CN108274302B - Intelligent pipe making machine - Google Patents
Intelligent pipe making machine Download PDFInfo
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- CN108274302B CN108274302B CN201711416296.5A CN201711416296A CN108274302B CN 108274302 B CN108274302 B CN 108274302B CN 201711416296 A CN201711416296 A CN 201711416296A CN 108274302 B CN108274302 B CN 108274302B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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Abstract
The invention relates to an intelligent pipe making machine, which comprises a display module, a loudspeaker, a pipe coiling module, a second mechanical arm, a first mechanical arm, a laser scanning device, a cutting machine and a camera, wherein the display module is arranged on the first mechanical arm; the control module is respectively connected with the cloud server, the display module, the loudspeaker, the pipe coiling module, the second mechanical arm and the first mechanical arm; the first mechanical arm is connected with the cutting machine; the second mechanical arm is connected with the camera; the invention has the advantages that the production line is digitally reconstructed by the three-dimensional scanner, the production line parameters are dynamically adjusted to realize the optimal production effect, the quality of the cutting point is comprehensively judged by the three-dimensional model of the cutting point and the video of the cutting point, and the cutting machine is dynamically controlled to carry out re-cutting, so that the cutting quality is improved, and the quality of the final product is improved.
Description
Technical Field
The invention relates to a pipe making machine, in particular to an intelligent pipe making machine.
Background
The tube making machine needs processes of uncoiling, forming, cutting, polishing, sizing, straightening, sizing, cutting and the like in the tube making process, so that the defects of troublesome manufacturing process, low manufacturing efficiency and high production cost exist. The traditional pipe making machine can not realize full-digital monitoring on the pipe making process, can not ensure the pipe making quality, can not adapt to the new situation of the current digital factory, can not dynamically correct a cutting point, and can not generate a production line data report.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent pipe making machine which is characterized by comprising a control module, a cloud server, a display module, a loudspeaker, a pipe coiling module, a second mechanical arm, a first mechanical arm, a laser scanning device, a cutting machine and a camera;
the control module is respectively connected with the cloud server, the display module, the loudspeaker, the pipe coiling module, the second mechanical arm and the first mechanical arm;
the first mechanical arm is connected with the cutting machine;
the second mechanical arm is connected with the camera;
the pipe coiling module is used for manufacturing a steel sheet into a pipe shape, and comprises a plurality of steel sheet bending rollers, a plurality of straight pipe forming rollers and a plurality of auxiliary pulley blocks, wherein the steel sheet sequentially penetrates through the steel sheet bending rollers and the straight pipe forming rollers, the thickness of the steel sheet bending rollers is sequentially reduced, the middle part of the straight pipe forming rollers is provided with a bulge, the thickness of the bulge is sequentially reduced, the steel sheet is provided with the auxiliary pulley blocks, each auxiliary pulley block comprises two groups of pulleys, and the distance between the pulleys is sequentially reduced;
the laser scanning device carries out coordinate positioning and three-dimensional scanning on the pipe fitting in real time in the pipe manufacturing process and generates a three-dimensional model, and the laser scanning device sends the pipe fitting coordinate and the three-dimensional model to the control module;
the control module generates a control instruction according to the pipe fitting coordinate and the three-dimensional model, the first mechanical arm controls the cutting machine to cut the pipe fitting according to the control instruction, the second mechanical arm controls the camera to shoot a cutting point according to the control instruction, and shooting information is sent to the control module;
the control module judges the cutting quality of the cutting point according to the camera information, and if the cutting instruction of the cutting point does not accord with the preset standard, the control module controls the first mechanical arm to cut the cutting point which does not accord with the standard again;
the control module displays a three-dimensional operation model of the production line in real time through the display module and marks unqualified cutting points of the three-dimensional model;
if the control module judges that the production line works abnormally through the continuous three-dimensional model information, an alarm is sent out through a loudspeaker;
the control module sends continuous three-dimensional model data generated by the three-dimensional scanning module and video data generated by the camera in the production process to the cloud server;
and the cloud server generates a production line operation report according to the continuous three-dimensional model data and the video data and sends the production line operation report to the manager client.
