CN108225634A - A kind of efficiency measurement device and assay method for Double-curved-surface stirring machine - Google Patents
A kind of efficiency measurement device and assay method for Double-curved-surface stirring machine Download PDFInfo
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- CN108225634A CN108225634A CN201711402199.0A CN201711402199A CN108225634A CN 108225634 A CN108225634 A CN 108225634A CN 201711402199 A CN201711402199 A CN 201711402199A CN 108225634 A CN108225634 A CN 108225634A
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- 238000003756 stirring Methods 0.000 title claims abstract description 34
- 238000005259 measurement Methods 0.000 title claims abstract description 22
- 238000003556 assay Methods 0.000 title claims description 8
- 238000012360 testing method Methods 0.000 claims abstract description 81
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 23
- 239000003381 stabilizer Substances 0.000 claims abstract description 13
- 230000007704 transition Effects 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 6
- 238000013019 agitation Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 238000010998 test method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L3/00—Measuring torque, work, mechanical power, or mechanical efficiency, in general
- G01L3/24—Devices for determining the value of power, e.g. by measuring and simultaneously multiplying the values of torque and revolutions per unit of time, by multiplying the values of tractive or propulsive force and velocity
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Aerodynamic Tests, Hydrodynamic Tests, Wind Tunnels, And Water Tanks (AREA)
Abstract
The embodiment of the invention discloses a kind of efficiency measurement device for Double-curved-surface stirring machine, the measurement device includes variable-frequency motor, speed reducer, rack, transmission shaft, stabiliser bar, guide shell, tachymeter, test pools, impeller pattern, connecting rod, torque sensor and turbulence plate.Variable-frequency motor, speed reducer and rack are located at the top of test pools, the power output shaft of variable-frequency motor and the input axis connection of speed reducer, the power output shaft of speed reducer is connect with transmission shaft by rack transition, and torque sensor is assembled between the power output shaft and transmission shaft of speed reducer;Rack is fixedly connected in test pools, and transmission shaft is located in test pools;Guide shell is fixed on the center of the test pools by stabiliser bar;Transmission shaft is located in water conservancy diversion tube inner chamber, and transmission shaft is coaxial with guide shell, and both ends of the drive shaft is pierced by guide shell;Tachymeter is fixedly connected in connecting rod, and connecting rod is connected between test pools and guide shell, and tachymeter is located on the same section of test pools.This can realize the efficiency measure to Double-curved-surface stirring machine, and test device is simple, test method is reliable.
Description
Technical field
The invention belongs to environment protection equipment technical field, it particularly relates to a kind of energy for Double-curved-surface stirring machine
Imitate measurement device and assay method.
Background technology
Double-curved-surface stirring machine is suitable for the mixing of the industries mixed liquors such as municipal works, and quota is motor 24 hours even
Continuous running character, energy consumption are larger.Efficiency is the core index of Double-curved-surface stirring machine, usually examines efficiency with specific power.It is i.e. real
When existing fluid does not precipitate, power that per cubic meter of water is consumed, unit is watt every cubic metre (W/m3), Double-curved-surface stirring machine
Up to the present there are no effective measuring methods for specific power measure.
Invention content
The present invention provides a kind of efficiency measurement device and assay method for Double-curved-surface stirring machine, can realize to hyperbolic
The efficiency of face blender measures, and test device is simple, test method is reliable.
In order to solve the above technical problems, the embodiment of the present invention uses following technical scheme:
A kind of efficiency measurement device for Double-curved-surface stirring machine, the measurement device include variable-frequency motor, speed reducer, machine
Frame, transmission shaft, stabiliser bar, guide shell, tachymeter, test pools, connecting rod, torque sensor and turbulence plate;Variable-frequency motor subtracts
Fast machine, rack and torque sensor are located at the top of test pools, the power output shaft of variable-frequency motor and the input shaft of speed reducer
Connection, the power output shaft of speed reducer connect with transmission shaft by rack transition, the power output shaft and transmission shaft of speed reducer it
Between assemble torque sensor;Rack is fixedly connected in test pools, and transmission shaft is located in test pools;Guide shell passes through stabilization
Bar is fixed on the center of the test pools;Transmission shaft is located in water conservancy diversion tube inner chamber, and transmission shaft and guide shell are coaxial, transmission shaft
Both ends are pierced by guide shell;Tachymeter is fixedly connected in connecting rod, and connecting rod is connected between test pools and guide shell, and is surveyed
Fast instrument is located on the same section of test pools;Turbulence plate is fixedly connected on the wall surface of test pools.
