CN102617070B - Polyurethane asphalt concrete as well as preparation method and application thereof - Google Patents

Polyurethane asphalt concrete as well as preparation method and application thereof Download PDF

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CN102617070B
CN102617070B CN201210080221.5A CN201210080221A CN102617070B CN 102617070 B CN102617070 B CN 102617070B CN 201210080221 A CN201210080221 A CN 201210080221A CN 102617070 B CN102617070 B CN 102617070B
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asphalt
polyurethane
polyurethane prepolymer
concrete
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CN102617070A (en
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徐光红
李璐
盛兴跃
郝增恒
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China Merchants Zhixiang Road Technology Chongqing Co ltd
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Zhixiang Road Construction Technology Engineering Co Ltd Chongqing
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Abstract

The invention discloses polyurethane asphalt concrete prepared from aggregate, diluted asphalt and polyurethane prepolymer which serve as raw materials, wherein the aggregate is basalt, diabase or limestone; the diluted asphalt is a mixture formed by diluting road petroleum asphalt and gasoline or diesel at a weight ratio of 100:(18-100); and the polyurethane prepolymer is prepared by reacting isocyanate with a polyalcohol compound, a catalyst and a plasticizer. The polyurethane asphalt concrete serving as cool-mixed and cool-spread type asphalt concrete is applied to pavement or repair of an asphalt road surface; compared with the conventional hot state technology for a hot-mixed and hot-repaired asphalt mixture, the polyurethane asphalt concrete has the advantages that the energy is saved, emission of a large amount of greenhouse gas and emission of toxic and harmful gas during asphalt heating are reduced, the surrounding environment is protected, and the environment pollution is reduced; and furthermore, the polyurethane asphalt concrete is operated easily and high in efficiency and cannot be limited by a transparent condition, a repair dispersion condition and the like during production and construction.

Description

A kind of polyurethane asphalt concrete and its production and use
Technical field
The present invention relates to a kind of bituminous concrete, be specifically related to a kind of polyurethane asphalt concrete and its production and use.
Background technology
In recent decades, along with improving constantly of road quality classification, bituminous material is had higher requirement, impel its research work further to carry out in a deep going way.Various modifying asphalts have been there are, in toward pitch, mix rubber, resin, sulphur and other superpolymer, improve the pavement performance of bituminous concrete, but traditional asphalt is all heat mixes thermopave, adopt asphalt cement as binder, pitch and mineral aggregate need to be constructed at hot lower mix, hot lower making.Obviously the energy consumption needing is high, large on the impact of environment, and corresponding material cost has also increased.Therefore, many investigators are devoted to find and can substitute the method that heat is mixed production.Under this target, cold mixing cold laid asphaltic compound arises at the historic moment.
But on market, the moulding product of wide popularization and application is all solvent-borne type cold-mix asphalt compounds in recent years, and the application of the cold-mix asphalt compound of response type still belongs to blank on market at home and abroad at present.Although traditional cold-mix asphalt compound can be realized to a certain extent under normal temperature and mix and stir construction, reduce energy consumption, but relative hot mix asphalt material, the volatilization of its solvent causes environmental pollution, pavement performance poor, the shortcoming of poor durability also manifests gradually, cannot meet the requirement to bituminous material now.
Summary of the invention
The object of the present invention is to provide the polyurethane asphalt concrete of a kind of pavement performance excellence, cold mixing cold-application.
Another object of the present invention is to provide above-mentioned polyurethane asphalt concrete preparation method.
Another object of the present invention be to provide above-mentioned polyurethane asphalt concrete bituminous pavement pave or repair in application.
The object of the invention realizes by following technical measures:
A concrete, is characterized in that: it by gathering materials, fluxed asphalt and base polyurethane prepolymer for use as be that raw material makes; Described gathering materials for basalt, diabase or limestone, to be bi tumenf orr oad and gasoline or diesel oil count 100: 18~mixture after 100 dilution proportion with weight ratio to described fluxed asphalt, and described base polyurethane prepolymer for use as is to take isocyanic ester and polyol compound, catalyzer, softening agent to make as raw material reaction.
