CN108246899A - Car condenser collector main leaf pre-assembled tooling - Google Patents
Car condenser collector main leaf pre-assembled tooling Download PDFInfo
- Publication number
- CN108246899A CN108246899A CN201810033649.1A CN201810033649A CN108246899A CN 108246899 A CN108246899 A CN 108246899A CN 201810033649 A CN201810033649 A CN 201810033649A CN 108246899 A CN108246899 A CN 108246899A
- Authority
- CN
- China
- Prior art keywords
- upper mold
- main leaf
- lower die
- tooling
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention provides a kind of car condenser collector main leaf pre-assembled tooling, and including upper die and lower die two parts, condenser headers lower die is mounted in the lower die, and condenser headers include main leaf, partition, capping assembly；Upper mold is connected with the actuating cylinder in equipment, leading column and the leading set mating connection upper die and lower die in upper mold base plate, transverse stamping ejector pin mechanism is through dividing guide post to be mounted in the upper mold, for limiting the lower end that the main limited post for the stroke that upper mold is contacted with lower die is mounted on the upper mold base plate, a upper mold pitched roof mechanism is separately installed at left and right sides of the upper mold base plate lower end, support section is separately mounted in the lower mould bottom plate, leading column lower end is mounted in guide pillar seat, it is designed using debugging is exempted from, tooling is directly changed equipment by worker can start to produce, eliminate debug time, also reduce the operational capacity requirement to worker, be not in because of quality problems caused by debugging level, the stability of product quality can be effectively ensured.
Description
Technical field
The present invention relates to car condenser technical field more particularly to a kind of car condenser collector main leaf prepackage allotments of labor
Dress.
Background technology
In the prior art, in air conditioning for automobiles parts machining manufacturing, the pre-assembled of condenser headers is generally adopted
With the method for welding and riveting.Welding is that condenser headers are pre-assembled in together by the mode of argon arc welding by hand.This work
Skill belongs to special work post, has certain danger, and production efficiency is low, is gradually eliminated, only some small lots
The medium-sized and small enterprises of production are also using.
Another pre-assembled mode is by the way of stamping riveting that the parts such as the main leaf of collector and capping, flange are pre-
It is assembled together.This mode can realize the production of pipeline system, be the production technology that most enterprises use.
In the enterprise that stamping riveting mode is used to manufacture condenser headers, typically using dedicated thimble stamping equipment
Cooperation tooling comes together to produce.Tooling is divided into upper die and lower die part, and major function is that support collector main leaf and collector cover, and
And press together main leaf and capping under the action of equipment, then the punching mechanism in equipment laterally uses, will with punch
Main leaf both sides Pressing Deformation, the main leaf and capping for making collector are riveted together.
There are many drawbacks for existing pre-assembly equipment and tool structure：
Using existing structure design, main leaf pre-assembly equipment necessarily special equipment, structure is very complicated, existing
Tooling device design method, often switch the tooling of a set of different product just must be adjusted to corresponding by the ejector pin mechanism in equipment
Position, it is higher to the skill set requirements of worker, it is necessary to be that skilled worker just can guarantee the accurate of debugging mode, and debug need
The time wanted is very long, every time required because the anti-neglected loading photoelectricity of part partition is all mounted in equipment, therefore cannot fix
The position of adjustment detection photoelectricity is corresponded to according to the inner mold of tooling and structure.This for operator quality and qualification all
There is very big requirement, and cannot be guaranteed the accuracy and consistency of each position.
Those skilled in the art are dedicated to solving above-mentioned technological deficiency.
Invention content
In view of the drawbacks described above of the prior art, when technical purpose of the invention is to solve car condenser assembly and adjustment
Between it is long, craftsmanship is required high, it is impossible to the problem of ensureing the accuracy and consistency of installation site.
