CN209986543U

CN209986543U - Production device for sewer line

Info

Publication number: CN209986543U
Application number: CN201920493067.1U
Authority: CN
Inventors: 邝忠胜
Original assignee: KAIPING LIPU SANITARY WARE CO Ltd
Current assignee: KAIPING LIPU SANITARY WARE CO Ltd
Priority date: 2019-04-11
Filing date: 2019-04-11
Publication date: 2020-01-24
Anticipated expiration: 2029-04-11

Abstract

The utility model discloses a production device of sewer line, include: a frame; the turntable mechanism is arranged on the rack; at least five groups of clamp assemblies are uniformly distributed on the turntable mechanism along the circumference; the flaring mechanism is used for flaring the pipe body; the opening flattening mechanism is used for flattening the flared pipe body; the spinning mechanism is used for spinning the flattened pipe body; a riveting mechanism for performing riveting processing on the spun pipe body; flaring mechanism, flat mouthful mechanism, spinning mechanism, riveting mechanism all set up in the frame, and distribute along carousel mechanism's direction of rotation in proper order for when carousel mechanism stopped at every turn, flaring mechanism, flat mouthful mechanism, spinning mechanism, riveting mechanism can form flaring station, flat mouthful station, spinning station and riveting station with anchor clamps subassembly adaptation respectively. The utility model discloses can improve sewer line's production efficiency, reduction in production cost.

Description

Production device for sewer line

Technical Field

The utility model relates to a sewer line's production technical field, in particular to sewer line's apparatus for producing.

Background

The sewer pipe is widely applied to drainage systems such as kitchen bathtubs, bathroom wash basins and the like and is used for discharging waste water to a designated place. The traditional production mode of the sewer pipeline is that a flaring machine is generally used for flaring the pipe orifice of the sewer pipeline, a flat mouth machine is used for leveling the pipe orifice in a unified size, and finally, a welding machine is used for fixing the thread tooth socket at the pipe orifice by soldering tin.

However, the thread sleeve of the conventional sewer pipe is fixed by soldering tin, so that the structure stability is low, soldering tin waste gas is generated in the production process, and the environment is polluted while the body of a production worker is damaged. Moreover, the flaring machine, the opening flattening machine and the soldering machine are three independent devices respectively, three workers are required to carry out independent processing, the labor cost is increased, and the production requirement of modernization is not met. Therefore, it is one of the problems to be solved by those skilled in the art to design a production apparatus for a sewer line, which can improve the production efficiency, improve the structural stability of the sewer line, and reduce the environmental pollution.

SUMMERY OF THE UTILITY MODEL

To the defect that above-mentioned prior art exists, the utility model aims to solve the technical problem that a production device of sewer pipe is provided, this sewer pipe's production device can improve sewer pipe's production efficiency, reduction in production cost.

In order to solve the technical problem, the utility model discloses a production device of sewer pipe, it includes: a frame; the turntable mechanism is arranged on the rack; at least five groups of clamp assemblies are uniformly distributed on the turntable mechanism along the circumference; the flaring mechanism is used for flaring the pipe body; the opening flattening mechanism is used for flattening the flared pipe body; the spinning mechanism is used for spinning the flattened pipe body; a riveting mechanism for performing riveting processing on the spun pipe body; flaring mechanism, flat mouthful mechanism, spinning mechanism, riveting mechanism all set up in the frame, and follow the direction of rotation of carousel mechanism distributes in proper order, makes when carousel mechanism stops at every turn, flaring mechanism, flat mouthful mechanism, spinning mechanism, riveting mechanism can form flaring station, flat mouthful station, spinning station and riveting station with anchor clamps subassembly adaptation respectively.

Adopt the apparatus for producing of sewer pipe of above-mentioned structure, it is through in integrating flaring mechanism, flat mouthful mechanism, spinning mechanism and riveting mechanism to same platform equipment, makes things convenient for the workman to handle sewer pipe in same platform equipment, and every process all goes on simultaneously moreover, can shorten production time, improves production efficiency, reduction in production cost.

