CN202490584U - Silicon cutting drained slurry stirring device - Google Patents
Silicon cutting drained slurry stirring device Download PDFInfo
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- CN202490584U CN202490584U CN2012200308127U CN201220030812U CN202490584U CN 202490584 U CN202490584 U CN 202490584U CN 2012200308127 U CN2012200308127 U CN 2012200308127U CN 201220030812 U CN201220030812 U CN 201220030812U CN 202490584 U CN202490584 U CN 202490584U
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Abstract
The utility model relates to stirring equipment, in particular to a silicon cutting drained slurry stirring device, which comprises a drive motor, as well as a stirring shaft and a stirring paddle which are driven by the drive motor, wherein the stirring shaft is fixedly connected with the stirring paddle; and at least one viscosity sensor is alternately and fixedly arranged in the cavity of the stirring shaft with a hollow structure along the axial direction. The silicon cutting drained slurry stirring device has the advantages that: the viscosity of a stirring system can be detected in real time, and the viscosity data detected in real time can be determined by the stirring process and a stirring method, so that the stirring efficiency can be improved, and the stirring time can be saved.
Description
Technical field
The utility model relates to a kind of mixing plant, is specifically related to a kind of agitating device of silicon cutting waste mortar.
Background technology
The silicon cutting produces waste mortar, and this waste mortar is the solid-liquid phase mixture, and its liquid phase ingredient mainly is polyethylene glycol, moisture etc., and its solid phase composition comprises carborundum, silica flour and metallic particles etc.Waste mortar is recycled whole process, comprises agitating procedure, promptly adopts agitating device to stir waste mortar, so that solid phase even dispersion suspension in liquid phase in the waste mortar.
Because of factors such as accumulatings, the cutting waste mortar before being stirred the long period leave standstill, solid phase is assembled relatively, and as a rule, solid precipitation is at the liquid phase bottom section.After stirring beginning, solid phase low speed under radial flow and/or axial flow etc. drive is intensive to be moved, rises.After stirring certain hour, under the shear action and the effect of circulating by agitator, the waste mortar solid phase is even dispersion suspension in liquid phase, and at this moment, waste mortar stirring work is promptly accomplished.
Because of silicon cutting waste mortar is prone to absorb the atmospheric water factor of grading, existing domestic and international silicon cutting waste mortar mixing plant or system, in whipping process, equipment or entire system are hermetically-sealed construction.
As in whipping process, measuring parameters such as waste mortar viscosity, decentralization, must open the hermetically-sealed construction sampling, and this sampling process, waste mortar is prone to absorb atmospheric water, and the waste mortar material viscosity is caused adverse effect.And because of factors such as safety in production, sampling process must stop to stir, cause to survey data error bigger.
As not in whipping process to waste mortar sampling, then data such as the viscosity of waste mortar in whipping process, decentralization can't automatically, in time detect and judge, cause two kinds of negative consequences: stirs insufficient, solid phase even dispersion suspension in liquid phase not in the waste mortar; Stir overtimely, lose time, operating efficiency is low, and unnecessary stirring kinetic energy destroys and stir material viscosity, influence the processing of waste mortar subsequent handling.
To sum up, existing both at home and abroad waste mortar mixing plant is difficult to monitor in real time be stirred waste mortar material viscosity and decentralization.
Summary of the invention
The technical problem that the utility model will solve provides a kind of can in the agitating device sealing state, the monitoring in real time and is stirred waste mortar material viscosity and decentralization agitating device.
A kind of silicon cutting waste mortar agitating device; Comprise drive motors and by shaft, the paddle of drive motor drives; Said shaft is fixedly connected with paddle, and said shaft is a hollow structure, in this shaft cavity vertically fixed interval at least one viscosity sensor is set; Said viscosity sensor comprises data acquisition parts and change-over circuit parts, and said data acquisition parts are connected with the change-over circuit parts; Corresponding each viscosity sensor is provided with a notch at least in the said shaft, and said data acquisition parts are communicated with outward with shaft through this notch; Said agitating device also comprises data signal wireless transmission component, working power, and the data signal wireless transmission component is connected with viscosity sensor change-over circuit parts, and working power is that viscosity sensor and data signal wireless transmission component provide voltage; Said agitating device also comprises data signal wireless receiving and display unit.
