CN108275582A - A kind of movable fixture and its operating method based on material transportation and lifting - Google Patents

A kind of movable fixture and its operating method based on material transportation and lifting Download PDF

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Publication number
CN108275582A
CN108275582A CN201810229740.0A CN201810229740A CN108275582A CN 108275582 A CN108275582 A CN 108275582A CN 201810229740 A CN201810229740 A CN 201810229740A CN 108275582 A CN108275582 A CN 108275582A
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Prior art keywords
turntable
area
fixed
device based
bearing
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CN201810229740.0A
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CN108275582B (en
Inventor
张东蛟
马祎斌
付勇攀
曹国章
潘寿林
张平
殷美艳
丁旗明
王新兵
赵玲娜
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Beijing Atai Chihiro Science And Technology Development Co Ltd
Beijing Urban Construction Yatai Group Co Ltd
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Beijing Atai Chihiro Science And Technology Development Co Ltd
Beijing Urban Construction Yatai Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
    • B66C23/48Manually-movable jib cranes for use in workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/84Slewing gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Handcart (AREA)

Abstract

一种基于物料运输与吊装的可移动装置及其操作方法,包括自下而上依次设置的支撑平台、转盘、支撑套管、旋转立杆和弯曲伸缩杆,支撑平台从左到右分为载物区、承重区和配重区,载物区与承重区之间设有分隔栅栏,支撑平台底部设有五个滚轮,五个滚轮包括四个万向轮和一个电动助力轮;本发明降低了劳动力的投入,同时减少了拆卸的次数,因此降低施工成本,减少了工程投资,本发明降可重复使用,高效实用,保证了施工的进度。本发明具有安全、适用等特点,有很好的推广和实用价值,广泛的推广应用后会产生良好的经济效益。

A movable device based on material transportation and hoisting and its operation method, including a support platform, a turntable, a support sleeve, a rotating pole and a curved telescopic pole arranged sequentially from bottom to top. Object area, load-bearing area and counterweight area, there is a separation fence between the load area and the load-bearing area, and five rollers are arranged at the bottom of the support platform, and the five rollers include four universal wheels and an electric power-assisted wheel; the invention reduces The input of labor force is reduced, and the number of demolition is reduced at the same time, so the construction cost is reduced, and the project investment is reduced. The present invention is reusable, efficient and practical, and ensures the progress of construction. The invention has the characteristics of safety, applicability, etc., has good popularization and practical value, and can produce good economic benefits after extensive popularization and application.

Description

一种基于物料运输与吊装的可移动装置及其操作方法A mobile device based on material transportation and hoisting and its operating method

技术领域technical field

本发明涉及物料 运输领域,尤其涉及一种基于物料运输与吊装的可移动装置及其操作方法。The invention relates to the field of material transportation, in particular to a movable device based on material transportation and hoisting and an operating method thereof.

背景技术Background technique

随着社会经济的发展,人们对建筑的需求也趋于多元化,建筑室内空间大就是其中之一。各专业施工由此增加了难度,尤其是物料的垂直运输。现有的层内物料垂直运输主要是搭设操作平台、小型井字架等方法,但这些措施均存在以下缺陷:1、由于靠人工搬运,工人劳动强度大,施工效率低;2、物料在操作平台上一层一层的运输,需要投入大量的劳动力同时,还存在着安全风险;3、操作平台、小型井字架搭设繁琐,并且大部分的操作平台只能在同一楼层使用,难以运输到其他楼层。因此,为适应建筑行业的发展,对于现有层内物料垂直运输装置的改进和创新已是势在必行。With the development of society and economy, people's demand for architecture tends to be diversified, and the large interior space of buildings is one of them. The construction of various specialties has thus increased the difficulty, especially the vertical transportation of materials. The existing vertical transportation of materials in the layer is mainly to build an operation platform, a small well-shaped frame, etc., but these measures have the following defects: 1. Due to manual handling, the labor intensity of the workers is high and the construction efficiency is low; 2. The materials are in operation. Layer-by-layer transportation on the platform requires a lot of labor and there are safety risks; 3. The operation platform and small well-shaped frame are cumbersome to set up, and most of the operation platforms can only be used on the same floor, so it is difficult to transport to other floors. Therefore, in order to adapt to the development of the construction industry, it is imperative to improve and innovate the existing vertical material transport device in the layer.

发明内容Contents of the invention

本发明的目的是提供一种基于物料运输与吊装的可移动装置及其操作方法,要解决现有技术施工效率低的技术问题;并解决现有技术施工安全风险大的问题。The purpose of the present invention is to provide a movable device based on material transportation and hoisting and its operation method, to solve the technical problem of low construction efficiency in the prior art; and to solve the problem of high construction safety risk in the prior art.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种基于物料运输与吊装的可移动装置,其特征在于:包括自下而上依次设置的支撑平台、转盘、支撑套管、旋转立杆和弯曲伸缩杆,所述支撑平台从左到右分为载物区、承重区和配重区,所述载物区与承重区之间设有分隔栅栏,所述支撑平台底部设有五个滚轮,五个滚轮包括四个万向轮和一个电动助力轮;A movable device based on material transportation and hoisting, which is characterized in that it includes a support platform, a turntable, a support sleeve, a rotating pole and a curved telescopic pole arranged in sequence from bottom to top, and the support platform is divided from left to right. It is a loading area, a load-bearing area and a counterweight area. There is a partition fence between the loading area and the load-bearing area. There are five rollers at the bottom of the support platform, and the five rollers include four universal wheels and an electric motor. booster wheel;

