Self-locking device and filter plate of filter chamber of electroosmosis sludge high-dry dehydrator
Technical Field
The invention belongs to the field of sludge treatment equipment parts in solid-liquid separation, and particularly relates to a self-locking device of a solid-liquid separation filter chamber of an electroosmosis sludge high-dryness dehydrator.
Background
The pollution control standard of domestic garbage landfill field GB/T23480-2009 clearly specifies that the water content of the sludge of a domestic sewage treatment plant after treatment is less than 60 percent, and the sludge can be subjected to landfill disposal, so that the sludge drying technology is the problem which needs to be solved urgently at present.
The electro-osmosis sludge high-dryness dehydrator can meet the requirements of deep dehydration, desiccation and final treatment of sludge, and achieve the aims of sludge reduction, harmlessness and recycling. The device can improve the dehydration efficiency by 2-3 times, and the water content of the dehydrated sludge can be reduced from 80% to below 40%.
The plate-frame filter chamber of the electroosmosis sludge high-dry dewatering equipment is a core component, and the blank holder force of the filter chamber influences the sludge inlet pressure and the sludge inlet amount of the filter chamber. The existing filter chamber has the defects of low mud inlet pressure due to insufficient edge pressing force, insufficient mud inlet of the filter chamber cavity due to low mud inlet pressure, mud leakage due to insufficient edge pressing force in the mud inlet and filter pressing processes of the electroosmosis mud dehydrator and the like.
Disclosure of Invention
The invention provides a compression self-locking device for a filter chamber of an electroosmosis sludge high-drying dehydrator.
The technical scheme of the invention is as follows:
the self-locking device of the filter chamber of the electro-osmotic sludge high-dryness dehydrator comprises a self-locking block, a self-locking plate, a self-locking shaft, a baffle, a return pin, a return spring, a compression shaft and a compression shaft seat; a fixed plate with a self-locking block fixed on the filter chamber and a movable plate fixed on the filter chamber;
the self-locking shaft is arranged in the long groove of the self-locking plate, the upper part of the self-locking shaft is tightly pressed by a pressing shaft with a pressing spring, the pressing shaft and the pressing spring are arranged in a pressing shaft seat hole, and the pressing shaft seat is fixed on the self-locking plate; the self-locking shaft moves up and down in the long groove of the self-locking plate; the return pin and the return spring are fixed in the self-locking shaft hole, the return pin moves back and forth in the hole, and the return spring compresses or resets; the baffle plates are arranged at two sides of the self-locking block; the baffle plates on the left side and the right side are tensioned by the pull shaft and the pressing block.
The filter plate comprises the filter chamber self-locking device, and the filter chamber self-locking device is uniformly distributed around the filter plate.
Further, each filter chamber uses 8 filter chamber self-locking devices.
The beneficial effects of the invention are as follows: when the filter chamber is closed, the self-locking shaft of the filter chamber self-locking device is pressed down into the groove of the locking block by the spring along with the forward movement of the self-locking plate to hang the self-locking block, and the movable plate of the auxiliary hydraulic system locking the filter chamber is prevented from retreating. As the filter chamber moving plate moves forward, the distance between the filter chamber moving plate and the fixed plate is gradually reduced, and the self-locking shaft arranged in the self-locking plate also moves forward along with the filter chamber moving plate and is lifted along the inclined plane of the self-locking block. When the press filtration of the dehydrator is finished, the return pins in the self-locking shaft and the self-locking shaft are lifted to the lower edges of the baffle grooves on the two sides along the inclined planes of the self-locking blocks, the return pins arranged on the two sides in the self-locking shaft are ejected out under the action of the return springs and enter the grooves of the baffle to be clamped, and the downward movement of the self-locking shaft is limited. After a working process of the filter press is finished, the self-locking plate welded on the movable plate retreats with the self-locking shaft, when the self-locking plate retreats to the center head position of the baffle groove, the inclined surface of the baffle groove pushes the return pin in the self-locking shaft away from the groove, at the moment, the return pin loses the effect of clamping the self-locking shaft, the self-locking shaft is pressed down along the circular groove of the self-locking plate under the action of the spring arranged in the pressing shaft, the whole self-locking device is reset to the initial position, and a new cycle of work can be started.
The self-locking device of the filter chamber can assist the hydraulic system and the filter chamber spring to compress the sealing surface of the filter chamber, which is equivalent to increasing the compression force of the filter chamber spring to the sealing surface of the filter chamber in the filter pressing stage, increasing the pressing effect of the hydraulic system cylinder to the sealing surface of the filter chamber, and having better auxiliary effect on preventing mud leakage due to insufficient edge pressing force and increasing mud feeding pressure when mud is fed, and improving mud feeding amount and mud feeding effect of the filter press.
