CN101254368B - Sludge squeezing filtering method and sludge strong press-pate machine used for the method - Google Patents

Sludge squeezing filtering method and sludge strong press-pate machine used for the method Download PDF

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CN101254368B
CN101254368B CN2007101602516A CN200710160251A CN101254368B CN 101254368 B CN101254368 B CN 101254368B CN 2007101602516 A CN2007101602516 A CN 2007101602516A CN 200710160251 A CN200710160251 A CN 200710160251A CN 101254368 B CN101254368 B CN 101254368B
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sludge
convex surface
concave surface
rammer board
plates
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CN101254368A (en
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胡杭虎
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/04Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
    • B30B9/045Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with several adjacent casings

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Abstract

本发明提供了一种污泥压榨过滤方法。它依次包括以下步骤:1)形成若干个平行的且可被联动压缩的污泥充注空间,2)向污泥充注空间充注待滤污泥,3)采用液压力压缩污泥充注空间,压榨过滤污泥,4)开启污泥充注空间,污泥落除。本发明还提供了一种应用上述方法的污泥强力脱水机。它包括若干个平行排列并可沿排列方向前后相对移动的板块,所述脱水机在一端设有驱动板块的液压装置,所述板块包括相邻排列的具有凹面的压榨板和具有凸面的压榨板;所述脱水机设有在具有凹面的压榨板和具有凸面的压榨板插入配合时两板之间空间的密封件。本发明可以工作效率高,脱水压力每平方厘米可达3~5Mpa,可以将污泥含水率脱至45%以下,而且污泥处理生产量大,能适用于城市污水污泥的处理需要。

Figure 200710160251

The invention provides a method for pressing and filtering sludge. It includes the following steps in turn: 1) forming several parallel sludge filling spaces that can be compressed in conjunction, 2) filling the sludge filling space with sludge to be filtered, 3) compressing the sludge filling space by hydraulic pressure space, squeeze and filter sludge, 4) open the sludge filling space, and remove the sludge. The present invention also provides a sludge powerful dewatering machine applying the method. It consists of several plates arranged in parallel and can move back and forth relative to each other along the direction of arrangement. The dehydrator is provided with a hydraulic device for driving the plates at one end, and the plates include adjacently arranged pressing plates with concave surfaces and pressing plates with convex surfaces. ; The dehydrator is provided with a sealing member for the space between the pressing plate with the concave surface and the pressing plate with the convex surface when they are inserted and matched. The invention has high working efficiency, the dehydration pressure can reach 3-5Mpa per square centimeter, the moisture content of the sludge can be removed to below 45%, and the sludge treatment capacity is large, which is suitable for the treatment needs of urban sewage sludge.

Figure 200710160251

Description

一种污泥压榨过滤方法及用于该方法的污泥强力脱水机A method of squeezing and filtering sludge and a powerful sludge dehydrator used in the method

技术领域technical field

本发明涉及含水量较高的污泥脱水方法及设备技术领域。The invention relates to the technical field of sludge dewatering method and equipment with high water content.

技术领域technical field

污水处理是环境保护的重要内容,在污水处理中会产生大量含水率较高的污泥。目前,这些污泥尝试通过板框过滤机、转鼓离心机或带式压榨过滤机脱水,但这三种设备难以采用较高压榨压力和离心压力,脱水后的污泥含水率一般还在75%~80%。脱水后的污泥多数运往填埋场填埋,少部分热值较高的污泥经晒干或烘干后,添加到煤中燃烧。其中运往填埋场的污泥,由于含水率还相当高,推土机工作时陷轮,无法填埋作业,干化时间长,造成蚊蝇滋生使环境污染,许多填埋场不愿意接收,同时填埋污泥占用大量土地,因此,当前对污泥处理已成为一个亟待解决的问题。Sewage treatment is an important part of environmental protection, and a large amount of sludge with high water content will be produced in sewage treatment. At present, these sludges are dewatered through plate and frame filters, drum centrifuges or belt press filters, but it is difficult for these three types of equipment to adopt high pressing pressure and centrifugal pressure, and the moisture content of the sludge after dehydration is generally still at 75. %~80%. Most of the dehydrated sludge is sent to landfill, and a small part of sludge with high calorific value is added to coal for combustion after being dried or dried. Among them, the sludge transported to the landfill has a relatively high moisture content, and the bulldozer is stuck in the wheel when it is working, so it cannot be landfilled. It takes a long time to dry, causing mosquitoes and flies to breed and pollute the environment. Many landfills are unwilling to accept it and fill it at the same time. Buried sludge occupies a large amount of land, therefore, the current sludge treatment has become an urgent problem to be solved.

