CN108248969B - Continuous positioning system and method - Google Patents
Continuous positioning system and method Download PDFInfo
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- CN108248969B CN108248969B CN201711499726.4A CN201711499726A CN108248969B CN 108248969 B CN108248969 B CN 108248969B CN 201711499726 A CN201711499726 A CN 201711499726A CN 108248969 B CN108248969 B CN 108248969B
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- cup
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/06—Devices for presenting articles in predetermined attitude or position at labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
- B65C9/04—Devices for moving articles, e.g. containers, past labelling station having means for rotating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
- B65C9/22—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating
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Abstract
A continuous positioning system comprises a product conveying device, a main frame, a turntable device, a cup pressing device, a cup rotating device, a brake clutch device and a color code detection device, wherein the turntable device, the cup pressing device, the cup rotating device, the brake clutch device and the color code detection device are arranged in the main frame; the turntable device is provided with at least two circumferentially arranged circular hole-shaped stations; the product conveying device is used for conveying products with color codes into a station of the rotary table device, and the cup pressing device is used for axially pressing the products entering the rotary table device; the cup rotating device is used for driving the compressed product to perform autorotation motion; the color code detection device is used for performing color code detection on the product in rotation; the braking clutch device is used for enabling the cup rotating device to instantly stop performing autorotation motion on the product when the color mark detection device detects a color mark signal. The method has the advantages of strong adaptability and high fault-tolerant rate of products, and can be suitable for products with different sizes only by simple modification. Is suitable for large-scale popularization and application.
Description
Technical Field
The invention relates to the technical field of food packaging production equipment, in particular to a continuous positioning system and a continuous positioning method.
Background
With the improvement of living standards of people, food packaging becomes one of the key points attracting consumers, but with the increasing shapes of food packaging, the existing packaging production and processing equipment can not meet the production quantity demand in the technical field of positioning and processing, and particularly for cup-shaped packaging products, accurate positioning and processing are required under the condition of not influencing patterns on the packaging when the surface of the packaging products is subjected to pipe pasting processing, so that accurate positioning is difficult to realize in the conventional linear processing method, and even if the processing and positioning are carried out before conveying, the phenomenon that defective products are caused by the low price of vibration generating positions in the conveying process is difficult to avoid.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a continuous positioning system and a continuous positioning method for accurately and quickly positioning a circular cup type material in a conveying process.
The invention is realized by the following technical scheme:
a continuous positioning system comprises a product conveying device, a main frame, a turntable device, a cup pressing device, a cup rotating device, a brake clutch device and a color code detection device, wherein the turntable device, the cup pressing device, the cup rotating device, the brake clutch device and the color code detection device are arranged in the main frame; the turntable device is provided with at least two circumferentially arranged circular hole-shaped stations; the product conveying device is used for conveying products with color codes into a station of the rotary table device, and the cup pressing device is used for axially pressing the products entering the rotary table device; the cup rotating device is used for driving the compressed product to perform autorotation motion; the color code detection device is used for performing color code detection on the product in rotation; the braking clutch device is used for enabling the cup rotating device to instantly stop performing autorotation motion on the product when the color mark detection device detects a color mark signal.
As an improvement of the above scheme, the turntable device comprises a first turntable, a second turntable, a rotating shaft and a driving motor; the stations are arranged on the first turntable, and the second turntable is provided with mounting holes which correspond to the stations one by one and are used for mounting the cup pressing device; the rotating shaft is vertically arranged, the first rotating disc and the second rotating disc are sequentially arranged on the rotating shaft from bottom to top, and the mounting holes correspond to the stations in a one-to-one positional relation; the driving motor is arranged on the main frame and drives the rotating shaft to enable the first rotating disc and the second rotating disc to concentrically rotate.
The materials are stably and uninterruptedly conveyed and positioned in the mode of the rotary table, so that the production efficiency is improved, and the time and the accuracy of the positioning process are ensured.