To realize the above-mentioned technical purpose, the present invention provides a kind of car condenser collector main leaf pre-assembled tooling, including
Upper die and lower die two parts, condenser headers lower die are mounted in the lower die, and condenser headers include main leaf, partition, capping
Assembly；The upper mold include tooling interface, leading column, divide guide post, upper mold base plate, transverse stamping ejector pin mechanism, main limited post and
Upper mold pitched roof mechanism；Upper mold is connected with the actuating cylinder in equipment, dominates column and is connected with the leading set in upper mold base plate
The upper die and lower die, transverse stamping ejector pin mechanism connect through guide post is divided to be mounted in the upper mold for limiting upper mold with lower die
The main limited post of tactile stroke is mounted on the lower end of the upper mold base plate, is separately installed at left and right sides of the upper mold base plate lower end
One upper mold pitched roof mechanism, the transverse stamping ejector pin mechanism include lateral pitched roof mechanism, support plate, ejector retainner plate, thimble, horizontal pressure row
Journey limited post and laterally steering mechanism；One thimble is installed, the ejector retainner plate centre position is connected with a support inside ejector retainner plate
Plate, the support plate surrounding are separately installed with a horizontal pressure stroke limit column, a laterally steering mechanism, the support plate upper end or so
Both sides are respectively equipped with a lateral pitched roof mechanism, lower die include laser sensor, integrated form quick change socket, guide pillar seat, carrying handle,
Rotary quick change device, core support part and lower mould bottom plate；Laser sensor, integrated form quick change socket, guide pillar seat, handling hand
Handle, rotary quick change device, core support part are separately mounted in the lower mould bottom plate, and the leading column lower end is mounted on described
In guide pillar seat, rotary quick change device is capable of being docked with the T-slot interface in equipment for block speed after pushing rotation.
Preferably, it is independent to include right side datum plate, main leaf supporting block, capping supporting block, lower die for the core support part
Limited post and lower die oblique top motion；Main leaf supporting block in capping supporting block is the structure of a type, is filled below
There is spring, the capping supporting block side is equipped with a right side datum plate, and the capping supporting block lower end is equipped with several lower dies
Independent spacing column, the lower die independent spacing column jack up the transverse stamping together with the main limited post of the upper mold corresponding position
Ejector pin mechanism.
Preferably, when the upper mold pitched roof mechanism and the upper mold move downward, push the slide block mechanism of the lower die to
It moves right, main leaf and capping assembly part is made to abut the right side datum plate.
Preferably, when the upper mold is not depressed into the lower die, the main leaf supporting block can prop up main leaf, make every
Piece exposes.
Beneficial effects of the present invention：
1st, all major functions have all been integrated on tool structure by the present invention, and the universal press of standard can be used to give birth to
Production, does not need to purchase a large amount of special equipment, saves special pre-assembly equipment investment cost；
2nd, present invention employs debugging design is exempted from, tooling is directly changed equipment by worker can start to produce, and not need to again
The product of different model is adapted to by the position of functional entity on commissioning device, not only eliminates debug time, is also reduced
Operational capacity requirement to worker, is not in because of quality problems caused by debugging level, product quality can be effectively ensured
Stability；
3rd, all mistake proofing checks that photoelectric sensor all fixations are integrated in tooling, using fast plug-and-socket and equipment interconnection,
It is easily achieved the function, it is ensured that the validity and stability of mistake proofing detection function are effectively reduced because operating mistake is led
The unqualified problem of product of cause；
4th, for the production line of some small lot polytypic products, since this patent employs fast mold change mechanism, with
Preceding tooling is compared, and the mould replacing time of single device was reduced to 1 minute by 10 minutes, saved a large amount of mould replacing time, is improved
The utilization rate of production equipment；
5th, the structure that the present invention uses is very compact, can be designed to that one goes out two double-station design, a punching press energy
Two pieces product is produced simultaneously, the production capacity and production efficiency for making equipment are all greatly improved.
Description of the drawings
Fig. 1 is the structure chart that tooling of the present invention is used for assembling parts.
Fig. 2 is tooling entirety tomograph of the present invention.
Fig. 3 is the upper mold tomograph in tooling drawing 2 of the present invention.
Fig. 4 is the transverse stamping ejector pin mechanism tomograph in tooling drawing 3 of the present invention.
Fig. 5 is the lower die tomograph in tooling drawing 2 of the present invention.
Fig. 6 is the core support partial 3-D structure chart in tooling drawing 5 of the present invention.
Specific embodiment
The technique effect of the design of the present invention, concrete structure and generation is described further below with reference to attached drawing, with
It is fully understood from the purpose of the present invention, feature and effect.