As preference, the efficiency measurement device for Double-curved-surface stirring machine further includes impeller pattern, the leaf
Wheel model is connected to the lower end of transmission shaft.
As preference, the mounting height of the tachymeter is between the depth of water 1/3~2/3 in test pools.
As preference, the connecting rod is four, and the angle of adjacent two connecting rods is 90 degree in four connecting rods, often
N tachymeter is distributed in root connecting rod;N is integer.
As preference, the turbulence plate is four, and four turbulence plates are circumferentially uniformly distributed along test pools.
As preference, the test pools is round, 8~12 times of a diameter of impeller pattern diameter of test pools,
The depth of water is 8~12 times of impeller pattern diameter in test pools.
To the distance h1 of guide shell bottom it is 300mm~600mm at the top of the impeller pattern as preference, impeller mould
Type bottom to test pools bottom of pond distance h2 for 1.2 times of impeller pattern diameters, at the top of guide shell to the water surface in test pools away from
It is 800mm~1200mm from h3.
On the other hand, the embodiment of the present invention provides a kind of efficiency assay method of Double-curved-surface stirring machine, including:
Step 10) starts variable-frequency motor, drives transmission shaft and impeller pattern rotation, and impeller pattern is stirred in test pools
Water;The axial flow velocity of water is measured using tachymeter;
Step 20) acquires the measured value of each tachymeter in synchronization, calculates the flow axis of section residing for tachymeter
To average speed;
Step 30) calculates the flow average speed of m section in m different moments, using the method for step 20), then
Calculate m+1 total flow average speed;
When total flow of section is averaged axial velocity not equal to the non-setting flow velocity of mixed liquor, adjustment becomes step 40)
Frequency motor speed, is then back to step 20), recalculates total flow average velocity of axes of section, until equal to scheduled
The non-setting flow velocity of mixed liquor;
Step 50) measures the torque of torque sensor, and calculate when reaching the non-setting flow velocity of scheduled mixed liquor
The shaft power of blender;
Step 60) calculates the specific power of impeller pattern;
The specific power of the impeller pattern is scaled the ratio under practical impeller and actual speed by step 70) by the theory of similarity
Power.
As preference, in the step 20), using the speed average of each tester as the average speed of section.
As preference, the step 60) specifically includes:By the volume of the shaft power of the blender and test pools it
Than the specific power as impeller pattern.
Compared with prior art, the embodiment of the present invention can realize the efficiency measure to Double-curved-surface stirring machine, test device letter
List, test method are reliable.The embodiment of the present invention is as a result of the model impeller and power plant of diminution so that test pools are big
Big to reduce, cost-effective reduction is not necessarily required to use concrete basin, can use steel plate rolled forming, convenient, at low cost.The dress
No too many test parts are put, it is simple in structure;According to the flow behavior of water and the equal progress of the mean flow rate in each section
Measurement of rate of flow takes a little, and test method is reliable.
Description of the drawings
Fig. 1 is Double-curved-surface stirring machine structure diagram;
Fig. 2 is the structure diagram of the efficiency measurement device of the embodiment of the present invention;
Fig. 3 is the efficiency measurement device vertical view of the embodiment of the present invention.
Have in figure:Variable-frequency motor 1, speed reducer 2, rack 3, transmission shaft 4, stabiliser bar 5, guide shell 6, tachymeter 7, test water
Pond 8, impeller pattern 9, connecting rod 10, torque sensor 11, turbulence plate 12.
Specific embodiment
The following description is substantially only exemplary and is not intended to the limitation disclosure, application or purposes.It should
Understand, in whole attached drawings, corresponding reference numeral represents identical or corresponding component and feature.
It is Double-curved-surface stirring machine structure diagram as shown in Figure 1.Double-curved-surface stirring owner will include motor, speed reducer, machine
Frame, transmission shaft and impeller.The power output shaft of motor and the input axis connection of speed reducer, the power output shaft of speed reducer and transmission
Axis is connected by rack transition, and impeller is assemblied in the lower end of transmission shaft.