所述承重区包括水平设置在载物区和承重区之间的钢板,所述转盘设于钢板上方,所述转盘为圆形,转盘上设有卷扬机,外沿上沿圆周均匀设有穿孔,在所述钢板上、转盘的两侧对称设有固定转盘的转盘固定锁,所述转盘上还设有转盘旋转手柄;所述转盘通过转轴系统固定在钢板上方,所述旋转立杆穿过支撑套管后与转轴系统连接,所述转轴系统自下而上依次设置的轴承套筒和转盘托盘,所述轴承套筒底部与钢板固定,所述转盘托盘上设有圆孔,所述支撑套管设于转盘托盘顶面,所述转盘套设在支撑套管外侧,并与转盘托盘顶面固定,所述支撑套管内径与圆孔直径相适应,所述旋转立杆穿过支撑套管与圆孔后通过轴承与轴承套筒内壁连接;所述旋转立杆上端与弯曲伸缩杆通过螺栓连接固定,所述弯曲伸缩杆包括上部弯曲部和下部直立部,所述下部直立部上设有竖向均匀设置的对穿通孔一,相应地,所述旋转立杆上也设有两组与下部直立部上的对穿通孔一间距相适应的对穿通孔二,所述下部直立部与旋转立杆通过螺栓同时穿过对穿通孔一和对穿通孔二连接固定,所述上部弯曲部的背部设有两个定滑轮,一个位于上部弯曲部顶端,为定滑轮一,一个设于上部弯曲部与下部直立部相切位置,为定滑轮二,所述上部弯曲部顶端还设有钢丝绳限位器,所述卷扬机内的钢丝绳穿过定滑轮一和定滑轮二后吊设在上部弯曲部,钢丝绳端部设有挂钩;The load-bearing area includes a steel plate horizontally arranged between the load-bearing area and the load-bearing area, the turntable is arranged above the steel plate, the turntable is circular, a winch is arranged on the turntable, and perforations are uniformly arranged on the outer edge and the upper edge of the circumference. On the steel plate, the two sides of the turntable are symmetrically provided with turntable fixing locks for fixing the turntable, and the turntable is also provided with a turntable rotation handle; the turntable is fixed above the steel plate through a rotating shaft system, and the rotating vertical rod passes through the support After the bushing is connected with the rotating shaft system, the rotating shaft system is provided with bearing sleeves and turntable trays in sequence from bottom to top. The tube is set on the top surface of the turntable tray, the turntable is set on the outside of the support sleeve, and fixed to the top surface of the turntable tray, the inner diameter of the support sleeve is adapted to the diameter of the round hole, and the rotating vertical rod passes through the support sleeve After being connected with the round hole, the bearing is connected with the inner wall of the bearing sleeve; the upper end of the rotating vertical rod is connected with the curved telescopic rod by bolts, and the curved telescopic rod includes an upper curved part and a lower upright part, and the lower upright part is provided with The through-holes 1 are evenly arranged in the vertical direction. Correspondingly, two sets of through-holes 2 are arranged on the rotating upright to match the distance between the through-holes 1 on the lower upright part. The vertical pole is connected and fixed through the first through hole and the second through hole through the bolt at the same time. There are two fixed pulleys on the back of the upper curved part. One is located at the top of the upper curved part and is fixed pulley one. The tangent position between the upper part and the lower upright part is fixed pulley two, and a wire rope limiter is provided at the top of the upper curved part, and the steel wire rope in the winch passes through fixed pulley one and fixed pulley two and is hoisted on the upper curved part , there is a hook at the end of the wire rope;

所述配重区上对称设有两块配重块,两块配重块之间设有电瓶和工具放置箱,所述配重区上设有推手,所述推手上设有电动助力轮按钮。Two counterweights are arranged symmetrically on the counterweight area, a storage battery and a tool storage box are arranged between the two counterweights, a push handle is provided on the counter weight area, and an electric power-assisted wheel button is provided on the push handle .

进一步优选地,所述支撑套管与承重区之间设有两个斜向支撑。Further preferably, two oblique supports are provided between the support sleeve and the bearing area.

进一步地,所述推手包括两根与支撑平台夹角为135°的斜杆,两根斜杆顶端设有水平支撑杆,所述水平支撑杆与配重区之间还设有与支撑平台夹角为165°的斜杆。Further, the pusher includes two slanting rods with an angle of 135° to the support platform, and a horizontal support rod is provided at the top of the two slanting rods, and a clamp with the support platform is also provided between the horizontal support rod and the counterweight area. A diagonal bar with an angle of 165°.

进一步地,所述穿孔距离转盘边缘10mm,所述穿孔有16个,半径为20mm。Further, the perforation is 10 mm away from the edge of the turntable, and there are 16 perforations with a radius of 20 mm.

进一步地,所述转盘固定锁包括固定结构和可转动结构,所述固定结构固定在钢板上,所述可转动结构一端与固定结构上的销钉轴可向上翻转连接,另一端插接在穿孔内。Further, the turntable fixed lock includes a fixed structure and a rotatable structure, the fixed structure is fixed on the steel plate, one end of the rotatable structure is connected to the pin shaft on the fixed structure by turning upwards, and the other end is inserted into the through hole .

进一步地,所述下部直立部上的对穿通孔一为10组,上下相邻对穿通孔一之间的距离为100mm,距上部弯曲部最近的对穿通孔一距离上部弯曲部的距离为600mm。Further, there are 10 groups of paired through-holes on the lower upright part, the distance between the upper and lower adjacent paired through-holes is 100mm, and the distance between the paired through-holes closest to the upper curved part and the upper curved part is 600mm .

此外,所述轴承套筒下部内壁内设有一圈凹槽,所述轴承由若干个钢珠组成,若干个钢珠嵌设在凹槽内,旋转立杆外部与钢珠可转动连接。In addition, a ring of grooves is provided in the inner wall of the lower part of the bearing sleeve, the bearing is composed of several steel balls embedded in the grooves, and the outside of the rotating vertical rod is rotatably connected with the steel balls.