In order further to improve the concrete pavement performance of polyurethane asphalt of the present invention, above-mentioned gathering materials is divided into coarse aggregate and fine aggregate, described coarse aggregate is basalt, diabase or limestone, nominal particle diameter is 4.75 millimeters of < Φ≤9.5 millimeter, described fine aggregate is basalt, diabase or limestone, nominal particle diameter is 4.75 millimeters of Φ <, is respectively by weight percentage: fine aggregate accounts for 30%~50%, coarse aggregate accounts for 50~70%.Clear and definite in nominal particle diameter art technology handbook for thick, fine aggregate, take 4.75mm as boundary, but all there is no nominal particle diameter, be gathering materials of 4.75mm.
In order further to improve polyurethane asphalt concrete pavement performance of the present invention and weather resistance, above-mentionedly gather materials, fluxed asphalt and base polyurethane prepolymer for use as be respectively 100: 3~8: 0.2~4 by weight.
Specifically, in the raw materials of above-mentioned base polyurethane prepolymer for use as, the composition of each component is respectively by weight percentage:
Figure BDA0000146401270000021
Described isocyanic ester is tolylene diisocyanate (TDI), poly methylene poly phenyl poly isocyanate or hexamethylene diisocyanate; Described polyol compound is polyoxyethylene glycol, polyether glycol or polyester polyol, described polyester polyol preferably adopts commercially available benzoic anhydride polyester polyol CZP-400, polyester polyol HT218 or polyester polyol PS-3152 etc., and described polyether glycol preferably adopts commercially available polyether glycol 1618, polyether glycol HSH206 or polyether glycol 4110 etc.; Described catalyzer is dibutyl tin dilaurate (DBDTL) or triethylenediamine; Described softening agent is dioctyl phthalate (DOP) (DOP) or dibutyl phthalate (DBP).
More preferably, above-mentioned base polyurethane prepolymer for use as follows these steps to make:
By above-mentioned weight proportion, above-mentioned polyol compound is added to reactor; 100~120 ℃ of temperature in the kettle; vacuumize after dehydration 2~3h; be cooled to 60~70 ℃; add in proportion more above-mentioned isocyanic ester, catalyzer, softening agent; under nitrogen protection condition, at 80~90 ℃, react 4h and be cooled to 60 ℃ of left and right, obtain base polyurethane prepolymer for use as.
More particularly, a kind of polyurethane asphalt concrete, is characterized in that: it by gathering materials, fluxed asphalt and base polyurethane prepolymer for use as be that raw material makes; Described gathering materials is comprised of with the coarse aggregate that accounts for 60% fine aggregate that accounts for 40%, by weight percentage, wherein coarse aggregate is basalt, diabase or limestone, nominal particle diameter is 4.75 millimeters of < Φ≤9.5 millimeter, fine aggregate is basalt, diabase or limestone, and nominal particle diameter is 4.75 millimeters of Φ <; Described fluxed asphalt is 70# bi tumenf orr oad and gasoline or the diesel oil mixture after with the dilution proportion of weight ratio 100: 37~55; Described base polyurethane prepolymer for use as is to take isocyanic ester and polyol compound, catalyzer, softening agent to make as raw material reaction, wherein isocyanic ester accounts for 26%, polyol compound accounts for 55%, catalyzer accounts for 1.5%, softening agent accounts for 17.5%, by weight percentage, described isocyanic ester is 1, hexamethylene-diisocyanate, described polyol compound is polyoxyethylene glycol, and described catalyzer is or triethylenediamine that described softening agent is dibutyl phthalate (DBP); Describedly gather materials, fluxed asphalt and base polyurethane prepolymer for use as be respectively 100: 4.5: 2 by weight.