Furthermore, the control module is a single chip microcomputer or a PLC.
Further, the display module is a liquid crystal display.
The invention has the advantages that the production line is digitally reconstructed through the three-dimensional scanner, the production line parameters are dynamically adjusted, the optimal production effect is realized, the quality of the cutting point is comprehensively judged through the three-dimensional model of the cutting point and the video of the cutting point, the cutting machine is dynamically controlled to cut again, the cutting quality is improved, and the quality of the final product is improved.
Drawings
FIG. 1 is a block diagram of an intelligent pipe making machine system of the present invention.
Detailed Description
As shown in fig. 1, the intelligent pipe making machine of the present invention includes a control module, a cloud server, a display module, a speaker, a pipe coiling module, a second mechanical arm, a first mechanical arm, a laser scanning device, a cutting machine, and a camera;
the control module is respectively connected with the cloud server, the display module, the loudspeaker, the pipe coiling module, the second mechanical arm, the first mechanical arm and the laser scanning device;
the first mechanical arm is connected with the cutting machine;
the second mechanical arm is connected with the camera;
the pipe coiling module is used for manufacturing a steel sheet into a pipe shape, and comprises a plurality of steel sheet bending rollers, a plurality of straight pipe forming rollers and a plurality of auxiliary pulley blocks, wherein the steel sheet sequentially penetrates through the steel sheet bending rollers and the straight pipe forming rollers, the thickness of the steel sheet bending rollers is sequentially reduced, the middle part of the straight pipe forming rollers is provided with a bulge, the thickness of the bulge is sequentially reduced, the steel sheet is provided with the auxiliary pulley blocks, each auxiliary pulley block comprises two groups of pulleys, and the distance between the pulleys is sequentially reduced;
the laser scanning device carries out coordinate positioning and three-dimensional scanning on the pipe fitting in real time in the pipe manufacturing process and generates a three-dimensional model, and the laser scanning device sends the pipe fitting coordinate and the three-dimensional model to the control module;
the production equipment of the production line comprises a mechanical arm and a pipe fitting, the mechanical arm and the pipe fitting are scanned in real time in the pipe manufacturing process by the laser scanning device, a continuous three-dimensional model is generated, coordinate positioning information is generated, the production line is digitally reconstructed in the data processing device, the digital management of the production line is realized, the mechanical arm is guided to move with optimal efficiency, a cutting point three-dimensional model is generated inside the data processing device through three-dimensional scanning of the cutting point, the quality of the cutting point is judged, and if the quality of the cutting point does not reach the standard, the data processing device controls the mechanical arm to move the cutting machine to cut the cutting point again.
The control module generates a control instruction according to the coordinates of the pipe fitting and the three-dimensional model, the first mechanical arm controls the cutting machine to cut the pipe fitting according to the control instruction, the second mechanical arm controls the camera to shoot a cutting point according to the control instruction, the shooting information is sent to the control module, the cutting point is in a motion state in the pipe making process of the pipe making machine, the second mechanical arm controls the camera to track the cutting point, real-time shooting is carried out near the cutting point to achieve the best shooting effect, the cutting point cutting process, video information after the cutting is completed and the cutting point three-dimensional model formed by scanning of the laser scanning device are combined to comprehensively judge, and more efficient cutting point quality judgment is achieved.
The control module judges the cutting quality of the cutting point according to the camera information, and if the cutting quality of the cutting point does not accord with a preset standard, the control module controls the first mechanical arm to re-cut the cutting point which does not accord with the standard;
the control module displays a three-dimensional operation model of the production line in real time through the display module and marks unqualified cutting points of the three-dimensional model;
the control module stores a comparison cutting point three-dimensional model which accords with the cutting quality in advance, combines the cutting point three-dimensional model generated in real time by the production line with the comparison three-dimensional model and video information in the cutting process of the cutting point to comprehensively judge the quality of the cutting point, and realizes more accurate quality judgment of the cutting point.
