CN108263419A - For the probe flaw detection control device of rail flange of rail bottom surface detection - Google Patents
For the probe flaw detection control device of rail flange of rail bottom surface detection Download PDFInfo
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- CN108263419A CN108263419A CN201810174132.4A CN201810174132A CN108263419A CN 108263419 A CN108263419 A CN 108263419A CN 201810174132 A CN201810174132 A CN 201810174132A CN 108263419 A CN108263419 A CN 108263419A
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- flaw detection
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- probe
- mounting base
- adjusting block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
- B61K9/08—Measuring installations for surveying permanent way
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
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Abstract
The present invention relates to steel rail flaw detection technology fields, disclose a kind of probe flaw detection control device for the detection of rail flange of rail bottom surface, including:The installing plate being fixedly installed in rack, installing plate has horizontal kidney slot, installing plate or so end rotational installation guide pad, guide pad front end is installed by directive wheel, the adjusting block of guide pad connect band collocation structure, guide pad front end is rotatablely connected with collocation structure, collocation structure provides opposite horizontal force for two guide pads, adjusting block end is connected by being installed on the adjustment structure of horizontal kidney slot with installing plate, adjusting block adjusts its installation site by adjustment structure in horizontal kidney slot, adjusting block can relative adjustment structure rotation, installation flaw detection structure in rack, structure of detecting a flaw corresponds to region between two guide pads, the distance between two guide pads are gradually reduced from back to front.Can be that different in width rail plays charging guiding and flaw detection guiding role, directive wheel with flange of rail lateral follower, can ensure effective flaw detection guiding role of directive wheel.
Description
Technical field
The present invention relates to steel rail flaw detection technology field, more particularly to a kind of probe flaw detection for the detection of rail flange of rail bottom surface
Control device.
Background technology
At present, it needs to detect a flaw to rail flange of rail bottom surface in the production process of rail, during flaw detection, the spy for structure of detecting a flaw
Head is coupled between flange of rail bottom surface by water realization, and rail is moved forward relative to probe and completed to whole section in the production line
The flaw detection of rail flange of rail bottom surface, rail need to be oriented to the charging of rail when moving forward, and prevent rail from deviateing probe
Corresponding flaw detection region;Meanwhile during flaw detection, flange of rail both sides set directive wheel, two directive wheels respectively with two side contacts of rail head
And be oriented to, the installation site of existing directive wheel is changeless, so that the distance between two directive wheels are changeless,
Cause flaw detection structure that can only detect a flaw to a kind of tread of width rail head, adaptability is bad, simultaneously as mechanical factor and steel
The straightness of the rail flange of rail is there are certain error, and directive wheel is fixed, therefore, is inevitably oriented to
Wheel is not reached with flange of rail side, and situation about being effectively oriented to cannot be formed by, which causing, occurs, and also will appear directive wheel and flange of rail side
Contact is excessive, the situation that rail examination traveling is caused interim card occur, have some setbacks, influence flaw detection process it is effective, be smoothed out.
In addition, during flaw detection, flaw detection structure is fixed in the left and right directions of rail, leads to the probe in flaw detection structure
Flaw detection cannot be servo-actuated in flange of rail bottom width direction;The installation site popped one's head in structure of detecting a flaw is also changeless, this is just
Resulting in can only detect a flaw to the flange of rail bottom surface of fixed width, and adaptability is bad;Due to the flatness of flange of rail bottom surface, there are one
Fixed error, therefore, inevitably gap is excessive between probe and flange of rail bottom surface, it is impossible to form efficient coupling, lead
It causes result of detection inaccurate, also will appear probe with flange of rail bottom surface against tension, probe wear-resistant block abrasion is caused to be accelerated, influences it
Service life.
Invention content
The technical problems to be solved by the invention are:In view of the above problems, it provides a kind of for the rail flange of rail
The probe flaw detection control device of bottom surface detection, can play the role of charging guiding for the rail of different in width and flaw detection is oriented to,
Adaptability is improved, and directive wheel can ensure that effective flaw detection guiding role of directive wheel, avoid with flange of rail lateral follower
Interim card.