As the improvement of the scheme, the cup pressing device comprises a cam and a cup pressing mechanism; the cam is in a circular ring shape, one end face of the cam is matched with the revolution track of the station or the mounting hole to form a driving face, and a circular arc concave face is arranged on the driving face; each mounting hole of the second turntable is provided with a cup pressing mechanism, and the cup pressing mechanism comprises a follower wheel, a supporting spring, a linear bearing, a buffer spring, a cup pressing disc and a cup pressing shaft; one end of the cup pressing shaft is connected with the follower wheel, the other end of the cup pressing shaft sequentially penetrates through the support spring, the linear bearing and the mounting hole of the second turntable to be connected with the buffer spring, one end of the support spring is connected with the position, close to the follower wheel, of the cup pressing shaft, the other end of the support spring abuts against the end face of the linear bearing, the linear bearing is fixedly mounted on the mounting hole of the second turntable, and the cup pressing disc is rotatably mounted at one end, away from the cup pressing shaft, of the buffer spring; the buffer spring is used for buffering the cup pressing disc in the vertical direction; the cam is arranged on the main frame and positioned above the second turntable, the driving surface faces the second turntable, the follower wheel on each cup pressing mechanism is abutted against the driving surface, and the second turntable drives the cup pressing mechanism to enable the follower wheel to roll on the driving surface.
The follower wheel is pushed by a driving surface on the cam to enable the cup pressing shaft to move downwards, so that the cup pressing disc is driven to press the fed round cup-shaped material, and the cup pressing disc can slightly move up and down under the action of the buffer spring to adapt to the error of the height of the cup and prevent the cup from being exploded; when the follower wheel moves to the arc concave surface of the cam, the pressure cup moves axially under the action of the supporting spring and keeps the follower wheel attached to the end surface of the cam, so that the pressure cup mechanism is stably transited from a compression state to a release state, and the processed material can be sent out and sent into the material to be processed.
As an improvement of the scheme, the cup rotating device comprises a cup rotating disc and a planet wheel; the sun gear of the planet gear is fixedly arranged on the main rack and is positioned below the first rotary table, the number of planet pinions of the planet gear is matched with the number of stations of the first rotary table, and the planet pinions are pivoted on the brake clutch device and meshed with the sun gear; the rotor disc is arranged on the station of the first rotating disc and is pivoted on the braking clutch device, the planet wheel drives each rotor disc to rotate when the braking clutch device is closed, and each rotor disc stops rotating when the braking clutch device is opened.
The planetary gears drive the rotating cup discs to rotate synchronously, so that a power source is saved, the rotation speed of each rotating cup disc is ensured to be consistent, and the positioning process is accurately and stably carried out.
As an improvement of the above scheme, the brake clutch device comprises a clutch, a brake, a first rotating shaft and a second rotating shaft; one end of the first rotating shaft is coupled with the bottom of the rotating cup plate, the other end of the first rotating shaft is connected with a second rotating shaft through a clutch, and one end of the second rotating shaft, which is far away from the clutch, is coupled with the planet pinion; the brake is arranged on the first rotating shaft and used for braking the first rotating shaft; the brake is an electromagnetic brake.
The rotation and the stop of each rotary cup plate can be flexibly controlled by opening and closing the clutch, so that the structure is simplified, the control accuracy is ensured by rigid contact, and meanwhile, the rotary cup plates are instantaneously braked by the brake when the clutch is opened, and the positioning accuracy is ensured.
As an improvement of the scheme, the inner side of each station of the first rotating disc is provided with the color code detection device; the color code detection device comprises a mounting rack and a color code electric eye; mounting bracket bottom be equipped with long waist hole and carry out radial position when being used for mounting bracket and first carousel installation and adjust, be equipped with the angle modulation when arc regulation hole is used for the installation of color code electric eye on the mounting bracket, the mounting bracket pass through the bolt and install on first carousel, the color code electric eye pass through the bolt and install on the mounting bracket and the electric eye head orientation the station.