If the control module judges that the production line works abnormally through the continuous three-dimensional model information, an alarm is sent out through the loudspeaker, the whole production field is rebuilt in the data processing device in real time through the laser scanning device, data analysis is carried out, if the production line works abnormally, the alarm is sent out immediately, and the management efficiency of the production line is improved.
The control module sends continuous three-dimensional model data generated by the three-dimensional scanning module and video data generated by the camera in the production process to the cloud server;
the cloud server generates a production line operation report according to the continuous three-dimensional model data and the video data and sends the production line operation report to the management personnel client, the cloud server performs data analysis on the production line three-dimensional model generated by the laser scanning device to obtain the production line report and sends the production line report to the management layer, the management layer can know the operation state of the production line conveniently and adjust the operation state, and the management efficiency of the production line is improved.
Furthermore, the control module is a single chip microcomputer or a PLC.
Further, the display module is a liquid crystal display.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (1)
1. An intelligent pipe making machine is characterized by comprising a control module, a cloud server, a display module, a loudspeaker, a pipe coiling module, a second mechanical arm, a first mechanical arm, a laser scanning device, a cutting machine and a camera;
the control module is respectively connected with the cloud server, the display module, the loudspeaker, the pipe coiling module, the second mechanical arm, the first mechanical arm and the laser scanning device;
the first mechanical arm is connected with the cutting machine;
the second mechanical arm is connected with the camera;
the pipe coiling module is used for manufacturing a steel sheet into a pipe shape, and comprises a plurality of steel sheet bending rollers, a plurality of straight pipe forming rollers and a plurality of auxiliary pulley blocks, wherein the steel sheet sequentially penetrates through the steel sheet bending rollers and the straight pipe forming rollers, the thickness of the steel sheet bending rollers is sequentially reduced, the middle part of the straight pipe forming rollers is provided with a bulge, the thickness of the bulge is sequentially reduced, the steel sheet is provided with the auxiliary pulley blocks, each auxiliary pulley block comprises two groups of pulleys, and the distance between the pulleys is sequentially reduced;
the laser scanning device carries out coordinate positioning and three-dimensional scanning on the pipe fitting in real time in the pipe manufacturing process and generates a three-dimensional model, and the laser scanning device sends the pipe fitting coordinate and the three-dimensional model to the control module;
the production equipment of the production line comprises a mechanical arm and a pipe fitting, the mechanical arm and the pipe fitting are scanned in real time by a laser scanning device in the pipe making process, a continuous three-dimensional model and coordinate positioning information are generated, the production line is digitally reconstructed in a data processing device, the digital management of the production line is realized, the mechanical arm is guided to move with optimal efficiency, a cutting point three-dimensional model is generated in the data processing device by three-dimensional scanning of a cutting point, the quality of the cutting point is judged, and if the quality of the cutting point does not reach the standard, the data processing device controls a mechanical arm to move a cutting machine to cut the cutting point again;
the control module generates a control instruction according to the coordinates of the pipe fitting and the three-dimensional model, the first mechanical arm controls the cutting machine to cut the pipe fitting according to the control instruction, the second mechanical arm controls the camera to shoot a cutting point according to the control instruction and sends shooting information to the control module, the cutting point is in a motion state in the pipe manufacturing process of the pipe manufacturing machine, the second mechanical arm controls the camera to track the cutting point, real-time shooting is carried out near the cutting point, and the cutting point cutting process, video information after cutting completion and the cutting point three-dimensional model formed by scanning of the laser scanning device are combined to carry out comprehensive judgment;