The technical solution adopted by the present invention is as follows:For the rail flange of rail bottom surface detection probe detect a flaw control device, including
Installing plate, guide pad and adjusting block, the installing plate are fixedly installed in a rack, and horizontal kidney-shaped is offered on the installing plate
Hole, the installing plate or so end is rotatablely equipped with the guide pad, and the front end of the guide pad is rotatablely equipped with directive wheel,
The front end of the guide pad is connected with the adjusting block, and collocation structure is installed in the adjusting block, the guide pad
Front end is rotatablely connected with the collocation structure, and the collocation structure can provide an opposite horizontal force, institute for the guide pad
It states adjusting block end to be fixedly connected with the installing plate by the adjustment structure being installed in the horizontal kidney slot, the adjusting
Block can adjust its horizontal installation position by the adjustment structure in the horizontal kidney slot, and the adjusting block can be relative to institute
Adjustment structure rotation is stated, flaw detection structure is installed in the rack, the flaw detection structure corresponds to area between the guide pad of left and right end
The distance between domain, left and right end guide pad is gradually reduced from back to front, is oriented to for rail charging.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface further includes mounting base, is oriented to
Structure and elastic element, the guide frame are fixedly installed in the rack, and the mounting base is installed on the guide frame
On, the elastic element is fixedly installed between the mounting base and the rack, the peace is withstood in described elastic element one end
Dress seat, another end withstand the rack, and the elastic element is compressive state, and the mounting base can control on the guide frame
Mobile, the installing plate is fixedly installed in the mounting base top, and the flaw detection structure is fixedly installed in the mounting base.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the guide frame are included extremely
Few two parallel horizontal guides, the horizontal guide are fixedly installed in the rack, and the mounting base is installed on the water
On flat guide rod, the elastic element is set in the horizontal guide.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the flaw detection structure pass through square
Shape frame is installed in the mounting base, the front and rear side inside the rectangle frame have installation step, the installation step upper edge its
Length direction offers Level tune hole, the front and back end of the flaw detection structure by bolt pass through the Level tune hole with it is described
Installation step is fixedly connected, and the flaw detection structure can adjust its horizontal installation position in the Level tune hole.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the flaw detection structure include visiting
Head cartridge and two mounting blocks for being installed on probe cassette front and back end, the mounting blocks of front and back end pass through the Level tune hole by bolt
It is fixedly connected with the installation step, vertical guide groove is offered on two mounting blocks, ten thousand are provided in the vertical guide groove
To ball and compression spring, the compression spring upper end resists the multi-directional ball, lower end resists the lower end of the vertical guide groove, the multi-directional ball
It can move and can be rotated relative to vertical guide groove along the vertical guide groove length direction, the multi-directional ball is fixedly connected with
Connecting shaft, the front and back end of the another ends of two connecting shafts respectively with the probe cassette are fixedly connected.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the rectangle frame pass through driving
Structure is connect with the mounting base, the driving structure include driving source, the driving source be installed in the mounting base and with
The rectangle frame connection, the driving source can drive the flaw detection structure to do vertical motion by rectangle frame, to realize control
Probe in flaw detection structure abuts against flange of rail bottom surface.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the driving source pass through connecting rod
Structure is connect with the rectangle frame, and the link mechanism includes two connecting portions, the front ends of two connecting portions respectively with the rectangle frame
Left and right sides rotation connection, rear end be rotatablely connected with mounting base, the line between two rotating joints of left side connecting portion is put down
Line and equal length of the row between two rotating joints of right side connecting portion are fixedly connected with crossbeam between two connecting portions,
The driving source upper end is connect with the crossbeam, further includes anti-transfer part, the both ends of the anti-transfer part respectively with the mounting base and
Rectangle frame is rotatablely connected, and the line on the anti-transfer part between two rotating joints is parallel to two rotation connection on the connecting portion
Line and equal length between point.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the driving source is gasbag-type
Cylinder is connected between the mounting base and the crossbeam by resetting spring.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the collocation structure include turning
Moving axis, connecting rod and elastomeric element, the rotation axis are vertically fixedly installed in the guide pad front end, and the adjusting block is interior along it
Length direction offers mounting hole, and described connecting rod one end is installed on the mounting hole with rotation axis rotation connection, another end
Interior, the elastomeric element is sleeved on the another end of the connecting rod, and the another end of the connecting rod is installed with limiting section, the bullet
Property component one end withstand the limiting section, another end is limited by the adjusting block, the elastomeric element be compressive state.
