CN108262428B - Automatic production device for integrated automatic production - Google Patents
Automatic production device for integrated automatic production Download PDFInfo
- Publication number
- CN108262428B CN108262428B CN201810073240.2A CN201810073240A CN108262428B CN 108262428 B CN108262428 B CN 108262428B CN 201810073240 A CN201810073240 A CN 201810073240A CN 108262428 B CN108262428 B CN 108262428B
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- Prior art keywords
- heating
- coating
- automatic production
- roller
- stepping motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Details Of Cutting Devices (AREA)
Abstract
The invention discloses an automatic production device for integrated automatic production, which comprises a rack, a heating assembly, a rolling assembly and a cutting assembly, wherein the heating assembly, the rolling assembly and the cutting assembly are all arranged on the rack; roll up system subassembly and include that rotatory step motor, coiling axle, tractive step motor, carousel and tractive press from both sides, tractive motor drives the carousel along coiling axle circumferencial direction motion, tailor the subassembly including tailorring sword and electronic guide rail two. The invention has simple structure, does not need a large amount of labor force and saves manual output.
Description
Technical Field
The invention relates to a spring production device, in particular to an automatic production device for integrated automatic production.
Background
The spring is generally made of spring steel, is used for controlling the movement of a machine part, relaxing impact or vibration, storing energy, measuring the magnitude of force and the like, is widely used in machines and instruments, and is complex and various in types and divided into the following parts according to the shapes: the spring is mainly provided with a spiral spring, a volute spiral spring, a plate spring and the like, the spring is generally produced and manufactured by firstly heating spring steel to a certain temperature and then coiling, and the coiling equipment in the prior art is complex in structure, troublesome in operation, easy to break down, high in use and maintenance cost and capable of influencing the normal production of the spring.
Disclosure of Invention
The invention aims to provide an automatic production device for integrated automatic production, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic production device for integrated automatic production comprises a rack, a heating assembly, a rolling assembly and a cutting assembly, wherein the heating assembly, the rolling assembly and the cutting assembly are all arranged on the rack, the heating assembly comprises a heating box, a roller piece I, a roller piece II and a heating element, the roller piece I and the roller piece II are respectively arranged on two sides of the heating box, the roller piece I and the roller piece II respectively comprise a plurality of rollers which are in upper and lower symmetrical structures and are divided into an upper roller and a lower roller, one ends of the upper roller and the lower roller are respectively fixed on an upper fixing plate and a lower fixing plate, the upper fixing plate and the lower fixing plate are respectively fixed on a sliding block, the sliding block is fixed on a motor guide rail I, the motor guide rail I drives the upper roller and the lower roller to move oppositely, the heating element is arranged in the heating box, and comprises a heating pipeline and a temperature sensor, the temperature sensor is arranged in the heating box, the heating pipeline is transversely arranged in the heating box, heating wires are wound in the heating pipeline, two ends of the heating pipeline are communicated with two sides of the heating box, spring steel wires are clamped between upper rollers and lower rollers of the first roller part and the second roller part, and the spring steel wires penetrate through the heating pipeline; the rolling assembly comprises a rotary stepping motor, a winding shaft, a traction stepping motor, a turntable and a traction clamp, the rotary stepping motor and the traction stepping motor are fixed on the frame, the rotary stepping motor is connected to the winding shaft through a coupler, the traction stepping motor is symmetrical to the rotary stepping motor, the output shaft of the traction stepping motor is sleeved with the turntable, a telescopic piece extends from the disc surface of the turntable to the direction of the rotary stepping motor, the movable end of the telescopic piece is fixed with the traction clamp, the traction clamp is clamped with a spring steel wire, the traction motor drives the rotary table to move along the circumferential direction of the winding shaft, the cutting assembly comprises a cutting knife and an electric guide rail II, the cutting knife is fixedly connected with the movable part of the electric guide rail II, the second electric guide rail is fixed on the rack, and the cutting knife is arranged between the rotary stepping motor and the traction stepping motor.
Preferably, the rack is provided with a control assembly, the rolling assembly is provided with an infrared sensor, the temperature sensor and the infrared sensor are both connected to the input end of the control assembly, and the output end of the control assembly is connected to the heating element, the rolling assembly and the cutting assembly.
Preferably, the control component is a PLC controller.
Preferably, the bottom of the cutting knife is provided with a material collecting box.