The color code detection device can adapt to materials of various models through a plurality of adjusting positions on the mounting frame, so that the applicability of the whole equipment is greatly improved.
A continuous positioning method comprises the following specific steps:
step 1, the product conveying device orderly arranges products with color codes on the surface and then sends the products to a station of a rotary disc device;
step 2, compacting and positioning the product conveyed to the station through a cup pressing device and performing autorotation on the product through a cup rotating device on the station; meanwhile, the turntable device drives the station to revolve;
step 3, the color code detection device detects the autorotation product, and sends a signal for starting the brake clutch device when the color code is detected;
step 4, starting the brake clutch device to enable the rotor device to stop the rotation of the product and realize braking and positioning of the rotor device;
step 5, driving the product to revolve by the turntable device, and spraying glue to stick the pipe on the positioned product;
and 6, loosening the product by the cup pressing device and finishing the cup discharging action by the product conveying device.
The invention has the following beneficial effects:
1. the orientation device has simple and practical structure and low error rate;
2. the operation is high-speed and smooth (240 cups/min), and the accuracy rate of the material correction direction reaches 99.9%;
3. the adaptability is strong, the fault-tolerant rate to the product is high, and the product with different sizes can be suitable only by simple modification. Is suitable for large-scale popularization and application.
Drawings
FIG. 1 is a schematic diagram of a continuous positioning system according to the present invention.
Fig. 2 is a schematic structural diagram of the turntable device, the cup pressing device and the cup rotating device of the invention.
Fig. 3 is a schematic structural diagram of the brake clutch device of the present invention.
Fig. 4 is a schematic structural diagram of the color patch detecting apparatus of the present invention.
Description of reference numerals: the product conveying device 1, the main frame 2, the rotary table device 3 arranged in the main frame 2, the cup pressing device 4, the rotary cup device 5, the brake clutch device 6, the color mark detection device 7, the station 8, the first rotary table 9, the second rotary table 10, the rotating shaft 11, the driving motor 12, the mounting hole 13, the cam 14, the driving surface 15, the concave surface 16, the follower wheel 17, the supporting spring 18, the linear bearing 19, the buffer spring 20, the cup pressing disc 21, the cup pressing shaft 22, the rotary cup disc 23, the sun wheel 24, the planet pinion 25, the clutch 26, the brake 27, the first rotating shaft 28, the second rotating shaft 29, the mounting frame 30, the color mark electric eye 31, the long waist hole 32, the arc adjusting hole 33 and the electric eye shooting range 34.
Detailed Description
Example 1
As shown in fig. 1, a continuous positioning system comprises a product conveying device 1, a main frame 2, a turntable device 3 arranged in the main frame 2, a cup pressing device 4, a cup rotating device 5, a brake clutch device 6 and a color mark detection device 7; six circumferentially arranged circular hole-shaped stations 8 are arranged on the turntable device 3; the product conveying device 1 is used for conveying products with color codes into a working position 8 of the rotary table device 3, and the cup pressing device 4 is used for axially pressing the products entering the rotary table device 3; the cup rotating device 5 is used for driving the compressed product to perform autorotation motion; the color code detection device 7 is used for performing color code detection on the product in rotation; the braking clutch device 6 is used for enabling the rotor device 5 to stop performing autorotation motion on the product instantly when the color code detection device 7 detects a color code signal. As shown in fig. 2, the turntable device 3 includes a first turntable 9, a second turntable 10, a rotating shaft 11, and a driving motor 12; the station 8 is arranged on the first rotary table 9, and the second rotary table 10 is provided with mounting holes 13 which are in one-to-one correspondence with the station 8 and used for mounting the cup pressing devices 4; the rotating shaft 11 is vertically arranged, the first rotating disc 9 and the second rotating disc 10 are sequentially arranged on the rotating shaft 11 from bottom to top, and the mounting holes 13 correspond to the stations 8 in a one-to-one positional relation; the driving motor 12 is installed on the main frame 2 and drives the rotating shaft 11 to concentrically rotate the first rotating disc 9 and the second rotating