数控技术有限公司 | Track board steel reinforcement cage automatic feeding and prestressing tendons and stretch -draw pole automatic installation machine |
| CN206317223U (en) * | 2016-12-06 | 2017-07-11 | 汝州郑铁三佳水泥制品有限公司 | A kind of stirrup feeding machine |
| CN107553687A (en) * | 2017-09-11 | 2018-01-09 | 李尚明 | 3D houses printer |
| CN207888892U (en) * | 2018-02-07 | 2018-09-21 | 北京好运达智创科技有限公司 | Concrete sleeper truss bars automatic installation apparatus |
-
2018
- 2018-02-07 CN CN201810123883.3A patent/CN108284510A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0739699A2 (en) * | 1995-04-28 | 1996-10-30 | Heinz Seibert | Process for processing reinforcement grids made from steel bars and device for carrying out the process |
| CN201151856Y (en) * | 2007-12-29 | 2008-11-19 | 南车洛阳机车有限公司 | Double-block type ballastless track construction equipment dismounting unit |
| CN202967915U (en) * | 2012-12-27 | 2013-06-05 | 廊坊海斯建材机械有限公司 | Sleeper die hydraulic flip transportation device |
| CN205394820U (en) * | 2016-03-25 | 2016-07-27 | 烟台中科蓝德数控技术有限公司 | Track board steel reinforcement cage automatic feeding and prestressing tendons and stretch -draw pole automatic installation machine |
| CN206317223U (en) * | 2016-12-06 | 2017-07-11 | 汝州郑铁三佳水泥制品有限公司 | A kind of stirrup feeding machine |
| CN107553687A (en) * | 2017-09-11 | 2018-01-09 | 李尚明 | 3D houses printer |
| CN207888892U (en) * | 2018-02-07 | 2018-09-21 | 北京好运达智创科技有限公司 | Concrete sleeper truss bars automatic installation apparatus |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509422A (en) * | 2019-08-16 | 2019-11-29 | 温州源利智能科技有限公司 | A kind of precast concrete production equipment and production method |
| CN110479918A (en) * | 2019-08-21 | 2019-11-22 | 南京蹑波物联网科技有限公司 | A kind of skeleton forming device and its working method automating sleeper system |
| CN110561481A (en) * | 2019-10-12 | 2019-12-13 | 航天晨光股份有限公司 | Circular material mechanical grabbing system |
| CN110561481B (en) * | 2019-10-12 | 2024-07-12 | 航天晨光股份有限公司 | Round material mechanical grabbing system |
| CN113136776A (en) * | 2021-03-10 | 2021-07-20 | 广东辰集建设工程有限公司 | Automatic steel bar placing device and using method thereof |
| CN113136776B (en) * | 2021-03-10 | 2023-06-16 | 广东辰集建设工程有限公司 | Automatic steel bar placement device and use method thereof |
| CN113263614A (en) * | 2021-05-17 | 2021-08-17 | 重庆电子工程职业学院 | Small-size precast concrete spare production facility |
| CN114059538A (en) * | 2021-12-31 | 2022-02-18 | 太原市河湖管理中心 | Water conservancy construction device for slope reinforcement |
| CN116766382A (en) * | 2023-05-13 | 2023-09-19 | 重庆鑫聚富建材有限公司 | Automatic installation equipment and method for truss steel bars of cement sleeper |
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