Embodiment：
As shown in Figures 1 to 6, tooling provided by the invention be mainly used for the main leaf C1 of condenser headers, partition C2 and
The component assembly of assembly C3 three types is covered into a lattice collection pipe assembly, the primary structure of collector pre-assembled tooling includes upper mold B0
With lower die F0 parts.Upper mold B0 is connect and is positioned with lower die F0 with two leading column B2.
Upper mold B0 include tooling interface B1, leading column B2, divide guide post B3, upper mold base plate B4, transverse stamping ejector pin mechanism B5,
Main limited post B6, upper mold pitched roof mechanism B7, the function of tooling interface B1 are attached with the cylinder in equipment, are provided for tooling
Upper and lower power, the tooling interface are also equipped with function of quickly remodeling, and dominate set B2 and are used for and leading column B2 mating connection toolings
Lower die and precision positioning, the function of dividing guide post B3 are to provide to be oriented to and position to transverse stamping ejector pin mechanism B5 to use, upper mold base plate
B4 is the mounting plate of upper mold all parts, and transverse stamping ejector pin mechanism B5, which provides lateral action, can simultaneously push ejector retainner plate horizontal
Main leaf is made to be riveted together with capping to movement, be the mechanism for completing main leaf pre-assembled function.
Former and later two transverse stampings ejector pin mechanism B5, two cores of cooperation lower die F0 are integrated in the tooling of the present invention simultaneously
Heart support section F6 can assemble two collectors in left and right simultaneously, and main limited post B6 is used to limit the row that upper mold B0 is contacted with lower die F0
Journey, so as to play the role of controlling the height of main leaf C1 press-in capping assembly C3, upper mold pitched roof mechanism B7 be with upper mold B0 mono-
It rises and the slide block mechanism of lower die B0 is pushed to move right during moving downward, abut main leaf C1 and capping assembly C3 parts
Right side benchmark.
Transverse stamping ejector pin mechanism B5 includes lateral pitched roof mechanism E1, support plate E2, ejector retainner plate E3, thimble E4, horizontal pressure row
Journey limited post E5, laterally steering mechanism E6 transverse direction pitched roof mechanism E1 are provided during upper mold B0 moves up and down to ejector retainner plate E3
Lateral power, support plate E2 is used for main leaf C1 being pressed into the component of capping C3, and support plate E2 is the carrying of other parts
Part, ejector retainner plate E3 is interior equipped with thimble E4, with thimble E4 punching parts under the promotion of lateral pitched roof mechanism E1, makes main leaf
Together with C1, partition C2 and capping C3 assembly stakings, thimble E4, when tooling is by main leaf C1 and partition C2 and capping C3 component press fittings
To after together, on the outside of the main leaf of thimble E4 offside punching press partitions position, part is made to link together, horizontal pressure stroke limit column E5,
It is applied directly on support plate E2, support plate E2 is pushed up to move after being contacted with the main limited post B6 on lower die F0, so as to make
Lateral pitched roof mechanism E1 drives ejector retainner plate E3 transverse movements punching press main leaf C1, laterally steering mechanism E6 to be used to support ejector retainner plate E3,
And ejector retainner plate E3 can be allowed along guiding mechanism E6 transverse movements.
Lower die F0 includes laser sensor F1, integrated form quick change socket F2, guide pillar seat F3, carrying handle F4, rotary quick change
Device F5, core support part F6, lower mould bottom plate F7, laser sensor F1 function be detection partition C2 whether there is, prevent
Neglected loading, integrated form quick change socket F1, can be with the air sources and circuit of equipment very for all tracheae and electric wire to be integrated
Convenient docking, guide pillar seat F3 is for installing leading column B2, and carrying handle F4 is used for carrying tooling, and rotary quick change device F5 is pushed
It can quickly be docked after rotation with the T-slot interface in equipment, for mounting tool to equipment, core support part F6 is used
It is used to install other all components of lower die F0 in support capping C3 components and main leaf C1, lower mould bottom plate F7.
