CN209454194U - A kind of thermosticking film KT plate production system - Google Patents
A kind of thermosticking film KT plate production system Download PDFInfo
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- CN209454194U CN209454194U CN201822257727.4U CN201822257727U CN209454194U CN 209454194 U CN209454194 U CN 209454194U CN 201822257727 U CN201822257727 U CN 201822257727U CN 209454194 U CN209454194 U CN 209454194U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000007731 hot pressing Methods 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000005520 cutting process Methods 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 44
- 239000003292 glue Substances 0.000 claims abstract description 23
- 238000009966 trimming Methods 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 description 15
- 239000007789 gas Substances 0.000 description 7
- 238000001514 detection method Methods 0.000 description 6
- 238000005187 foaming Methods 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000008187 granular material Substances 0.000 description 3
- 230000004630 mental health Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 101000932768 Conus catus Alpha-conotoxin CIC Proteins 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a kind of thermosticking film KT plate production system, the feed mechanism set gradually including front and back, hot pressing device, trimming mechanism, cutter device, pile code platform and electric cabinet；Feed mechanism is used to unreel two layers of EPS sheet material to hot pressing device, hot pressing device is used to two layers of EPS sheet material hot pressing be combined into plate core and pastes one layer of glue film in the hot pressing of plate core two sides, trimming mechanism is used to carry out fixed width cutting edge to KT plate, cutter device is used to carry out fixed length to KT plate to cut, and pile code platform is for piling up the KT plate after fixed length is cut；Hot pressing device, cutter device are electrically connected with electric cabinet, and are controlled them by electric cabinet and worked.The production system can reduce the generation of exhaust gas, be conducive to the environment for improving workshop.
Description
Technical field
The utility model relates to KT plate production technical field, in particular to a kind of thermosticking film KT plate production system.
Background technique
General KT plate production system is first passed through after extruder foams PS particle and is squeezed out when carrying out the production of KT plate
Plate core is made into molding die, then in two mask of plate core (or paster), after then progress fixed width cutting edge and fixed length are cut
Obtain KT board finished product.The process that plate core is formed using PS granule foaming, can generate large quantity of exhaust gas, these exhaust emissions to production vehicle
Between after to will lead to working environment severe, influence worker's physical and mental health；And glue would generally be used to be glued when pad pasting (or paster)
It closes, glue can volatilize a large amount of pernicious gases, further deteriorate the working environment in workshop.
As it can be seen that the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide a kind of productions of thermosticking film KT plate
System can reduce the generation of exhaust gas, be conducive to the environment for improving workshop.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of thermosticking film KT plate production system, the feed mechanism set gradually including front and back, hot pressing device, edge cutting machine
Structure, cutter device, pile code platform and electric cabinet；Feed mechanism is used to unreel two layers of EPS sheet material, hot pressing to hot pressing device
Device is used to two layers of EPS sheet material hot pressing be combined into plate core and pastes one layer of glue film in the hot pressing of plate core two sides, and trimming mechanism is used for KT
Plate carries out fixed width cutting edge, and cutter device is used to carry out fixed length to KT plate to cut, and pile code platform is for piling up the KT plate after fixed length is cut；
Hot pressing device, cutter device are electrically connected with electric cabinet, and are controlled them by electric cabinet and worked.
In the thermosticking film KT plate production system, the feed mechanism includes pedestal, and first be set on the base is main
Loading frame, the first secondary loading frame, the second main loading frame, the second secondary loading frame, and no less than three for unreeling EPS sheet material
Reel；First main loading frame, the first secondary loading frame, the second main loading frame, the second secondary loading frame be used equally for support reel and by
The reel of support is free to rotate；The height of first main loading frame is lower than the height of the first secondary loading frame, the second main loading frame
Height is lower than the height of the second secondary loading frame.
In the thermosticking film KT plate production system, the hot pressing device includes rack, is arranged on the rack for opening
The tensioning roller group of tight EPS sheet material, at least two are arranged in the hot-pressing roller combination at tensioning roller group rear, several are arranged in hot-pressing roller
The slicking-in roller combination at rear is combined, oil temperature machine, main drive motor and two are separately positioned on unreeling for frame front upper and lower sides
Mechanism；It is plate core that two layers of EPS sheet material presses at first hot-pressing roller combination, and two unreeling structures are respectively used to unreel one layer of glue
Film, two layers of glue film press at second hot-pressing roller combination with plate core.
