CN108276789B - Preparation method of self-repairing thermosetting polyurethane asphalt - Google Patents

Preparation method of self-repairing thermosetting polyurethane asphalt Download PDF

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Publication number
CN108276789B
CN108276789B CN201810131557.7A CN201810131557A CN108276789B CN 108276789 B CN108276789 B CN 108276789B CN 201810131557 A CN201810131557 A CN 201810131557A CN 108276789 B CN108276789 B CN 108276789B
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asphalt
self
repairing
thermosetting
thermosetting polyurethane
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CN108276789A (en
Inventor
黄坤
曹珊
李梅
夏建陵
李守海
许利娜
杨小华
张燕
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Nanjing Linke Zhongyue New Material Technology Development Co ltd
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Institute of Chemical Industry of Forest Products of CAF
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3215Polyhydroxy compounds containing aromatic groups or benzoquinone groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/34Carboxylic acids; Esters thereof with monohydroxyl compounds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The preparation method of the self-repairing thermosetting polyurethane asphalt is characterized by comprising the following steps: the self-repairing thermosetting polyurethane asphalt is prepared by uniformly blending and stirring a polyphenol compound, a compound containing a plurality of isocyanic acid radicals, a compatilizer, a catalyst and asphalt at 25-120 ℃, and curing at 80-160 ℃ for 12-16 hours. The invention adopts the compound containing phenolic hydroxyl to replace polyhydric alcohol to synthesize the thermosetting polyurethane asphalt, and the novel thermosetting asphalt can recover the original shape under a certain temperature condition after being damaged, and has the self-repairing and reprocessing functions. The method is expected to solve the problem that the thermosetting asphalt material is not easy to recover and maintain, and can save a large amount of resources and maintenance cost.

Description

Preparation method of self-repairing thermosetting polyurethane asphalt
Technical Field
The invention relates to a preparation method of self-repairing polyurethane resin asphalt, in particular to a preparation method of self-repairing thermosetting polyurethane resin asphalt.
Background
The petroleum asphalt is a petrochemical byproduct, has low price and is mainly used in the field of road pavement. However, in both the asphalt with high penetration and the asphalt with low penetration, the asphalt has the problems that the asphalt melts at high temperature and is likely to crack due to low intermolecular cohesive energy because the molecular weight is not high enough. If the asphalt is not modified and is directly used for paving roads, the paved roads can be melted and flow at high temperature in summer and become brittle and crazed at low temperature in winter, so that the poor road quality needs to be maintained continuously, and the traffic convenience is seriously influenced. At present, in order to solve this problem, the research on modifying thermoplastic petroleum asphalt into thermosetting asphalt materials is very much, and most of the research is thermosetting epoxy asphalt. The thermosetting epoxy asphalt is prepared by mixing epoxy resin, a curing agent, a compatilizer and petroleum asphalt together, and a continuous phase formed by the epoxy resin/the curing agent wraps a dispersed phase formed by the petroleum asphalt under the action of the compatilizer, so that the petroleum asphalt is wrapped and fixed by a thermosetting network structure formed after the epoxy resin is cured, the performance of the thermosetting asphalt is apparent, and the defects of high-temperature melting and low-temperature brittle fracture of common asphalt are overcome. The thermosetting asphalt is not melted any more, the mechanical property is greatly improved, good elasticity and low-temperature performance are shown, and the quality of paved roads is greatly improved. Polyurethane asphalt is also widely used. The thermosetting polyurethane asphalt can be obtained by blending the polyol, the isocyanate and the asphalt under the action of the compatilizer, has excellent elasticity and good waterproofness, and can be used for building waterproof coatings. However, the better material may still be damaged. The road surface paved by the thermosetting epoxy asphalt material and the polyurethane asphalt material needs to be eradicated after being damaged due to traffic accidents, rolling of high-load vehicles, natural aging or extreme climate, and the like. Moreover, because the epoxy resin and the curing reaction are irreversible, and the urethane groups formed by isocyanate and polyol are relatively stable, the removed pavement paving waste is thermosetting and is greatly different from common petroleum asphalt materials, so that the pavement paving waste cannot be melted at high temperature for reshaping, and only can be discarded as construction waste, a large amount of solid waste which is extremely difficult to treat is generated, and a large amount of resources are wasted. This causes great difficulty in road surface maintenance.
Disclosure of Invention
The technical problem to be solved is as follows: the invention provides a preparation method of self-repairing thermosetting polyurethane asphalt aiming at the problem that thermosetting resin asphalt can not be repaired and recycled, the asphalt prepared by the method not only preserves the mechanical property of thermosetting asphalt, but also has the self-repairing characteristic of thermosetting asphalt, and a large amount of resources and cost are saved.
The technical scheme is as follows: the preparation method of the self-repairing thermosetting polyurethane asphalt comprises the steps of blending and stirring a polyphenol compound, a compound containing multiple isocyanate groups, a compatilizer, a catalyst and asphalt uniformly at 25-120 ℃, wherein the molar ratio of phenolic hydroxyl groups to the isocyanate groups is (0.8-1.5) to 1, the compatilizer accounts for 5% of the total mass of a mixture, the catalyst accounts for 0.5% of the total mass of the mixture, the total mass ratio of the polyphenol compound and the compound containing multiple isocyanate groups to the asphalt is 1:1, and curing is carried out at 80-160 ℃ for 12-16 hours to obtain the self-repairing thermosetting polyurethane asphalt.
The polyphenol compound is a compound with at least 2 phenolic hydroxyl groups on the same benzene ring, or has the following structure:
Figure GDF0000011342550000021
wherein R is any carbon chain, and n is 1,2,3, 4.
The polyphenol compound is propyl gallate, urushiol or benzenediol.
The molecular structural general formula of the compound containing multiple isocyanate groups is as follows:
Figure GDF0000011342550000022
wherein R' is any carbon chain, and n is 1,2,3, 4.
The compound containing a plurality of isocyanic acid radicals is polytetrahydrofuran diol prepolymer or toluene diisocyanate.
The compatilizer is tween 80 or sorbitan stearate.
The catalyst was dibutyltin dilaurate.
The asphalt is petroleum asphalt or coal asphalt.
The self-repairing occurs based on the reversible reaction mechanism between phenolic hydroxyl and isocyanate to cause the covalent bond recombination of the thermosetting polyurethane, thereby realizing the self-repairing of the thermosetting polyurethane:
Figure GDF0000011342550000023
has the advantages that: the invention adopts the compound containing phenolic hydroxyl to replace polyhydric alcohol to synthesize the thermosetting polyurethane asphalt, and the novel thermosetting asphalt can recover the original shape under a certain temperature condition after being damaged, and has the self-repairing and reprocessing functions. The method is expected to solve the problem that the thermosetting asphalt material is not easy to recover and maintain, and can save a large amount of resources and maintenance cost.
Detailed Description
The following examples further illustrate the present invention but are not to be construed as limiting the invention. Modifications and substitutions to methods, procedures, or conditions of the invention may be made without departing from the spirit and substance of the invention.
Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art.
Reagent: propyl gallate (alatin reagent, chemical purity), petroleum pitch # 90 (tombstone), petroleum pitch # 100 (tombstone), petroleum pitch # 110 (tombstone), polytetrahydrofuran diol polyurethane prepolymer (NCO content 6.2%), toluene diisocyanate (alatin reagent, chemical purity), tween 80 (alatin reagent, chemical purity), sorbitan stearate (alatin reagent, chemical purity), dibutyltin dilaurate (alatin reagent, chemical purity).
Example 1
15.7g of propyl gallate, 12.4g of Tween 80, 108g of polytetrahydrofuran diol polyurethane prepolymer (NCO content: 6.2%), 1.3g of dibutyltin dilaurate and 123g of petroleum asphalt No. 90 are heated to 100 ℃ and 120 ℃, mixed and stirred uniformly, and cured for 12-16 hours at 80-160 ℃. Obtaining the self-repairing thermosetting polyurethane asphalt material.
Example 2
182.6g of urushiol, 29.1g of sorbitan stearate, 108g of toluene diisocyanate, 3g of dibutyltin dilaurate and 290.6g of petroleum asphalt No. 100 are heated to 100 ℃ and 120 ℃, mixed and stirred uniformly, and cured for 12-16 hours at 80-160 ℃. Obtaining the self-repairing thermosetting polyurethane asphalt material.
Example 3
13.14g of hydroquinone, 12.1g of sorbitan stearate, 108g of polytetrahydrofuran diol polyurethane prepolymer (NCO content: 6.2%), 1.3g of dibutyltin dilaurate and 121.1g of petroleum asphalt 110# are heated to 100 ℃ and 120 ℃ to be uniformly mixed and stirred, and cured for 12-16 hours at 80-160 ℃. Obtaining the self-repairing thermosetting polyurethane asphalt material.
Example 4
The self-repairing thermosetting polyurethane asphalt materials prepared in examples 1-3 were subjected to tensile strength tests on a New Satsu CMT4303 universal tester according to GB/T528-. Stretching speed 500mm min-1The sample size was 20mm × 4mm × 2mm, and 5 replicates of each sample were tested and averaged. And (3) tightly butting the fracture surfaces of the sample strips subjected to the tensile test, putting the sample strips into an oven, baking the sample strips at 120 ℃ for 12 hours, and performing the tensile test by the same method again. The results of the two experiments are shown in the following table: example 2 works best.
Figure GDF0000011342550000041