Preferably, the surface coating of heating cabinet has a thermal barrier coating, thermal barrier coating is including wrapping up rust-resistant bottom, heat absorption coating, thermal barrier coating, the dampproofing coating and the finish coat layer of heating cabinet internal surface in proper order, the embedding has the vermiculite granule in the rust-resistant bottom, the vermiculite granule runs through rust-resistant bottom and protrusion in rust-resistant bottom, respectively with the heating cabinet internal surface with the contact of heat absorption coating, thermal barrier coating includes first thermal barrier coating and second thermal barrier coating, be provided with waste heat absorption coating between first thermal barrier coating and the second thermal barrier coating.
Preferably, the antirust bottom layer is chlorinated rubber antirust paint; the first heat-insulating coating and the second heat-insulating coating are filling fast particle coating coatings, and the moisture-proof coating is a chlorine partial emulsion coating; the finish paint layer is a titanium dichloride finish paint layer.
Preferably, the thickness of the rust-proof bottom layer is 1-2 mm; the thickness of the heat absorption coating is 1-3 mm; the thickness of the first heat-insulating coating and the second heat-insulating coating is 2-4 mm; the thickness of the moisture-proof coating is 1-4 mm; the thickness of the finish paint layer is 2-5 mm.
Compared with the prior art, the invention has the beneficial effects that: the invention is provided with a heating assembly, a rolling assembly and a cutting assembly, wherein the heating assembly comprises a heating box, a first roller piece and a second roller piece, a heating pipeline is arranged in the heating box, a spring steel wire is fixed between the first roller piece and the second roller piece, the first roller piece and the second roller piece are driven by an upper roller through an electric guide rail to move towards the lower roller, the spring steel wire is clamped by the upper roller and the lower roller to be uniformly heated in the heating assembly, so that the subsequent winding assembly is convenient to work, in addition, the winding assembly comprises a rotary stepping motor and a traction stepping motor, the rotary stepping motor is in charge of winding the spring steel wire on a winding shaft to form a spiral shape, in addition, the traction motor enables the traction clamp to clamp the steel wire to move along the opposite movement direction of the winding shaft to enable the traction clamp to form a spiral shape to be separated from the winding shaft, then the cutting piece is used for cutting, the electric guide rail II is fixed on the rack, the movable end of the electric guide rail drives the cutting knife to move downwards, then the formed spring steel wire is cut off, and the cut spring falls into the material receiving box for collection. The invention has simple structure, does not need a large amount of labor force and saves manual output.
Drawings
FIG. 1 is a schematic view of a heating assembly according to the present invention;
FIG. 2 is a schematic view of the winding assembly and cutting assembly of the present invention;
FIG. 3 is a schematic structural view of a thermal barrier coating of the present invention.
In the figure: 1. a frame; 2. a heating box; 3. a first roller piece; 4. a second roller piece; 5. an upper roller; 6. a lower roller; 7. a spring steel wire; 8. a temperature sensor; 9. an upper fixing plate; 10. a lower fixing plate; 11. a slider; 12. a first electric guide rail; 13. heating the pipeline; 14. an electric heating wire; 15. rotating the stepper motor; 16. a winding shaft; 17. pulling the stepping motor; 18. a turntable; 19. a telescoping member; 20. drawing and clamping; 21. a cutting knife; 22. a second electric guide rail; 23. a control component; 24. a material receiving box; 25. an antirust coating; 26. a heat absorbing coating; 27. a first thermal barrier coating; 28. a waste heat absorbing coating; 29. a second thermal barrier coating; 30. a moisture resistant coating; 31. and a finishing paint layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an embodiment of the present invention is shown:
an automatic production device for integrated automatic production comprises a rack 1, a heating assembly, a rolling assembly and a cutting assembly, wherein the heating assembly, the rolling assembly and the cutting assembly are all arranged on the rack 1, the heating assembly comprises a heating box 2, a first roller part 3, a second roller part 4 and heating elements, the first roller part 3 and the second roller part 4 are respectively arranged on two sides of the heating box 2, the first roller part 3 and the second roller part 4 respectively comprise a plurality of rollers, the plurality of rollers are of upper and lower symmetrical structures and are divided into an upper roller 5 and a lower roller 6, one ends of the upper roller 5 and the lower roller 6 are respectively fixed on an upper fixing plate 9 and a lower fixing plate 10, the upper fixing plate 9 and the lower fixing plate 10 are both fixed on a sliding block 11, the sliding block 11 is fixed on a motor guide rail 12, the motor guide rail 12 drives the upper roller 5 and the lower roller 6 to move oppositely, the heating element is arranged in the heating box 2, the heating element comprises a heating pipeline 13 and a temperature sensor 8, the temperature sensor 8 is arranged in the heating box 2, the heating pipeline 13 transversely spans in the heating box 2, a heating wire 14 is wound in the heating pipeline 13, two ends of the heating pipeline 13 are communicated with two sides of the heating box 2, a spring steel wire 7 is clamped between an upper roller 5 and a lower roller 6 of the first roller part 3 and the second roller part 4, and the spring steel wire 7 penetrates through the heating pipeline 13; the coiling assembly comprises a rotary stepping motor 15, a coiling shaft 16, a traction stepping motor 17, a turntable 18 and a traction clamp 20, wherein the rotary stepping motor 15 and the traction stepping motor 17 are fixed on the frame 1, the rotary stepping motor 15 is connected to the coiling shaft 16 through a coupler, the traction stepping motor 17 is symmetrical to the rotary stepping motor 15, the turntable 18 is sleeved on an output shaft of the traction stepping motor 17, a telescopic piece 19 extends towards the direction of the rotary stepping motor 15 on the disc surface of the turntable 18, the movable end of the telescopic piece 19 is fixed with the traction clamp 20, a spring steel wire 7 is clamped on the traction clamp 20, the traction stepping motor 17 drives the turntable 18 to move along the circumferential direction of the coiling shaft 16, the cutting assembly comprises a cutting knife 21 and an electric guide rail two 22, the cutting knife 21 is fixedly connected with the movable part of the electric guide rail two 22, the second electric guide rail 22 is fixed on the frame 1, and the cutting knife 21 is arranged between the rotary stepping motor 15 and the traction stepping motor 17.
In this embodiment, a control assembly is arranged on the machine frame, an infrared sensor is arranged on the rolling assembly, the temperature sensor and the infrared sensor are both connected to the input end of the control assembly, and the output end of the control assembly is connected to the heating element, the rolling assembly and the cutting assembly; the control assembly 24 is a PLC controller.
In this embodiment, the cutting blade 21 is provided with a material receiving box 24 at the bottom thereof.
In this embodiment, the surface of the heating box 2 is coated with a thermal insulation coating, the thermal insulation coating comprises an antirust bottom layer 25, a heat absorption coating 26, a thermal insulation coating, a moisture-proof coating 30 and a finish paint layer 31 which sequentially wrap the inner surface of the heating box 2, vermiculite particles are embedded in the antirust bottom layer 25, the vermiculite particles penetrate through the antirust bottom layer 25 and protrude out of the antirust bottom layer 25, and are respectively in contact with the inner surface of the heating box 2 and the heat absorption coating 26, the thermal insulation coating comprises a first thermal insulation coating 27 and a second thermal insulation coating 29, and a residual heat absorption coating 28 is arranged between the first thermal insulation coating 27 and the second thermal insulation coating 29; the antirust bottom layer 25 is chlorinated rubber antirust paint; the first thermal insulation coating 27 and the second thermal insulation coating 29 are fast particle coating coatings, and the moisture-proof coating 30 is a chlorine partial emulsion coating; the finish paint layer 31 is a titanium dichloride finish paint layer; the thickness of the antirust bottom layer 25 is 1-2 mm; the thickness of the heat absorbing coating 26 is 1-3 mm; the thickness of the first thermal barrier coating 27 and the second thermal barrier coating 29 is 2-4 mm; the thickness of the moisture-proof coating 30 is 1-4 mm; the thickness of the finishing paint layer 31 is 2-5 mm.