In the thermosticking film KT plate production system, the front side of first hot-pressing roller combination is provided with a first pre- hot charging
It sets, the first preheating device is for preheating two layers of EPS sheet material.
In the thermosticking film KT plate production system, the rear of each unreeling structure is provided with a flattening mechanism, should
Flattening mechanism is for flattening corresponding glue film.
In the thermosticking film KT plate production system, the flattening mechanism includes the initiative compression roller mutually abutted and from dynamic pressure
Roller, and the secondary driving motor for driving initiative compression roller to rotate.
In the thermosticking film KT plate production system, the trimming mechanism includes being arranged above KT plate and along KT board width
The adjusting rod and two cut-off knives being slidably located on adjusting rod that direction extends；Cut-off knife is locked in adjusting by lock screw
On bar.
In the thermosticking film KT plate production system, the cutter device includes chassis, is slidably arranged at the top of chassis
Balladeur train is arranged in supporting plate, cutter, knife drive mechanism and press plate mechanism in balladeur train, and passes for drive carriage in KT plate
The carriage driving mechanism moved back and forth on defeated direction；The supporting plate KT plate to be cut for support, cutter is for cutting KT plate, cutter
For driving cutter to move back and forth along KT board width direction, press plate mechanism is used to compress KT plate when cutting KT plate driving mechanism
On supporting plate.
The thermosticking film KT plate production system further includes that the side plate being arranged between cutter device and pile code platform is received
Acquisition means, the side plate collection device cut off side plate for fixed length and are collected to side plate.
In the thermosticking film KT plate production system, the side plate collection device includes a portal frame, portal frame
Top both ends are each provided with a side plate cutting mechanism, and each side plate cutting mechanism rear is provided with a collection basket；The side
Plate cutting mechanism includes the mounting plate by being connected and fixed at the top of four columns and portal frame, and mounting plate upper surface is set facing downward
It is equipped with a third cylinder, the piston-rod lower end of the third cylinder is connected with a cutting knife, and side plate to be cut off is from cutting knife
Lower section passes through, and the cutting knife is for cutting off side plate；The basket of collecting is used to collect the side plate after cutting.
The utility model has the advantages that
The utility model provides a kind of thermosticking film KT plate production system, and when work, two layers of EPS sheet material is in hot pressing device
Middle hot pressing is combined into plate core and hot pressing rubberizing film, finally obtains KT board finished product after fixed width cutting edge and fixed length are cut；Due to EPS piece
Material is by foaming in advance, and the exhaust gas generated during hot pressing is fewer than directlying adopt the exhaust gas that the molding of PS granule foaming generates
Much, and the process of hot pressing rubberizing film is without using glue, therefore the exhausted air quantity generated in production process greatly reduces, favorably
In the physical and mental health of the environment and protection worker that improve workshop.
Detailed description of the invention
Fig. 1 is the front view of thermosticking film KT plate production system provided by the utility model.
Fig. 2 is the perspective view of feed mechanism in thermosticking film KT plate production system provided by the utility model.
Fig. 3 is the front view of feed mechanism in thermosticking film KT plate production system provided by the utility model.
Fig. 4 is the structural schematic diagram of bearing block in thermosticking film KT plate production system provided by the utility model.
Fig. 5 is the structural schematic diagram of reel in thermosticking film KT plate production system provided by the utility model.
Fig. 6 is the front view of hot pressing device in thermosticking film KT plate production system provided by the utility model.
Fig. 7 is the structural schematic diagram of hot-pressing roller combination in thermosticking film KT plate production system provided by the utility model.
Fig. 8 is the structural schematic diagram of flattening mechanism in thermosticking film KT plate production system provided by the utility model.
Fig. 9 is the perspective view of cutter device in thermosticking film KT plate production system provided by the utility model.
Figure 10 is the front view of cutter device in thermosticking film KT plate production system provided by the utility model.
Figure 11 is the side view of cutter device in thermosticking film KT plate production system provided by the utility model.