一种基于物料运输与吊装的可移动装置的操作方法,其特征在于,包括以下步骤:An operation method of a movable device based on material transportation and hoisting, characterized in that it includes the following steps:

步骤一、装物料:利用卷扬机将物料运输到物料区,物料区无需转动方向,仅需转盘带动旋转立杆,进而带动吊钩转动,将本装置四周的物料吊装到载物区;Step 1. Loading materials: Use the hoist to transport the materials to the material area. The material area does not need to rotate, only the turntable drives the rotating pole, and then drives the hook to rotate, and the materials around the device are hoisted to the loading area;

步骤二、运输物料:工作人员手推推手,打开电动助力轮按钮,电动助力轮带动万向轮转动,人工控制方向,将物料运载到卸载区;Step 2. Transporting materials: The staff pushes the hand, turns on the button of the electric power-assisted wheel, and the electric power-assisted wheel drives the universal wheel to rotate, manually controls the direction, and carries the material to the unloading area;

步骤三,卸载物料卸载物料:吊钩勾起物料,人工通过转盘旋转手柄控制转盘,进而控制吊钩方向,方向确定完毕,可通过转盘固定锁将转盘固定,通过卷扬机带动钢丝绳向上运动,将物料运到目的地进行卸载,至此,本发明一种基于物料运输与吊装的可移动装置操作完成。Step 3, unloading materials Unloading materials: the hook hooks up the material, manually controls the turntable through the turntable rotation handle, and then controls the direction of the hook, and after the direction is determined, the turntable can be fixed by the turntable fixing lock, and the hoist drives the wire rope to move upward to transport the material Transported to the destination for unloading, so far, the operation of a mobile device based on material transportation and hoisting of the present invention is completed.

更加优选地,所述支撑平台为由11根圆钢管焊接而成矩形底座。More preferably, the support platform is a rectangular base welded by 11 round steel pipes.

与现有技术相比本发明具有以下特点和有益效果:Compared with the prior art, the present invention has the following characteristics and beneficial effects:

本发明施工效率高,安全。本装置可实现短距离运输并且采用电动机提升与放置物料,与人工搬运相比,施工效率高,并且降低出现安全事故的风险;本装置需要的劳动力少,工作过程中只需工人对该装置进行控制,即物料垂直运输运输均有该装置完成,工人只需要装料和卸料,故而降低了工人劳动强度,减少了劳动力的投入。The invention has high construction efficiency and safety. This device can realize short-distance transportation and uses electric motors to lift and place materials. Compared with manual handling, the construction efficiency is high and the risk of safety accidents is reduced; The control, that is, the vertical transportation of materials is completed by this device, and workers only need to load and unload materials, thus reducing the labor intensity of workers and reducing labor input.

本发明操作简单,灵活度高,一般工人均能操作,不需专门培训,同时本装置安装万向轮,装置整体方向可根据工人的需要进行调整,开启电动助力轮可提高运输效率和运输劳动强度。本装置通过转盘实现了卷扬机与旋转立杆同时同步转动,保证钢丝绳的顺直与平滑,避免了传统方式下因角度调整导致钢丝绳的扭曲与卡死现象,从而提高施工效率,增加了施工的灵活性。The invention has simple operation and high flexibility, and can be operated by ordinary workers without special training. At the same time, the device is equipped with universal wheels, and the overall direction of the device can be adjusted according to the needs of workers. Turning on the electric power-assisted wheels can improve transportation efficiency and labor. strength. This device realizes the synchronous rotation of the winch and the rotating pole through the turntable, ensures the straightness and smoothness of the wire rope, and avoids the twisting and jamming of the wire rope caused by angle adjustment in the traditional way, thereby improving the construction efficiency and increasing the flexibility of construction sex.

本发明应用范围广,该装置相对于现有的层内物料垂直运输装置体型小而实用,便于移动,故而可应用于不同楼层之间的施工,同时可针对不同专业例如:二次结构、幕墙单元体、机电管道等物料运输与提升作业;占地面积少。该装置所需的操作空间小,但由于该装置有旋转立杆,可进行180度旋转,故能满较大范围的施工需要。The invention has a wide range of applications. Compared with the existing vertical material transport device in the layer, the device is small and practical, and is easy to move, so it can be applied to the construction between different floors, and can be used for different specialties such as: secondary structure, curtain wall Material transportation and lifting operations such as unit body and electromechanical pipeline; it occupies a small area. The operation space required by the device is small, but because the device has a rotating vertical rod, which can be rotated 180 degrees, it can meet the needs of a wide range of construction.

本发明降低了劳动力的投入,同时减少了拆卸的次数,因此降低施工成本,减少了工程投资,本发明降可重复使用,高效实用,保证了施工的进度。The present invention reduces labor input and the number of dismantling, thereby reducing construction costs and engineering investment. The present invention is reusable, efficient and practical, and ensures the progress of construction.

本发明具有安全、适用等特点,有很好的推广和实用价值,广泛的推广应用后会产生良好的经济效益。The invention has the characteristics of safety and applicability, has good popularization and practical value, and can produce good economic benefits after being widely popularized and applied.

附图说明Description of drawings

图1为本发明一种基于物料运输与吊装的可移动装置的结构示意图;Fig. 1 is a structural schematic diagram of a movable device based on material transportation and hoisting in the present invention;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为图1的右视图;Fig. 3 is the right view of Fig. 1;

图4为图1的左视图;Fig. 4 is the left view of Fig. 1;

图5为图1的后视图;Fig. 5 is the back view of Fig. 1;

图6为本发明涉及的轴承套筒与轴承的位置关系示意图。Fig. 6 is a schematic diagram of the positional relationship between the bearing sleeve and the bearing involved in the present invention.