发明内容Contents of the invention

本发明首先所要解决的技术问题是提供一种能将高含水率的污泥除水至较低含水率的污泥压榨过滤方法。为此,本发明采用以下技术方案:它依次包括以下步骤:The first technical problem to be solved by the present invention is to provide a sludge pressing and filtering method capable of dewatering sludge with a high water content to a lower water content. For this reason, the present invention adopts following technical scheme: it comprises the following steps successively:

1)、形成若干个平行的且可被联动压缩的污泥充注空间,1), forming several parallel sludge filling spaces that can be compressed in linkage,

2)、向污泥充注空间充注待滤污泥,2) Fill the sludge filling space with sludge to be filtered,

3)、采用液压力压缩污泥充注空间,压榨过滤污泥,3) Use hydraulic pressure to compress the sludge filling space, press and filter the sludge,

4)、开启污泥充注空间,污泥落除。4) Open the sludge filling space and remove the sludge.

由于采用本发明的技术方案,本发明可以采用液压力作为压榨动力,工作效率高,脱水压力每平方厘米可达3~5Mpa,压榨力远大于板框过滤机、转鼓离心机和带式压榨过滤机,极大地提高了压榨效率,可以将污泥含水率脱至45%以下,而且污泥处理生产量大,能适用于城市污水污泥的处理需要。Due to the adoption of the technical scheme of the present invention, the present invention can use hydraulic pressure as the pressing power, and the working efficiency is high, and the dehydration pressure can reach 3-5Mpa per square centimeter, and the pressing force is far greater than that of plate and frame filter, drum centrifuge and belt press The filter greatly improves the pressing efficiency, can reduce the moisture content of the sludge to less than 45%, and has a large sludge treatment capacity, which can be applied to the treatment needs of urban sewage sludge.

本发明另一个所要解决的技术问题是提供一种结构简单应用上述方法的污泥强力脱水机。为此,本发明采用以下技术方案:它包括若干个平行排列并可沿排列方向前后相对移动的板块,所述脱水机在一端设有驱动板块的液压装置,所述板块包括相邻排列的具有凹面的压榨板和具有凸面的压榨板;相面对的凹面和凸面中至少其中一面覆盖有滤布,所述脱水机设有在具有凹面的压榨板和具有凸面的压榨板插入配合时两板之间空间的密封件,所述脱水机设有与覆盖有滤布的凹面和凸面相通的滤液流出通道。由于采用本发明的技术方案,本发明结构简单,可以只用一套液压装置就实现污泥充注空间的形成和对污泥充注空间进行压缩,工作效率高,脱水压力每平方厘米可达3~5Mpa,压榨力远大于板框过滤机、转鼓离心机和带式压榨过滤机,极大地提高了压榨效率,可以将污泥含水率脱至45%以下,而且污泥处理生产量大,能适用于城市污水污泥的处理需要。Another technical problem to be solved by the present invention is to provide a powerful sludge dehydrator with simple structure and applying the above method. For this reason, the present invention adopts the following technical solutions: it includes several plates arranged in parallel and relatively movable back and forth along the arrangement direction, the dehydrator is provided with a hydraulic device for driving the plates at one end, and the plates include adjacently arranged plates with Concave press plate and convex press plate; at least one of the facing concave and convex surfaces is covered with filter cloth, and the dehydrator is provided with two plates when the concave press plate and the convex press plate The sealing member of the space between, the dehydrator is provided with the filtrate outflow channel that communicates with the concave surface and the convex surface covered with the filter cloth. Due to the adoption of the technical solution of the present invention, the present invention has a simple structure, and can realize the formation of the sludge filling space and compress the sludge filling space with only one set of hydraulic devices. The work efficiency is high, and the dehydration pressure can reach up to 3-5Mpa, the pressing force is much greater than that of the plate-and-frame filter, drum centrifuge and belt press filter, which greatly improves the pressing efficiency and can reduce the moisture content of the sludge to below 45%, and the sludge treatment capacity is large , can be applied to the treatment needs of urban sewage sludge.