The concrete preparation method of above-mentioned polyurethane asphalt, is characterized in that, as follows:
1) preparation of base polyurethane prepolymer for use as
By above-mentioned weight proportion, above-mentioned polyol compound is added to reactor, 100~120 ℃ of temperature in the kettle, vacuumize after dehydration 2~3h, be cooled to 60~70 ℃, add in proportion more above-mentioned isocyanic ester, catalyzer, softening agent, under nitrogen protection condition, at 80~90 ℃, react 4h and be cooled to 60 ℃ of left and right, base polyurethane prepolymer for use as;
2) the concrete preparation of polyurethane asphalt
Above-mentioned fluxed asphalt is mixed according to the above ratio with above-mentioned base polyurethane prepolymer for use as, stir and make polyurethane asphalt; Above-mentioned gathering materials stirred in container, and then, in proportion to the polyurethane asphalt making described in adding in container, under normal temperature, mix is even, and vacuum packaging obtains high performance polyurethane bituminous concrete of the present invention.
Above-mentioned polyurethane asphalt concrete bituminous pavement pave or repair in application.
Above-mentioned application, the scene that specifically the packaged polyurethane asphalt concrete of above-mentioned preparation is transported to directly pave or repair tunnel, maintenance gets final product open to traffic for 1~3 day.
The present invention has following beneficial effect:
1, polyurethane asphalt concrete of the present invention, as cold mixing cold-application formula bituminous concrete, be applied to bituminous pavement paving or repairing, with respect to traditional heat, mix the hot technology of vulcanizing asphalt, save energy not only, and reduced the discharge of toxic and harmful in a large amount of greenhouse gases and asphalt heating process, protected periphery environment, reduced environmental pollution; And it is easy and simple to handle in producing and constructing, efficiency is high, be not subject to the restriction of the conditions such as transportation, repairing dispersion.
2, adopt polyurethane asphalt concrete speading of the present invention, Reparation of Bituminous Pavement, with low cost, its pavement performance excellence, as 60 ℃ of Marshall stabilitys can reach 50~70KN (and 60 ℃ of Marshall stabilitys of conventional bituminous concrete feed supplement are at 3.5~4.5KN), excellent in durability, 600 μ ε strain four-point bending girder > fatigue lifetime 1000000 (N f); Adopt simultaneously the concrete curing time of polyurethane asphalt shorter, be 1~3 day, and curing temperature can tolerate the low temperature of 0~10 ℃ but need maintenance about 3 days, summer high temperature maintenance effect is better only needs maintenance to get final product quick open to traffic in 1 day, has larger application prospect.Polyurethane asphalt concrete of the present invention is a kind of material of response type, under external environment, there is consolidation reaction, make compound form intensity, not only there is traditional cold-mixed asphaltic concrete, and its pavement performance is excellent, reduce environmental pollution, and greatly extended road surface work-ing life, in the application of cold-mixed asphaltic concrete, opened up new research field.
Embodiment
Below by example, the present invention is specifically described.Be necessary to be pointed out that at this; following instance is only used to further illustrate the present invention; can not be interpreted as limiting the scope of the invention, the person skilled in the art in this field can make some nonessential improvement and adjustment to the present invention according to foregoing invention content.
Embodiment 1
A concrete, makes as follows:
90kg polyether Glycols (molecular weight 1000) is added to reactor; 100~120 ℃ of temperature in the kettle; vacuumize after dehydration 2~3h; be cooled to 60~70 ℃, add 18kg poly methylene poly phenyl poly isocyanate, 0.24kg dibutyl tin dilaurate (DBDTL); 12kg o-phthalic acid dibutyl ester (DOP); under nitrogen protection condition, at 80~90 ℃, react 4h and be cooled to 60 ℃ of left and right, make base polyurethane prepolymer for use as.
60kg bi tumenf orr oad (70#) is heated to, after fusing, mix with 60kg gasoline, stirs, make fluxed asphalt.
Choose 1.6t basalt fine aggregate, 2.4t basalt coarse aggregate (coarse aggregate nominal particle diameter is 4.75 millimeters of < Φ≤9.5 millimeter, and fine aggregate nominal particle diameter is 4.75 millimeters of Φ <), standby.The fluxed asphalt making is mixed with base polyurethane prepolymer for use as, stir and make polyurethane asphalt; Coarse aggregate and fine aggregate are stirred in container, then in container, add prepared polyurethane asphalt, mix is even at normal temperatures, obtains high performance polyurethane bituminous concrete 1#.