Core support part F6 includes right side datum plate G1, main leaf supporting block G2, capping supporting block G3, lower die independent spacing
Column G4, lower die oblique top motion G5, right side datum plate G1 are mainly to be designed using the both sides of the part slot that misplaces of different sizes,
It prevents main leaf C1 anti-loaded by the way of mechanical mistake proofing, and is the benchmark during Assembly part, part is needed against benchmark
Prevent dress inclined, the function of main leaf supporting block G2 is to prop up main leaf C1 when upper mold B0 is not pushed, and exposes partition C2,
This makes it possible to use laser sensor F1 detections partition C2 whether neglected loading, main leaf supporting block G2 is the structure of a c-type, below
It, can moving downward and act together, and can ensure main leaf C1 during assembling with upper mold B0 equipped with spring
Indeformable, capping supporting block G3 mainly plays the function of support capping C3 components, and lower die independent spacing column G4 is corresponding with upper mold B0
Main limited post B6 jack up transverse stamping ejector pin mechanism B5 together, so as to control the lateral line of the height of thimble E4 and ejector retainner plate E3
Journey, the major function of lower die oblique top motion G5 is when upper mold B0 is moved down, and upper mold pitched roof mechanism B7 can be pushed down
Mould oblique top motion G5 is moved right, so as to which all against benchmark, main leaf C1 and capping C2 components are ensured lower members assembling
Assembly precision.
During use, first the tooling of the present invention is loaded onto in equipment, with rotary quick change device F and equipment interconnection, so
The integrated form quick change socket F5 of equipment with the tooling of the present invention is docked afterwards, corresponding model program is switched on equipment PLC
It can start to produce.
During production, the capping supporting block G3 that is first put into the capping C2 components of both sides in tooling, then by two main leaf C1
It is put on the main leaf supporting block G3 in tooling, starting device, equipment first checks whether the part in tooling misplaces, and does not misplace just
It automatically begins to assemble, equipment pushes tooling pushing all to push all parts to benchmark before this, and then upper mold B0 continues to move down, upper mold
The horizontal needle plate B5 that bears down on one of B0 starts to act, and completes collector main leaf C1 and covers the riveting assembling of C2 assemblies.
The preferred embodiment of the present invention described in detail above.It should be appreciated that those of ordinary skill in the art without
Creative work is needed according to the present invention can to conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be in the protection domain being defined in the patent claims.
Claims (4)
- A kind of 1. car condenser collector main leaf pre-assembled tooling, which is characterized in that the car condenser collector main leaf prepackage Mainly include upper mold (B0) and lower die (F0) with tooling；Condenser headers (C0) include main leaf (C1), partition (C2), capping assembly (C3)；The upper mold (B0) including tooling interface (B1), leading column (B2), divide guide post (B3), upper mold base plate (B4), transverse stamping Ejector pin mechanism (B5), main limited post (B6) and upper mold pitched roof mechanism (B7)；The upper mold (B0) and the actuating cylinder phase in equipment Connection, the leading column (B2) and the leading set mating connection upper mold (B0) in the upper mold base plate (B4) and the lower die (F0)；Divide guide post (B3) in the upper mold (B0) described in transverse stamping ejector pin mechanism (B5) warp, for limiting The main limited post (B6) for the stroke that upper mold (B0) is contacted with the lower die (F0) is stated mounted on the upper mold base plate (B4) Lower end, upper mold base plate (B4) the lower end left and right sides are separately installed with a upper mold pitched roof mechanism (B7), the transverse stamping top Needle mechanism (B5) includes lateral pitched roof mechanism (E1), support plate (E2), ejector retainner plate (E3), thimble (E4), horizontal pressure stroke limit column (E5) and laterally steering mechanism (E6)；One thimble (E4) is installed, the ejector retainner plate (E3) is intermediate inside the ejector retainner plate (E3) Position is connected with a support plate (E2), and support plate (E2) surrounding is separately installed with a horizontal pressure stroke limit column (E5), a laterally steering mechanism (E6), support plate (E2) upper end are respectively arranged on the left side and the right side a lateral oblique top Mechanism (E1), the lower die (F0) include laser sensor (F1), integrated form quick change socket (F2), guide pillar seat (F3), handling hand Handle (F4), rotary quick change device (F5), core support part (F6) and lower mould bottom plate (F7)；The laser sensor (F1), institute State integrated form quick change socket (F2), the guide pillar seat (F3), the carrying handle (F4), the rotary quick change device (F5), institute It states core support part (F6) to be separately mounted in the lower mould bottom plate (F7), leading column (B2) lower end is mounted on described lead On column base (F3), the rotary quick change device (F5) can quickly dock after pushing rotation with the T-slot interface in equipment.