the control module judges the cutting quality of the cutting point according to the camera information, and if the cutting quality of the cutting point does not accord with a preset standard, the control module controls the first mechanical arm to re-cut the cutting point which does not accord with the standard;
the control module displays a three-dimensional operation model of the production line in real time through the display module and marks unqualified cutting points of the three-dimensional model;
the control module stores a comparison cutting point three-dimensional model meeting the cutting quality in advance, and combines the cutting point three-dimensional model generated in real time by the production line, the comparison three-dimensional model and video information in the cutting process of the cutting point to comprehensively judge the quality of the cutting point;
if the control module judges that the production line works abnormally through the continuous three-dimensional model information, an alarm is sent out through a loudspeaker, the whole production field is reconstructed in the data processing device in real time through the laser scanning device, and data analysis is carried out;
the control module sends continuous three-dimensional model data generated by the three-dimensional scanning module and video data generated by the camera in the production process to the cloud server, the cloud server generates a production line operation report according to the continuous three-dimensional model data and the video data and sends the production line operation report to the management personnel client, and the cloud server performs data analysis on the production line three-dimensional model generated by the laser scanning device to obtain a production line report and sends the production line report to the management layer;
the control module is a single chip microcomputer or a PLC; the display module is a liquid crystal display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201711416296.5A CN108274302B (en) | 2017-12-25 | 2017-12-25 | Intelligent pipe making machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711416296.5A CN108274302B (en) | 2017-12-25 | 2017-12-25 | Intelligent pipe making machine |
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| CN108274302A CN108274302A (en) | 2018-07-13 |
| CN108274302B true CN108274302B (en) | 2020-11-10 |
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| CN201711416296.5A Active CN108274302B (en) | 2017-12-25 | 2017-12-25 | Intelligent pipe making machine |
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| CN109240211A (en) * | 2018-09-03 | 2019-01-18 | 南京理工技术转移中心有限公司 | A kind of diced system and its working method of included detection function |
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| CN103894737A (en) * | 2012-12-30 | 2014-07-02 | 上海琦中机电设备有限公司 | Intelligent cutting process based on image recognition |
| CN106808608A (en) * | 2016-12-31 | 2017-06-09 | 重庆安特管业有限公司 | A kind of smart-cut machine |
| CN206500455U (en) * | 2017-02-08 | 2017-09-19 | 江门市翔之辉金属制品有限公司 | Tuber |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202183030U (en) * | 2010-12-20 | 2012-04-04 | 山西飞虹激光科技有限公司 | Intelligent computer numerical control system for laser cutting machine |
| CN104036513B (en) * | 2014-06-26 | 2017-06-09 | 西安新拓三维光测科技有限公司 | A kind of three-dimensional bending tube polyphaser visible detection method and its system |
| CN105629870B (en) * | 2014-11-05 | 2017-12-26 | 柳州市智马砖瓦机械有限责任公司 | Full automatic blanking machine intelligence control system |
| CN106323167B (en) * | 2016-08-22 | 2019-06-07 | 上海交通大学 | A kind of intelligent scanning on-line measurement system and measurement method based on image recognition |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201596852U (en) * | 2010-01-19 | 2010-10-06 | 广东大族粤铭激光科技股份有限公司 | Master-slave mode camera allocated intelligent laser cutting system |
| CN103894737A (en) * | 2012-12-30 | 2014-07-02 | 上海琦中机电设备有限公司 | Intelligent cutting process based on image recognition |
| CN106808608A (en) * | 2016-12-31 | 2017-06-09 | 重庆安特管业有限公司 | A kind of smart-cut machine |
| CN206500455U (en) * | 2017-02-08 | 2017-09-19 | 江门市翔之辉金属制品有限公司 | Tuber |
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Effective date of registration: 20201020 Address after: 401520 No.206 nongchuang Road, Caojie street, Hechuan District, Chongqing Applicant after: Chongqing Jinjiang Zhixin Automobile Parts Co.,Ltd. Address before: 401572 No. 206 Nong Chuang Road, Hejie street, Hechuan District, Chongqing Applicant before: CHONGQING DADE MACHINERY MANUFACTURING Co.,Ltd. |
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