Probe flaw detection control device of the present invention for the detection of rail flange of rail bottom surface, the adjustment structure include limit
Position set, bolt and limit base, the adjusting block have stepped hole, and the stop collar is installed in the stepped hole and can limit
The adjusting block moves up, and offers step groove in the horizontal kidney slot upper surface, the stop collar lower end is by described
Rank slot limits, and the bolt passes through the stop collar and limit base described in precession, and the limit base front/rear end has stage portion,
The limit base upper end is extended into the horizontal kidney slot, and its stage portion is contacted with installing plate lower face, front/rear end with
The inner surface contact of horizontal kidney slot.
Compared with prior art, having the beneficial effect that using above-mentioned technical proposal:In the present invention two guide pads for rail into
Material provides guiding role, effectively prevents rail and deviates corresponding flaw detection region of popping one's head in, meanwhile, the distance between two guide pads
It can be adjusted in horizontal kidney slot, charging guiding can be played the role of and detect a flaw to be oriented to for the rail of different in width by realizing, promotion
Adaptability, and directive wheel can ensure that effective flaw detection guiding role of directive wheel, avoid card with flange of rail lateral follower
;Structure of detecting a flaw can be moved with the left and right adjusting of directive wheel and is servo-actuated, elastic element can ensure that flaw detection structure is servo-actuated again after the completion of
It automatically resets so that the probe in flaw detection structure is always positioned at the suitable position in flange of rail bottom width direction;
Flaw detection structure can adjust its installation site, Level tune hole length side in the range of the Level tune hole length of installation step
To as flange of rail bottom width direction, you can realize that the probe in flaw detection structure adjusts installation position in flange of rail bottom width direction
It puts, realizes probe and the adaptation that flange of rail bottom width changes is adjusted, improve flaw detection adaptability;
Probe can be servo-actuated with flange of rail bottom surface so that probe can compensate adjusting automatically according to bottom surface actual conditions;
The cooperation of driving structure and link mechanism, enabling the convenient and efficient and reliablely and stablely spy in control flaw detection structure
Head abuts against flange of rail bottom surface, and then is coupled subsequently through water with tread formation, after the completion of flaw detection, is also convenient for control flaw detection structure and answers
Position.
Description of the drawings
Fig. 1 is the structure diagram of the present invention;
Fig. 2 is the structure diagram of another angle of the present invention;
Fig. 3 is enlarged drawing at A in Fig. 2;
Fig. 4 is the structure diagram of another angle of the present invention;
Fig. 5 is the decomposition diagram of guide pad in the present invention, collocation structure and adjusting block installation;
Fig. 6 is the decomposition diagram of adjusting block in the present invention, adjustment structure and installing plate installation;
Fig. 7 is probe cassette and the decomposition diagram of mounting blocks installation in the present invention.
Reference numeral:1 is installing plate, and 2 be guide pad, and 3 be adjusting block, and 4 be rack, and 5 be horizontal kidney slot, and 6 is are oriented to
Wheel, 7 be mounting base, and 8 be elastic element, and 9 be horizontal guide, and 10 be rectangle frame, and 11 be installation step, and 12 be Level tune hole,
13 be probe cassette, and 14 be mounting blocks, and 15 be vertical guide groove, and 16 be multi-directional ball, and 17 be compression spring, and 18 be connecting shaft, and 19 be driving
Source, 20 be connecting portion, and 21 be crossbeam, and 22 be anti-transfer part, and 23 be resetting spring, and 24 be rotation axis, and 25 be connecting rod, and 26 be elasticity
Component, 27 be mounting hole, and 28 be limiting section, and 29 be thread bush, and 30 be turning set, and 31 be limit base, and 32 be stepped hole, and 33 be platform
Rank slot, 34 be stage portion, and 35 be limiting guide plate, and 36 be plate one, and 37 be plate two, and 38 be screening glass, and 39 be projected board, and 40 be envelope
Plate.
Specific embodiment
The present invention is described further below in conjunction with the accompanying drawings.