As shown in Fig. 2, a kind of efficiency measurement device for Double-curved-surface stirring machine of the embodiment of the present invention, including variable-frequency motor
1st, speed reducer 2, rack 3, transmission shaft 4, stabiliser bar 5, guide shell 6, tachymeter 7, test pools 8, connecting rod 10, torque sensor
11 and turbulence plate 12.Variable-frequency motor 1, speed reducer 2, rack 3 and torque sensor 11 are located at the top of test pools 8, variable-frequency electric
The power output shaft of machine 1 and the input axis connection of speed reducer 2, power output shaft and the transmission shaft 4 of speed reducer 2 pass through 3 mistake of rack
Connection is crossed, torque sensor 11 is assembled between the power output shaft of speed reducer 2 and transmission shaft 4.Rack 3 is fixedly connected on test water
On pond 8, transmission shaft 4 is located in test pools 8;Guide shell 6 is fixed on the center of the test pools 8 by stabiliser bar 5;Transmission
Axis 4 is located in 6 inner cavity of guide shell, and transmission shaft 4 and guide shell 6 are coaxial, and 4 both ends of transmission shaft are pierced by guide shell 6;Tachymeter 7 is solid
Surely it is connected in connecting rod 10, connecting rod 10 is connected between test pools 8 and guide shell 6, and tachymeter 7 is located at test pools
On 8 same section.Turbulence plate 12 is fixedly connected on the wall surface of test pools 8.
Using above structure efficiency measurement device when, the lower end of transmission shaft 4 install impeller pattern 9.By measuring leaf
The efficiency of model 9 is taken turns, switchs to the efficiency of practical Double-curved-surface stirring machine.
In above-described embodiment, preferably, stabiliser bar 5 is distributed in the upper and lower part of guide shell.Eight can be set surely
Fixed pole.Wherein, four stabiliser bars are distributed in top, remaining four stabiliser bar is distributed in lower part.The stabiliser bar 5 of upper and lower part is equal
Even distribution.As preference, turbulence plate 12 is uniformly arranged along test pools 8 are circumferential.Turbulence plate 12 may be configured as four, and four disorderly
Flowing plate 12 is uniformly distributed along test pools 8 are circumferential.The effect of turbulence plate 12 is that slipstream is transformed into radial flow and axial stream, is made
Pool inner water stream is sufficiently mixed stirring up and down.
During work, water is filled in test pools 8.Water covers impeller pattern 9, tachymeter 7 and guide shell 6.Start frequency conversion
Motor 1, by 2 speed governing of speed reducer, variable-frequency motor 1 drives transmission shaft 4 to rotate.Since impeller pattern 9 is mounted under transmission shaft 4
End, so impeller pattern 9 follows transmission shaft 4 to rotate.The water flowing that the rotation of impeller pattern 9 will be driven in test pools 8.It is preferable
Under state, the water in 6 outside of guide shell flows from bottom to top, and the water in 6 inside of guide shell flows from top to bottom.Certainly it is practical
In, the water against 6 outside of guide shell can not possibly all flow from bottom to top.In the main flow direction of this consideration flow, suddenly
Slightly against the water flowing in 6 outside of guide shell.The mixing effect of Double-curved-surface stirring machine is:From bottom to top, the diameter of wheel hub gradually subtracts
Small, when one timing of rotating speed, tangential force is gradually reduced, and resultant force is also gradually reduced, and under the action of turbulence plate 12, mixed liquor is formed
Outer ring from bottom to top, the flow regime of inner ring from top to bottom.The effect of guide shell 6 is to ensure the flowing of water as described above, upwards
The flow of flowing (on the outside of guide shell) and flow (in the guide shell) approximately equal to flow downward.Tachymeter 7 is measured by testing the speed
The flow axial velocity of instrument 7.
Test device can be used round test pools 8,8~12 times of 9 diameter of a diameter of impeller pattern of test pools 8,
8 depth of water of test pools is 8~12 times of 9 diameter of impeller pattern, and tested media is cleaning cold water.Guide shell 6 is thin wall cylinder-shaped,
Its internal diameter is 1.1 times of 9 diameter of impeller pattern, convenient for moving up and down for impeller pattern 9.Guide shell 6 is fixed on institute with stabiliser bar 5
State the center of test pools 8.Variable-frequency motor 1 can carry out the adjusting of different rotating speeds as needed.
It is from bottom to top in the lateral fluid main flow direction of guide shell 6 when Double-curved-surface stirring machine is run;In guide shell 6
The direction of portion's fluid flowing is from the top down, so cycle is continuous.Between 8 wall surface of guide shell 6 and test pools, arbitrary cross-section
Mean flow rate approximately equal.
Due to being limited by condition, practical impeller and device it is oversized, rotating speed is excessively high, it is difficult to carry out prototype examination
It tests.The impeller pattern is model parameter the parameter conversion of full mold by the theory of similarity, with small model test ratio be actually subjected to through
Ji and practicality.
As preference, the mounting height of the tachymeter 7 is between the depth of water 1/3~2/3 in test pools 8.Tachymeter
Mounted on the outside of guide shell 6, the state of 6 both ends flow instability of guide shell is removed, installs and surveys between the depth of water 1/3~2/3
Fast instrument 7, can accurately measure water velocity.