附图标记:1-转盘;2-支撑套管;3-旋转立杆;4-弯曲伸缩杆;5-载物区;6-承重区;7-配重区;8-钢板;9-穿孔;10-转盘固定锁;11-轴承套筒;12-转盘托盘;13-轴承;14-螺栓;15-对穿通孔一;16-对穿通孔二;17-卷扬机;18-定滑轮二;19-钢丝绳限位器;20-钢丝绳;21-挂钩;22-配重块;23-电瓶和工具放置箱;24-推手;25-斜向支撑;26-万向轮;27-定滑轮一;28-电动助力轮;29-电动助力轮按钮;30-分隔栅栏;31-转盘旋转手柄。Reference signs: 1-turntable; 2-support sleeve; 3-rotating pole; 4-curved telescopic rod; 5-loading area; 6-load-bearing area; 7-counterweight area; 8-steel plate; ;10-turntable fixed lock; 11-bearing sleeve; 12-turntable tray; 13-bearing; 14-bolt; 15-pair through hole one; 16-pair through hole two; 19-wire rope limiter; 20-wire rope; 21-hook; 22-counterweight; 23-battery and tool storage box; 24-push handle; ; 28-electric booster wheel; 29-electric booster wheel button; 30-separation fence; 31-turntable rotation handle.

具体实施方式Detailed ways

为使本发明实现的技术手段、创新特征、达成目的与功效易于明白了解,下面对本发明进一步说明。In order to make the technical means, innovative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below.

在此记载的实施例为本发明的特定的具体实施方式,用于说明本发明的构思,均是解释性和示例性的,不应解释为对本发明实施方式及本发明范围的限制。除在此记载的实施例外,本领域技术人员还能够基于本申请权利要求书和说明书所公开的内容采用显而易见的其它技术方案,这些技术方案包括采用对在此记载的实施例的做出任何显而易见的替换和修改的技术方案。The examples described here are specific specific implementations of the present invention, and are used to illustrate the concept of the present invention. They are all explanatory and exemplary, and should not be construed as limiting the implementation of the present invention and the scope of the present invention. In addition to the embodiments described here, those skilled in the art can also adopt other obvious technical solutions based on the claims of the application and the contents disclosed in the description, and these technical solutions include adopting any obvious changes made to the embodiments described here. Replacement and modified technical solutions.

一种基于物料运输与吊装的可移动装置,如图1和2所示,包括自下而上依次设置的支撑平台、转盘1、支撑套管2、旋转立杆3和弯曲伸缩杆4,支撑平台从左到右分为载物区5、承重区6和配重区7,载物区5与承重区6之间设有分隔栅栏30,支撑平台底部设有五个滚轮,五个滚轮包括四个万向轮26和一个电动助力轮28。A movable device based on material transportation and hoisting, as shown in Figures 1 and 2, includes a support platform, a turntable 1, a support sleeve 2, a rotating vertical rod 3 and a curved telescopic rod 4 arranged sequentially from bottom to top. The platform is divided into a loading area 5, a load-bearing area 6 and a counterweight area 7 from left to right. A separating fence 30 is provided between the loading area 5 and the loading area 6. There are five rollers at the bottom of the supporting platform. The five rollers include Four universal wheels 26 and an electric booster wheel 28.

承重区6包括水平设置在载物区5和承重区6之间的钢板8,转盘1设于钢板8上方,转盘1为圆形,转盘1上设有卷扬机17,外沿上沿圆周均匀设有穿孔9,在钢板8上、转盘1的两侧对称设有固定转盘1的转盘固定锁10,转盘1上还设有转盘旋转手柄31;转盘1通过转轴系统固定在钢板8上方,旋转立杆3穿过支撑套管2后与转轴系统连接,如图6所示,转轴系统自下而上依次设置的轴承套筒11和转盘托盘12,轴承套筒11底部与钢板8固定,转盘托盘12上设有圆孔,支撑套管2设于转盘托盘12顶面,转盘1套设在支撑套管2外侧,并与转盘托盘12顶面固定,支撑套管2内径与圆孔直径相适应,旋转立杆3穿过支撑套管2与圆孔后通过轴承13与轴承套筒11内壁连接如图4和5所示,旋转立杆3上端与弯曲伸缩杆4通过螺栓14连接固定,弯曲伸缩杆4包括上部弯曲部和下部直立部,下部直立部上设有竖向均匀设置的对穿通孔一15,相应地,旋转立杆3上也设有两组与下部直立部上的对穿通孔一15间距相适应的对穿通孔二16,下部直立部与旋转立杆3通过螺栓14同时穿过对穿通孔一15和对穿通孔二16连接固定,上部弯曲部的背部设有两个定滑轮,一个位于上部弯曲部顶端,为定滑轮一27,一个设于上部弯曲部与下部直立部相切位置,为定滑轮二18,上部弯曲部顶端还设有钢丝绳限位器19,卷扬机17内的钢丝绳20穿过定滑轮一27和定滑轮二18后吊设在上部弯曲部,钢丝绳20端部设有挂钩21。The load-bearing area 6 includes a steel plate 8 horizontally arranged between the load-bearing area 5 and the load-bearing area 6. The turntable 1 is arranged on the top of the steel plate 8. The turntable 1 is circular. There are perforations 9, on the steel plate 8, the two sides of the turntable 1 are symmetrically provided with turntable fixing locks 10 for fixing the turntable 1, and the turntable 1 is also provided with a turntable rotation handle 31; The rod 3 passes through the support sleeve 2 and connects with the rotating shaft system, as shown in Figure 6, the rotating shaft system is provided with a bearing sleeve 11 and a turntable tray 12 in sequence from bottom to top, the bottom of the bearing sleeve 11 is fixed with the steel plate 8, and the turntable tray 12 is provided with a round hole, the support sleeve 2 is set on the top surface of the turntable tray 12, the turntable 1 is set on the outside of the support sleeve 2, and is fixed on the top surface of the turntable tray 12, and the inner diameter of the support sleeve 2 is compatible with the diameter of the round hole After passing through the support sleeve 2 and the round hole, the rotating vertical rod 3 is connected to the inner wall of the bearing sleeve 11 through the bearing 13 as shown in Figures 4 and 5. The telescoping rod 4 comprises an upper curved part and a lower upright part, and the lower upright part is provided with vertically evenly arranged through-holes 15, correspondingly, the rotating upright rod 3 is also provided with two groups of opposite through-holes on the lower upright part. Holes one 15 and two through holes 16 with matching spacing, the lower upright part and the rotating vertical rod 3 pass through the two through holes 15 and two through holes 16 through bolts 14 and are connected and fixed at the same time, and the back of the upper curved part is provided with two Fixed pulley, one is located at the top of the upper curved part, which is fixed pulley one 27, and one is located at the tangent position between the upper curved part and the lower upright part, which is fixed pulley two 18, and the top of the upper curved part is also provided with a wire rope limiter 19, hoist Wire rope 20 in 17 passes through fixed pulley one 27 and fixed pulley two 18 and hangs on the upper curved portion, and wire rope 20 ends are provided with hook 21.