Embodiment 1
As shown in Fig. 1 and 2,5 and 6, for the probe flaw detection control device of rail flange of rail bottom surface detection, including installing plate 1, it is oriented to
Block 2 and adjusting block 3, installing plate 1 are fixedly installed in a rack 4, and rack 4 is fixedly installed on ground, is offered on installing plate 1
Horizontal kidney slot 5, horizontal 5 length direction of kidney slot is rail(It is not shown in figure)Flange of rail bottom width direction, installing plate 1 are left
Right end is rotatablely equipped with guide pad 2, and rail is fed between two guide pads 2, and the inner surface of guide pad 2 is trapezoidal shape, including
The inclined-plane of front and back end and facing directly for centre, are removably secured on the inner surface of 2 trapezoidal shape of guide pad and are provided with screening glass 38, right
Guide pad 2 plays a protective role, and extends the service life of protection block, the front end of guide pad 2 is rotatablely equipped with directive wheel 6, leads
It 6 is installed at the inclined-plane of 2 front end of guide pad to wheel, the front ends of two guide pads 2 is respectively connected with one piece of adjusting block 3, in two adjusting blocks 3
Fixation is mounted on collocation structure, and the front end of two guide pads 2 is rotatably fixed connection, collocation structure with corresponding collocation structure
Can be that corresponding guide pad 2 provides an opposite horizontal force, horizontal force may be such that two directive wheels 6 conductor rail bottom side always
Face, 3 end of adjusting block are fixedly connected by the adjustment structure being installed in horizontal kidney slot 5 with installing plate 1, and adjusting block 3 can lead to
Toning section structure adjusts its horizontal installation position in horizontal kidney slot 5, and adjusting block 3 can be rotated relative to adjustment structure, rack 4
On flaw detection structure is installed, flaw detection structure corresponds to the distance between region, left and right end guide pad 2 between left and right end guide pad 2
It is gradually reduced, is oriented to for rail charging, it is therefore prevented that deviate corresponding flaw detection region of popping one's head in when rail is fed from back to front.
Collocation structure includes rotation axis 24, connecting rod 25 and elastomeric element 26, the specially compression spring of elastomeric element 26, rotation axis
24 are fitted vertically the lower face for being installed on 2 front end of guide pad, offer mounting hole 27 in adjusting block 3 along its length, even
25 one end of extension bar be rotatably fixed with rotation axis 24 connect, another end is installed in mounting hole 27,26 company of being sleeved on of elastomeric element
The another end of extension bar 25, the another end of connecting rod 25 are installed with limiting section 28, and limiting section 28 is withstood simultaneously in one end of elastomeric element 26
Limiting, another end are conditioned block 3 and limit, and specifically, the outer end of mounting hole 27 is threaded with thread bush 29, and 25 another end of connecting rod is worn
It crosses thread bush 29 and is installed in mounting hole 27, the another end of elastomeric element 26 is withstood thread bush 29 and limited, and elastomeric element 26 is
Compressive state, so set, elastomeric element 26 is so that contacting namely being oriented to for elastic compensating between directive wheel 6 and flange of rail side
Wheel 6 can according to the actual conditions of flange of rail side and followability left and right compensation adjustment, elastomeric element 26 be always that guide pad 2 provides
One horizontal force that rail is directed toward along 3 length direction of adjusting block so that the directive wheel 6 at rail both ends contacts always with flange of rail side
And it is oriented to, and avoid Caton phenomenon occur between directive wheel 6 and flange of rail side.