Further, the turntable mechanism includes: a cam divider; the rotary table is arranged on the cam divider; a rotating assembly in driving connection with the cam divider. After the turntable mechanism adopts the mechanism, the turntable can accurately realize intermittent motion by means of the cam divider, so that each clamp assembly on the turntable can be accurately stopped at the position of a process required by the turntable, the mechanism in charge of the process can work, the accuracy in production is improved, and the production problem caused by the fact that the positions of the clamp assemblies are not suitable is prevented.

Further, the flaring mechanism comprises: a flaring assembly; the first telescopic assembly is in driving connection with the flaring assembly and used for driving the flaring assembly to perform lifting movement.

Further, the flat mouth mechanism includes: a flat component; the second telescopic assembly is in driving connection with the flat opening assembly and is used for driving the flat opening assembly to do lifting motion; and the first rotating motor is in driving connection with the flat opening component and is used for driving the flat opening component to rotate.

Further, the flat-mouth assembly comprises a flat-mouth rotating head and a flat-mouth cutter which is arranged on the outer peripheral part of the flat-mouth rotating head in a protruding mode; the flat-end cutter comprises a connecting part and a cutter edge part; the first axis of the connecting part is vertical to the rotation axis of the flat rotating head; when the opening flattening mechanism works, the blade part is contacted with the outer periphery of the opening of the flared pipe body. The flat opening rotating head is rotated through the first rotating motor, so that the flat opening cutter is driven to perform flat opening treatment on the outer peripheral part of the pipe opening, redundant leftover materials after flaring treatment are cut off, and the pipe opening is made to be flat.

Further, the spinning mechanism includes: a spinning assembly; the third telescopic assembly is in driving connection with the spinning assembly and is used for driving the spinning assembly to do lifting motion; and the second rotating motor is in driving connection with the spinning assembly and is used for driving the spinning assembly to rotate.

Further, the spinning assembly comprises a spinning rotating head and a pressing rod arranged on the outer peripheral part of the spinning rotating head in a protruding mode, wherein a second axis of the pressing rod is perpendicular to the rotating axis of the spinning rotating head; when the spinning mechanism works, the pressing rod is in contact with the pipe orifice of the flattened pipe body, so that the pipe orifice of the flattened pipe body forms a flanging, and the lower surface of the flanging is in contact with the upper surface of the thread tooth socket on the pipe body. The spinning rotating head is driven to descend by the rotation of the second rotating motor and the driving of the third telescopic assembly, so that the pressing rod is driven to flatten the part, protruding out of the thread tooth socket, of the pipe orifice, a flanging is formed by the protruding part, and preparation is made for a subsequent riveting procedure.

Further, the riveting mechanism includes: a tube expansion assembly; and the fourth telescopic assembly is in driving connection with the tube expansion assembly and is used for driving the tube expansion assembly to perform lifting motion. Through the decline of fourth flexible subassembly drive expand tube subassembly for body department forms the flange, and this flange offsets with the lower surface of screw thread facing, thereby combines the turn-ups in the spinning process, carries out ascending fixed of vertical side to the screw thread facing, improves sewer pipe's structural stability.

Further, the expansion assembly comprises: the expansion pipe inner core is in driving connection with the fourth telescopic assembly; the expansion sleeve is sleeved outside the expansion pipe inner core, wherein a convex part arranged around the expansion sleeve is arranged on the expansion sleeve; the positioning block is sleeved outside the expansion sleeve; when the riveting mechanism works, the positioning block abuts against the upper surface of the clamp assembly on the riveting station, the inner core of the expansion pipe moves downwards to push the expansion sleeve to expand outwards, and the spun pipe body forms a flange.

In a word, the utility model discloses a production device of sewer line can be through integrating flaring mechanism, flat mouthful mechanism, spinning mechanism and riveting mechanism to same equipment, and makes every process can the synchronous working, reduction in production cost when improving production efficiency.

For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.