disc 10. The cup pressing device 4 comprises a cam 14 and a cup pressing mechanism; the cam 14 is circular, a driving surface 15 is formed by matching one end surface of the cam 14 with the revolution track of the station 8 or the mounting hole 13, and a circular arc concave surface 16 is arranged on the driving surface 15; a cup pressing mechanism is arranged on each mounting hole 13 of the second rotating disc 10, and comprises a follower wheel 17, a supporting spring 18, a linear bearing 19, a buffer spring 20, a cup pressing disc 21 and a cup pressing shaft 22; one end of the cup pressing shaft 22 is connected with the follower wheel 17, the other end of the cup pressing shaft passes through the support spring 18, the linear bearing 19 and the mounting hole 13 of the second rotary table 10 in sequence to be connected with the buffer spring 20, one end of the support spring 18 is connected with the position, close to the follower wheel 17, of the cup pressing shaft 22, the other end of the support spring abuts against the end face of the linear bearing 19, the linear bearing 19 is fixedly mounted on the mounting hole 13 of the second rotary table 10, and the cup pressing plate 21 is rotatably mounted at one end, away from the cup pressing shaft 22, of the buffer spring 20; the buffer spring 20 is used for buffering the cup pressing disc 21 in the vertical direction; the cam 14 is installed on the main frame 2 and located above the second turntable 10, the driving surface 15 faces the second turntable 10, the follower wheel 17 on each cup pressing mechanism abuts against the driving surface 15, and the second turntable 10 drives the cup pressing mechanism to enable the follower wheel 17 to roll on the driving surface 15. The cup rotating device 5 comprises a cup rotating disc 23 and a planet wheel; the sun gear 24 of the planet gear is fixedly arranged on the main frame 2 and is positioned below the first rotating disc 9, the number of planet pinions 25 of the planet gear is matched with that of the stations 8 of the first rotating disc 9, and the planet pinions 25 are pivoted on the brake clutch device 6 and are meshed with the sun gear 24; the cup rotating discs 23 are arranged on the stations 8 of the first rotating disc 9 and are pivoted on the brake clutch device 6, when the brake clutch device 6 is closed, the planetary wheels drive each cup rotating disc 23 to rotate, and when the brake clutch device 6 is opened, each cup rotating disc 23 stops rotating. As shown in fig. 3, the brake clutch device 6 includes a clutch 26, a brake 27, a first rotating shaft 28, and a second rotating shaft 29; one end of the first rotating shaft 28 is coupled to the bottom of the cup rotating disk 23, the other end is coupled to a second rotating shaft 29 through a clutch 26, and one end of the second rotating shaft 29 away from the clutch 26 is coupled to the planetary pinion 25; the brake 27 is arranged on the first rotating shaft 28 and is used for braking the first rotating shaft 28; the brake 27 is an electromagnetic brake. As shown in fig. 4, one color code detection device 7 is arranged inside each station 8 of the first rotary table 9; the color code detection device 7 comprises a mounting frame 30 and a color code electric eye 31; mounting bracket 30 bottom be equipped with long kidney hole 32 and carry out radial position when being used for mounting bracket 30 and first carousel 9 to install and adjust, be equipped with the angle modulation when arc regulation hole 33 is used for color code electric eye 31 to install on mounting bracket 30, mounting bracket 30 pass through the bolt and install on first carousel 9, color code electric eye 31 pass through the bolt and install on mounting bracket 30 and electric eye head scope 34 orientation of taking a photograph station 8.
Example 2
A continuous positioning method comprises the following specific steps:
step 1, the product conveying device 1 orderly arranges the products with the color codes on the surface and then sends the products to a station 8 of the turntable device 3;
step 2, compacting and positioning the product conveyed to the station 8 through a cup pressing device 4 and performing autorotation on the product through a cup rotating device 5 on the station 8; meanwhile, the turntable device 3 drives the station 8 to revolve;
step 3, the color code detection device 7 detects the autorotation product, and sends a signal for starting the brake clutch device 6 when the color code is detected;
step 4, starting the brake clutch device 6 to enable the rotor device 5 to stop the rotation of the product and brake the rotor device 5 to realize positioning;
step 5, the turntable device 3 drives the product to revolve, and the positioned product is sprayed with glue and pasted with a pipe;
and 6, loosening the product by the cup pressing device 4 and finishing the cup discharging action by the product conveying device 1.