Embodiment 2
A concrete, makes as follows:
72kg polyoxyethylene glycol (molecular weight 400) is added to reactor; 100~120 ℃ of temperature in the kettle; vacuumize after dehydration 2~3h; be cooled to 60~70 ℃, add 36kg tolylene diisocyanate (TDI), 0.4kg triethylenediamine; 12kg dibutyl phthalate (DBP) (DBP); under nitrogen protection condition, at 80~90 ℃, react 4h and be cooled to 60 ℃ of left and right, make base polyurethane prepolymer for use as.
60kg bi tumenf orr oad (70#) is heated to, after fusing, mix with 60kg diesel oil, stirs, make fluxed asphalt.
Next according to the method identical with embodiment 1, make high performance polyurethane bituminous concrete 2#.
Embodiment 3
A concrete, makes as follows:
88kg polyether Glycols (molecular weight 1000) is added to reactor; 100~120 ℃ of temperature in the kettle; vacuumize after dehydration 2~3h, be cooled to 60~70 ℃, add 20kg 1; hexamethylene-diisocyanate; 0.48kg dibutyl tin dilaurate (DBDTL), 12kg o-phthalic acid dibutyl ester (DOP), under nitrogen protection condition; at 80~90 ℃, react 4h and be cooled to 60 ℃ of left and right, make base polyurethane prepolymer for use as.
60kg bi tumenf orr oad (70#) is heated to, after fusing, mix with 60kg gasoline, stirs, make fluxed asphalt.
Next according to the method identical with embodiment 1, make high performance polyurethane bituminous concrete 3#.
By polyurethane asphalt concrete of the present invention according to standard < < highway engineering pitch and Asphalt Mixture Experiment rules (JTJ E20-2011) > > shaping test piece, health and test.
Polyurethane asphalt concrete is pressed the test result of JTJE20-2011
From the test result of above three embodiment, can find out, the high performance polyurethane bituminous concrete stability prepared by the present invention is good, the high feature with pavement performance excellence of freeze thawing cleavage strength, endurance quality is excellent simultaneously, improved the poor inferior position of traditional cold mixing cold laid asphaltic concrete pavement performance, and have the advantage of cold-mixed asphaltic concrete concurrently, lower cost has great application value in Practical Project.
Embodiment 4~9
A concrete, raw material and the proportioning thereof of according to the form below make, and all the other are with embodiment 1.
Figure BDA0000146401270000062
Figure BDA0000146401270000071
The polyurethane asphalt concrete that above-described embodiment makes is tested through JTJ E20-2011,60 ℃ of Marshall stabilitys (KN) are 58~65, immersion Marshall residual stability is 91~95%, 60 ℃ of dynamic stabilities (mm/ time) are 10500~21000, freeze thawing Ratio of split strength is 90%~93%, 600 μ ε strain four-point bending girder (N fatigue lifetime f) > 1000000; This polyurethane asphalt concrete pavement performance and endurance quality are excellent, and have the advantage of cold-mixed asphaltic concrete concurrently.

Claims (6)

1. a polyurethane asphalt concrete, is characterized in that: it by gathering materials, fluxed asphalt and base polyurethane prepolymer for use as be that raw material makes; Described gathering materials for basalt, diabase or limestone, described fluxed asphalt is bi tumenf orr oad and gasoline or the diesel oil mixture after with the dilution proportion of weight ratio 100:18 ~ 100, and described base polyurethane prepolymer for use as is to take isocyanic ester and polyol compound, catalyzer, softening agent to make as raw material reaction; Describedly gather materials, fluxed asphalt and base polyurethane prepolymer for use as be respectively 100:3 ~ 8:0.2 ~ 4 by weight; In the raw materials of described base polyurethane prepolymer for use as, the composition of each component is respectively by weight percentage:
Isocyanic ester 10 ~ 30%
Polyol compound 47 ~ 80%
Catalyzer 0.1 ~ 3%
Softening agent 1 ~ 20%;
Described isocyanic ester is tolylene diisocyanate (TDI), poly methylene poly phenyl poly isocyanate or hexamethylene diisocyanate; Described polyol compound is polyoxyethylene glycol, polyether glycol or polyester polyol; Described catalyzer is dibutyl tin dilaurate (DBDTL) or triethylenediamine; Described softening agent is dioctyl phthalate (DOP) (DOP) or dibutyl phthalate (DBP).