Drawings

Fig. 1 is a schematic perspective view of a production apparatus for a sewer line according to the present invention;

fig. 2 is a front view of the production apparatus of a sewer line of the present invention;

fig. 3 is a plan view of the production apparatus for a sewer line of the present invention;

fig. 4 is a schematic view of a flaring station of the production apparatus for a sewer line of the present invention;

FIG. 5 is an enlarged schematic view of A in FIG. 4;

fig. 6 is a schematic view of a flat-end station of the production apparatus for a sewer line of the present invention;

FIG. 7 is an enlarged schematic view of B of FIG. 6;

fig. 8 is a schematic view of a spinning station of the production apparatus for a sewer line of the present invention;

FIG. 9 is an enlarged schematic view of C in FIG. 8;

fig. 10 is a schematic view of a riveting station of the production apparatus of a sewer line of the present invention;

fig. 11 is an enlarged schematic view of D in fig. 10.

[ reference numerals ]

100 rack 110 control mechanism 120 electrical box

130 hydraulic station

200 carousel mechanism 210 cam indexer 220 carousel

230 clamp assembly 231 thread socket bearing

300 flaring mechanism 310 flaring assembly 320 first telescoping assembly

400 flat-end mechanism 410 flat-end component 411 flat-end rotating head

412 flat-nose knife 420 second telescoping assembly

430 first rotating motor

Spinning rotating head of spinning component 511 of 500 spinning mechanism 510

512 compression bar 520 third telescopic assembly

530 second rotating electric machine

600 riveting mechanism 610 expand tube subassembly 611 expand tube inner core

612 expansion sleeve 613 male part

614 locating block 620 fourth telescoping assembly

700 sewer pipe 710 body 720 thread tooth cover

730 flange 740 flange

Detailed Description

In order to fully understand the objects, features and effects of the present invention, the conception, specific structure and technical effects of the present invention will be further described with reference to the accompanying drawings.

The utility model provides a production device of sewer pipe, as shown in figures 1-11, this production device of sewer pipe includes: a frame 100; a turntable mechanism 200 provided on the rack 100; at least five groups of clamp assemblies 230 are uniformly distributed on the turntable mechanism 200 along the circumference; a flaring mechanism 300 for performing a flaring process on the tube body 710; a flattening mechanism 400 for performing a flattening process on the flared tube body; a spinning mechanism 500 for spinning the flattened pipe; a riveting mechanism 600 for performing riveting processing on the spun pipe body; flaring mechanism 300, flat mouthful mechanism 400, spinning mechanism 500, riveting mechanism 600 all set up in frame 100, and follow carousel mechanism 200's direction of rotation distributes in proper order, makes when carousel mechanism 200 stops at every turn, flaring mechanism 300, flat mouthful mechanism 400, spinning mechanism 500, riveting mechanism 600 can form flaring station, flat mouthful station, spinning station and riveting station with anchor clamps subassembly 230 adaptation respectively.

The production device for the sewer pipeline with the structure is characterized in that at least five groups of clamp assemblies 230 are arranged on the rotary table mechanism 200, the pipeline to be processed is fixed through the clamp assemblies, the pipeline to be processed in the clamp assemblies 230 sequentially moves to the lower sides of the flaring mechanism 300, the flat-mouth mechanism 400, the spinning mechanism 500 and the riveting mechanism 600 through the rotation of the rotary table mechanism 200, and the flaring mechanism 300, the flat-mouth mechanism 400, the spinning mechanism 500 and the riveting mechanism 600 are utilized to sequentially flare, flatten, spin and rivet the pipeline to be processed on the clamp assemblies 230.

