CN108274071A - A kind of bevelling processing unit (plant) for sheet-like flexible material - Google Patents
A kind of bevelling processing unit (plant) for sheet-like flexible material Download PDFInfo
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- CN108274071A CN108274071A CN201711335091.4A CN201711335091A CN108274071A CN 108274071 A CN108274071 A CN 108274071A CN 201711335091 A CN201711335091 A CN 201711335091A CN 108274071 A CN108274071 A CN 108274071A
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- flexible material
- bevelling
- connecting rod
- plate
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- 239000000463 material Substances 0.000 title claims abstract description 61
- 230000009975 flexible effect Effects 0.000 title claims abstract description 54
- 239000000758 substrate Substances 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 36
- 230000036339 tooth positioning Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000033001 locomotion Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of bevelling processing unit (plant) for sheet-like flexible material, the sliding block of truss lower end are respectively embedded into the sliding slot of substrate.Sliding rail is fixed on the truss upper end.Mounting base is sleeved on the slide rail, and can be slided along sliding rail.Cutting tool installation manner is in mounting base.Razor-edge liner is located in truss and is fixed on the upper surface of the substrate;Angle between the working face of the razor-edge liner and horizontal plane is identical as bevelling angle to be processed.In the bevelling processing of flexible sheet material, realize the semi-mechanization processing of sheet-like flexible material, reduce the labor intensity of either manual operator, improves machining accuracy and production efficiency, be effectively guaranteed the influence that flexible material is brought from grinding temperature in process.The present invention has the characteristics that simple in structure, easy to operate, highly practical, can be promoted the use of in many flexible material bevelling manufacture fields.
Description
Technical field
The present invention relates to field of machining, the bevelling processing unit (plant) of specifically a kind of flexible material.
Background technology
Flexible material such as rubber etc. is difficult by material when using processing such as machine cuts since flexibility itself is very good
Fixed sizing, so machining accuracy is very low.Currently, the bevelling processed and applied of sheet-like flexible material is more mature, efficiency is higher
For grinding.
It is a kind of disclosed in Chinese patent literature CN201310226653《Edge-falled machine》Using the file of high-speed rotating conical section
Head carries out workpiece edge the processing that bevelling is completed in grinding.But the invention is only applicable to add with the material bevelling of certain rigidity
In work, the purpose of flexible material bevelling processing cannot be satisfied.Disclosed in Chinese patent literature CN201520155922《One kind is based on
The automatic grinding device of nonmetallic thermal insulation layer material bevelling processing》Bowl-type grinding wheel is driven to complete heat insulation layer material using grinding head motor
The bevelling of material is processed.But grinding process will produce high temperature, once by high temperature physical and chemical changes, material can be occurred for flexible material
Expect that original performance can be with change.In addition to this, due to frictional heat, flexible material can be volatilized by heating to be formed for grinding
Unpleasant gas, it is serious to contamination.Also, the grinding surface of flexible material bevelling is rougher, forming quality
Difference.
And in the industrial production, it needs to carry out sheet-like flexible material more bevelling working process, although hand cutting
With preferable forming surface, but certain operative skill is required, a hand-held knife is with sheet-like flexible material at certain
Oblique angle is cut, and a hand need to be such that it fixes in the position pressing material very close to blade.When flexible material is with higher
When shear strength, bevel edge is hand-maked, not only so that the labor intensity of operating personnel is very big, and blade skids off and is easy to cut
Wound.
Invention content
To overcome the shortcomings of that big labor intensity existing in the prior art, low production efficiency and machining accuracy be not high, this hair
It is bright to propose a kind of bevelling processing unit (plant) for sheet-like flexible material.
The present invention includes substrate, truss, two one slide rails, cutter, connecting rod and mounting base.Wherein, two side frame of the truss
Plate is located at the both sides of substrate, and the sliding block of the truss both sides deckle board lower end inner surface is made to be respectively embedded into substrate both side surface
In sliding slot.Two one slide rail is fixed on the truss upper end.The mounting base is sleeved on two one slide rails, and can be along each cunning
Rail slides.Cutting tool installation manner is in the mounting base.Razor-edge liner is located in the truss, is fixed on the upper surface of the substrate, and
Keep the angle between the working face of the razor-edge liner and horizontal plane identical as bevelling angle to be processed.The upper end of the razor-edge liner
Exceed cutter head.The clamping press plate is fixed on the razor-edge liner, and makes the clamping press plate between razor-edge liner and cutter head;
The lower edge of the clamping press plate is slightly above 2~4mm of blade of cutter head.Upper end for the connecting rod for connecting the handle of a knife and cutter head
It is mounted on by sliding sleeve in the Cutting tool installation manner hole of the mounting base, and makes clearance fit between the two.Sliding sleeve upper end outer circle
Clearance fit between perimeter surface and the Cutting tool installation manner internal surface of hole.There is cutter clamping screw in the mounting base lower surface, leads to
Circumferentially rotating for cutter clamping screw limitation sliding sleeve is crossed, to realize the limitation rotated to entire cutter.
