CN108217211B - Clinker container loading system - Google Patents
Clinker container loading system Download PDFInfo
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- CN108217211B CN108217211B CN201810004742.XA CN201810004742A CN108217211B CN 108217211 B CN108217211 B CN 108217211B CN 201810004742 A CN201810004742 A CN 201810004742A CN 108217211 B CN108217211 B CN 108217211B
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- Prior art keywords
- dust collecting
- clinker
- dust
- discharging
- communicated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/08—Protective roofs or arch supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
The invention discloses a clinker container loading system which comprises a storage warehouse, a material placing structure, a bulk loading structure, a material bearing structure, a movable discharging structure and a dust collecting structure. The container truck with the container is parked in a designated clinker container area, the clinker is taken out from the storage warehouse, is discharged in a bulk structure through the discharging structure, and is discharged in a material bearing structure through the bulk structure, the material bearing structure corresponds to the movable discharging structure, and the clinker can be sequentially filled in the container truck through the front and back movement of the movable discharging structure. And the feeding structure of the movable discharging structure and the bulk structure are provided with dust collecting structures corresponding to the material bearing structures, so that the dust collecting structures can adsorb clinker floating in the space in the process of feeding the clinker, and the collected clinker is fed on the loading truck again.
Description
Technical Field
The invention relates to a discharging and packaging structure of clinker, in particular to a loading system of a clinker container.
Background
The materials can generate a lot of dust in the charging process, the materials are discharged from the warehouse of the stock onto the vehicle-mounted carrier, and the materials are not in a fully sealed environment state in each stage, so that dust can easily generate a flying state due to the falling or other actions of the clinker in the moving process of the clinker. In this case, the working environment causes dust pollution for a long time, and dust and the like are accumulated in the equipment. This may cause a malfunction or obstruction of the operation of the apparatus.
Disclosure of Invention
Accordingly, the technical problem to be solved by the present invention cannot be solved by the conventional techniques. In the prior art, no effective solution has been found for the dust emission during the clinker charging process, and the pollution of the working environment is not only harmful to the body of the personnel operating the plant, but also has an impact on the service life of the plant. Therefore, the invention provides a clinker container loading system.
In order to solve the problems, the invention provides a clinker container loading system which comprises a storage warehouse, a material placing structure, a bulk loading structure, a material bearing structure, a movable discharging structure and a dust collecting structure. The discharging structure comprises a discharging pipe and a discharging valve, one end of the discharging pipe is communicated with the material storage warehouse, and the discharging valve is arranged on a pipeline of the discharging pipe; the bulk structure is provided with a discharge pipe and a discharge shell, one end of the discharge pipe is communicated with the other end of the discharge pipe, the other end of the discharge pipe is communicated with the discharge shell, and the discharge shell is provided with an opening; the material bearing structure is provided with a material bearing channel, a material bearing notch and a material bearing outlet, two ends of the material bearing channel are respectively communicated with the material bearing notch and the material bearing outlet, and the opening of the discharging shell cover corresponds to the material bearing notch; the movable discharging structure is provided with a movable rack and a discharging belt, the discharging belt is arranged on the movable rack, and the discharging belt corresponds to the material bearing outlet of the material bearing structure; and the structure of gathering dust contains first passageway, second passageway, third passageway and the dust collector of gathering dust, first passageway set up in go out the material area, and hold the material export communicate in first passageway that gathers dust, the second gather dust the one end of passageway communicate in first passageway that gathers dust, its other end communicate in the dust collector, the third gather dust the one end of passageway communicate in the dust collector, its other end communicate in ejection of compact clamshell, and the dust collector communicate in discharging pipe
According to an embodiment of the present invention, the dust collector further includes a dust collection accommodating box, a dust collection fan, and an exhaust pipe, the first dust collection channel, the second dust collection channel, and the third dust collection channel are communicated with the dust collection accommodating box, the dust collection fan includes a fan, a first pipeline, and a second pipeline, the fan is respectively communicated with one end of the first pipeline and one end of the second pipeline, the other end of the first pipeline is communicated with the dust collection accommodating box, and the other end of the second pipeline is communicated with the exhaust pipe.
According to an embodiment of the present invention, the dust collector further includes an air lock valve, and the air lock valve is disposed between the dust collector and the discharge pipe.