Adjustment structure includes stop collar 30, bolt and limit base 31, and adjusting block 3 has stepped hole 32, and stop collar 30 is installed
It in the stepped hole 32 and adjusting block 3 can be limited moves up, adjusting block 3 can horizontally rotate relative to stop collar 30, in horizontal waist
5 upper surface of shape hole offers step groove 33, and 30 lower end of stop collar is limited by step groove 33, and bolt passes through stop collar 30 and precession limit
Position seat 31, specifically, further includes two blocks of limition orientation plates 35, limition orientation plate 35 be installed in step groove 33 and its width with
33 width of step groove is adapted to, and 30 outer surface of stop collar and inner surface are respectively provided with step, the step limitation adjusting block 3 into one of outer surface
Step moves up, the step of inner surface limitation bolt moves further downward, and bolt sequentially passes through 30 He of stop collar from top to bottom
In limition orientation plate 35 and then precession limit base 31, realization three is fixedly connected with installing plate 1,31 front and back end mask of limit base
There is stage portion 34,31 upper end of limit base is extended into horizontal kidney slot 5, and its stage portion 34 contacts with 1 lower face of installing plate, is preceding
Rear end face is contacted with the inner surface of horizontal kidney slot 5, and stage portion 34 limits limit base 31 further relative to adjustable plate to moving up
Dynamic, the front/rear end of limition orientation plate 35 and limit base 31 can be that movement of the adjustment structure in horizontal kidney slot 5 provides guiding
Effect, meanwhile, can also graduation mark be set in the upper surface of installing plate 1, graduation mark reflects the distance between two directive wheels 6, leads to
It crosses two limition orientation plates 35 of adjustment and is directed at corresponding graduation mark adaptively to adjust the distance between two directive wheels 6, it is convenient fast
Victory, be arranged such so that adjusting block 3 can be rotated relative to installing plate 1, also can along horizontal 5 direction of kidney slot adjust its
Installation site on adjustable plate, to realize the distance between the adjusting of the distance between two guide pads, 2 front end and two directive wheels 6 tune
Section, and then charging guiding can be played the role of for the rail of different in width and detected a flaw to be oriented to, improve adaptability.
Further, mounting base 7, guide frame and elastic element 8 are further included, elastic element 8 is specially compression spring, is oriented to knot
Structure is fixedly installed in rack 4, and mounting base 7 is installed on guide frame, is fixedly installed between mounting base 7 and rack 4 flexible
Element 8, mounting base 7 is withstood in 8 one end of elastic element, another end withstands rack 4, and elastic element 8 is compressive state, and mounting base 7 can be
It being moved left and right on guide frame, installing plate 1 is fixedly installed in 7 top of mounting base, and flaw detection structure is fixedly installed in mounting base 7,
Specifically, guide frame includes at least two parallel horizontal guides 9, and horizontal guide 9 is fixedly installed in rack 4, mounting base 7
It is installed in horizontal guide 9, elastic element 8 is set in horizontal guide 9, is arranged such so that flaw detection structure can be with directive wheel 6
Left and right adjusting movement it is servo-actuated, and servomechanism process is stablized, and compression spring can ensure to detect a flaw after the completion of structure is servo-actuated again to automatically reset, and makes
Probe in the structure that must detect a flaw is always positioned at the suitable position in flange of rail bottom width direction.
Embodiment 2
As shown in Figures 2 and 3, on the basis of embodiment 1, flaw detection structure is installed on by rectangle frame 10 in mounting base 7, flaw detection knot
The quantity of structure needs to be configured according to practical flaw detection, and the front and rear side inside rectangle frame 10 has installation step 11, installation step
Level tune hole 12 is offered on 11 along its length, 12 length direction of Level tune hole is rail flange of rail width direction,
The front and back end of flaw detection structure is fixedly connected by bolt across Level tune hole 12 with installation step 11, and flaw detection structure can be in level
Its horizontal installation position is adjusted in adjustment hole 12, meanwhile, can also scale be set in the upper surface of 10 front end of rectangle frame or rear end
Line, different graduation marks has reacted when detecting a flaw to different flange of rail bottom widths, the position where structure of detecting a flaw, therefore can be real
Now change and quickly adjust the position of flaw detection structure according to flange of rail bottom width, be arranged such so that flaw detection structure can installed
12 length direction of Level tune hole of step 11 adjusts its installation site, you can realizes the probe in flaw detection structure in flange of rail bottom surface
Width direction adjusts installation site, realizes probe and the adaptation that flange of rail bottom width changes is adjusted, improve flaw detection adaptability.