The cutter includes handle of a knife, cutter head and connecting rod.There is axially projecting cutter head peace in the lower face of the connecting rod
Loading board, cutter head are fixed on the lower end of the connecting rod;The connecting rod upper end and the lower end of the hilt in the cutter are connected, and
Circumferential surface in the connecting rod upper end is useful for the pin shaft hole of connection handle of a knife, and makes the center line and connecting rod of the pin shaft hole
Center space of lines is mutually perpendicular to.
The handle of a knife includes pinching handle, connecting rod and hilt;Wherein the lower end of hilt is the cylindrical shape being connected with sliding sleeve upper end;
The upper end of the hilt is horizontal handle, cavity is machined in the middle part of the handle of a knife, the connecting rod is located in the cavity, and makes the drawing
The lower end of bar and the upper end of connecting rod are hinged, and the upper end of the pull rod is hinged with the inner end for pinching handle;The outer end for pinching handle is located at should
Except cavity, below horizontal handle.Described pinch is hinged middle part and the siding of the cavity.
The pressing plate that steps up includes pressing plate and two connecting plates.Two connecting plates are located at the pressing plate working face
Both ends, and it is identical as the length of razor-edge liner the distance between to make two connecting plate inner surfaces;One surface of the pressing plate
For plane, the surface engagement of the plane and razor-edge liner is pressing plate working face;One surface of the pressing plate is cambered surface.
The mounting hole for having clamping press plate locking switch in the middle part of each connecting plate length direction, in each connecting plate
End have the mounting hole of fixing axle;The mounting hole being located on each connecting plate is concentric.
The length of the razor-edge liner is identical as the distance between truss both sides deckle board inner surface, including two support plates and one
A backing plate.Described two harden structures are identical, shape be rectangular triangle, and in the triangle angle of bevel edge with
Bevelling angle to be processed is identical.The both ends of the backing plate are separately fixed on the bevel edge of two support plates, and the backing plate is outer
Surface be with step up pressing plate cooperation working face.It is machined with the lock slots of arc, and the lock in the upper end of described two support plates
An intrados for determining slot is dentation.The lock slots circular arc vertex and the clamping in the middle part of the connecting plate stepped up on pressing plate
The center of pressing plate locking switch mounting hole overlaps, and makes to be packed into mounted on one end of the clamping press plate locking switch stepped up on pressing plate and be somebody's turn to do
In lock slots, and positioned by the tooth of intrados.
In the present invention, the handle of a knife for capableing of horizontal direction rotary cutter is connected by the fixed seat sliding rail parallel with two, with
Realize the movement of cutter.Handle of a knife can drive blade to complete 360 degree in horizontal plane of rotation, can also be limited by rotational locking device
The machining angle of stationary knife sword.The incision amount of feeding of blade pinches control by the activity immediately below handle of a knife 1.Entire tool parts are logical
The rigid connection for crossing sliding rail and vertical truss is connected with substrate.Truss can be slided by sliding block in the sliding slot on substrate, also
Cutter can be fixed on arbitrary point;If clamping screw is opened, the arbitrary curve fortune of cutter in the horizontal plane can be realized
It is dynamic.
Activity pinch pinch being connect with shank portion by axis pin the driving shaft of end by connecting rod and driven shaft with it is driven
Guide rod forms a set of power transmission component.It pinches and power is transmitted to by connecting rod and connecting rod on blade by the grip pressure by hand, with
This provides the amount of feeding and pressure required when blade cutting.
With the present invention, in the bevelling processing of flexible sheet material, the semi-mechanization for realizing sheet-like flexible material adds
Work reduces the labor intensity of either manual operator, improves machining accuracy and production efficiency, is effectively guaranteed flexible material and is adding
The influence brought from grinding temperature during work.The present invention have the characteristics that it is simple in structure, easy to operate, highly practical,
It can be promoted the use of in many flexible material bevelling manufacture fields.
Description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Fig. 4 is the structural schematic diagram of cutter.
Fig. 5 is the part drawing of clamping press plate.
Fig. 6 is the schematic diagram of sheet-like flexible material bevelling processing.