As shown in fig. 4 and 5, the flaring mechanism and the clamp assembly below the flaring mechanism form a flaring station, and a pipe to be machined in the clamp assembly is flared, so that the diameter of the pipe body of the pipe to be machined is increased and is matched with the inner diameter of the thread sleeve 720 in the clamp assembly; the fixture component is provided with a thread tooth socket bearing part 231 for bearing the thread tooth socket and pre-positioning the position of the thread tooth socket; as shown in fig. 6 and 7, the flatting mechanism and the clamp assembly below the flatting mechanism form a flatting station, and the flatting treatment is performed on the flared tube body in the clamp assembly, so that the tube mouth becomes flat; as shown in fig. 8 and 9, the spinning mechanism and the clamp assembly below the spinning mechanism form a spinning station, and a flattened pipe body in the clamp assembly is subjected to spinning treatment, so that a flange contacting with the upper surface of the thread tooth socket 720 is formed at the position of the pipe orifice; as shown in fig. 10 and 11, the riveting mechanism forms a riveting station with the fixture assembly below the riveting mechanism, rivets the spun pipe in the fixture assembly, forms the pipe into a flange 740 abutting against the lower surface of the thread socket 720, and fixes the thread socket 720 in the vertical direction by engaging with the flange 730.

The utility model discloses still through with flaring mechanism 300, flat mouthful mechanism 400, spinning mechanism 500 and riveting mechanism 600 integration to same platform equipment, make things convenient for the workman to handle sewer pipe 700 in same platform equipment, reduce the shared space of equipment that is used for sewer pipe production. The utility model discloses a production device of sewer pipe still includes the dismouting station, and when the workman carries out the dismouting to waiting to process pipeline or sewer pipe 700 on the anchor clamps subassembly of this station on the dismouting station, every process all goes on simultaneously to shorten production time, improve production efficiency, reduction in production cost. Meanwhile, the utility model discloses a sewer pipe's apparatus for producing utilizes riveting fixed's mode to fix the screw thread facing on the body, and it is fixed to replace the soldering tin among the prior art, not only can improve sewer pipe's structural stability, can also utilize the automatic punching press work of riveting station to replace staff soldering tin simultaneously, improves production efficiency.

As shown in fig. 1, 2 and 3, further, the turntable mechanism 200 includes: a cam divider 210; a dial 220 mounted on the cam divider 210; a rotating assembly in driving communication with the cam divider 210. When the turntable mechanism 200 adopts such a mechanism, the turntable 220 can precisely realize intermittent motion by means of the cam divider 210, so that each clamp assembly 230 on the turntable 220 can precisely stop at the position of the process required by the turntable, the mechanism responsible for the process can work, the accuracy in production is improved, and the production problem caused by the unsuitable position of the clamp assembly 230 is prevented.

As shown in fig. 1-5, further, the flaring mechanism 300 includes: a flare assembly 310; a first telescoping assembly 320 drivingly connected to flaring assembly 310 for driving the lifting movement of flaring assembly 310. When the flaring mechanism 300 needs to flare a pipe body to be machined in a clamp assembly below the flaring mechanism, the first telescopic assembly drives the flaring assembly to move downwards, so that the pipe body to be machined is flared. Wherein the flaring assembly is a flaring die head.

As shown in fig. 1, 2, 3, 6 and 7, further, the flat mouth mechanism 400 includes: a flat component 410; the second telescopic assembly 420 is in driving connection with the flat mouth assembly 410 and is used for driving the flat mouth assembly 410 to move up and down; a first rotating motor 430, which is in driving connection with the flat mouth assembly 410, for driving the flat mouth assembly 410 to rotate. When the flat opening mechanism 400 needs to perform flat opening processing on a flared tube body in a clamp assembly below the flat opening mechanism, the second telescopic assembly drives the flat opening assembly to move downwards, and the flat opening assembly is driven by the first rotating motor to perform flat opening operation.

As shown in fig. 6 and 7, further, the flat-mouth assembly 410 includes a flat-mouth rotating head 411 and a flat-mouth knife 412 protruding from the outer periphery of the flat-mouth rotating head 411; the flat-end cutter 412 comprises a connecting part and a cutter edge part; the first axis of the connecting part is perpendicular to the rotation axis of the flat rotating head 411; when the flat mouth mechanism 400 operates, the blade portion contacts the outer peripheral portion of the mouth of the flared tube body. The first rotating motor 430 rotates the flat opening rotating head 411 to drive the flat opening knife 412 to perform flat opening processing on the outer periphery of the pipe opening, and redundant leftover materials after flaring processing are cut off, so that the pipe opening becomes flat.