Figure 12 is the structural schematic diagram of testing agency in thermosticking film KT plate production system provided by the utility model.
Figure 13 is the perspective view of side plate collection device in thermosticking film KT plate production system provided by the utility model.
Figure 14 is the side view of side plate cutting mechanism in thermosticking film KT plate production system provided by the utility model.
Figure 15 is the perspective view of trimming mechanism in thermosticking film KT plate production system provided by the utility model.
Specific embodiment
The utility model provides a kind of thermosticking film KT plate production system, for make the purpose of this utility model, technical solution and
Effect is clearer, clear, and the utility model is further described as follows in conjunction with drawings and embodiments.It should be appreciated that
Specific embodiment described herein only to explain the utility model, is not used to limit the utility model.
Herein, the direction of the arrow along the direction that KT plate moves, i.e. Fig. 1 is referred to after, it is preceding and rear reversed.
Fig. 1-15, a kind of thermosticking film KT plate production system provided by the utility model, including front and back is please referred to set gradually
Feed mechanism A, hot pressing device B, trimming mechanism C, cutter device D, pile code platform E and electric cabinet (not having picture in figure)；Feeding
Mechanism is used to unreel two layers of EPS sheet material 90 to hot pressing device, and hot pressing device is used to two layers of EPS sheet material hot pressing be combined into plate core
And one layer of glue film 91 is pasted in the hot pressing of plate core two sides, trimming mechanism is used to carry out fixed width to KT plate (being KT plate after plate core rubberizing film)
Cutting edge, cutter device are used to carry out fixed length to KT plate to cut, and pile code platform is for piling up the KT plate after fixed length is cut；Hot pressing attaches together
Set, cutter device with electric cabinet be electrically connected, and by electric cabinet control they work.
When work, two layers of EPS sheet material (is by PS by the expandable polystyrene sheet material containing volatile fluid foaming agent
Particle after tentatively foaming made of) from feed mechanism come out after, in hot pressing device hot pressing be combined into plate core and hot pressing patch
Glue film finally obtains KT board finished product after fixed width cutting edge and fixed length are cut；Since EPS sheet material is the heat by foaming in advance
The exhaust gas much less that the exhaust gas generated in bonding processes is generated than directlying adopt the molding of PS granule foaming, and the mistake of hot pressing rubberizing film
Journey is without using glue, therefore the exhausted air quantity generated in production process greatly reduces, and is conducive to the environment for improving workshop
With the physical and mental health of protection worker.
Electric cabinet includes cabinet, is arranged in the intracorporal PLC controller of case and relevant control circuit.
See that Fig. 2-5, the feed mechanism include pedestal A1, the main loading frame A2 of first be set on the base, the first secondary load
Expect frame A3, the second main loading frame A4, the second secondary loading frame A5, and the no less than three reel A6(figures for unreeling EPS sheet material
One is only drawn in 2)；First main loading frame, the first secondary loading frame, the second main loading frame, the second secondary loading frame are used equally for holding
Hold in the palm reel and free to rotate by the reel of support；The height of the height of first main loading frame A2 loading frame A3 more secondary than first is low,
The height of the height of second main loading frame A4 loading frame A5 more secondary than second is low.
When work, the reel for having EPS sheet material is rolled up two and is respectively placed at the first main main loading frame of loading frame A2 and second
A4 moves to it on corresponding secondary loading frame, then new when the EPS sheet material on one of them main loading frame will be finished
Volume there is the reel of EPS sheet material to be placed on the main loading frame, this process without shutdown, until the EPS sheet material on secondary loading frame
It is finished and shuts down again, new EPS sheet material is then accessed hot pressing device, is finally turned back on.Since new volume has EPS sheet material
Reel is not necessarily to shut down in installation course, and only needs to carry out the access of new sheet after shutting down, and can greatly shorten EPS sheet material
Downtime when volume replacement.
Specifically, the described first main loading frame A2, the first secondary loading frame A3, the second main loading frame A4, the second secondary loading frame
A5 includes two symmetrically set column, and is fixed on the bearing block 92 at the top of each column；Bearing block is provided with opening
Upward U-shaped card slot 92.1；The both ends the reel A6 are each provided with a bearing A6.1, and two bearings are inserted into corresponding U respectively
In shape card slot 92.1.When placing reel, directly bearing is put into from the opening of U-shaped card slot, it is convenient and efficient, and U herein
Shape card slot has enough depth, and reel is not fallen out during the work time.