Fig. 7 is the side view of Fig. 6.
Fig. 8 is the cooperation schematic diagram of clamping press plate and razor-edge liner.Wherein 8a is self-locking schematic diagram, and 8b is the part of 8a
Enlarged drawing.In figure:
1. handle of a knife;2. mounting base;3. cutter clamping screw;4. cutter head;5. cutter head;6. pinching handle;7. cutter head;8. truss; 9.
Sliding block;10. clamping screw;11. substrate;12. razor-edge liner;13. sliding slot;14. axis pin;15. pin;16. cutter head;17. pin
Son;18. connecting rod;19. flexible material;20. clamping press plate;21. clamping press plate locking switch;22. fixing axle;23. locking
Slot;24. hilt.
Specific implementation mode
The present embodiment is a kind of bevelling processing unit (plant) for sheet-like flexible material, including 8, two substrate 11, truss cunnings
Rail 7, cutter 1, connecting rod 18, mounting base 2.Wherein, 8 both sides deckle board of the truss is located at the both sides of substrate 11, and makes this
The sliding block 9 of truss both sides deckle board lower end inner surface is respectively embedded into the sliding slot 13 of substrate both side surface.Two cross sections are
Circular sliding rail 7 is located at the truss upper end, and the both ends of each sliding rail is made to be the upper surface for being separately fixed at truss both sides deckle board.
The mounting base 2 is sleeved on two one slide rails, and can be slided along each sliding rail.Cutter 1 is mounted in the mounting base, and makes knife
First 4 are located at the lower section of the mounting base, and handle of a knife is made to be located at the top of the mounting base.Company for connecting the handle of a knife and cutter head
The upper end of extension bar 18 is mounted on by sliding sleeve 5 in the Cutting tool installation manner hole of the mounting base, and makes clearance fit between the two.It is described
Clearance fit between 5 upper end outer circumferential surface of sliding sleeve and the Cutting tool installation manner internal surface of hole.There is knife in the mounting base lower surface
Have clamping screw 3, circumferentially rotating for sliding sleeve 5 is limited by the cutter clamping screw, to realize the limitation rotated to entire cutter.
Razor-edge liner 12 is located in the truss 8, is fixed on the upper surface of the substrate 11, and make the work of the razor-edge liner
Angle between face and horizontal plane is identical as bevelling angle to be processed.The upper end of the razor-edge liner exceeds cutter head 4.The clamping
Pressing plate 20 is fixed on the razor-edge liner, and makes the clamping press plate between razor-edge liner and cutter head;Under the clamping press plate
Edge is slightly above 2~4mm of blade of cutter head.
The cutter 1 includes handle of a knife, cutter head 4 and connecting rod 18.Wherein handle of a knife is located at the two of the connecting rod with cutter head
End.The cutter head uses the prior art.There is axially projecting cutter head mounting plate in the lower face of the connecting rod, passes through bolt
Cutter head is fixed on to the lower end of the connecting rod;The connecting rod upper end and the lower end of the hilt 24 in the cutter are connected, and
Circumferential surface in the connecting rod upper end is useful for the pin shaft hole 17 of connection handle of a knife, and makes the center line and connecting rod of the pin shaft hole
Center space of lines be mutually perpendicular to.
The handle of a knife includes pinching 6, connecting rod 16 and hilt 24;Wherein the lower end of hilt 24 is to be connected with 5 upper end of sliding sleeve
Cylindrical shape;The upper end of the hilt is horizontal handle, cavity is machined in the middle part of the handle of a knife, the connecting rod is located at the cavity
Interior, and keep the lower end of the pull rod and the upper end of connecting rod 18 hinged, the upper end of the pull rod is hinged 6 inner end with pinching;It is described to pinch
6 outer end is located at except the cavity, below horizontal handle.Described pinch is hinged middle part and the siding of the cavity.
The pressing plate 20 that steps up includes pressing plate and two connecting plates.Two connecting plates are located at pressing plate work
The both ends in face, and it is identical as the length of razor-edge liner 12 the distance between to make two connecting plate inner surfaces;In each connecting plate
The mounting hole for having clamping press plate locking switch 21 in the middle part of length direction has the peace of fixing axle 22 in the end of each connecting plate
Fill hole;The mounting hole being located on each connecting plate is concentric.The pressing plate is rectangle plate, and one surface of the pressing plate is flat
Face, the surface engagement of the plane and razor-edge liner are pressing plate working face;One surface of the pressing plate is cambered surface.