Embodiment 3
As shown in fig. 7, on the basis of embodiment 2, flaw detection structure includes probe cassette 13 and is installed on 13 front and back end of probe cassette
Two mounting blocks 14, probe cassette 13 for install pop one's head in, two mounting blocks 14 are parallel, and the mounting blocks 14 of front and back end are passed through by bolt
Level tune hole 12 is fixedly connected with installation step 11, and vertical guide groove 15, vertical guide groove are offered on two mounting blocks 14
It is provided with multi-directional ball 16 and compression spring 17 with being adapted in 15, compression spring 17 is constantly in compressive state in vertical guide groove 15, pressure
17 upper end of spring resists multi-directional ball 16, lower end resists the lower end of vertical guide groove 15, and the lower end of guide groove offers blind hole, compression spring 17
Lower end be located in blind hole, prevent compression spring 17 from coming off, multi-directional ball 16 can vertically 15 length direction of guide groove move and can be opposite
It is rotated in vertical guide groove 15, the upper end of guide groove is sealed by a sealing plate 40 of installation, prevents multi-directional ball 16 from being pushed up by compression spring 17
Go out guide groove, be also convenient for carrying out multi-directional ball 16 and compression spring 17 replacement operation, multi-directional ball 16 is fixedly connected with connecting shaft 18, and two connect
Front and back end of the another end of spindle 18 respectively with probe cassette 13 is fixedly connected, so set, the upward pushing tow multi-directional ball always of compression spring 17
16, multi-directional ball 16 passes through 18 upward pushing tow probe cassette 13 of connecting shaft always so that probe in probe cassette 13 always with flange of rail bottom
Face coupling is intact, avoids the occurrence of the excessive situation in gap, meanwhile, it is pressed down against probe cassette 13 when flange of rail soffit plane degree changes
When, this downward extruding force can pass to compression spring 17 by connecting shaft 18 and multi-directional ball 16, realize the absorption to extruding force, avoid
There is probe wear-resistant block with flange of rail bottom surface against tension situation, effectively prevent probe wear-resistant block rapid wear, probe cassette 13 can lead to
It crosses multi-directional ball 16 to rotate relative to mounting base 7, better adapts to the situation variation of flange of rail bottom surface.
Embodiment 4
As shown in figure 4, on the basis of embodiment 3, rectangle frame 10 is connect by driving structure and link mechanism with mounting base 7,
Driving structure includes driving source 19, and driving source 19 herein is specially balloon-type cylinder, driving source 19 is installed in mounting base 7,
And connect with rectangle frame 10, link mechanism includes two connecting portions 20, the front ends of two connecting portions 20 left and right with rectangle frame 10 respectively
Side rotation connection, rear end are rotatablely connected with mounting base 7, and the line between two rotating joints of left side connecting portion 20 is parallel to
Line and equal length between two rotating joints of right side connecting portion 20 are fixedly connected with crossbeam between two connecting portions 20
21,19 upper end of driving source is connect with crossbeam 21, specifically, plate 1 is installed on crossbeam 21, plate is equipped in mounting base 7
2 37, the lower end of balloon-type cylinder is installed on plate 2 37, upper end and plate 1 connect, and is pushed by pushing plate 1 to realize
Crossbeam 21 further includes anti-transfer part 22, is specifically respectively provided with anti-transfer part 22 in the left and right sides of rectangle frame 10 so that overall structure is more steady
Fixed reliable, the both ends of anti-transfer part 22 are rotatablely connected respectively with mounting base 7 and rectangle frame 10, specifically, the left and right sides of rectangle frame 10
A projected board extended downwardly 39 is respectively provided with, front end and the projected board 39 of anti-transfer part 22 are rotatablely connected, two turns on anti-transfer part 22
Line between dynamic tie point is parallel on connecting portion 20 line and equal length between two rotating joints, connecting portion 20
The link mechanism of parallelogram can be formed with four rotating joint lines of anti-transfer part 22, driving source 19 can pass through connecting rod
Structure and rectangle frame 10 drive flaw detection structure to do vertical motion, realize convenient and efficient and reliablely and stablely control in flaw detection structure
Probe abut against flange of rail bottom surface, and then formed and couple with bottom surface subsequently through water, after the completion of flaw detection, be also convenient for control flaw detection and tie
Structure resets;
Further, it is connected between mounting base 7 and crossbeam 21 by resetting spring 23, it is symmetrical in the left and right ends of balloon-type cylinder
Piece resetting spring 23 of setting, corresponding installation is there are two spring base on crossbeam 21, and there are two pins for corresponding installation in mounting base 7
Nail, with end spring base and pin directly connected by resetting spring 23,23 both ends of resetting spring hook respectively spring base and
Hole on pin facilitates the connection fixation and replacement operation of resetting spring 23, and after the completion of flaw detection, flaw detection structure is in gravity
Under can reset, meanwhile, the pulling force of resetting spring 23 structure that can easily help to detect a flaw resets downwards.