Fixing 3 viscosity sensors of axially spaced-apart in the described shaft cavity.
Described drive motors is a buncher.
Described agitating device also comprises the drive motors bearing and is used to go up and down the lowering or hoisting gear of drive motors bearing that described drive motors is fixed on the drive motors bearing.
Said data acquisition parts and shaft contact position are provided with epoxide-resin glue sealing partition-type structures.
The same horizontal level of the corresponding said data acquisition parts of each viscosity sensor is provided with four or six notches in the said shaft, and these four notches or six notches are that the axle center is along the radially equidistant even distribution of shaft with the shaft.
Said agitating device, each notch by a plurality of slotted eyes constitute, integral body is cellular.
The utility model principle is following:
The first, because of factors such as accumulatings, the cutting waste mortar before being stirred the long period leave standstill, solid phase is assembled relatively, and as a rule, solid precipitation is at the liquid phase bottom section.In the certain hour after stirring beginning, solid phase such as carborundum even suspended dispersed as yet in the feed liquid, the viscosity number of being measured is in the Discrete Change state all the time; Have only when the basic evenly suspended dispersed of solid phases such as carborundum; The viscosity number of being measured is in a certain steady state value or value range basically, in other words, and when viscosity number is in a certain steady state value or value range basically; Promptly show in the waste mortar feed liquid evenly suspended dispersed of solid phase, this agitating procedure is promptly accomplished.
The second, shaft is all or part of hollow structure, promptly in the shaft cavity is arranged; The viscosity sensor probe is the viscosity data acquisition component; Be fixedly installed in the shaft cavity, shaft and sensor probe respective horizontal have two or more open slots, so that the circulation of waste mortar feed liquid; So that sensor probe is immersed in the waste mortar feed liquid, so that sensor probe is gathered waste mortar viscosity of sludge value.Simultaneously, the non-probe segment of sensor, all the available epoxy sealing cuts off, so that the waste mortar feed liquid can't be invaded.
The 3rd, viscosity sensor parts, continuous acquisition waste mortar viscosity number data and the data signal that this data transaction is become can write down, show and transmit; The data-signal wireless transmission component then is wirelessly transmitted to the outer data signal of agitating device with this data signal and receives and display unit, shows this real time digital signal, to obtain waste mortar viscosity real time data, in time confirms whipping process and stirring means.
This utility model, agitating device can be divided into two types, and the first kind is to carry the agitating device that stirs closed container, i.e. an end of stirrer paddle and shaft connection stirrer paddle stretches into the sealing container.Second type for not being equipped with the agitating device of sealing stirring container; Promptly this agitating device is not provided sealing stirring container for oneself; Be corresponding waste mortar container for storing, agitating device shaft and paddle directly stretched in the waste mortar container for storing from waste mortar storage container vessel port that starter motor stirs subsequently; After stirring completion, again agitating device shaft and paddle are taken out.When waste mortar reservoir vessel bore hour, stirrer paddle can be selected automatic extended position blade or collapsible blade, the blade of rounding state is stretched into open blade again behind the waste mortar reservoir vessel small-caliber vessel mouth and stir; After stirring completion, drawing blade in takes out from the waste mortar reservoir vessel again.
The advantage of the utility model includes but not limited to:
At first, viscosity that can the The real time measure stirring system, and decide stirring process and stirring means through the viscosity data of The real time measure, and improve stirring efficiency, save mixing time.
Secondly; Viscosity sensor is arranged on the shaft hollow bulb; Be that viscosity collection in the whipping process is in the agitating device of sealing, need not open sealing stirring container, can effectively avoid opening agitating device detect in waste mortar be prone to absorb atmospheric water or the like negative consequence.
Once more,, both greatly reduced the deadweight of shaft, moved, reduced shaft axle beat amount, reduced the wearing and tearing of shaft, prolonged the working life of shaft thereby make on the combined gravity of shaft and stirrer paddle because of shaft is a hollow structure; Simultaneously, also practice thrift the manufacturing cost of shaft, reduced the wasting of resources.