- 2. car condenser collector main leaf pre-assembled tooling as described in claim 1, which is characterized in that the core support portion Point (F6) including right side datum plate (G1), main leaf supporting block (G2), capping supporting block (G3), lower die independent spacing column (G4) and under Mould oblique top motion (G5)；The main leaf supporting block (G2) on the capping supporting block (G3) is C-shaped configuration, under Face is equipped with spring；Described capping supporting block (G3) side is equipped with a right side datum plate (G1), the capping supporting block (G3) lower end is equipped with several lower die independent spacing columns (G4), the lower die independent spacing column (G4) and the upper mold (B0) The main limited post (B6) of corresponding position jacks up the transverse stamping ejector pin mechanism (B5) together.
- 3. car condenser collector main leaf pre-assembled tooling as described in claim 1, which is characterized in that the upper mold oblique top machine When structure (B7) is moved downward with the upper mold (B0), the slide block mechanism of the lower die (F0) is pushed to move right, makes the main leaf (C1) and described capping assembly (C3) part abuts the right side datum plate (G1).
- 4. car condenser collector main leaf pre-assembled tooling as described in claim 1, which is characterized in that the upper mold (B0) does not have When being depressed into the lower die (F0), the main leaf supporting block (G2) can prop up the main leaf (C1), make the partition (C2) expose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810033649.1A CN108246899B (en) | 2018-01-15 | 2018-01-15 | Car condenser collector main leaf pre-assembled tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810033649.1A CN108246899B (en) | 2018-01-15 | 2018-01-15 | Car condenser collector main leaf pre-assembled tooling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108246899A true CN108246899A (en) | 2018-07-06 |
| CN108246899B CN108246899B (en) | 2019-05-03 |
Family
ID=62726995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810033649.1A Active CN108246899B (en) | 2018-01-15 | 2018-01-15 | Car condenser collector main leaf pre-assembled tooling |
Country Status (1)
| Country | Link |
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| CN (1) | CN108246899B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001074815A (en) * | 1999-09-07 | 2001-03-23 | Hitachi Telecom Technol Ltd | Inspecting jig for printed board |
| JP2009279972A (en) * | 2008-05-19 | 2009-12-03 | Tachi S Co Ltd | Method for assembling seat of vehicle with slide rail and device for assembling thereof |
| JP2014188562A (en) * | 2013-03-28 | 2014-10-06 | Daihatsu Motor Co Ltd | Press work method and jig used in the same |
| US20150033818A1 (en) * | 2006-09-01 | 2015-02-05 | Standard Lifters, Inc. | Guided keeper assembly and method for metal forming dies |
| CN206046868U (en) * | 2016-08-20 | 2017-03-29 | 昆山博古特机电设备有限公司 | Small nut riveting tool |
| CN206401243U (en) * | 2016-12-23 | 2017-08-11 | 江苏大全凯帆开关有限公司 | A kind of tripping fixture, tripping riveting and flange integral type frock |
-
2018
- 2018-01-15 CN CN201810033649.1A patent/CN108246899B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001074815A (en) * | 1999-09-07 | 2001-03-23 | Hitachi Telecom Technol Ltd | Inspecting jig for printed board |
| US20150033818A1 (en) * | 2006-09-01 | 2015-02-05 | Standard Lifters, Inc. | Guided keeper assembly and method for metal forming dies |
| JP2009279972A (en) * | 2008-05-19 | 2009-12-03 | Tachi S Co Ltd | Method for assembling seat of vehicle with slide rail and device for assembling thereof |
| JP2014188562A (en) * | 2013-03-28 | 2014-10-06 | Daihatsu Motor Co Ltd | Press work method and jig used in the same |
| CN206046868U (en) * | 2016-08-20 | 2017-03-29 | 昆山博古特机电设备有限公司 | Small nut riveting tool |
| CN206401243U (en) * | 2016-12-23 | 2017-08-11 | 江苏大全凯帆开关有限公司 | A kind of tripping fixture, tripping riveting and flange integral type frock |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108246899B (en) | 2019-05-03 |
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