附图说明Description of drawings

图1为本发明一种实施方式的外观示意图。Fig. 1 is a schematic appearance diagram of an embodiment of the present invention.

图2为本发明所提供实施例的具有凹面的压榨板和具有凸面的压榨板插入配合前的两板示意图。Fig. 2 is a schematic diagram of two pressing plates with a concave surface and a pressing plate with a convex surface according to an embodiment of the present invention before they are inserted and fitted.

图3为图2的I处放大图。Fig. 3 is an enlarged view of I in Fig. 2 .

图4为图3中的II处放大图。Fig. 4 is an enlarged view of II in Fig. 3 .

图5为污泥充注空间形成时,本发明所提供实施例的具有凹面的压榨板和具有凸面的压榨板的配合示意图。Fig. 5 is a schematic diagram of cooperation between a press plate with a concave surface and a press plate with a convex surface according to an embodiment of the present invention when the sludge filling space is formed.

图6为污泥充注空间被压缩后,本发明所提供实施例的具有凹面的压榨板和具有凸面的压榨板的配合示意图。Fig. 6 is a schematic diagram of cooperation between a press plate with a concave surface and a press plate with a convex surface according to an embodiment of the present invention after the sludge charging space is compressed.

图7为本发明所提供实施例的具有凹面的压榨板的正面示意图。Fig. 7 is a schematic front view of a press plate with a concave surface according to an embodiment of the present invention.

图8为本发明所提供实施例的具有凸面的压榨板的正面示意图。Fig. 8 is a schematic front view of a press plate with a convex surface according to an embodiment of the present invention.

具体实施方式Detailed ways

参照附图。本发明包括若干个平行排列并可沿排列方向前后相对移动的板块,所述脱水机在一端设有驱动板块的液压装置100,液压装置推动板块一端的压板101,附图标号103为位于另一端的承压板。本实施例中,在板块旁设有可前后相对移动的板块的支撑滑轨102,所述板块设有支撑于滑轨102的挂耳和滑轮105。所述板块间可连接折叠式拉杆。这样,当油缸带动压板101退回时,通过拉杆的传动可以逐次将板块拉开,当然带动板块前后相对移动的装置或使板块移动的装置绝不限于拉杆,即使不采用联动机构,单独一块块地拉动板块也不是不可以的。Refer to attached picture. The present invention includes several plates arranged in parallel and capable of moving back and forth relative to each other along the arrangement direction. The dehydrator is provided with a hydraulic device 100 for driving the plates at one end, and the hydraulic device pushes a pressing plate 101 at one end of the plates. Reference numeral 103 is located at the other end. pressure plate. In this embodiment, a supporting slide rail 102 of the plate that can move back and forth relatively is provided beside the plate, and the plate is provided with hanging ears and pulleys 105 supported on the slide rail 102 . Foldable pull rods can be connected between the plates. In this way, when the oil cylinder drives the pressing plate 101 to retreat, the plates can be pulled apart one by one through the transmission of the pull rod. Of course, the device that drives the plate to move relative to the front and back or the device that makes the plate move is by no means limited to the pull rod, even if no linkage mechanism is used. It is not impossible to pull the plate.

所述板块包括相邻排列的具有凹面10的压榨板1和具有凸面20的压榨板2;所述具有凸面的压榨板2可以前后两面均为凸面,所述具有凹面的压榨板1前后两面也均为凹面。所述具有凸面的压榨板2也可以是一面为凸面,另一面为凹面;而具有凹面的压榨板1也是一面为凹面,另一面为凸面。此外,压榨板1和压榨板2也可以是只有一面具有上述型面。本实施例中,所述凸面和凹面的外形为圆形,所述凸面和凹面也可以为其他形状,比如矩形。本发明的板块的数量及大小可以根据污泥处理产量要求而确定。The plates include adjacently arranged pressboards 1 with concave surfaces 10 and pressboards 2 with convex surfaces 20; All are concave. The press plate 2 with a convex surface may also have a convex surface on one side and a concave surface on the other side; and the press plate 1 with a concave surface also has a concave surface on one side and a convex surface on the other side. In addition, only one side of the press board 1 and the press board 2 may have the above profile. In this embodiment, the shape of the convex surface and the concave surface is circular, and the convex surface and the concave surface may also be in other shapes, such as rectangle. The number and size of the plates of the present invention can be determined according to the sludge treatment output requirements.