如图3所示,配重区7上对称设有两块配重块22,两块配重块22之间设有电瓶和工具放置箱23,配重区7上设有推手24,推手24上设有电动助力轮按钮29。As shown in Figure 3, two counterweights 22 are symmetrically arranged on the counterweight area 7, and a storage battery and a tool placement box 23 are arranged between the two counterweights 22, and a push handle 24 is provided on the counterweight area 7, and the push handle 24 Electric booster wheel button 29 is provided on.

支撑套管2与承重区6之间设有两个斜向支撑25,推手24包括两根与支撑平台夹角为135°的斜杆,两根斜杆顶端设有水平支撑杆,水平支撑杆与配重区7之间还设有与支撑平台夹角为165°的斜杆,穿孔9距离转盘1边缘10mm,穿孔9有16个,半径为20mm,转盘固定锁10包括固定结构和可转动结构,固定结构固定在钢板8上,可转动结构一端与固定结构上的销钉轴可向上翻转连接,另一端插接在穿孔9内,下部直立部上的对穿通孔一15为10组,上下相邻对穿通孔一15之间的距离为100mm,距上部弯曲部最近的对穿通孔一15距离上部弯曲部的距离为600mm,轴承套筒11下部内壁内设有一圈凹槽,轴承13由若干个钢珠组成,若干个钢珠嵌设在凹槽内,旋转立杆3外部与钢珠可转动连接,支撑平台为由11根圆钢管焊接而成矩形底座。Two oblique supports 25 are arranged between the support sleeve 2 and the load-bearing area 6. The push handle 24 includes two oblique rods with an angle of 135° to the support platform. There is also a slanting bar with an angle of 165° between the counterweight area 7 and the supporting platform. The perforation 9 is 10 mm away from the edge of the turntable 1. There are 16 perforations 9 with a radius of 20 mm. The turntable fixed lock 10 includes a fixed structure and a rotatable structure, the fixed structure is fixed on the steel plate 8, one end of the rotatable structure and the pin shaft on the fixed structure can be flipped up and connected, and the other end is inserted into the through hole 9, and the through holes 15 on the lower upright part are 10 groups, up and down The distance between adjacent pairs of through-holes 15 is 100 mm, and the distance between the pair of through-holes 15 closest to the upper bending part is 600 mm. Composed of several steel balls, several steel balls are embedded in the groove, the outside of the rotating vertical rod 3 is rotatably connected with the steel balls, and the supporting platform is a rectangular base welded by 11 round steel pipes.