As preference, the connecting rod 10 is four, and the angle of adjacent two connecting rods 10 is in four connecting rods 10
90 degree, n tachymeter 7 is distributed in every connecting rod 10.N is integer.Preferably, n 3,4 or 5.When test pools 8 are circle
When, theoretically for, the flowing of 8 surrounding water of test pools is identical, selectes 4 directions installation tachymeters 7, is easy for arranging
And simplification.
As preference, the test pools 8 is round, and the 8~12 of 9 diameter of a diameter of impeller pattern of test pools 8
Times, the depth of water is 8~12 times of 9 diameter of impeller pattern in test pools 8.Limit 9 diameter of a diameter of impeller pattern of test pools 8
8~12 times, reduce the high cost that the excessive test pools 8 of diameter are brought.The depth of the water filled in test pools 8 is impeller
8~12 times of 9 diameter of model.Certain depth of water, it is ensured that generate certain mixing effect.
As preference, the distance h1 of the impeller pattern 9 top to 6 bottom of guide shell is 300mm~600mm, impeller
9 bottom of model to 8 bottom of pond of test pools distance h2 for 1.2 times of 9 diameters of impeller pattern, in 6 top to test pools 8 of guide shell
Water surface distance h3 is 800mm~1200mm.Select these parameters can ensure 9 bottom of impeller pattern away from bottom of pond have it is certain away from
From also ensureing flowing of the top away from 6 bottom a certain distance water of guide shell of impeller pattern 9, the water for also allowing for top is entered and led
In flow cartridge 6.
The efficiency that Double-curved-surface stirring machine is carried out using the device of above-described embodiment is measured, and specific method includes:
Step 10) starts variable-frequency motor 1, and transmission shaft 4 and impeller pattern 9 is driven to rotate, and impeller pattern 9 stirs test pools
Water in 8;The axial flow velocity of water is measured using tachymeter 7;
Step 20) acquires the measured value of each tachymeter 7 in synchronization, calculates the flow of section residing for tachymeter 7
Average velocity of axes;
Step 30) calculates the flow average speed of m section in m different moments, using the method for step 20), then
Calculate m+1 total flow average velocity of axes;
Step 40) adjusts variable-frequency electric when total flow average speed of section flow velocity non-setting not equal to mixed liquor
1 rotating speed of machine, is then back to step 20), recalculates total flow average velocity of axes of section, until equal to scheduled mixing
The non-setting flow velocity of liquid;
Step 50) measures the torque of torque sensor, and calculate when reaching the non-setting flow velocity of scheduled mixed liquor
The shaft power of blender;
Step 60) calculates the specific power of impeller pattern 9;
The specific power of the impeller pattern 9 is scaled practical impeller and actual speed by step 70) by the theory of similarity of pump
Under specific power.
In above-described embodiment, in the step 20), the speed average of each tester 7 is put down as the axial direction of section
Equal speed.
In the step 50), the shaft power P of blender is calculated according to formula (1);
P=2 π nT/60 formulas (1)
In formula:N is the final rotating speed of impeller pattern 9, and T is the torque of torque sensor 11.
The step 60 specifically includes:Using the ratio between volume of the shaft power of the blender and test pools 8 as impeller
The specific power of model 9.
Heretofore described specific implementation case is only the preferred implementation case of the present invention, is not used for limiting this hair
Bright practical range.The equivalent changes and modifications that i.e. all contents according to scope of the present invention patent are made, all should be used as this hair
Bright technology scope.
Claims (10)
1. a kind of efficiency measurement device for Double-curved-surface stirring machine, which is characterized in that the measurement device includes variable-frequency motor
(1), speed reducer(2), rack(3), transmission shaft(4), stabiliser bar(5), guide shell(6), tachymeter(7), test pools(8), even
Extension bar(10), torque sensor(11)And turbulence plate(12), variable-frequency motor(1), speed reducer(2), rack(3)And torque sensor
(11)Positioned at test pools(8)Top, variable-frequency motor(1)Power output shaft and speed reducer(2)Input axis connection, slow down
Machine(2)Power output shaft and transmission shaft(4)Pass through rack(3)Transition connects, speed reducer(2)Power output shaft and transmission shaft
(4)Between assemble torque sensor(11);Rack(3)It is fixedly connected on test pools(8)On, transmission shaft(4)Positioned at test water
Pond(8)In;Guide shell(6)Pass through stabiliser bar(5)It is fixed on the test pools(8)Center;Transmission shaft(4)Positioned at guide shell
(6)In inner cavity, and transmission shaft(4)With guide shell(6)Coaxially, transmission shaft(4)Both ends are pierced by guide shell(6);Tachymeter(7)It is fixed
It is connected to connecting rod(10)On, connecting rod(10)It is connected to test pools(8)And guide shell(6)Between, and tachymeter(7)It is located at
Test pools(8)Same section on;Turbulence plate(12)It is fixedly connected on test pools(8)Wall surface on.
