CN108277060A - 一种用于高速切削的新型切削液配方及其制备方法 - Google Patents

一种用于高速切削的新型切削液配方及其制备方法 Download PDF

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CN108277060A
CN108277060A CN201810096128.0A CN201810096128A CN108277060A CN 108277060 A CN108277060 A CN 108277060A CN 201810096128 A CN201810096128 A CN 201810096128A CN 108277060 A CN108277060 A CN 108277060A
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cutting
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speed
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machine oil
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陶诚
沈正利
陈泽彬
徐光周
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Guangdong Minglida Technology Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M167/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound, a non-macromolecular compound and a compound of unknown or incompletely defined constitution, each of these compounds being essential
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    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2211/08—Halogenated waxes
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/18—Anti-foaming property
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling

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  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

本发明实施例公开了一种用于高速切削的新型切削液配方及其制备方法，其配方按照质量百分比计算，包括以下组分：石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％‑30％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。本发明的有益效果是：本发明合成的浮化切削液，具有良好的润滑作用、防锈性、冷却性和抗泡性能，适用铝合金的高速加工，延缓刀具磨损，多数情况下对产品不产生化学作用，易清洗，长时间不使用不发臭。

Description

一种用于高速切削的新型切削液配方及其制备方法
技术领域
本发明涉及加工辅助液体技术领域，尤其涉及一种用于高速切削的新型切削液配方及其制备方法。
背景技术
切削液(cutting fluid,coolant)是一种用在金属切削、磨加工过程中，用来冷却和润滑刀具和加工件的工业用液体，切削液由多种超强功能助剂经科学复合配合而成。
有些切削液质量较差，润滑、防锈、冷却和防泡性能较差，一段时间不使用可能会散发恶臭，影响机床在高速切削时的效率，也可能会导致刀具过度磨损。因此，针对上述问题提出一种用于高速切削的新型切削液配方。
发明内容
本发明实施例公开了一种用于高速切削的新型切削液配方及其制备方法，用于解决现有的切削液质量较差，润滑、防锈、冷却和防泡性能较差，一段时间不使用可能会散发恶臭，影响机床在高速切削时的效率，也可能会导致刀具过度磨损的技术问题。
本发明实施例提供了一种用于高速切削的新型切削液配方，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-30％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
可选地，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-20％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
可选地，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-25％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
可选地，所述有机杀菌剂为一种取代苯类杀菌剂。
可选地，所述高速机械油又称高速锭子油，其是轻质机械油的一种，为一种粘度较低的润滑油。
本发明实施例提供了一种用于高速切削的新型切削液配方的制备方法，该方法包括以下步骤：
首先放入高速机械油；
然后依次放入13％石油磺酸钠、6.5％聚氧乙烯烷基酚醚、10％-30％氯化石蜡、5％环烷酸铅、2.5％三乙醇胺油酸皂、10％有机杀菌剂，搅拌混合，得到切削液。
从以上技术方案可以看出，本发明实施例具有以下优点：
本实施例中的切削液，具有良好的润滑作用、防锈性、冷却性和抗泡性能，适用铝合金的高速加工，延缓刀具磨损，多数情况下对产品不产生化学作用，易清洗，长时间不使用不发臭。
具体实施方式
本发明实施例公开了一种用于高速切削的新型切削液配方及其制备方法，用于解决现有的切削液质量较差，润滑、防锈、冷却和防泡性能较差，一段时间不使用可能会散发恶臭，影响机床在高速切削时的效率，也可能会导致刀具过度磨损的技术问题。
为了使本技术领域的人员更好地理解本发明方案，下面的具体实施方式对本发明作进一步的详细说明。显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明实施例中提供的一种用于高速切削的新型切削液配方的一个实施例包括：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-30％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
进一步地，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-20％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
进一步地，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-25％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
进一步地，所述有机杀菌剂为一种取代苯类杀菌剂。
进一步地，所述高速机械油又称高速锭子油，其是轻质机械油的一种，为一种粘度较低的润滑油。
本发明实施例提供了一种用于高速切削的新型切削液配方的制备方法，该方法包括以下步骤：
首先放入高速机械油；
然后依次放入13％石油磺酸钠、6.5％聚氧乙烯烷基酚醚、10％-30％氯化石蜡、5％环烷酸铅、2.5％三乙醇胺油酸皂、10％有机杀菌剂，搅拌混合，得到切削液。
以上对本发明所提供的一种用于高速切削的新型切削液配方及其制备方法进行了详细介绍，对于本领域的一般技术人员，依据本发明实施例的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本发明的限制。

Claims (6)

1.一种用于高速切削的新型切削液配方，其特征在于，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-30％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
2.根据权利要求1所述的一种用于高速切削的新型切削液配方，其特征在于，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-20％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
3.根据权利要求1所述的一种用于高速切削的新型切削液配方，其特征在于，按照质量百分比计算，包括以下组分：
石油磺酸钠13％、聚氧乙烯烷基酚醚6.5％、氯化石蜡10％-25％、环烷酸铅5％、三乙醇胺油酸皂2.5％、有机杀菌剂10％以及其余为高速机械油。
4.根据权利要求1所述的一种用于高速切削的新型切削液配方，其特征在于，所述有机杀菌剂为一种取代苯类杀菌剂。
5.根据权利要求1所述的一种用于高速切削的新型切削液配方，其特征在于，所述高速机械油又称高速锭子油，其是轻质机械油的一种，为一种粘度较低的润滑油。
6.一种用于高速切削的新型切削液配方的制备方法，其特征在于，该方法包括以下步骤：
首先放入高速机械油；
然后依次放入13％石油磺酸钠、6.5％聚氧乙烯烷基酚醚、10％-30％氯化石蜡、5％环烷酸铅、2.5％三乙醇胺油酸皂、10％有机杀菌剂，搅拌混合，得到切削液。
CN201810096128.0A 2018-01-31 2018-01-31 一种用于高速切削的新型切削液配方及其制备方法 Pending CN108277060A (zh)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102807910A (zh) * 2012-06-30 2012-12-05 无锡成诺精密机械有限公司 乳化切削油
CN104946357A (zh) * 2015-06-04 2015-09-30 苏州市宝玛数控设备有限公司 线切割加工用工作液

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102807910A (zh) * 2012-06-30 2012-12-05 无锡成诺精密机械有限公司 乳化切削油
CN104946357A (zh) * 2015-06-04 2015-09-30 苏州市宝玛数控设备有限公司 线切割加工用工作液

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Application publication date: 20180713