The above detailed description is specific to possible embodiments of the present invention, and the embodiments are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the scope of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. A continuous positioning system is characterized by comprising a product conveying device, a main frame, a turntable device, a cup pressing device, a cup rotating device, a brake clutch device and a color code detection device, wherein the turntable device, the cup pressing device, the cup rotating device, the brake clutch device and the color code detection device are arranged in the main frame; the turntable device is provided with at least two circumferentially arranged circular hole-shaped stations; the product conveying device is used for conveying products with color codes into a station of the rotary table device, and the cup pressing device is used for axially pressing the products entering the rotary table device; the cup rotating device is used for driving the compressed product to perform autorotation motion; the color code detection device is used for performing color code detection on the product in rotation; the brake clutch device is used for enabling the cup rotating device to instantly stop performing autorotation motion on the product when the color mark detection device detects a color mark signal;
the turntable device comprises a first turntable, a second turntable, a rotating shaft and a driving motor; the stations are arranged on the first turntable, and the second turntable is provided with mounting holes which correspond to the stations one by one and are used for mounting the cup pressing device; the rotating shaft is vertically arranged, the first rotating disc and the second rotating disc are sequentially arranged on the rotating shaft from bottom to top, and the mounting holes correspond to the stations in a one-to-one positional relation;
the driving motor is arranged on the main frame and drives the rotating shaft to enable the first rotating disc and the second rotating disc to concentrically rotate;
the inner side of each station of the first rotating disc is provided with the color code detection device; the color code detection device comprises a mounting rack and a color code electric eye; mounting bracket bottom be equipped with long waist hole and carry out radial position when being used for mounting bracket and first carousel installation and adjust, be equipped with the angle modulation when arc regulation hole is used for the installation of color code electric eye on the mounting bracket, the mounting bracket pass through the bolt and install on first carousel, the color code electric eye pass through the bolt and install on the mounting bracket and the electric eye head orientation the station.
2. A continuous positioning system as claimed in claim 1 wherein said cup pressing means comprises a cam, cup pressing mechanism; the cam is annular, one end face of the cam is matched with the revolution track of the station or the mounting hole to form a driving face, and an arc concave face is arranged on the driving face; each mounting hole of the second turntable is provided with a cup pressing mechanism, and the cup pressing mechanism comprises a follower wheel, a supporting spring, a linear bearing, a buffer spring, a cup pressing disc and a cup pressing shaft; one end of the cup pressing shaft is connected with the follower wheel, the other end of the cup pressing shaft sequentially penetrates through the support spring, the linear bearing and the mounting hole of the second turntable to be connected with the buffer spring, one end of the support spring is connected with the position, close to the follower wheel, of the cup pressing shaft, the other end of the support spring abuts against the end face of the linear bearing, the linear bearing is fixedly mounted on the mounting hole of the second turntable, and the cup pressing disc is rotatably mounted at one end, away from the cup pressing shaft, of the buffer spring; the buffer spring is used for buffering the cup pressing disc in the vertical direction; the cam is arranged on the main frame and positioned above the second turntable, the driving surface faces the second turntable, the follower wheel on each cup pressing mechanism is abutted against the driving surface, and the second turntable drives the cup pressing mechanism to enable the follower wheel to roll on the driving surface.