As shown in fig. 1, 2, 3, 8 and 9, the spinning mechanism 500 further includes: a spinning assembly 510; the third telescopic assembly 520 is in driving connection with the spinning assembly 510 and is used for driving the spinning assembly 510 to move up and down; and a second rotating motor 530, which is in driving connection with the spinning assembly 510, and is used for driving the spinning assembly 510 to rotate. When the spinning mechanism 500 needs to perform the opening flattening treatment on the flared tube body in the clamp assembly below the spinning mechanism, the third telescopic assembly drives the spinning assembly to move downwards, and meanwhile, the spinning assembly is driven by the second rotating motor to perform the spinning operation, so that the tube opening is flanged.

As shown in fig. 8 and 9, further, the spinning assembly 510 includes a spinning rotating head 511 and a pressing rod 512 protruding from the outer periphery of the spinning rotating head 511, wherein a second axis of the pressing rod 512 is perpendicular to the rotating axis of the spinning rotating head 511; when the spinning mechanism 500 works, the pressing rod 512 is in contact with the orifice of the flattened pipe body, so that the orifice of the flattened pipe body forms a flange, and the lower surface of the flange is in contact with the upper surface of the thread tooth socket on the pipe body. The spinning rotating head 511 is rotated by the second rotating motor 530 and the third telescopic assembly 520 drives the spinning rotating head 511 to descend, so that the pressure rod 512 is driven to flatten the part of the pipe orifice protruding out of the thread sleeve, and the protruding part forms a flanging to prepare for the subsequent riveting process.

As shown in fig. 1, 2, 3, 10 and 11, further, the riveting mechanism 600 includes: an expansion tube assembly 610; and the fourth telescopic assembly 620 is in driving connection with the tube expansion assembly 610 and is used for driving the tube expansion assembly 610 to perform lifting movement. Through the decline of fourth flexible subassembly 620 drive expand tube subassembly 610 for body 710 department forms the flange, and this flange offsets with the lower surface of screw thread facing, thereby combines the turn-ups in the spinning process, carries out ascending fixed of vertical side to the screw thread facing, improves sewer pipe's structural stability.

As shown in fig. 10 and 11, further, the expansion assembly 610 includes: an inner tube expansion core 611 in driving connection with the fourth telescoping assembly 620; an expansion sleeve 612 which is sleeved outside the inner expansion tube core 611, wherein a convex part 613 which is arranged around the expansion sleeve 612 is arranged on the expansion sleeve 612; a locating block 614 fitted over the exterior of the expansion sleeve 612; when the riveting mechanism 600 works, the fourth telescopic assembly 620 drives the tube expansion assembly to descend, when the positioning block 614 abuts against the upper surface of the clamp assembly at the riveting station, the positioning block 614 and the expansion sleeve 612 stop moving downwards, the tube expansion inner core 611 continues moving downwards under the driving of the fourth telescopic assembly and pushes the expansion sleeve 612 to expand outwards, and when the expansion sleeve 612 expands outwards, the boss 613 on the expansion sleeve applies an external force to the spun tube body, so that the part of the spun tube body, which is in contact with the boss, deforms, and forms the flange 740.

As shown in fig. 1-3, a control mechanism 110 is further disposed on the frame 100 of the device for producing a sewer line, and the control mechanism is electrically connected to the turntable mechanism, the flaring mechanism, the flat-end mechanism, the spinning mechanism and the riveting mechanism, so that a worker can control the turntable mechanism, the flaring mechanism, the flat-end mechanism, the spinning mechanism and the riveting mechanism to work through a button on the control mechanism, thereby improving the working efficiency.

As shown in fig. 1 to 3, an electric box 120 is further provided at the right side of the frame 100 of the sewage pipeline production apparatus, and a control circuit board is disposed in the electric box 120 for a worker to perform maintenance.

The utility model discloses an anchor clamps subassembly is the oil pressure and presss from both sides mould, first flexible subassembly, the flexible subassembly of second, the flexible subassembly of third and the flexible subassembly of fourth and is the pneumatic cylinder, and it all provides hydraulic power through the left hydraulic pressure station 130 of frame 100.