下面提供本发明具体的实施方式:如图1,支撑平台由6根长1.9m和7根长1.5m外径为D45-D57,壁厚为3.0-5.5mm的圆钢管焊接而成。支撑平台底部安装有四个万向轮,一个电动助力轮,底座呈长方形,分为三个部分:载物区、承重区、配重区。载物区尺寸为:650*1550mm,载物区与承重区之间的隔挡由1根长为1550mm和6根长为500mm规格同上的圆钢管焊接而成。承重区尺寸为:800*1550mm,承重区中央安装有一规格为900*1200mm的钢板,钢板中心是连接旋转立杆的轴承,轴承为调心滚子轴承,规格:24040CA型号,d=200,D=310,B=109。配重区尺寸为:500*1550mm,配重区分三个区域两侧尺寸为450*500mm区域安装配重,中间350*400mm区域为电瓶及工具放置箱;推手水平支撑杆为1根长为1500mm圆钢管、较长的斜杆为1根长1300mm-1500mm圆钢管和推手斜杆为2根长1100mm-1300mm规格如上的圆钢管焊接而成,与地面呈135度角焊接在配重区末端。操作平台上安装有半径300mm的钢制转盘,转盘距离边缘20mm的部位均匀分布16个半径为20mm的穿孔,圆盘中央有半径为60mm的圆孔,距中央圆孔边缘20mm有350*450mm区域安装卷扬机。如图2,外径为D95-D114壁厚为3.5-5.0mm ,长度为2.5m的旋转立杆穿过圆盘中央的圆孔与轴承连接,旋转立杆外有外径为D102—D121壁厚为4.5-5.0mm 的支撑套管,支撑套管与转盘托盘焊接连接,其与转盘齐平,上开有高为50mm周长为兀*(51~60.5mm)的半圆洞口,旋转立杆上端距顶端30mm和80mm处各有一高强度螺栓,外径为D83-D108壁厚为4.0-4.5mm的弯曲伸缩杆下端插入到旋转立杆内部,通过螺栓固定和调节弯曲伸缩杆的高度,弯曲伸缩杆上共有10个对穿通孔,对穿通孔之间的距离均为100mm,距弯曲伸缩杆末端最近的螺栓孔距弯曲伸缩杆末端的距离为600mm,弯曲伸缩杆上面有两个中等规格定滑轮,一个安装在弯曲伸缩杆弯曲处与径直相切的位置,一个安装在弯曲伸缩杆顶端。卷扬机中的直径为30mm钢丝绳绕过两个定滑轮末端接有起卦大于2T的美式货钩。The specific embodiment of the present invention is provided below: as shown in Fig. 1, the supporting platform is welded by 6 long 1.9m and 7 long 1.5m outer diameters of D45-D57, and wall thickness is 3.0-5.5mm round steel pipes. There are four universal wheels and one electric power-assisted wheel installed on the bottom of the support platform. The base is rectangular and divided into three parts: loading area, load-bearing area, and counterweight area. The size of the loading area is: 650*1550mm. The partition between the loading area and the load-bearing area is welded by one round steel pipe with a length of 1550mm and six round steel pipes with a length of 500mm. The size of the load-bearing area is: 800*1550mm. There is a steel plate with a specification of 900*1200mm installed in the center of the load-bearing area. The center of the steel plate is a bearing connected to the rotating vertical rod. The bearing is a spherical roller bearing. Specification: 24040CA model, d=200, D =310, B=109. The size of the counterweight area is: 500*1550mm, and the size of the two sides of the three areas of the counterweight area is 450*500mm. The round steel pipe, the longer slanting rod is a 1300mm-1500mm long round steel pipe and the push handle slanting rod is welded by 2 1100mm-1300mm long round steel pipes with the above specifications, and is welded at the end of the counterweight area at an angle of 135 degrees to the ground. A steel turntable with a radius of 300mm is installed on the operating platform, and 16 perforations with a radius of 20mm are evenly distributed on the part of the turntable at a distance of 20mm from the edge. There is a circular hole with a radius of 60mm in the center of the disk, and there is a 350*450mm area 20mm from the edge of the central circular hole. Install hoist. As shown in Figure 2, the outer diameter is D95-D114, the wall thickness is 3.5-5.0mm, and the rotating vertical rod with a length of 2.5m passes through the round hole in the center of the disc to connect with the bearing. The rotating vertical rod has a wall with an outer diameter of D102-D121. The support sleeve with a thickness of 4.5-5.0mm is welded to the turntable tray, which is flush with the turntable, and has a semicircular hole with a height of 50mm and a circumference of 5* (51~60.5mm). There is a high-strength bolt at the upper end 30mm and 80mm from the top, and the lower end of the curved telescopic rod with an outer diameter of D83-D108 and a wall thickness of 4.0-4.5mm is inserted into the interior of the rotating pole, and the height of the curved telescopic rod is fixed and adjusted by the bolt. There are 10 through-holes on the telescopic rod, and the distance between the through-holes is 100mm. The distance between the bolt hole closest to the end of the curved telescopic rod and the end of the curved telescopic rod is 600mm. A pulley is installed at a position tangent to the straight at the bend of the curved telescopic rod, and one is installed at the top of the curved telescopic rod. The steel wire rope with a diameter of 30mm in the winch goes around the ends of two fixed pulleys and is connected to an American cargo hook with a hexagram greater than 2T.

一种基于物料运输与吊装的可移动装置的操作方法,其特征在于,包括以下步骤:An operation method of a movable device based on material transportation and hoisting, characterized in that it includes the following steps:

步骤一、装物料:利用卷扬机将物料运输到物料区,物料区无需转动方向,仅需转盘带动旋转立杆,进而带动吊钩转动,将本装置四周的物料吊装到载物区;Step 1. Loading materials: Use the hoist to transport the materials to the material area. The material area does not need to rotate, only the turntable drives the rotating pole, and then drives the hook to rotate, and the materials around the device are hoisted to the loading area;

步骤二、运输物料:工作人员手推推手,打开电动助力轮按钮,电动助力轮带动万向轮转动,人工控制方向,将物料运载到卸载区;Step 2. Transporting materials: The staff pushes the hand, turns on the button of the electric power-assisted wheel, and the electric power-assisted wheel drives the universal wheel to rotate, manually controls the direction, and carries the material to the unloading area;

步骤三,卸载物料:吊钩勾起物料,人工通过转盘旋转手柄控制转盘,进而控制吊钩方向,方向确定完毕,可通过转盘固定锁将转盘固定,通过卷扬机带动钢丝绳向上运动,将物料运到目的地进行卸载,本发明尤其适用高空卸载,至此,本发明一种基于物料运输与吊装的可移动装置操作完成。Step 3, unloading materials: the hook picks up the material, manually controls the turntable through the turntable rotation handle, and then controls the direction of the hook. After the direction is determined, the turntable can be fixed by the turntable fixing lock, and the hoist drives the wire rope to move upward, and the material is transported to The destination is unloaded, and the present invention is especially suitable for high-altitude unloading. So far, the operation of a mobile device based on material transportation and hoisting of the present invention has been completed.

本发明工艺流程:Process flow of the present invention:

根据图纸及现场尺寸制作→生产并做防锈处理等加工→成品→现场测试→合格→投入使用。According to the drawing and on-site size production → production and anti-rust treatment and other processing → finished product → field test → qualified → put into use.

1.本发明加工前应根据图纸尺寸对实体结构进行尺寸偏差测量后再根据实际需要尺寸大小加工。1. Before processing in the present invention, the size deviation of the physical structure should be measured according to the drawing size, and then processed according to the actual size.