在上述相面对的凹面和凸面中至少其中一面覆盖有滤布3,所述脱水机设有在具有凹面的压榨板和具有凸面的压榨板插入配合时两板之间空间的密封件,所述密封件为设置在形成凸面的凸台周边的密封圈8。所述脱水机设有与覆盖有滤布的凹面和凸面相通的滤液流出通道4。At least one of the facing concave and convex surfaces is covered with a filter cloth 3, and the dehydrator is provided with a seal for the space between the two plates when the pressing plate with the concave surface and the pressing plate with the convex surface are inserted and fitted, so The sealing member is a sealing ring 8 arranged on the periphery of the boss forming the convex surface. The dehydrator is provided with a filtrate outflow channel 4 communicating with the concave and convex surfaces covered with filter cloth.

为了进一步提高脱水效果,所述覆盖有滤布的凹面和凸面可设有滤液导流槽5,并在设滤液导流槽的该面和滤布之间设有支撑网6。In order to further improve the dehydration effect, the concave and convex surfaces covered with filter cloth can be provided with filtrate diversion grooves 5, and a support net 6 is arranged between the surface with filtrate diversion grooves and the filter cloth.

本发明还设有板块之间的弹性止动机构。这样,能有助于污泥充注空间的形成,使得污泥能更充分地输送入污泥充注空间。在本实施例中提供了弹性止动机构的一种非常简单的实施方式,所述弹性止动机构为设于板块表面的弹性柱7,比如橡胶柱,本实施例中,弹性柱7设于压榨板2。弹性止动机构也可采用弹簧。The present invention is also provided with an elastic stop mechanism between the plates. In this way, the formation of the sludge filling space can be facilitated, so that the sludge can be more fully transported into the sludge filling space. In this embodiment, a very simple implementation of the elastic stop mechanism is provided. The elastic stop mechanism is an elastic column 7, such as a rubber column, located on the surface of the plate. In this embodiment, the elastic column 7 is located on Press plate 2. Elastic stop mechanism also can adopt spring.

在本实施例中,所述滤布3周边设有嵌条31,所述覆盖滤布的压榨板设有与嵌条配合的嵌槽32。In this embodiment, the filter cloth 3 is provided with molding strips 31 around, and the press plate covering the filter cloth is provided with a slotting groove 32 matching with the molding strips.

形成凹面的凹板侧壁设有污泥进泥孔9,污泥孔倾斜向上,这样能有利于在开启污泥充注空间时避免待滤污泥滴下。附图标号90为进泥管。The side wall of the concave plate forming the concave surface is provided with a sludge inlet hole 9, and the sludge hole is inclined upward, which can help to avoid dripping of the sludge to be filtered when the sludge filling space is opened. Reference numeral 90 is a mud inlet pipe.

在工作时,按以下步骤进行:While working, proceed as follows:

1)、启动液压机构100,压榨板1和压榨板2,压榨板1和压榨板2即将进入凹凸插入时,它们的状态如图2所示。继续推动,当密封圈接触压榨板1的密封面时,压榨板1和压榨板2之间的污泥充注空间形成,此时的状态如图4所示。弹性柱7的自由长度最好能满足以下条件:当污泥充注空间形成时,弹性柱7能碰到压榨板1,这样能防止在污泥还未输入时,压榨板1和压榨板2过度插入,影响污泥处理产量。1) Start the hydraulic mechanism 100, the press plate 1 and the press plate 2, and when the press plate 1 and the press plate 2 are about to enter the concave-convex insertion, their states are shown in FIG. 2 . Continue to push, when the sealing ring contacts the sealing surface of the press plate 1, a sludge filling space between the press plate 1 and the press plate 2 is formed, and the state at this time is shown in Figure 4. The free length of the elastic column 7 is preferably able to meet the following conditions: when the sludge filling space is formed, the elastic column 7 can touch the press plate 1, which can prevent the press plate 1 and the press plate 2 from collapsing when the sludge has not been input. Excessive insertion will affect the output of sludge treatment.

2)、液压机构100可以暂时停止推动作用,由污泥泵通过污泥管90、污泥进泥孔9向污泥充注空间充注待滤污泥104,并依靠泵力对污泥预脱水并充实污泥充注空间。2), the hydraulic mechanism 100 can temporarily stop the driving action, and the sludge pump will fill the sludge filling space with the sludge to be filtered 104 through the sludge pipe 90 and the sludge inlet hole 9, and rely on the pump force to pre-fill the sludge. Dewater and fill the sludge filling space.