According to an embodiment of the present invention, the air lock valve discharges materials by rotating the valve core of the dividing wheel.
According to an embodiment of the present invention, the receiving slot is larger than the receiving outlet.
According to an embodiment of the present invention, the above-mentioned moving frame further includes a clinker aggregate region, and the clinker aggregate region is located on a moving path of the moving frame.
According to an embodiment of the present invention, the clinker aggregate loading area further comprises a position sensor, and the position sensor is disposed at an end of the clinker aggregate loading area opposite to the discharging belt.
According to an embodiment of the present invention, the position sensor is infrared sensing.
According to an embodiment of the present invention, the dust collecting device further includes a hose, and the hose is communicated with one end of the second dust collecting channel and the first dust collecting channel.
According to an embodiment of the present invention, the dust collecting device further includes an air volume adjusting valve, and the air volume adjusting valve is disposed in the second dust collecting passage.
The clinker container loading system improves the defects of the prior art, and is arranged in a part of the structure which is easy to generate dust in the whole loading system through the dust collection structure. The clinker container loading system can realize dust-free operation in the whole loading process, the dust collecting structure collects raised dust generated in the loading process, and the collected dust is automatically transferred into the loading system again to carry out secondary loading again. The clinker container loading system can ensure that the construction site environment has good protection.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of a clinker container loading system of the present invention;
FIG. 2 is a side view of a clinker container loading system of the present invention; and
FIG. 3 is a schematic representation of the use of the clinker container loading system of the present invention.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
Please refer to fig. 1 and 2, which are a schematic view and a side view of a clinker container loading system of the present invention. As shown in the drawings, the present embodiment provides a clinker container loading system 1 which is used for loading clinker in a truck, and can reduce the generation of dust during the loading of clinker in the truck, so that the working environment is not affected by the dust. The clinker container loading system 1 provided in the present embodiment includes a storage warehouse 11, a material placing structure 13, a bulk structure 15, a material receiving structure 17, a movable discharging structure 19, and a dust collecting structure 21.
As mentioned above, the discharging structure 13 includes a discharging pipe 131 and a discharging valve 133, one end of the discharging pipe 131 is communicated with the storage warehouse 11, and the discharging valve 133 is disposed on the pipeline of the discharging pipe 131. The bulk structure 15 has an outlet pipe 151 and an outlet housing 153, one end of the outlet pipe 151 being connected to the other end of the outlet pipe 151, the other end of the outlet pipe 151 being connected to the outlet housing 153, the outlet housing 153 having an opening 154. The material receiving structure 17 has a material receiving channel 171, a material receiving notch 173 and a material receiving outlet 175, two ends of the material receiving channel 171 are respectively communicated with the material receiving notch 173 and the material receiving outlet 175, and the opening 154 of the discharging shell cover 153 corresponds to the material receiving notch 173. The movable discharging structure 19 has a movable frame 191 and a discharging belt 193, the discharging belt 193 is disposed on the movable frame 191, and the discharging belt 193 corresponds to the receiving outlet 175 of the receiving structure 17. The dust collecting structure 21 comprises a first dust collecting channel 211, a second dust collecting channel 213, a third dust collecting channel 215 and a dust collector 217, wherein the first dust collecting channel 211 is arranged on the material outlet belt 193, the material outlet 175 is communicated with the first dust collecting channel 211, one end of the second dust collecting channel 213 is communicated with the first dust collecting channel 211, and the other end of the second dust collecting channel is communicated with the dust collector 217. One end of the third dust collecting channel 215 is communicated with a dust collector 217, the other end thereof is communicated with the discharge casing cover 153, and the dust collector 217 is communicated with the discharge pipe 151.
The clinker container loading system 1 further comprises a hose 210, the hose 210 is communicated between one end of the second dust collecting channel 213 and the first dust collecting channel 211, and the hose 210 can prevent the first dust collecting channel 211 from colliding with or pulling the second dust collecting channel 213 when the movable frame 191 moves, so that the first dust collecting channel 211 and the second dust collecting channel 213 penetrate through the hose 210 to avoid the occurrence of the above situation and damage to the structure.