2.本发明焊接部分必须焊接牢固。2. The welding part of the present invention must be firmly welded.

3.本发明加工前要有充分的技术交底。3. There must be sufficient technical clarification before the processing of the present invention.

4.本发明运输,卸料过程中应注意轻拿轻取,防止对工人造成伤害和损坏本使用新型。4. Care should be taken during the transportation and unloading process of the present invention to prevent injury to workers and damage to this new model.

5.本发明轴承、钢丝绳等部分要定时维护和检查。5. Parts such as bearings and wire ropes of the present invention should be regularly maintained and inspected.

6.本发明保存环境必须干燥,不得长期堆放在潮湿环境中。6. The storage environment of the present invention must be dry and must not be stacked in a humid environment for a long time.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (9)

1.一种基于物料运输与吊装的可移动装置,其特征在于:包括自下而上依次设置的支撑平台、转盘(1)、支撑套管(2)、旋转立杆(3)和弯曲伸缩杆(4),所述支撑平台从左到右分为载物区(5)、承重区(6)和配重区(7),所述载物区(5)与承重区(6)之间设有分隔栅栏(30),所述支撑平台底部设有五个滚轮,五个滚轮包括四个万向轮(26)和一个电动助力轮(28);1. A movable device based on material transportation and hoisting, characterized in that it includes a support platform, a turntable (1), a support sleeve (2), a rotating pole (3) and a bending telescopic Rod (4), the support platform is divided into a loading area (5), a load-bearing area (6) and a counterweight area (7) from left to right, the loading area (5) and the load-bearing area (6) Separate fences (30) are arranged between them, and five rollers are arranged at the bottom of the support platform, and the five rollers include four universal wheels (26) and one electric power-assisted wheel (28); 所述承重区(6)包括水平设置在载物区(5)和承重区(6)之间的钢板(8),所述转盘(1)设于钢板(8)上方,所述转盘(1)为圆形,转盘(1)上设有卷扬机(17),外沿上沿圆周均匀设有穿孔(9),在所述钢板(8)上、转盘(1)的两侧对称设有固定转盘(1)的转盘固定锁(10),所述转盘(1)上还设有转盘旋转手柄(31);所述转盘(1)通过转轴系统固定在钢板(8)上方,所述旋转立杆(3)穿过支撑套管(2)后与转轴系统连接,所述转轴系统自下而上依次设置的轴承套筒(11)和转盘托盘(12),所述轴承套筒(11)底部与钢板(8)固定,所述转盘托盘(12)上设有圆孔,所述支撑套管(2)设于转盘托盘(12)顶面,所述转盘(1)套设在支撑套管(2)外侧,并与转盘托盘(12)顶面固定,所述支撑套管(2)内径与圆孔直径相适应,所述旋转立杆(3)穿过支撑套管(2)与圆孔后通过轴承(13)与轴承套筒(11)内壁连接;所述旋转立杆(3)上端与弯曲伸缩杆(4)通过螺栓(14)连接固定,所述弯曲伸缩杆(4)包括上部弯曲部和下部直立部,所述下部直立部上设有竖向均匀设置的对穿通孔一(15),相应地,所述旋转立杆(3)上也设有两组与下部直立部上的对穿通孔一(15)间距相适应的对穿通孔二(16),所述下部直立部与旋转立杆(3)通过螺栓(14)同时穿过对穿通孔一(15)和对穿通孔二(16)连接固定,所述上部弯曲部的背部设有两个定滑轮,一个位于上部弯曲部顶端,为定滑轮一(27),一个设于上部弯曲部与下部直立部相切位置,为定滑轮二(18),所述上部弯曲部顶端还设有钢丝绳限位器(19),所述卷扬机(17)内的钢丝绳(20)穿过定滑轮一(27)和定滑轮二(18)后吊设在上部弯曲部,钢丝绳(20)端部设有挂钩(21);The load-bearing area (6) includes a steel plate (8) horizontally arranged between the loading area (5) and the load-bearing area (6), the turntable (1) is set above the steel plate (8), and the turntable (1 ) is circular, a hoist (17) is provided on the turntable (1), and perforations (9) are evenly arranged on the outer edge and the circumference, and fixing holes are arranged symmetrically on both sides of the steel plate (8) and the turntable (1). The turntable fixing lock (10) of the turntable (1), the turntable (1) is also provided with a turntable rotation handle (31); the turntable (1) is fixed above the steel plate (8) through a shaft system, and the turntable The rod (3) passes through the support sleeve (2) and is connected to the shaft system, the shaft system is sequentially provided with a bearing sleeve (11) and a turntable tray (12) from bottom to top, and the bearing sleeve (11) The bottom is fixed with the steel plate (8), the turntable tray (12) is provided with round holes, the support sleeve (2) is set on the top surface of the turntable tray (12), and the turntable (1) is set on the support sleeve The outer side of the pipe (2) is fixed to the top surface of the turntable tray (12). The inner diameter of the support sleeve (2) is adapted to the diameter of the round hole. The rotating vertical rod (3) passes through the support sleeve (2) and The round hole is connected with the inner wall of the bearing sleeve (11) through the bearing (13); the upper end of the rotating vertical rod (3) is connected and fixed with the curved telescopic rod (4) through bolts (14), and the curved telescopic rod (4) It includes an upper curved part and a lower upright part, and the lower upright part is provided with vertically evenly arranged opposite through holes (15). Correspondingly, two groups of upright The first pair of through holes (15) on the upper part is matched with the second through hole (16), and the lower upright part and the rotating pole (3) pass through the first through hole (15) and the through hole (15) through the bolt (14) simultaneously The through hole 2 (16) is connected and fixed. Two fixed pulleys are arranged on the back of the upper curved part, one is located at the top of the upper curved part and is the fixed pulley 1 (27), and the other is located at the upper curved part and the lower upright part. The cutting position is the second fixed pulley (18), the top of the upper curved part is also provided with a wire rope limiter (19), and the wire rope (20) in the winch (17) passes through the first fixed pulley (27) and the fixed pulley The second pulley (18) is hoisted on the upper curved part, and the end of the wire rope (20) is provided with a hook (21); 所述配重区(7)上对称设有两块配重块(22),两块配重块(22)之间设有电瓶和工具放置箱(23),所述配重区(7)上设有推手(24),所述推手(24)上设有电动助力轮按钮(29)。