Further, the U-shaped card slot 92.1 includes outer groove 92.1a and the inside groove 92.1b being arranged in the middle part of outer groove, inside groove
Than outer groove depth, the bearing A6.1 is arranged in inside groove.Due to having depth difference between inside groove and outer groove, axis can be carried out to bearing
It to limit, prevents bearing from moving axially, reel can be further prevented to fall off.
Preferably, the reel A6 includes the shaft A6.2 and cylinder A6.3 of coaxial arrangement, is provided in the middle part of shaft multiple
Round plate A6.4, the circumference and cylinder A6.3 inner wall of these round plates are connected (be spirally connected, be glued), and the bearing A6.1 setting exists
The both ends shaft A6.2.The weight of reel A6 is smaller, and structural strength is larger, due to needing manually to remove when replacement EPS sheet material volume
Fortune, which can reduce the labor intensity of operator, when being replaced, lift the both ends of shaft respectively by two people, herein,
Bearing has between the end of shaft at a distance from manpower grasping.
In addition, it is provided with distance measuring sensor A7 immediately below the first main main loading frame A4 of loading frame A2 and second,
A buzzer A8 is provided on pedestal 1；Distance measuring sensor and buzzer are electrically connected with electric cabinet.Distance measuring sensor can
The distance between real-time measurement EPS sheet material volume and distance measuring sensor, thus the thickness of measurement EPS sheet material volume indirectly, when the thickness
Indicated when less than preset value the EPS sheet material volume will be finished, need to prepare to replace, at this time buzzer sound remind staff into
The placement of the new EPS sheet material volume of row.
See that Fig. 6-8, the hot pressing device B include rack B1, is arranged on the rack the idler roller for being tensioned EPS sheet material
Group B2, at least two are arranged in the hot-pressing roller combination B3 at tensioning roller group rear, and the pressure at hot-pressing roller combination rear is arranged in several
Plain-barreled roll combines B4, and oil temperature machine B5, main drive motor B6 and two are separately positioned on the unreeling structure of frame front upper and lower sides
B7；The pressing at first hot-pressing roller combination B3 of two layers of EPS sheet material 90 is plate core, and two unreeling structure B7 are respectively used to unreel one layer
Glue film 91, two layers of glue film press at second hot-pressing roller combination B3 with plate core.
Wherein, each hot-pressing roller combination B3 includes upper hot-pressing roller B3.1 and lower hot-pressing roller B3.2, and oil temperature machine is for warm upwards
Pressure roller B3.1 and lower hot-pressing roller B3.2 provides hot oil；Each slicking-in roller combination B4 includes upper pressure roller B4.1 and lower compression roller B4.2；Institute
It states the first driving motor and drives all upper hot-pressing roller B3.1, lower hot-pressing roller B3.2, upper pressure roller B4.1 and lower compression roller B4.2 rotation.Oil
Warm machine B5, main drive motor B6 and electric cabinet are electrically connected.
When work, two layers of EPS sheet material by tensioning roller group guiding after enter first hot-pressing roller combination upper hot-pressing roller and
Heating pressurization is carried out between lower hot-pressing roller, two layers of EPS sheet material further foams under the high temperature conditions and be bonded together as plate
Core (plate core compares EPS sheet material, and thickness is bigger, and hardness is higher), then glue film is heated at second hot-pressing roller combination and is pressurized
After be fitted in plate core, subsequently enter slicking-in roller combination upper pressure roller and lower compression roller flattened, finally obtain KT plate.
Further, a first preheating device B8, the first pre- hot charging are provided on front side of first hot-pressing roller combination B3
It sets for being preheated to two layers of EPS sheet material.In the case where oil temperature machine power is certain, preheated by the first preheating device
(can be preheated to 50-70 DEG C) can make EPS sheet material quickly be warming up to the temperature (usually 120 DEG C or so) of needs, therefore can phase
Improve transmission speed with answering, that is, production efficiency can be improved.First preheating device B8 and electric cabinet are electrically connected.