Furthermore, the dust collector 217 further includes a dust collection accommodating box 212, a dust collection fan 214 and an exhaust pipe 216, the first dust collection passage 211, the second dust collection passage 213 and the third dust collection passage 215 are communicated with the dust collection accommodating box 212, the dust collection fan 214 has a fan 2141, a first pipeline 2143 and a second pipeline 2145, the fan 2141 is respectively communicated with one end of the first pipeline 2143 and one end of the second pipeline 2145, the other end of the first pipeline 2143 is communicated with the dust collection accommodating box 212, and the other end of the second pipeline 2145 is communicated with the exhaust pipe 216.
The clinker container loading system 1 further includes a lock valve 23, a recovery pipe 24 and an air volume adjusting valve 25, the lock valve 23 is disposed between the dust collector 217 and the recovery pipe 24, in other words, one end of the recovery pipe 24 is communicated with the bottom of the dust collection accommodating box 212, the lock valve 23 is disposed on the recovery pipe 24, the lock valve 23 can control the opening or closing of the channel of the recovery pipe 24, and the other end of the recovery pipe 24 is communicated with the discharge pipe 151. The air locking valve 23 discharges materials by utilizing the rotation of the valve core of the dividing wheel, so that the air locking valve 23 can be kept in a closed state for a long time. An air volume adjusting valve 25 is provided in the second dust collecting passage 213.
Please refer to fig. 3, which is a schematic diagram illustrating the use of the clinker container loading system of the present invention. As shown in the drawing, in the present embodiment, the container van 2 is first moved to the clinker container area 100 of the clinker container loading system 1, and then the moving frame 191 of the moving discharging structure 19 is controlled to move toward the container van 2 of the clinker container area 100, and the discharging belt 193 on the moving frame 191 has the position sensor 195. The position sensor 195 is disposed at an end of the discharge belt 193 opposite to the clinker aggregate area 100. Wherein the position sensor 195 is infrared sensitive. In this embodiment, the moving rack 191 drives one end of the discharging belt 193 having the position sensor 195 to move into the container, and the position sensor 195 senses that the discharging belt 193 and the container are at a proper distance (according to the distance set by the user), and then the moving rack 191 automatically stops.
In the above, the bulk structure 15, the air volume adjusting valve 25, the air lock valve 23 and the dust collecting structure 21 are sequentially started. The storage silo 11 provides clinker to enter a discharge pipe 131, and the discharge amount of the discharge pipe 131 is controlled by a discharge valve 133. The clinker enters the discharging pipe 151 of the bulk structure 15 through the discharging pipe 131, the discharging pipe 151 discharges a large amount of clinker in the discharging housing 153, the clinker is output from the opening 154 of the discharging housing 153 to the material receiving notch 173 of the material receiving structure 17, after the clinker enters the material receiving notch 173, the clinker passes through the material receiving channel 171, and the clinker is output from the material receiving outlet 175, wherein the material receiving notch 173 is larger than the material receiving outlet 175, and the material receiving notch 173 is larger than the opening 154 of the discharging housing 153, so that the material receiving notch 173 can easily receive the clinker output from the opening 154 of the discharging housing 153.
Meanwhile, the dust collecting fan 214 of the dust collector 217 operates simultaneously, and the fan 2141 of the dust collecting fan 214 draws air in the dust collecting accommodating box 212 through the first pipeline 2143, so that negative pressure is present in the dust collecting accommodating box 212. The air drawn in the dust collecting accommodating tank 212 is discharged to the exhaust pipe 216 via the second pipe 2145, and is discharged to the ambient atmosphere. The third dust collecting channel 215 is communicated with the dust collecting accommodating box 212, and the channel of the third dust collecting channel 215 is also provided with negative pressure, so that the third dust collecting channel 215 generates suction force for the inside of the discharging shell cover 153. When clinker is output from the opening 154 of the discharging housing 153, the clinker falls into the material bearing structure 17 to cause dust raising in the discharging housing 153, and the third dust collecting channel 215 sucks the dust raising, so that the dust or the clinker is not scattered in the environment, and the cleanness of the working environment is kept.
The clinker falls from the material receiving outlet 175 of the material receiving structure 17 to the material discharging belt 193, the material discharging belt 193 drives the clinker to be stacked in the container of the container truck, and the position sensor 195 of the material discharging belt 193 can also be used for detecting the height of the clinker stacked in the container. When the clinker is piled up to a certain height at a fixed point, the moving rack 191 drives the discharging belt 193 to move for a certain distance in the direction opposite to the container, and then the discharging belt 193 is let to start to pile up the clinker. At this time, after the clinker is completely stacked, the moving frame 191 drives the discharging belt 193 to move backward, and the moving frame 191 moves intermittently to fully stack the clinker in the container.