Drawings
FIG. 1 schematically illustrates the assembly of the filter chamber self-locking device on the filter chamber (front view);
FIG. 2 is a schematic view of the assembly of the filter chamber self-locking device on the filter chamber (left view);
FIG. 3 is a schematic diagram of the assembly of the self-locking device of the filter chamber (front view);
FIG. 4 is a schematic diagram of the assembly of the self-locking device of the filter chamber (left view);
FIG. 5 is a cross-sectional view (longitudinal section) of a component of the filter chamber self-locking device;
FIG. 6 is a cross-sectional view (cross-section) of a filter chamber self-locking device component;
fig. 7 is a front view of the self-locking block 201 of the self-locking device;
FIG. 8 is a front view of self-locking plate 202 of the self-locking device;
FIG. 9 is a side view of the self-locking shaft 203 of the self-locking device;
1-a filter chamber fitting assembly; 2-a filter chamber locking device;
11-a moving plate; 12-fixing plates;
201-self-locking block; 202-self-locking plate; 203-self-locking shaft; 204-baffle; 205-briquetting; 206-compressing the shaft; 207-compacting the shaft seat; 208-compressing the spring; 209-return pin; 210-a return spring; 211-hollow compression screws; 212-pull shaft.
Detailed Description
For ease of understanding, the invention is further described below with reference to the drawings and specific examples.
As shown in fig. 1, the dehydration apparatus includes: the filter chamber assembly component and the filter chamber self-locking device.
The filter chamber self-locking device comprises a self-locking block 201, a self-locking plate 202, a self-locking shaft 203, a baffle 204, a return pin 209, a return spring 210, a compression shaft 208 and a compression shaft seat 207.
The locking block 201 of the locking device is welded on the weldment of the fixed plate 12 of the filter chamber, and the self-locking plate 202 is welded on the movable plate 11 of the filter chamber.
The self-locking shaft 203 is arranged in a long groove of the self-locking plate 202, the self-locking shaft is pressed by a pressing shaft 206 with a pressing spring 208, the pressing shaft 206 and the reset spring 210 are arranged in a hole of a pressing shaft seat 207, and the pressing shaft seat 207 is fixed on the self-locking plate 202. The self-locking shaft 203 can move up and down in the long groove of the self-locking plate 202, and is pushed by the compression spring 208 to move down for resetting.
The return pin 209 and the return spring 210 are fixed in the hole of the self-locking shaft 203 by using a hollow compression screw, the return pin (lock) 209 can reciprocate in the hole, and the return pin is compressed and reset by the return spring 210.
The shutter 204 is installed on both sides of the self-locking block 201 to restrict the left and right movement of the self-locking shaft 203 and the return pin (lock) 209.
The pull shaft 212 and the pressing block 205 tighten the left baffle 204 and the right baffle 204, prevent the baffle 204 from being installed to form a horn mouth, and prevent the return pin 209 (lock) from being clamped.
The above parts are assembled together by screws to form the filter chamber self-locking device with self-locking and resetting functions. Each filter chamber uses 8 filter chamber self-locking devices.
The working process comprises the following steps: when the filter chamber is closed, the self-locking shaft of the filter chamber self-locking device is pressed down into the groove of the locking block by the spring along with the forward movement of the self-locking plate to hang the self-locking block, and the movable plate of the auxiliary hydraulic system locking the filter chamber is prevented from retreating. As the filter chamber moving plate moves forward, the distance between the filter chamber moving plate and the fixed plate is gradually reduced, and the self-locking shaft arranged in the self-locking plate also moves forward along with the filter chamber moving plate and is lifted along the inclined plane of the self-locking block. When the press filtration of the dehydrator is finished, the return pins in the self-locking shaft and the self-locking shaft are lifted to the lower edges of the baffle grooves on the two sides along the inclined planes of the self-locking blocks, the return pins arranged on the two sides in the self-locking shaft are ejected out under the action of the return springs and enter the grooves of the baffle to be clamped, and the downward movement of the self-locking shaft is limited. After a working process of the filter press is finished, the self-locking plate welded on the movable plate retreats with the self-locking shaft, when the self-locking plate retreats to the center head position of the baffle groove, the inclined surface of the baffle groove pushes the return pin in the self-locking shaft away from the groove, at the moment, the return pin loses the effect of clamping the self-locking shaft, the self-locking shaft is pressed down along the circular groove of the self-locking plate under the action of the spring arranged in the pressing shaft, and the whole self-locking device is reset to the initial position and can perform the next round of circulating work.
The self-locking device of the filter chamber can assist the hydraulic system and the filter chamber spring to compress the sealing surface of the filter chamber, which is equivalent to increasing the compression force of the filter chamber spring to the sealing surface of the filter chamber in the filter pressing stage, increasing the pressing effect of the hydraulic system cylinder to the sealing surface of the filter chamber, and having better auxiliary effect on preventing mud leakage due to insufficient edge pressing force and increasing mud feeding pressure when mud is fed, and improving mud feeding amount and mud feeding effect of the filter press.
During assembly, lubricating grease is placed in the hole for installing the spring, so that the lubricating grease plays roles in lubrication and rust prevention.
The self-locking device of the filter chamber can assist the hydraulic system and the filter chamber spring to compress the sealing surface of the filter chamber, which is equivalent to increasing the compression force of the filter chamber spring to the sealing surface of the filter chamber in the filter pressing stage, increasing the pressing effect of the hydraulic system cylinder to the sealing surface of the filter chamber, and having better auxiliary effect on preventing mud leakage due to insufficient edge pressing force and increasing mud feeding pressure when mud is fed, and improving mud feeding amount and mud feeding effect of the filter press.
The above description is only of the preferred embodiments of the present invention, but the scope of the present invention is not limited thereto, any
Those skilled in the art will readily recognize that variations and substitutions are within the scope of the present disclosure. Therefore, the protection scope of the invention should be subject to the claims.