The first preheating device B8 concretely infrared heating pipe.Preferably, before the first preheating device B8
Side is provided with one can be such that infrared heating pipe sends out for the reflector B9 light retro-reflection by the reflex of reflector
Most heats out are irradiated on two layers of EPS sheet material, it is ensured that pre-heat effect.
Further, it is provided with a second preheating device B10 in front of the first preheating device B8, the second pre- hot charging
It sets for being preheated to two layers of EPS sheet material.The second preheating device, which is arranged, can further improve heating speed, be conducive to further
Improve production efficiency.Herein, the second preheating device B10 is infrared heating pipe.Second preheating device B10 and electric cabinet are electrical
Connection.
Preferably, the rear of each unreeling structure B7 is provided with a flattening mechanism B11, and the flattening mechanism is for flattening
Corresponding glue film.It is first flattened before so that glue film is entered hot-pressing roller combination by flattening mechanism, glue film corrugation is avoided to influence product quality.
Specifically, the flattening mechanism B11 includes the initiative compression roller B11.1 and driven rollers B11.2 mutually abutted, and
Secondary driving motor B11.3 for driving initiative compression roller to rotate.Glue film enters heat after successively bypassing driven rollers and initiative compression roller
Pressure roller combination, is flattened under the pressure of driven rollers and initiative compression roller.
Further, it is (fixed that a safety pole is provided between driven rollers B11.2 and initiative compression roller B11.1
), the safety pole is for preventing manpower from entering at the pressing of driven rollers and initiative compression roller.
Preferably, the both ends of the driven rollers B11.2 are rotationally arranged with slide block B 11.5, each sliding block can on
Lower slider it is arranged in a portal frame B11.6, which passes through an adjustment screw B11.7 and portal frame B11.6
Top connection, adjustment screw top are provided with handwheel.By turning handwheel, between being adjusted between driven rollers and initiative compression roller
Gap improves applicability to adapt to the flattening demand of the glue film of different-thickness.The pair driving motor B11.3 passes through retarder
B11.8 drives initiative compression roller rotation, to improve output torque.
In the present embodiment, the both ends of the upper hot-pressing roller B3.1 and upper pressure roller B4.1 are rotationally arranged with slide block B 10,
Each sliding block, which can slide up and down to, to be arranged in a portal frame B11, which passes through an adjustment screw B10.1 and door
Connection at the top of shape frame B11, adjustment screw top are provided with handwheel (connection structure of hot-pressing roller is only depicted in Fig. 7).Pass through
Handwheel is turned, the gap between upper hot-pressing roller and lower hot-pressing roller, upper pressure roller and lower compression roller is adjusted, to adapt to different-thickness
The production requirement of plate core improves applicability.
Further, the end of the upper hot-pressing roller B3.1 and lower hot-pressing roller B3.2 pass through rotary joint B12 and petroleum pipeline
B5.1(petroleum pipeline is the hot oil input and output pipeline of oil temperature machine) connection, it is ensured that hot oil can be swimmingly from upper hot-pressing roller and lower heat
Their normal rotations are not interfered while flowing into and out in pressure roller.
See that Figure 15, the trimming mechanism C include being arranged in above KT plate and along the adjusting rod C1 that KT board width direction extends,
And two cut-off knife C2 being slidably located on adjusting rod；Cut-off knife is locked on adjusting rod by lock screw.When KT plate is mobile,
The extra material removal in the two sides of KT plate can be formed side plate by cut-off knife, by adjusting the distance between two cut-off knives, it can be achieved that KT
The fixed width of plate is cut.
Further, the adjusting rod C1 is fixed between the upper end of two mounting post C3.
Each cut-off knife C2 specifically includes the sliding sleeve C2.1 being slidably located on adjusting rod C1, and the sanction being fixed on sliding sleeve
Cutting edge C2.2；Sliding sleeve is locked on adjusting rod by lock screw, and the lower end of cutting blade is tilted towards the mobile direction of KT plate.