The present invention is not limited to the above embodiment, and if various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, they are intended to be covered if they fall within the scope of the claims and the equivalent technology of the present invention.

Claims

1. A production apparatus for a sewer line, comprising:

a frame;

the turntable mechanism is arranged on the rack; at least five groups of clamp assemblies are uniformly distributed on the turntable mechanism along the circumference;

the flaring mechanism is used for flaring the pipe body;

the opening flattening mechanism is used for flattening the flared pipe body;

the spinning mechanism is used for spinning the flattened pipe body;

a riveting mechanism for performing riveting processing on the spun pipe body;

flaring mechanism, flat mouthful mechanism, spinning mechanism, riveting mechanism all set up in the frame, and follow the direction of rotation of carousel mechanism distributes in proper order, makes when carousel mechanism stops at every turn, flaring mechanism, flat mouthful mechanism, spinning mechanism, riveting mechanism can form flaring station, flat mouthful station, spinning station and riveting station with anchor clamps subassembly adaptation respectively.

2. The apparatus for producing a sewer pipe according to claim 1, wherein said turntable mechanism comprises:

a cam divider;

the rotary table is arranged on the cam divider;

a rotating assembly in driving connection with the cam divider.

3. The apparatus for producing a sewer pipe according to claim 1, wherein said flaring mechanism comprises:

a flaring assembly;

the first telescopic assembly is in driving connection with the flaring assembly and used for driving the flaring assembly to perform lifting movement.

4. The apparatus for producing a sewer pipe according to claim 1, wherein said flatting mechanism comprises:

a flat component;

the second telescopic assembly is in driving connection with the flat opening assembly and is used for driving the flat opening assembly to do lifting motion;

and the first rotating motor is in driving connection with the flat opening component and is used for driving the flat opening component to rotate.

5. The production device for a sewer pipe according to claim 4, characterized in that:

the flat-mouth assembly comprises a flat-mouth rotating head and a flat-mouth cutter which is arranged on the peripheral part of the flat-mouth rotating head in a protruding manner;

the flat-end cutter comprises a connecting part and a cutter edge part; the first axis of the connecting part is vertical to the rotation axis of the flat rotating head;

when the opening flattening mechanism works, the blade part is contacted with the outer periphery of the opening of the flared pipe body.

6. The apparatus for producing a sewer pipe according to claim 1, wherein said spinning mechanism comprises:

a spinning assembly;

the third telescopic assembly is in driving connection with the spinning assembly and is used for driving the spinning assembly to do lifting motion;

and the second rotating motor is in driving connection with the spinning assembly and is used for driving the spinning assembly to rotate.

7. The production apparatus for the sewer line according to claim 6, wherein:

the spinning assembly comprises a spinning rotating head and a pressing rod arranged on the outer periphery of the spinning rotating head in a protruding mode, wherein a second axis where the pressing rod is located is perpendicular to the rotating axis of the spinning rotating head;

when the spinning mechanism works, the pressing rod is in contact with the pipe orifice of the flattened pipe body, so that the pipe orifice of the flattened pipe body forms a flanging, and the lower surface of the flanging is in contact with the upper surface of the thread tooth socket on the pipe body.

8. The apparatus for producing a sewer pipe according to claim 1, wherein said riveting mechanism comprises:

a tube expansion assembly;

and the fourth telescopic assembly is in driving connection with the tube expansion assembly and is used for driving the tube expansion assembly to perform lifting motion.

9. The sewer pipeline production apparatus of claim 8, wherein the expansion assembly comprises:

the expansion pipe inner core is in driving connection with the fourth telescopic assembly;

the expansion sleeve is sleeved outside the expansion pipe inner core, wherein a convex part arranged around the expansion sleeve is arranged on the expansion sleeve;

the positioning block is sleeved outside the expansion sleeve;

when the riveting mechanism works, the positioning block abuts against the upper surface of the clamp assembly on the riveting station, the inner core of the expansion pipe moves downwards to push the expansion sleeve to expand outwards, and the spun pipe body forms a flange.