In this technical scheme; Preferably, shaft stirs when probe when axially comparatively evenly distributing three; Can carry out The real time measure to the viscosity of following three different liquid levels in the feed liquid system, efficient and cost-effective ground improves the real-time monitoring efficient to different liquid level viscosity of stirring system and decentralization.
In this technical scheme, the preferred buncher of drive motors, promptly the shaft velocity of rotation can be regulated, and promptly stirring initially, assembles the characteristic of not disperseing, stirring at low speed to solid phase; Stirring mid-term, after intensive solid phase gradually leaves the liquid phase bottom section and tentatively disperses, high-speed stirred.Buncher in this technical scheme; Can realize stirring speed governing; Both can prevent effectively that stirrer paddle and shaft from being washed away wearing and tearing such as the great torque that produced with intensive solid phase and moment of flexure and damage by the solid phase of accumulation is intensive, more can in the shortest time, accomplish the stirring task, the raising stirring efficiency; Energy savings helps pile line operation.
In this technical scheme, agitating device preferred disposition liftable device, but i.e. shaft and stirrer paddle integral elevating.Stirring initially; To solid phase assemble in addition the situation of deposition liquid phase bottom section under, stirrer paddle chosen distance liquid phase bottom certain altitude carries out stirring work, solid phase is intensive because of stirring move, rise and break away from the liquid phase bottom section after; Stirrer paddle drops to liquid phase near bottom section work; Both can prevent effectively that stirrer paddle and shaft from being washed away wearing and tearing such as the great torque that produced with intensive solid phase and moment of flexure and damage by the solid phase of accumulation is intensive, more can in the shortest time, accomplish the stirring task, the raising stirring efficiency; Energy savings helps pile line operation.
In this technical scheme, preferred said data acquisition parts and shaft contact position are provided with epoxide-resin glue sealing partition-type structures, and viscosity sensor remaining part etc. exempts to contact with waste mortar, avoids waste mortar feed liquid physical erosion and chemical attack.
In this technical scheme, corresponding same horizontal level of the said data acquisition parts of viscosity sensor is provided with four or six notches in the preferred said shaft, and these four notches or six notches are that the axle center is along the radially equidistant even distribution of shaft with the shaft.So structure can prevent eccentric shaft, effectively improves stirring efficiency, prolongs the agitating device working life.
In this technical scheme, preferably each notch by a plurality of slotted eyes constitute, integral body is cellular.So structure can be controlled the inside and outside feed liquid of notch and stablize, and feed liquid stream is violent when preventing shaft acceleration or deceleration changes, and guarantees near feed liquid stable and uniform such as data acquisition parts, each parts working life of prolongation agitating device.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is a N portion amplification view among Fig. 1;
Fig. 3 is the control circuit block diagram.
The specific embodiment
Like Fig. 1, shown in Figure 2; A kind of silicon cutting waste mortar agitating device; Comprise drive motors 1 and the shaft 2, the paddle 3 that are driven by drive motors 1, shaft 2 is fixedly connected with paddle 3, and described shaft 2 is a hollow structure; In these shaft 2 cavitys vertically fixed interval at least one viscosity sensor 4 is set; In this embodiment, reality has adopted three viscosity sensors 4, and this viscosity sensor 4 comprises data acquisition parts 5 and change-over circuit parts 6; Corresponding viscosity sensor 4 is provided with a notch 7 at least in the shaft 2; Each viscosity sensor 4 correspondence is provided with two notches 7 in this embodiment, and said data acquisition parts 5 are through this notch 7 and 2 outer connections of shaft, and the utility model agitating device also comprises data signal wireless transmission component 11, data signal wireless receiving and display unit 12 and working power 13; Data signal wireless transmission component 11 is connected with circuit conversion parts 6, and working power 13 provides the voltage of 12V for viscosity sensor 4 and data signal wireless transmission component 11.
In the above-mentioned embodiment; Viscosity sensor 4 employing Shenzhen elder generation's ripple Science and Technology Ltd.'s brand FWS-2 type or PWS-3 type or PQM-1 type viscosity sensor; The ripple brand FWS100 of Science and Technology Ltd. of said data signal wireless transmission component 11 employing Shenzhen elder generation type signals collecting communication module; And data signal wireless transmission component 11 is fixedly mounted on viscosity sensor change-over circuit parts 6 sides as integration module.