3)、待污泥充满后,液压机构100继续工作采压缩污泥充注空间,压榨过滤污泥,此时的状态,如图5所示,由于可以采用强大的液压力,脱水压力每平方厘米可达3~5Mpa,脱水效果很好,而且,脱水处理的产量非常大,能满足城市大批量污泥处理。3) After the sludge is full, the hydraulic mechanism 100 continues to work to compress the sludge filling space and press and filter the sludge. The state at this time is shown in Figure 5. Since a strong hydraulic pressure can be used, the dehydration pressure per square meter The dehydration effect is very good, and the output of dehydration treatment is very large, which can meet the treatment of large quantities of sludge in cities.

4)、待脱水完毕后,液压机构100回拉,压榨板1和压榨板2由插入配合状态转为分开状态,从而开启污泥充注空间,污泥依靠重力而落除。4) After the dehydration is completed, the hydraulic mechanism 100 pulls back, and the press plate 1 and the press plate 2 change from the inserted and mated state to the separated state, thereby opening the sludge filling space, and the sludge is removed by gravity.

5)、以上步骤重复进行。5), the above steps are repeated.

Claims (5)

1. enhanced sludge dewatering machine, it is characterized in that it comprises the plate that several are arranged in parallel and can relatively move along the orientation front and back, described dewaterer at one end is provided with the hydraulic means that drives plate, described plate comprises the rammer board with concave surface of adjacent arrangement and has the rammer board of convex surface, the described rammer board insertion cooperation that has the rammer board of concave surface and have convex surface; One of them face is coated with filter cloth in concave surface of facing mutually and the convex surface, described dewaterer is provided with when the rammer board with concave surface and rammer board with convex surface insert to cooperate the seal in space between two plates, and described dewaterer is provided with the filtrate flow pass that communicates with concave surface that is coated with filter cloth and convex surface; Described seal is the sealing ring that is arranged on the boss periphery that forms convex surface; Described filter cloth periphery is provided with filler rod, and the rammer board of described covering filter cloth is provided with the caulking groove that cooperates with filler rod;
Described two sides, rammer board front and back with convex surface is convex surface, and the two sides, rammer board front and back with concave surface is concave surface; Perhaps, described one side with rammer board of convex surface is a convex surface, and another side is a concave surface; Rammer board with concave surface simultaneously is concave surface, and the another side of notch board is a convex surface.
2. enhanced sludge dewatering machine as claimed in claim 1 is characterized in that described concave surface and the convex surface that is coated with filter cloth is provided with the filtrate guiding gutter, and be provided with supporting network between this face of establishing the filtrate guiding gutter and filter cloth.
3. enhanced sludge dewatering machine as claimed in claim 1 is characterized in that it is provided with elasticity stop mechanism between the plate.
4. enhanced sludge dewatering machine as claimed in claim 3 is characterized in that described elasticity stop mechanism is an elasticity post of being located at the plate surface.
5. enhanced sludge dewatering machine as claimed in claim 1, the notch board sidewall that it is characterized in that forming concave surface is provided with mud and enters the mud hole.
CN2007101602516A 2007-12-14 2007-12-14 Sludge squeezing filtering method and sludge strong press-pate machine used for the method Expired - Fee Related CN101254368B (en)

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CN102092915B (en) * 2010-12-07 2012-12-05 徐继开 Sludge pumping type boosting dehydrating machine and method
CN103432789B (en) * 2013-09-02 2016-04-06 无锡锦和科技有限公司 The charging detent mechanism of filter press
CN103505921A (en) * 2013-10-26 2014-01-15 东莞市金茂污泥处置有限公司 A sludge deep dehydration filter press
CN104817246B (en) * 2015-03-25 2017-02-22 中国计量大学 Ultrahigh-pressure deep dehydration method for sewage sludge
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CN106746446A (en) * 2016-11-15 2017-05-31 广东新环环保产业集团有限公司 A kind of pressing dehydrator high
CN107555759B (en) * 2017-04-08 2019-10-01 浙江威治环保科技有限公司 Microwave improves dehydration and drying sludge treating system
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CN111925097B (en) * 2020-08-29 2025-01-28 聂麒曌 Fully automatic solid-liquid separation system for sludge treatment
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