Preferably, locating slot C1.1 is provided in the axial direction on adjusting rod C1, it is corresponding fixed to be provided on the sliding sleeve C2.1
Position protrusion, the positioning protrusion are plugged in locating slot C1.1, and anti-anti-skid sheath rotates.
See that Fig. 9-12, the cutter device D include chassis D1, the balladeur train D2 being slidably arranged at the top of chassis is arranged in cunning
Supporting plate D3, cutter D4, knife drive mechanism D5 and press plate mechanism D6 in frame, and for drive carriage in KT plate transmission direction
The carriage driving mechanism D7 of upper reciprocating movement；The supporting plate KT plate to be cut for support, cutter is for cutting KT plate, cutter driving
Mechanism is for driving cutter to move back and forth along KT board width direction, and KT plate for being pressed on support when cutting KT plate by press plate mechanism
On plate.
Before cutting, KT plate to be cut moves on supporting plate, when needing to cut, carriage driving mechanism drive carriage and KT
Plate constant speed movement in the same direction, at the same press plate mechanism movement KT plate is pressed on supporting plate, then knife drive mechanism driving cutter into
Row cutting, since balladeur train is with KT plate constant speed movement in the same direction in cutting process and KT plate is held down, between KT plate and balladeur train not
Relative motion can be generated, for cutter relative to the linear motion that the movement of KT plate is in the width direction, notch is neat.As it can be seen that the KT
Plate cutter device can fitly cut KT plate on the move.
Specifically, the press plate mechanism D6 includes pressing plate D6.1 above supporting plate D3 being arranged in and two symmetrically set
Set the first cylinder D6.2 at pressing plate both ends；First cylinder is arranged downward, and the upper end is fixed at the top of balladeur train D2, under piston rod
End is connect with pressing plate.When cutting, the piston rod synchronization of two the first cylinders is stretched out down, so that pressing plate is pushed down KT plate, two after cutting
A first cylinder resets.The solenoid valve and control electronic box of the air inlet and outlet end of first cylinder are electrically connected, and are controlled by control electronic box
First cylinder operation.
Further, it is provided in the middle part of the pressing plate D6.1 for detecting whether balladeur train D2 and KT plate to be cut have relatively
The testing agency D8 of movement.It can detect whether balladeur train and KT plate to be cut have relative motion by testing agency, to know
Whether the movement speed of balladeur train is consistent with the movement speed of KT plate, which can be sent to electric cabinet as balladeur train is adjusted and drive
The foundation of motivation structure work, so that it is guaranteed that strictly opposing stationary between balladeur train and KT plate when cutting.
Specifically, the testing agency D8 includes a detection wheel D8.1, the rotation that connect with the rotating shaft D 8.2 of detection wheel
Encoder D8.3；A through-hole D3.1 is offered on the pressing plate D3, passes through the through-hole and KT plate to be cut on the downside of detection wheel
Contact.Rotary encoder D8.3 and electric cabinet are electrically connected.When cutting, pressing plate pushes down KT plate, at this time on the downside of detection wheel with
The contact of KT plate, when balladeur train and KT plate movement speed are inconsistent, detection wheel can send rotation, and rotary encoder, which can be measured, to be turned
Dynamic speed, control system can calculate the velocity deviation of balladeur train Yu KT plate according to velocity of rotation and detection wheel diameter, to adjust
Carriage driving mechanism work is saved, returns velocity deviation in zero.
The knife drive mechanism D5 includes the guide rod D5.1, chain D5.2, Yi Jiyong extended along KT board width direction
In the motor D5.3 of drive chain movement；The cutter D4 is slidably located on guide rod and is connected with chain.Motor D5.3 with
Electric cabinet is electrically connected.When cutting, motor rotation moves chain along KT board width direction, so that cutter be driven to move in the direction
Dynamic cutting KT plate without too big cutting force, and directly drives cutter movement using chain since the quality of KT plate is relatively soft
Mode, structure is simply and the cutting force of offer is enough.
Preferably, the position for the both ends guide rod D5.1 being corresponded in the balladeur train D2 is each provided with a proximity sensor D9,
The cutter D4 can trigger these proximity sensors when moving back and forth.When cutter triggers proximity sensor, cutter has been indicated
Through being moved to the position close to balladeur train, motor D5.3 is stalled at this time, and cutter is avoided to collide with balladeur train.