As shown in Figure 2; In the above embodiment, because shaft 2 is a hollow, so contact with data acquisition parts 5 in the hollow cavity of slurry through notch 7 entering shafts 2; Because the slurry in the inner chamber is along with the outside paddle 3 of shaft is rotated; Therefore, the slurry viscosity value in the inner chamber is then even relatively, and accuracy is high.
On the basis of above-mentioned embodiment, the axially spaced-apart in shaft 2 cavitys can be fixed 4 or 5 viscosity sensors, even more, according to actual needs quantification.
On the basis of above-mentioned embodiment, drive motors is a buncher.
On the basis of above-mentioned embodiment; Agitating device also comprises drive motors bearing 8 and is used to go up and down the lowering or hoisting gear 9 of drive motors bearing; Described drive motors is fixed on the drive motors bearing 8; Lowering or hoisting gear can adopt oil cylinder to go up and down or worm and gear goes up and down, and also can adopt leading screw to go up and down.
On the basis of above-mentioned embodiment, data acquisition parts and shaft contact position are provided with epoxide-resin glue sealing partition-type structures.
On the basis of above-mentioned embodiment; Corresponding same horizontal level of the said data acquisition parts of viscosity sensor is provided with four or six notches in the said shaft, and these four notches or six notches are that the axle center is along the radially equidistant even distribution of shaft with the shaft.
On the basis of above-mentioned embodiment, each notch by a plurality of slotted eyes constitute, integral body is cellular.
This agitating device starts; The viscosity sensor image data is through conversion and be wirelessly transmitted to data signal wireless receiving and the display unit outside the agitating device; When demonstration viscosity numerical value fluctuation and away from predetermined value, promptly solid phase is still assembled stirring at low speed in the decidable waste mortar; When showing viscosity numerical value fuctuation within a narrow range and asymptotic predetermined value, promptly solid phase is disperseed relatively in the decidable waste mortar, but high-speed stirred; When showing that viscosity numerical value arrives reservation value and substantially constant, then the even dispersion suspension of solid phase stirs completion.
The utility model can be set up the said control assembly like Fig. 3, and it comprises the control circuit of being made up of power module, viscosity measurements module, analog-to-digital conversion module, wireless digital transport module, wireless digital signal receiver module, buncher control module; Wherein, power module is used to provide viscosity sensor parts and data signal wireless transmission component operate as normal power supply; Viscosity measurements module test slurry viscosity information also will be gathered viscosity data and be transferred to analog-to-digital conversion module; Analog-to-digital conversion module becomes data signal with the analog signal conversion of viscosity data; The wireless digital transport module is used to transmit the data signal of analog-to-digital conversion module; The data signal receiver module is used for receiving digital signals; Buncher control module discriminating digit signal also compares to confirm the buncher rotating speed with the initial value of setting.
During work; Slurry in the agitating device gets in the viscosity sensor; Viscosity measurements module through the data acquisition parts is gathered the viscosity signal; And this analog signal passed to the analog-to-digital conversion module of change-over circuit parts, analog-to-digital conversion module will receive analog signal conversion and become data signal, and pass to the data signal receiving-member by the wireless digital transport module in the data signal wireless transmission component; The data signal receiving-member passes to display control unit with signal, and relatively the coming of the initial value through discriminating digit signal and setting in the display control unit confirms the buncher rotating speed through the buncher control module.
In the utility model, the control method of control circuit is
The shaft of a, agitating device and paddle stir the step of slurry;
The step that b, data acquisition parts are gathered slurry viscosity;
C, data acquisition parts pass to the slurry viscosity signal step of change-over circuit parts;
D, change-over circuit become digital signal transfers to give the step of data signal wireless transmission component the analog signal conversion that receives;
E, data signal wireless transmission component are given digital signal transfers the step of data signal receiving-member;
F, data signal receiving-member pass to signal the step of display control unit
The step of g, display control unit control stirring motor rotating speed.