3. A continuous positioning system as claimed in claim 1, wherein said rotor means comprises a rotor disc, planet wheels; the sun gear of the planet gear is fixedly arranged on the main rack and is positioned below the first rotary table, the number of planet pinions of the planet gear is matched with the number of stations of the first rotary table, and the planet pinions are pivoted on the brake clutch device and meshed with the sun gear; the rotor disc is arranged on the station of the first rotating disc and is pivoted on the braking clutch device, the planet wheel drives each rotor disc to rotate when the braking clutch device is closed, and each rotor disc stops rotating when the braking clutch device is opened.
4. A continuous positioning system as claimed in claim 3, wherein said brake clutch means comprises a clutch, a brake, a first shaft, a second shaft; one end of the first rotating shaft is coupled with the bottom of the rotating cup plate, the other end of the first rotating shaft is connected with a second rotating shaft through a clutch, and one end of the second rotating shaft, which is far away from the clutch, is coupled with the planet pinion; the brake is arranged on the first rotating shaft and used for braking the first rotating shaft.
5. A continuous positioning system as set forth in claim 4 wherein said brake is an electromagnetic brake.
6. A positioning method comprising a continuous positioning system according to any of claims 1 to 5, characterized in that it comprises the following specific steps:
step 1, the product conveying device orderly arranges products with color codes on the surface and then sends the products to a station of a rotary disc device;
step 2, compacting and positioning the product conveyed to the station through a cup pressing device and performing autorotation on the product through a cup rotating device on the station; meanwhile, the turntable device drives the station to revolve;
step 3, the color code detection device detects the autorotation product, and sends a signal for starting the brake clutch device when the color code is detected;
step 4, starting the brake clutch device to enable the rotor device to stop the rotation of the product and realize braking and positioning of the rotor device;
step 5, driving the product to revolve by the turntable device, and spraying glue to stick the pipe on the positioned product;
and 6, loosening the product by the cup pressing device and finishing the cup discharging action by the product conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711499726.4A CN108248969B (en) | 2017-12-29 | 2017-12-29 | Continuous positioning system and method |
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| CN201711499726.4A CN108248969B (en) | 2017-12-29 | 2017-12-29 | Continuous positioning system and method |
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| CN108248969A CN108248969A (en) | 2018-07-06 |
| CN108248969B true CN108248969B (en) | 2020-09-18 |
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| CN201711499726.4A Active CN108248969B (en) | 2017-12-29 | 2017-12-29 | Continuous positioning system and method |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016594B (en) * | 2018-08-09 | 2020-09-01 | 安徽省潜山县包装制品有限公司 | Multipurpose packaging bottle cap jacking device |
| CN109703853A (en) * | 2019-03-01 | 2019-05-03 | 盐城工学院 | A kind of dynamic device for labeling of efficient bicycle rack half |
| CN110386315A (en) * | 2019-08-07 | 2019-10-29 | 马鞍山润泰塑胶有限公司 | A kind of product that stability is high processing fully-automatic packaging device |
| CN113460345A (en) * | 2020-03-31 | 2021-10-01 | 杨淯生 | Full-automatic canned food production line |
| CN115159413B (en) * | 2022-08-12 | 2024-05-24 | 宁波佳必可食品有限公司 | Can capping machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6279722B1 (en) * | 2000-02-11 | 2001-08-28 | New England Machinery, Inc. | Rotary orienter dual indexing system |
| ITBO20020806A1 (en) * | 2002-12-20 | 2004-06-21 | Azionaria Costruzioni Acma Spa | LABELING AND / OR MARKING MACHINE |
| ATE555991T1 (en) * | 2006-06-06 | 2012-05-15 | Sidel Holdings & Technology Sa | ROTATING LABELING MACHINE |
| DE102013205398A1 (en) * | 2013-03-27 | 2014-10-02 | Krones Ag | Rotary machine for container treatment with rotary encoder |
| CN203568046U (en) * | 2013-11-29 | 2014-04-30 | 浙江新亚迪制药机械有限公司 | Flat bottle non-dry sticker labeling machine |
| CN106346349A (en) * | 2016-10-28 | 2017-01-25 | 广东顺捷威玻璃机械有限公司 | Curved surface polishing machine |
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