The invention is not limited in aforementioned specific embodiments.The present invention, which expands to, any in the present specification to be disclosed
The step of new feature or any new combination and any new method or process disclosed or any new combination.If this
Field technology personnel are altered or modified in the unsubstantiality that the spirit for not departing from the present invention is done, should belong to power of the present invention
The claimed range of profit.
Claims (10)
1. for the probe flaw detection control device of rail flange of rail bottom surface detection, it is characterised in that:Including installing plate(1), guide pad
(2)And adjusting block(3), the installing plate(1)It is fixedly installed in a rack(4)On, the installing plate(1)On offer horizontal waist
Shape hole(5), the installing plate(1)Left and right end is rotatablely equipped with the guide pad(2), the guide pad(2)Front end turn
It is dynamic that directive wheel is installed(6), the guide pad(2)Front end be connected with the adjusting block(3), the adjusting block(3)Interior fixation
Collocation structure, the guide pad are installed(2)Front end and the collocation structure be rotatablely connected, the collocation structure can be described
Guide pad(2)One opposite horizontal force, the adjusting block are provided(3)End is by being installed on the horizontal kidney slot(5)It is interior
Adjustment structure and the installing plate(1)It is fixedly connected, the adjusting block(3)It can be by the adjustment structure in the horizontal waist
Shape hole(5)Interior its horizontal installation position of adjusting, the adjusting block(3)It can be rotated relative to the adjustment structure, the rack(4)
On flaw detection structure is installed, the flaw detection structure corresponds to left and right end guide pad(2)Between region, left and right end guide pad(2)It
Between distance be gradually reduced from back to front, for rail charging be oriented to.
2. the probe flaw detection control device according to claim 1 for the detection of rail flange of rail bottom surface, it is characterised in that:Also
Including mounting base(7), guide frame and elastic element(8), the guide frame is fixedly installed in the rack(4)On, it is described
Mounting base(7)It is installed on the guide frame, the mounting base(7)With the rack(4)Between be fixedly installed the bullet
Property element(8), the elastic element(8)Withstand the mounting base in one end(7), another end withstand the rack(4), the elasticity member
Part(8)For compressive state, the mounting base(7)It can be moved left and right on the guide frame, the installing plate(1)It is fixedly mounted
In the mounting base(7)Top, the flaw detection structure are fixedly installed in the mounting base(7)On.
3. the probe flaw detection control device according to claim 2 for the detection of rail flange of rail bottom surface, it is characterised in that:Institute
It states guide frame and includes at least two parallel horizontal guides(9), the horizontal guide(9)It is fixedly installed in the rack(4)
On, the mounting base(7)It is installed on the horizontal guide(9)On, the elastic element(8)It is set in the horizontal guide(9)
On.
4. the probe flaw detection control device according to claim 2 for the detection of rail flange of rail bottom surface, it is characterised in that:Institute
It states flaw detection structure and passes through rectangle frame(10)It is installed on the mounting base(7)On, the rectangle frame(10)Internal front and rear side has
Installation step(11), the installation step(11)On offer Level tune hole along its length(12), the flaw detection structure
Front and back end by bolt pass through the Level tune hole(12)With the installation step(11)It is fixedly connected, the flaw detection structure
It can be in the Level tune hole(12)Interior its horizontal installation position of adjusting.
5. the probe flaw detection control device according to claim 4 for the detection of rail flange of rail bottom surface, it is characterised in that:Institute
It states flaw detection structure and includes probe cassette(13)And it is installed on probe cassette(13)Two mounting blocks of front and back end(14), the installation of front and back end
Block(14)The Level tune hole is passed through by bolt(12)With the installation step(11)It is fixedly connected, two mounting blocks(14)On
Offer vertical guide groove(15), the vertical guide groove(15)Inside it is provided with multi-directional ball(16)And compression spring(17), the pressure
Spring(17)Upper end resists the multi-directional ball(16), lower end resist the vertical guide groove(15)Lower end, the multi-directional ball(16)
It can be along the vertical guide groove(15)Length direction moves and can be relative to vertical guide groove(15)Rotation, the multi-directional ball
(16)It is fixedly connected with connecting shaft(18), two connecting shafts(18)Another end respectively with the probe cassette(13)Front and back end fix connect
It connects.