The working principle is as follows: the invention is provided with a heating assembly, a rolling assembly and a cutting assembly, wherein the heating assembly comprises a heating box 2, a first roller piece 3 and a second roller piece 4, a heating pipeline 13 is arranged in the heating box 2, a spring steel wire 7 is fixed between the first roller piece 3 and the second roller piece 4, the first roller piece 3 and the second roller piece 4 are driven by an upper roller of a motor guide rail 12 to drive an upper roller 5 and a lower roller 6 to move oppositely, the spring steel wire 7 is clamped by the upper roller 5 and the lower roller 6 to be uniformly heated in the heating assembly, so that the subsequent winding assembly can conveniently work, in addition, the winding assembly comprises a rotating stepping motor 15 and a drawing stepping motor 17, the rotating stepping motor 15 is responsible for winding the spring steel wire 7 on a winding shaft 16 to be in a spiral shape, in addition, the drawing rotating motor 17 enables a drawing clamp 20 to clamp the steel wire, the spring steel wire cutting machine can move along the opposite movement direction of the winding shaft 16, so that the spring steel wire cutting machine is in a spiral shape and is separated from the winding shaft 16, then a cutting piece is used for cutting, the electric guide rail II 22 is fixed on the rack 1, the movable end of the electric guide rail 22 drives the cutting knife 21 to move downwards, then the formed spring steel wire 7 is cut off, and the cut spring falls into the material receiving box 24 to be collected. The invention has simple structure, does not need a large amount of labor force and saves manual output.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides an automatic production device is used in integrative automated production, includes frame (1), heating element, system's subassembly and tailor the subassembly, its characterized in that of rolling up: the heating assembly, the rolling assembly and the cutting assembly are all arranged on a rack (1), the heating assembly comprises a heating box (2), a first roller part (3), a second roller part (4) and heating elements, the first roller part (3) and the second roller part (4) are respectively arranged on two sides of the heating box (2), the first roller part (3) and the second roller part (4) respectively comprise a plurality of rollers which are of upper and lower symmetrical structures and are divided into an upper roller (5) and a lower roller (6), one ends of the upper roller (5) and the lower roller (6) are respectively fixed on an upper fixing plate (9) and a lower fixing plate (10), the upper fixing plate (9) and the lower fixing plate (10) are respectively fixed on a sliding block (11), the sliding block (11) is fixed on a first electric guide rail (12), and the first electric guide rail (12) drives the upper roller (5) and the lower roller (6) to move in opposite directions, the heating element is arranged in the heating box (2), the heating element comprises a heating pipeline (13) and a temperature sensor (8), the temperature sensor (8) is arranged in the heating box (2), the heating pipeline (13) transversely stretches into the heating box (2), a heating wire (14) is wound in the heating pipeline (13), two ends of the heating pipeline (13) are communicated with two sides of the heating box (2), a spring steel wire (7) is clamped between an upper roller (5) and a lower roller (6) of the first roller part (3) and the second roller part (4), and the spring steel wire (7) penetrates through the heating pipeline (13); the coiling assembly comprises a rotary stepping motor (15), a coiling shaft (16), a traction stepping motor (17), a turntable (18) and a traction clamp (20), wherein the rotary stepping motor (15) and the traction stepping motor (17) are fixed on the rack (1), the rotary stepping motor (15) is connected to the coiling shaft (16) through a coupler, the traction stepping motor (17) is symmetrical to the rotary stepping motor (15), the turntable (18) is sleeved on an output shaft of the traction stepping motor (17), a telescopic piece (19) extends in the direction of the rotary stepping motor (15) on the disc surface of the turntable (18), the movable end of the telescopic piece (19) is fixed with the traction clamp (20), a spring steel wire (7) is clamped on the traction clamp (20), and the traction stepping motor (17) drives the turntable (18) to move in the circumferential direction of the coiling shaft (16), tailor the subassembly including tailorring sword (21) and electronic guide rail two (22), tailor sword (21) with the movable part fixed connection of electronic guide rail two (22), electronic guide rail two (22) are fixed on frame (1), it establishes to tailor sword (21) between rotatory step motor (15) and tractive step motor (17).
2. The automatic production device for integrated automatic production according to claim 1, wherein: the frame is provided with a control assembly, the rolling assembly is provided with an infrared sensor, the temperature sensor and the infrared sensor are both connected to the input end of the control assembly, and the output end of the control assembly is connected to the heating element, the rolling assembly and the cutting assembly.
3. The automatic production device for integrated automatic production according to claim 2, wherein: the control component (23) is a PLC controller.
4. The automatic production device for integrated automatic production according to claim 1, wherein: the bottom of the cutting knife (21) is provided with a material collecting box (24).
5. The automatic production device for integrated automatic production according to claim 1, wherein: the surface coating of heating cabinet (2) has a thermal barrier coating, the thermal barrier coating is including wrapping up rust-resistant bottom (25), heat absorption coating (26), thermal barrier coating, dampproofing coating (30) and finish (31) layer of heating cabinet (2) internal surface in proper order, it has the vermiculite granule to embed in rust-resistant bottom (25), the vermiculite granule runs through rust-resistant bottom (25) and protrusion in rust-resistant bottom (25), respectively with heating cabinet (2) internal surface with heat absorption coating (26) contact, the thermal barrier coating includes first thermal barrier coating (27) and second thermal barrier coating (29), be provided with waste heat absorption coating (28) between first thermal barrier coating (27) and second thermal barrier coating (29).