Concrete control method is, display control unit is set the initial value M of slurry viscosity, and the shaft of agitating device and paddle begin to stir slurry; The data acquisition parts are gathered slurry viscosity N automatically during stirring; The data acquisition parts pass to the change-over circuit parts with the slurry viscosity signal; Change-over circuit becomes digital signal transfers to give the data signal wireless transmission component analog signal conversion that receives; The data signal wireless transmission component is accepted parts and display control unit with digital signal transfers to data signal; The absolute value of the difference of display control unit comparison N and M was greater than 0 o'clock; Buncher control module control buncher stirring at low speed in the display control unit; When the absolute value of the difference of N and M infinitely near 0 the time, then can high-speed stirred; Repeat above-mentioned steps then.
Claims (7)
1. silicon cutting waste mortar agitating device comprises drive motors and by shaft, the paddle of drive motor drives, said shaft is fixedly connected with paddle, it is characterized in that:
Said shaft is a hollow structure, in this shaft cavity vertically fixed interval at least one viscosity sensor is set;
Said viscosity sensor comprises data acquisition parts and change-over circuit parts, and said data acquisition parts are connected with the change-over circuit parts;
Corresponding each viscosity sensor is provided with a notch at least in the said shaft, and said data acquisition parts are communicated with outward with shaft through this notch;
Said agitating device also comprises data signal wireless transmission component, working power, and the data signal wireless transmission component is connected with viscosity sensor change-over circuit parts, and working power is that viscosity sensor and data signal wireless transmission component provide voltage;
Said agitating device also comprises data signal wireless receiving and display unit.
2. agitating device according to claim 1 is characterized in that: fixing 3 viscosity sensors of the axially spaced-apart in the described shaft cavity.
3. agitating device according to claim 1 and 2 is characterized in that: described drive motors is a buncher.
4. agitating device according to claim 1 and 2 is characterized in that: described agitating device also comprises the drive motors bearing and is used to go up and down the lowering or hoisting gear of drive motors bearing that described drive motors is fixed on the drive motors bearing.
5. agitating device according to claim 1 and 2 is characterized in that: said data acquisition parts and shaft contact position are provided with epoxide-resin glue sealing partition-type structures.
6. agitating device according to claim 1 and 2; It is characterized in that: the same horizontal level of the corresponding said data acquisition parts of each viscosity sensor is provided with four or six notches in the said shaft, and these four notches or six notches are that the axle center is along the radially equidistant even distribution of shaft with the shaft.
7. agitating device according to claim 6 is characterized in that: each notch by a plurality of slotted eyes constitute, integral body is cellular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200308127U CN202490584U (en) | 2012-01-31 | 2012-01-31 | Silicon cutting drained slurry stirring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200308127U CN202490584U (en) | 2012-01-31 | 2012-01-31 | Silicon cutting drained slurry stirring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202490584U true CN202490584U (en) | 2012-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200308127U Expired - Fee Related CN202490584U (en) | 2012-01-31 | 2012-01-31 | Silicon cutting drained slurry stirring device |
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| Country | Link |
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| CN (1) | CN202490584U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102836658A (en) * | 2012-01-31 | 2012-12-26 | 无锡和荣科技有限公司 | Silicon-cutting waste mortar stirring apparatus |
| CN104437172A (en) * | 2014-12-12 | 2015-03-25 | 成都艺辰德迅科技有限公司 | Automatic control cream stirrer device adopting Internet of things |
| CN117899723A (en) * | 2024-03-20 | 2024-04-19 | 广东安捷伦新材料科技有限公司 | Stirring device for high-sewage-resistance coating and preparation method thereof |
-
2012
- 2012-01-31 CN CN2012200308127U patent/CN202490584U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102836658A (en) * | 2012-01-31 | 2012-12-26 | 无锡和荣科技有限公司 | Silicon-cutting waste mortar stirring apparatus |
| CN102836658B (en) * | 2012-01-31 | 2014-11-26 | 无锡和荣科技有限公司 | Silicon-cutting waste mortar stirring apparatus |
| CN104437172A (en) * | 2014-12-12 | 2015-03-25 | 成都艺辰德迅科技有限公司 | Automatic control cream stirrer device adopting Internet of things |
| CN117899723A (en) * | 2024-03-20 | 2024-04-19 | 广东安捷伦新材料科技有限公司 | Stirring device for high-sewage-resistance coating and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121017 Termination date: 20170131 |