2. polyurethane asphalt concrete as claimed in claim 1, it is characterized in that: described in gather materials and be divided into coarse aggregate and fine aggregate, described coarse aggregate is basalt, diabase or limestone, nominal particle diameter is 4.75 millimeters of < Φ≤9.5 millimeter, described fine aggregate is basalt, diabase or limestone, nominal particle diameter is 4.75 millimeters of Φ <, is respectively by weight percentage: fine aggregate accounts for 30% ~ 50%, coarse aggregate accounts for 50 ~ 70%.
3. polyurethane asphalt concrete as claimed in claim 1, is characterized in that: described base polyurethane prepolymer for use as follows these steps to make:
By described weight proportion, described polyol compound is added to reactor; 100 ~ 120 ℃ of temperature in the kettle; vacuumize after dehydration 2 ~ 3h; be cooled to 60 ~ 70 ℃; add in proportion more described isocyanic ester, catalyzer, softening agent; under nitrogen protection condition, at 80 ~ 90 ℃, react 4h and be cooled to 60 ℃, obtain base polyurethane prepolymer for use as.
4. polyurethane asphalt concrete as claimed in claim 1, is characterized in that: it by gathering materials, fluxed asphalt and base polyurethane prepolymer for use as be that raw material makes; Described gathering materials is comprised of with the coarse aggregate that accounts for 60% fine aggregate that accounts for 40%, by weight percentage, wherein coarse aggregate is basalt, diabase or limestone, nominal particle diameter is 4.75 millimeters of < Φ≤9.5 millimeter, fine aggregate is basalt, diabase or limestone, and nominal particle diameter is 4.75 millimeters of Φ <; Described fluxed asphalt is 70# bi tumenf orr oad and gasoline or the diesel oil mixture after with the dilution proportion of weight ratio 100:37~55; Described base polyurethane prepolymer for use as is to take isocyanic ester and polyol compound, catalyzer, softening agent to make as raw material reaction, wherein isocyanic ester accounts for 26%, polyol compound accounts for 55%, catalyzer accounts for 1.5%, softening agent accounts for 17.5%, by weight percentage, described isocyanic ester is 1, hexamethylene-diisocyanate, described polyol compound is polyoxyethylene glycol, and described catalyzer is triethylenediamine, and described softening agent is dibutyl phthalate (DBP); Describedly gather materials, fluxed asphalt and base polyurethane prepolymer for use as be respectively 100:4.5:2 by weight.
5. preparation method as concrete in polyurethane asphalt as described in claim 1~4 any one, is characterized in that, as follows:
1) preparation of base polyurethane prepolymer for use as
By above-mentioned weight proportion, above-mentioned polyol compound is added to reactor, 100 ~ 120 ℃ of temperature in the kettle, vacuumize after dehydration 2 ~ 3h, be cooled to 60 ~ 70 ℃, add in proportion more above-mentioned isocyanic ester, catalyzer, softening agent, under nitrogen protection condition, at 80 ~ 90 ℃, react 4h and be cooled to 60 ℃, base polyurethane prepolymer for use as;
2) the concrete preparation of polyurethane asphalt
Above-mentioned fluxed asphalt is mixed according to the above ratio with above-mentioned base polyurethane prepolymer for use as, stir and make polyurethane asphalt; Above-mentioned gathering materials stirred in container, and then, in proportion to the polyurethane asphalt making described in adding in container, under normal temperature, mix is even, obtains polyurethane asphalt concrete.
6. polyurethane asphalt concrete as described in claim 1~4 any one is applied to paving or repairing of bituminous pavement.
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