The length of the razor-edge liner 12 is identical as the distance between 8 both sides deckle board inner surface of truss, including two support plates
With a backing plate.Described two harden structures are identical, shape be rectangular triangle, and in the triangle bevel edge angle
Degree is identical as bevelling angle to be processed.The both ends of the backing plate are separately fixed on the bevel edge of two support plates, and the backing plate
Outer surface be with step up pressing plate cooperation working face.The lock slots 23 of arc are machined in the upper end of described two support plates, and
And an intrados of the lock slots is dentation.The lock slots circular arc vertex in the connecting plate stepped up on pressing plate 20
The center of the clamping press plate locking switch mounting hole in portion overlaps, and makes to be mounted on the clamping press plate locking switch 21 stepped up on pressing plate
One end is packed into the lock slots, and is positioned by the tooth of intrados.
On the working face that sheet-like flexible material 19 is spread over to razor-edge liner 12, and the flexible material is made to be fed with blade
Direction forms angle needed for the flexible material bevelling.The flexible material is clamped by clamping press plate 20 and is fixed on wedge piece
On the working face of plate.When clamping and the fixed flexible material, locked by adjusting the clamping press plate locking switch 21
Position in slot 23, to meet the clamping to the flexible material.When bevelling after processing is completed, reversely adjust the clamping press plate locking
The position in lock slots is switched, with the clamping force of removal clamping press plate, you can conveniently remove sheet-like flexible material.
Because flexible material generally all has good ductility, though only it is the placement sheet-like flexible material on razor-edge liner
The bevelling of certain angle can so be processed but can be plastically deformed by flexible material, chamfer machining precision and quality all can be compared with
Difference.So design one on razor-edge liner fixes to clamp pressing plate 20 for flexible material, fixes to clamp pressing plate 20 and not only can
Enough flexible material is allowed to be fixed on above razor-edge liner, it, can be very big when strictly controlling the spacing between clamping press plate and blade
Reduce extension and deformation of the flexible material in bevelling process in degree, thus, it is possible to improve the processing matter of bevelling well
Amount and precision.
In order to improve processing efficiency, reduce flexible material and fix to clamp the time on razor-edge liner, geometrical clamp is pressed
Plate is arranged to around 22 rotatable device of fixing axle, and for pressing plate when being moved downward along razor-edge liner bevel edge, pressing plate is around fixing axle 22
At circular motion, the pressing plate the remoter towards obliquely downward move distance fixing axle 22, and the power that is fixed and clamped being applied on flexible material is got over
Greatly, clamping press plate locking switch 21 and the total number of teeth in engagement inside razor-edge liner are more, and clamping press plate is by sheet-like flexible material in wedge
Press tighter on shape backing plate, in bevelling process, movement occurs for sheet-like flexible material and the possibility of deformation is just smaller, adds
Work precision is higher.When bevelling machines, reverse opening clamping press plate locking switch 21, you can easily efficiently remove
Fixation of the sheet-like flexible material on razor-edge liner.
In flexible sheet material bevelling process, flexible material fixing to clamp on razor-edge liner is first completed, when
Cutter arrangement clamping screw 3 and the clamping screw 10 of Y direction are closed when machining locus is straight line.Hand holds handle of a knife 1, by cutter
Sliding rail one end is moved in X-axis slide rail 7.Appropriate grip pressure is pinched 6, and allowing blade to release has certain cutting amount of feeding, both hands
Buttress the cutting that handle pushes cutter to complete bevelling in X-axis slide rail.If sheet-like flexible material is thicker or more difficult cutting, fit
Amount reduces to pinch cuts the amount of feeding 6 grip forces to reduce blade, and pushing cutter, multiple movement can be quick back and forth in X-axis slide rail
Complete bevelling processing.
Ibid, when processing the bevelling of the sheet-like flexibles materials such as circle, sector, it is accordingly to have that need to only change correcting wedge
The shape of arc surface, such as cone.It opens cutter rotation clamping screw or it, which is arranged, with horizontal X axis there is certain angle to lock again
It is fixed.Open simultaneously the clamping screw in Y direction.According to the shape of processing sheet-like flexible material, make cutter in horizontal X axis and Y
Axis direction links movement simultaneously, you can machines the bevelling of required curve.