6. The automatic production device for integrated automatic production according to claim 5, wherein: the antirust bottom layer (25) is chlorinated rubber antirust paint; the first heat-insulating coating (27) and the second heat-insulating coating (29) are fast-grain coating coatings, and the moisture-proof coating (30) is a chlorine partial emulsion coating; the finish paint layer (31) is a titanium dichloride finish paint layer.
7. The automatic production device for integrated automatic production according to claim 5, wherein: the thickness of the antirust bottom layer (25) is 1-2 mm; the thickness of the heat absorbing coating (26) is 1-3 mm; the thickness of the first thermal insulation coating (27) and the second thermal insulation coating (29) is 2-4 mm; the thickness of the moisture-proof coating (30) is 1-4 mm; the thickness of the finish paint layer (31) is 2-5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810073240.2A CN108262428B (en) | 2018-01-25 | 2018-01-25 | Automatic production device for integrated automatic production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810073240.2A CN108262428B (en) | 2018-01-25 | 2018-01-25 | Automatic production device for integrated automatic production |
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| Publication Number | Publication Date |
|---|---|
| CN108262428A CN108262428A (en) | 2018-07-10 |
| CN108262428B true CN108262428B (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810073240.2A Active CN108262428B (en) | 2018-01-25 | 2018-01-25 | Automatic production device for integrated automatic production |
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| CN (1) | CN108262428B (en) |
Citations (9)
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|---|---|---|---|---|
| SU897380A1 (en) * | 1979-12-17 | 1982-01-15 | Всесоюзный научно-исследовательский институт метизной промышленности | Rpoduction line for making fastening articles |
| US4987281A (en) * | 1987-11-30 | 1991-01-22 | Neturen Company Limited | Apparatus for continuous-direct-resistance heating of long-length particles |
| CN202239387U (en) * | 2011-09-19 | 2012-05-30 | 浠水盛通弹簧有限公司 | Multi-specification simple spring-winding machine |
| CN202447558U (en) * | 2012-02-22 | 2012-09-26 | 韶关市技师学院 | Forming device for lathe winding spring |
| CN203091615U (en) * | 2013-02-21 | 2013-07-31 | 王付民 | Automatic spring machine |
| CN203887108U (en) * | 2014-02-13 | 2014-10-22 | 浙江东瑞机械工业有限公司 | Straightening machine |
| CN206173263U (en) * | 2016-10-18 | 2017-05-17 | 福建立恒涂料有限公司 | Layer structure is scribbled to thermal -insulated heat preservation coating of metal |
| CN106890913A (en) * | 2017-03-17 | 2017-06-27 | 南京科迪钨钼材料有限公司 | A kind of filament winding device |
| CN206622548U (en) * | 2017-03-06 | 2017-11-10 | 大唐绥化热电有限公司 | A kind of coil with clamping function is around circular knitting machine structure |
-
2018
- 2018-01-25 CN CN201810073240.2A patent/CN108262428B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU897380A1 (en) * | 1979-12-17 | 1982-01-15 | Всесоюзный научно-исследовательский институт метизной промышленности | Rpoduction line for making fastening articles |
| US4987281A (en) * | 1987-11-30 | 1991-01-22 | Neturen Company Limited | Apparatus for continuous-direct-resistance heating of long-length particles |
| CN202239387U (en) * | 2011-09-19 | 2012-05-30 | 浠水盛通弹簧有限公司 | Multi-specification simple spring-winding machine |
| CN202447558U (en) * | 2012-02-22 | 2012-09-26 | 韶关市技师学院 | Forming device for lathe winding spring |
| CN203091615U (en) * | 2013-02-21 | 2013-07-31 | 王付民 | Automatic spring machine |
| CN203887108U (en) * | 2014-02-13 | 2014-10-22 | 浙江东瑞机械工业有限公司 | Straightening machine |
| CN206173263U (en) * | 2016-10-18 | 2017-05-17 | 福建立恒涂料有限公司 | Layer structure is scribbled to thermal -insulated heat preservation coating of metal |
| CN206622548U (en) * | 2017-03-06 | 2017-11-10 | 大唐绥化热电有限公司 | A kind of coil with clamping function is around circular knitting machine structure |
| CN106890913A (en) * | 2017-03-17 | 2017-06-27 | 南京科迪钨钼材料有限公司 | A kind of filament winding device |
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| CN108262428A (en) | 2018-07-10 |
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