Claims (1)

1. The preparation method of the self-repairing thermosetting polyurethane asphalt is characterized by comprising the following steps: heating 15.7g of propyl gallate, 12.4g of Tween 80, 108g of polytetrahydrofuran diol polyurethane prepolymer with NCO content of 6.2%, 1.3g of dibutyltin dilaurate and 123g of petroleum asphalt No. 90 to 100 ℃, blending and stirring uniformly, and curing at 80-160 ℃ for 12-16 hours to obtain the self-repairing thermosetting polyurethane asphalt material.
CN201810131557.7A 2018-01-02 2018-02-09 Preparation method of self-repairing thermosetting polyurethane asphalt Expired - Fee Related CN108276789B (en)

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* Cited by examiner, † Cited by third party
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CN114316613A (en) * 2021-12-16 2022-04-12 同济大学 Bi-component thermosetting polyurethane modified asphalt with adjustable retention time and preparation thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5311953A (en) * 1976-07-20 1978-02-02 Asahi Denka Kogyo Kk Method for filling joints
CN103232717A (en) * 2013-05-15 2013-08-07 重庆市智翔铺道技术工程有限公司 Composite modified asphalt and preparation method thereof
CN106632942A (en) * 2016-09-30 2017-05-10 中国林业科学研究院林产化学工业研究所 Self-repairing thermosetting polyurethane and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5311953A (en) * 1976-07-20 1978-02-02 Asahi Denka Kogyo Kk Method for filling joints
CN103232717A (en) * 2013-05-15 2013-08-07 重庆市智翔铺道技术工程有限公司 Composite modified asphalt and preparation method thereof
CN106632942A (en) * 2016-09-30 2017-05-10 中国林业科学研究院林产化学工业研究所 Self-repairing thermosetting polyurethane and preparation method thereof

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