6. the probe flaw detection control device according to claim 4 for the detection of rail flange of rail bottom surface, it is characterised in that:Institute
State rectangle frame(10)Pass through driving structure and the mounting base(7)Connection, the driving structure include driving source(19), the drive
Dynamic source(19)It is installed on the mounting base(7)It is upper and with the rectangle frame(10)Connection, the driving source(19)Square can be passed through
Shape frame(10)The flaw detection structure is driven to do vertical motion, the probe in flaw detection structure is controlled to abut against flange of rail bottom surface to realize.
7. the probe flaw detection control device according to claim 6 for the detection of rail flange of rail bottom surface, it is characterised in that:Institute
State driving source(19)Pass through link mechanism and the rectangle frame(10)Connection, the link mechanism include two connecting portions(20), two
Connecting portion(20)Front end respectively with the rectangle frame(10)Left and right sides rotation connection, rear end and mounting base(7)Rotation connects
It connects, left side connecting portion(20)Two rotating joints between line be parallel to right side connecting portion(20)Two rotating joints it
Between line and equal length, two connecting portions(20)Between be fixedly connected with crossbeam(21), the driving source(19)Upper end and institute
State crossbeam(21)Connection, further includes anti-transfer part(22), the anti-transfer part(22)Both ends respectively with the mounting base(7)And rectangle
Frame(10)Rotation connection, the anti-transfer part(22)Line between upper two rotating joint is parallel to the connecting portion(20)Upper two
Line and equal length between rotating joint.
8. the probe flaw detection control device according to claim 7 for the detection of rail flange of rail bottom surface, it is characterised in that:Institute
State driving source(19)For balloon-type cylinder, the mounting base(7)With the crossbeam(21)Between pass through resetting spring(23)Connection.
9. the probe flaw detection control device according to any one of claims 1 to 7 for the detection of rail flange of rail bottom surface, special
Sign is:The collocation structure includes rotation axis(24), connecting rod(25)And elastomeric element(26), the rotation axis(24)Vertically
It is fixedly installed in the guide pad(2)Front end, the adjusting block(3)Mounting hole is inside offered along its length(27), it is described
Connecting rod(25)One end and the rotation axis(24)Rotation connection, another end are installed on the mounting hole(27)It is interior, the elastic portion
Part(26)It is sleeved on the connecting rod(25)Another end, the connecting rod(25)Another end be installed with limiting section(28), institute
State elastomeric element(26)One end withstand the limiting section(28), another end is by the adjusting block(3)Limiting, the elastomeric element
(26)For compressive state.
10. the probe flaw detection control device according to any one of claims 1 to 7 for the detection of rail flange of rail bottom surface,
It is characterized in that:The adjustment structure includes stop collar(30), bolt and limit base(31), the adjusting block(3)With stepped hole
(32), the stop collar(30)It is installed on the stepped hole(32)It is interior and the adjusting block can be limited(3)It moves up, in institute
State horizontal kidney slot(5)Upper surface offers step groove(33), the stop collar(30)Lower end is by the step groove(33)Limiting,
The bolt passes through the stop collar(30)And limit base described in precession(31), the limit base(31)Front/rear end has step
Portion(34), the limit base(31)Upper end extends into the horizontal kidney slot(5)It is interior, and its stage portion(34)With installing plate(1)
Lower face contact, front/rear end and horizontal kidney slot(5)Inner surface contact.
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CN201810174132.4A CN108263419B (en) | 2018-03-02 | 2018-03-02 | Probe flaw detection control device for detecting bottom surface of steel rail bottom |
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CN109212036A (en) * | 2018-11-14 | 2019-01-15 | 北京主导时代科技有限公司 | A kind of track flaw detection ultrasonic probe fixture |
CN111942427A (en) * | 2020-08-19 | 2020-11-17 | 湖南凌翔磁浮科技有限责任公司 | Dynamic detection device and method for magnetic suspension track contact rail |
CN112298224A (en) * | 2019-07-26 | 2021-02-02 | 比亚迪股份有限公司 | Operation vehicle of track beam |
CN113588775A (en) * | 2020-04-30 | 2021-11-02 | 新疆金风科技股份有限公司 | Detection device |
CN116353644A (en) * | 2023-05-31 | 2023-06-30 | 成都理工大学 | Monorail detection vehicle suitable for track detection |
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