Two counterweights (22) are arranged symmetrically on the counterweight area (7), and a storage battery and tool storage box (23) is arranged between the two counterweights (22). The counterweight area (7) A push handle (24) is arranged on the push handle (24), and an electric booster wheel button (29) is arranged on the push handle (24). 2.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述支撑套管(2)与承重区(6)之间设有两个斜向支撑(25)。2. A movable device based on material transportation and hoisting according to claim 1, characterized in that two oblique supports (25 ). 3.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述推手(24)包括两根与支撑平台夹角为135°的斜杆,两根斜杆顶端设有水平支撑杆,所述水平支撑杆与配重区(7)之间还设有与支撑平台夹角为165°的斜杆。3. A movable device based on material transportation and hoisting according to claim 1, characterized in that: the push handle (24) includes two oblique rods with an angle of 135° to the support platform, and the two oblique rods A horizontal support bar is provided at the top, and a slanting bar with an included angle of 165° to the support platform is also provided between the horizontal support bar and the counterweight area (7). 4.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述穿孔(9)距离转盘(1)边缘10mm,所述穿孔(9)有16个,半径为20mm。4. A movable device based on material transportation and hoisting according to claim 1, characterized in that: the perforations (9) are 10mm away from the edge of the turntable (1), and there are 16 perforations (9), with a radius of 20mm. 5.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述转盘固定锁(10)包括固定结构和可转动结构,所述固定结构固定在钢板(8)上,所述可转动结构一端与固定结构上的销钉轴可向上翻转连接,另一端插接在穿孔(9)内。5. A movable device based on material transportation and hoisting according to claim 1, characterized in that: the turntable fixed lock (10) includes a fixed structure and a rotatable structure, and the fixed structure is fixed on the steel plate (8 ), one end of the rotatable structure and the pin shaft on the fixed structure can be flipped up and connected, and the other end is plugged into the through hole (9). 6.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述下部直立部上的对穿通孔一(15)为10组,上下相邻对穿通孔一(15)之间的距离为100mm,距上部弯曲部最近的对穿通孔一(15)距离上部弯曲部的距离为600mm。6. A movable device based on material transportation and hoisting as claimed in claim 1, characterized in that: there are 10 pairs of through-holes (15) on the lower upright part, and one pair of through-holes adjacent to each other up and down The distance between (15) is 100mm, and the distance between the pair of through holes one (15) closest to the upper curved part and the upper curved part is 600mm. 7.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述轴承套筒(11)下部内壁内设有一圈凹槽,所述轴承(13)由若干个钢珠组成,若干个钢珠嵌设在凹槽内,旋转立杆(3)外部与钢珠可转动连接。7. A movable device based on material transportation and hoisting as claimed in claim 1, characterized in that: the inner wall of the lower part of the bearing sleeve (11) is provided with a circle of grooves, and the bearing (13) consists of several It is composed of four steel balls, several steel balls are embedded in the groove, and the outside of the rotating vertical rod (3) is rotatably connected with the steel balls. 8.如权利要求1所述的一种基于物料运输与吊装的可移动装置,其特征在于:所述支撑平台为由11根圆钢管焊接而成矩形底座。8. A movable device based on material transportation and hoisting according to claim 1, characterized in that: the support platform is a rectangular base welded by 11 round steel pipes. 9.如权利要求1~8任意一项所述的一种基于物料运输与吊装的可移动装置的操作方法,其特征在于,包括以下步骤:9. A method for operating a movable device based on material transportation and hoisting according to any one of claims 1 to 8, characterized in that it comprises the following steps: 步骤一、装物料:利用卷扬机将物料运输到物料区,物料区无需转动方向,仅需转盘带动旋转立杆,进而带动吊钩转动,将本装置四周的物料吊装到载物区;Step 1. Loading materials: Use the hoist to transport the materials to the material area. The material area does not need to rotate, only the turntable drives the rotating pole, and then drives the hook to rotate, and the materials around the device are hoisted to the loading area; 步骤二、运输物料:工作人员手推推手,打开电动助力轮按钮,电动助力轮带动万向轮转动,人工控制方向,将物料运载到卸载区;Step 2. Transporting materials: The staff pushes the hand, turns on the button of the electric power-assisted wheel, and the electric power-assisted wheel drives the universal wheel to rotate, manually controls the direction, and carries the material to the unloading area; 步骤三,卸载物料:卸载物料:吊钩勾起物料,人工通过转盘旋转手柄控制转盘,进而控制吊钩方向,方向确定完毕,可通过转盘固定锁将转盘固定,通过卷扬机带动钢丝绳向上运动,将物料运到目的地进行卸载,至此,本发明一种基于物料运输与吊装的可移动装置操作完成。Step 3, unloading materials: unloading materials: the hook picks up the material, manually controls the turntable through the turntable rotation handle, and then controls the direction of the hook. After the direction is determined, the turntable can be fixed by the turntable fixing lock. The materials are transported to the destination for unloading. So far, the operation of a mobile device based on material transportation and hoisting of the present invention is completed.
CN201810229740.0A 2018-03-20 2018-03-20 Movable device based on material transportation and hoisting and operation method thereof Active CN108275582B (en)

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