Claims (6)
1. a kind of bevelling processing unit (plant) for sheet-like flexible material, which is characterized in that including substrate, truss, two one slide rails, knife
Tool, connecting rod and mounting base;Wherein, truss both sides deckle board is located at the both sides of substrate, and makes the truss both sides deckle board
The sliding block of lower end inner surface is respectively embedded into the sliding slot of substrate both side surface;Two one slide rail is fixed on the truss upper end;
The mounting base is sleeved on two one slide rails, and can be slided along each sliding rail;Cutting tool installation manner is in the mounting base;Razor-edge liner
In the truss, it is fixed on the upper surface of the substrate, and makes the angle between the working face of the razor-edge liner and horizontal plane
It is identical as bevelling angle to be processed;The upper end of the razor-edge liner exceeds cutter head;The clamping press plate is fixed on the razor-edge liner
On, and make the clamping press plate between razor-edge liner and cutter head;The lower edge of the clamping press plate be slightly above the blade 2 of cutter head~
4mm;For connect the handle of a knife and cutter head connecting rod upper end by sliding sleeve be mounted on the mounting base Cutting tool installation manner hole
It is interior, and make clearance fit between the two;Gap between sliding sleeve upper end outer circumferential surface and the Cutting tool installation manner internal surface of hole
Cooperation;There is cutter clamping screw in the mounting base lower surface, circumferentially rotating for sliding sleeve is limited by the cutter clamping screw, with
Realize the limitation rotated to entire cutter.
2. being used for the bevelling processing unit (plant) of sheet-like flexible material as described in claim 1, which is characterized in that the cutter includes knife
Handle, cutter head and connecting rod;The lower face of the connecting rod has axially projecting cutter head mounting plate, cutter head to be fixed on the connecting rod
Lower end;The connecting rod upper end and the lower end of the hilt in the cutter are connected, and in the circumference table of the connecting rod upper end
Face is useful for the pin shaft hole of connection handle of a knife, and the center line of the pin shaft hole and the center space of lines of connecting rod is made to be mutually perpendicular to.
3. being used for the bevelling processing unit (plant) of sheet-like flexible material as claimed in claim 2, which is characterized in that the handle of a knife includes
Pinch handle, connecting rod and hilt;Wherein the lower end of hilt is the cylindrical shape being connected with sliding sleeve upper end;The upper end of the hilt is horizontal hand
Handle is machined with cavity in the middle part of the handle of a knife, and the connecting rod is located in the cavity, and makes the lower end of the pull rod and the upper end of connecting rod
Hinged, the upper end of the pull rod is hinged with the inner end for pinching handle;The outer end for pinching handle is located at except the cavity, under horizontal handle
Side;Described pinch is hinged middle part and the siding of the cavity.
4. being used for the bevelling processing unit (plant) of sheet-like flexible material as described in claim 1, which is characterized in that described to step up pressing plate packet
Include pressing plate and two connecting plates;Two connecting plates are located at the both ends of the pressing plate working face, and make two connecting plates
The distance between inner surface is identical as the length of razor-edge liner;One surface of the pressing plate is plane, the plane and wedge piece
The surface engagement of plate is pressing plate working face;One surface of the pressing plate is cambered surface.
5. being used for the bevelling processing unit (plant) of sheet-like flexible material as claimed in claim 4, which is characterized in that in each connecting plate
The mounting hole for having clamping press plate locking switch in the middle part of length direction has the installation of fixing axle in the end of each connecting plate
Hole;The mounting hole being located on each connecting plate is concentric.
6. being used for the bevelling processing unit (plant) of sheet-like flexible material as described in claim 1, which is characterized in that the razor-edge liner
Length is identical as the distance between truss both sides deckle board inner surface, including two support plates and a backing plate;Described two hardened
Structure is identical, and shape is rectangular triangle, and the angle of bevel edge is identical as bevelling angle to be processed in the triangle;
The both ends of the backing plate are separately fixed on the bevel edge of two support plates, and the outer surface of the backing plate is and steps up pressing plate cooperation
Working face;The lock slots of arc are machined in the upper end of described two support plates, and an intrados of the lock slots is dentation;
In the lock slots circular arc vertex and the clamping press plate locking switch mounting hole being located in the middle part of the connecting plate stepped up on pressing plate
The heart overlaps, and so that one end mounted on the clamping press plate locking switch stepped up on pressing plate is packed into the lock slots, and pass through intrados
Tooth positioning.
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CN201711335091.4A CN108274071A (en) | 2017-12-14 | 2017-12-14 | A kind of bevelling processing unit (plant) for sheet-like flexible material |
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CN201711335091.4A CN108274071A (en) | 2017-12-14 | 2017-12-14 | A kind of bevelling processing unit (plant) for sheet-like flexible material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109732361A (en) * | 2019-01-24 | 2019-05-10 | 无锡市百事杰金属制品科技有限公司 | A kind of soft state sheet metal strip edge-falled machine |
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