Specifically, the carriage driving mechanism D7 is second cylinder along the setting of KT plate transmission direction, cylinder body is solid
It is scheduled on a fixed frame D7.1, piston rod is connect with balladeur train D2.The solenoid valve of the air inlet and outlet end of second cylinder and control
Electronic box is electrically connected, and controls the second cylinder operation by control electronic box.
See Fig. 1,13,14, the thermosticking film KT plate production system further includes one and is arranged in cutter device D and pile code
Side plate collection device F between platform E, the side plate collection device cut off side plate 93 for fixed length and are collected to side plate.Side
Plate can be with recycling and reusing, and in general KT plate production system, and side plate is directly to fall on the ground, more at random,
Recycle harder, and fall and can make dirty on the ground, need additionally to be cleared up after recycling, improve recycling at
This.
Specifically, the side plate collection device F includes a portal frame F1, both ends are each provided with one at the top of portal frame
A side plate cutting mechanism F2, each side plate cutting mechanism rear are provided with a collection basket F3；The side plate cutting mechanism F2 packet
The mounting plate F2.2 by being connected and fixed at the top of four columns F2.1 and portal frame F1 is included, mounting plate upper surface is arranged facing downward
Have a third cylinder F2.3, the piston-rod lower end of the third cylinder is connected with a cutting knife F2.4, side plate to be cut off from
It is passed through below cutting knife, the cutting knife is for cutting off side plate；The basket of collecting is used to collect the side plate after cutting.Third cylinder
The solenoid valve and control electronic box of the air inlet and outlet end of F2.3 are electrically connected, and control third cylinder operation by control electronic box.
KT plate through cutting edge passes through below portal frame, and the side plate that KT plate two sides generate is respectively from two side plate cutting machines
It is passed through below the cutting knife of structure, cutting knife pushing at regular intervals once cuts off side plate, and the side plate after cutting can be fitly
It falls into corresponding collection basket, avoids side plate from falling to ground and be dirty, advantageously reduce the workload of the recovery operation of side plate,
And it can be avoided side plate and make dirty.
Preferably, it being provided with a guide tube F4 below each cutting knife F2.4, side plate to be cut off is passed through out of guide tube,
The position of guide tube face cutting knife is provided with fluting, and cutting knife can protrude into guide tube internal cutting off side plate from the fluting.Make side plate from
It is passed through in guide tube, by the position-limiting action of guide tube, can avoid the reliability that side plate shakes below cutting knife and influences cutting, and
Guide tube also play the guiding role to the direction of motion of side plate, and the direction of the side plate after making cutting is consistent, so that it is guaranteed that side plate is neatly received
Collection.
In the present embodiment, the side plate cutting mechanism F2 is arranged with a safety guard F5.Safety guard winding side plate cutting machine
Structure surrounding can prevent manpower or other sundries in the course of work from entering, avoid injury to personnel or side plate cutting mechanism from damaging, improve
Safety.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to the protection of the utility model
Range.
Claims (9)
1. a kind of thermosticking film KT plate production system, which is characterized in that the feed mechanism that sets gradually including front and back, hot pressing attach together
It sets, trimming mechanism, cutter device, pile code platform and electric cabinet；Feed mechanism is used to unreel two layers of EPS piece to hot pressing device
Material, hot pressing device are used to two layers of EPS sheet material hot pressing be combined into plate core and paste one layer of glue film, trimming mechanism in the hot pressing of plate core two sides
For carrying out fixed width cutting edge to KT plate, cutter device is used to carry out fixed length to KT plate to cut, and pile code platform is cut for piling up fixed length
KT plate afterwards；Hot pressing device, cutter device are electrically connected with electric cabinet, and are controlled them by electric cabinet and worked；The heat
Pressing device includes rack, is arranged on the rack the tensioning roller group for being tensioned EPS sheet material, at least two settings are in tensioning roller group
The hot-pressing roller at rear combines, several slicking-in rollers that hot-pressing roller combination rear is arranged in combine, oil temperature machine, main drive motor, with
And two unreeling structures for being separately positioned on frame front upper and lower sides；Two layers of EPS sheet material presses at first hot-pressing roller combination
For plate core, two unreeling structures are respectively used to unreel one layer of glue film, and two layers of glue film presses at second hot-pressing roller combination with plate core.