2. the efficiency measurement device according to claim 1 for Double-curved-surface stirring machine, it is characterised in that:Further include impeller
Model(9), the impeller pattern(9)It is connected to transmission shaft(4)Lower end.
3. the efficiency measurement device according to claim 1 for Double-curved-surface stirring machine, it is characterised in that:The tachymeter
(7)Mounting height be test pools(8)Between the middle depth of water 1/3~2/3.
4. the efficiency measurement device according to claim 1 for Double-curved-surface stirring machine, it is characterised in that:The connecting rod
(10)It is four, four connecting rods(10)In adjacent two connecting rods(10)Angle be 90 degree, every connecting rod(10)Upper point
N tachymeter of cloth(7);N is integer.
5. the efficiency measurement device according to claim 1 for Double-curved-surface stirring machine, it is characterised in that:The turbulence plate
(12)It is four, four turbulence plates(12)Along test pools(8)Circumferentially it is uniformly distributed.
6. the efficiency measurement device according to claim 2 for Double-curved-surface stirring machine, it is characterised in that:The test water
Pond(8)For circle, test pools(8)A diameter of impeller pattern(9)8~12 times of diameter, test pools(8)The middle depth of water is leaf
Take turns model(9)8~12 times of diameter.
7. the efficiency measurement device according to claim 2 for Double-curved-surface stirring machine, it is characterised in that:
The impeller pattern(9)Top is to guide shell(6)The distance h1 of bottom be 300mm~600mm, impeller pattern(9)Bottom
To test pools(8)The distance h2 of bottom of pond is 1.2 times of impeller patterns(9)Diameter, guide shell(6)Top is to test pools(8)In
Water surface distance h3 is 800 mm~1200mm.
8. a kind of efficiency assay method of Double-curved-surface stirring machine, it is characterised in that:The method includes:
Step 10)Start variable-frequency motor(1), drive transmission shaft(4)And impeller pattern(9)Rotation, impeller pattern(9)Agitation test
Pond(8)In water;Utilize tachymeter(7)Measure the flowing velocity of water;
Step 20)In synchronization, each tachymeter is acquired(7)Measured value, calculate tachymeter(7)The flow of residing section
Average speed;
Step 30)In m different moments, using step 20)Method calculate m section flow average speed, then calculate m
+ 1 total flow average speed;
Step 40)When total flow average speed of section flow velocity non-setting not equal to mixed liquor, variable-frequency motor is adjusted(1)
Rotating speed is then back to step 20), total flow average speed of section is recalculated, until not sinking equal to scheduled mixed liquor
The flow velocity in shallow lake;
Step 50)When reaching the non-setting flow velocity of scheduled mixed liquor, the torque of torque sensor is measured, and calculate stirring
The shaft power of machine;
Step 60)Calculate impeller pattern(9)Specific power;
Step 70)By the impeller pattern(9)Specific power ratio under practical impeller and actual speed is scaled by the theory of similarity
Power.
9. according to the efficiency assay method of Double-curved-surface stirring machine according to any one of claims 8, it is characterised in that:The step 20)In,
By each tester(7)Average speed of the speed average as section.
10. according to the efficiency assay method of the Double-curved-surface stirring machine described in claim 8 or 9, it is characterised in that:The step
60)It specifically includes:By the shaft power and test pools of the blender(8)The ratio between volume be used as impeller pattern(9)Ratio work(
Rate.
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CN201711402199.0A CN108225634B (en) | 2017-12-22 | 2017-12-22 | Energy efficiency measuring device and measuring method for hyperboloid stirrer |
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CN114486314A (en) * | 2022-01-25 | 2022-05-13 | 南京科技职业学院 | Hyperboloid stirrer performance testing device and method |
CN118330308A (en) * | 2024-06-14 | 2024-07-12 | 南京信息工程大学 | Sewage treatment stirring device energy consumption testing method and testing device |
RU227355U1 (en) * | 2024-02-16 | 2024-07-17 | Общество С Ограниченной Ответственностью "Астерион" | SLUDGE MIXTURE RECIRCULATOR |
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CN118330308B (en) * | 2024-06-14 | 2024-08-16 | 南京信息工程大学 | Sewage treatment stirring device energy consumption testing method and testing device |
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