2. thermosticking film KT plate production system according to claim 1, which is characterized in that the feed mechanism includes pedestal,
The main loading frame of first be set on the base, the first secondary loading frame, the second main loading frame, the second secondary loading frame, and no less than
Three for unreeling the reel of EPS sheet material；First main loading frame, the first secondary loading frame, the second main loading frame, the second secondary loading frame
It is used equally for support reel and free to rotate by the reel of support；The height of first main loading frame is higher than the first secondary loading frame
Spend low, the height of the second main loading frame is lower than the height of the second secondary loading frame.
3. thermosticking film KT plate production system according to claim 1, which is characterized in that the front side of first hot-pressing roller combination
It is provided with first preheating device, the first preheating device is for preheating two layers of EPS sheet material.
4. thermosticking film KT plate production system according to claim 1, which is characterized in that the rear of each unreeling structure is all provided with
It is equipped with a flattening mechanism, the flattening mechanism is for flattening corresponding glue film.
5. thermosticking film KT plate production system according to claim 4, which is characterized in that the flattening mechanism includes mutually supporting
The initiative compression roller and driven rollers connect, and the secondary driving motor for driving initiative compression roller to rotate.
6. thermosticking film KT plate production system according to claim 1, which is characterized in that the trimming mechanism includes that setting exists
The adjusting rod and two cut-off knives being slidably located on adjusting rod extended above KT plate and along KT board width direction；Cut-off knife is logical
Lock screw is crossed to be locked on adjusting rod.
7. thermosticking film KT plate production system according to claim 1, which is characterized in that the cutter device includes chassis,
Supporting plate, cutter, knife drive mechanism and press plate mechanism in balladeur train is arranged in the balladeur train being slidably arranged at the top of chassis, and
The carriage driving mechanism moved back and forth in KT plate transmission direction for drive carriage；The supporting plate KT plate to be cut for support,
Cutter is for cutting KT plate, and for driving cutter to move back and forth along KT board width direction, press plate mechanism is used for knife drive mechanism
KT plate is pressed on supporting plate when cutting KT plate.
8. thermosticking film KT plate production system according to claim 1, which is characterized in that further include that a setting is filled in cutting
The side plate collection device between pile code platform is set, which cuts off side plate for fixed length and receive to side plate
Collection.
9. thermosticking film KT plate production system according to claim 8, which is characterized in that the side plate collection device includes one
A portal frame, portal frame top both ends are each provided with a side plate cutting mechanism, the setting of each side plate cutting mechanism rear
There is a collection basket；The side plate cutting mechanism includes the mounting plate by being connected and fixed at the top of four columns and portal frame,
Mounting plate upper surface is provided with a third cylinder facing downward, and the piston-rod lower end of the third cylinder is connected with a cutting knife,
Side plate to be cut off passes through below cutting knife, and the cutting knife is for cutting off side plate；After the collection basket is for collecting cutting
Side plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822257727.4U CN209454194U (en) | 2018-12-29 | 2018-12-29 | A kind of thermosticking film KT plate production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822257727.4U CN209454194U (en) | 2018-12-29 | 2018-12-29 | A kind of thermosticking film KT plate production system |
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| CN209454194U true CN209454194U (en) | 2019-10-01 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109501300A (en) * | 2018-12-29 | 2019-03-22 | 佛山市高明爱博广告装饰材料有限公司 | A kind of thermosticking film KT plate production system |
| CN115648649A (en) * | 2022-11-11 | 2023-01-31 | 芜湖市开化塑料包装有限公司 | Trimmer for production of laminating machine and using method thereof |
-
2018
- 2018-12-29 CN CN201822257727.4U patent/CN209454194U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109501300A (en) * | 2018-12-29 | 2019-03-22 | 佛山市高明爱博广告装饰材料有限公司 | A kind of thermosticking film KT plate production system |
| CN115648649A (en) * | 2022-11-11 | 2023-01-31 | 芜湖市开化塑料包装有限公司 | Trimmer for production of laminating machine and using method thereof |
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