Meanwhile, the first dust collecting channel 211 is located above the discharging belt 193, and during the process that the discharging belt 193 conveys the clinker to the container, the clinker is easily scattered in the air to cause dust emission, so that the first dust collecting channel 211 covers the discharging belt 193 to reduce the dust emission. The first dust collecting passage 211 is communicated with a second dust collecting passage 213, and the second dust collecting passage 213 is communicated with the inside of the dust collecting housing box 212. If the inside of the dust collection accommodating box 212 is at negative pressure, the channels of the first dust collection channel 211 and the second dust collection channel 213 are also at negative pressure. The first dust collecting channel 211 generates suction force to the surroundings, thus reducing the generation of a dust emission phenomenon and reducing the pollution of dust to the environment. In addition, the second dust collecting passage 213 has an air volume adjusting valve 25, and the magnitude of the negative pressure of the first dust collecting passage 211, that is, the suction force of the first dust collecting passage 211 can be adjusted by controlling the valve size of the air volume adjusting valve 25.
Furthermore, dust entering the environment is sucked by the first dust collecting channel 211, the second dust collecting channel 213 and the third dust collecting channel 215, and after passing through the filtering components in the dust collector 217, the dust passing through the filtering components is accumulated and stacked in the dust collecting accommodating box 212, wherein the bottom of the dust collecting accommodating box 212 is funnel-shaped. After dust is collected at the bottom of the dust collection accommodating box 212, the air lock valve 23 is arranged at the connection position of the bottom of the dust collection accommodating box 212 and a channel of the recovery pipe 24, and the air lock valve 23 performs material discharge by utilizing the rotation of a grid wheel valve core, so that the sealing property inside the dust collection accommodating box 212 can be maintained. The dust falling from the recovery pipe 24 enters the discharge pipe 151, and the dust in the discharge pipe 151 is recovered again to enter the bulk structure 15, and the loading operation of the clinker is repeated.
The invention improves the defects of the prior art, wherein the clinker charging process can generate a dust-raising state, no effective solution is found for the defects, and the pollution of the working environment not only is harmful to the body of staff operating the equipment, but also has influence on the service life of the equipment. Therefore, the invention provides a clinker container loading system which comprises a storage warehouse, a material placing structure, a bulk loading structure, a material bearing structure, a movable discharging structure and a dust collecting structure. The container truck with the container is parked in a designated clinker container area, the clinker is taken out from the storage warehouse, is discharged in a bulk structure through the discharging structure, and is discharged in a material bearing structure through the bulk structure, the material bearing structure corresponds to the movable discharging structure, and the clinker can be sequentially filled in the container truck through the front and back movement of the movable discharging structure. And the feeding structure of the movable discharging structure and the bulk structure are provided with dust collecting structures corresponding to the material bearing structures, so that the dust collecting structures can adsorb clinker floating in the space in the process of feeding the clinker, and the collected clinker is fed on the loading truck again. The clinker container loading system can well protect the construction site environment.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. A clinker container loading system, characterized in that it comprises:
a storage warehouse;
the discharging structure comprises a discharging pipe and a discharging valve, one end of the discharging pipe is communicated with the material storage warehouse, and the discharging valve is arranged on a pipeline of the discharging pipe;
the bulk structure is provided with a discharge pipe and a discharge shell, one end of the discharge pipe is communicated with the other end of the discharge pipe, the other end of the discharge pipe is communicated with the discharge shell, and the discharge shell is provided with an opening;
the material bearing structure is provided with a material bearing channel, a material bearing notch and a material bearing outlet, two ends of the material bearing channel are respectively communicated with the material bearing notch and the material bearing outlet, and the opening of the discharging shell cover corresponds to the material bearing notch;
the material discharging structure is provided with a moving rack and a material discharging belt, the material discharging belt is arranged on the moving rack, and the material discharging belt corresponds to the material bearing outlet of the material bearing structure; and
the dust collecting structure comprises a first dust collecting channel, a second dust collecting channel, a third dust collecting channel and a dust collector, the first dust collecting channel is arranged on the material outlet belt, the material bearing outlet is communicated with the first dust collecting channel, one end of the second dust collecting channel is communicated with the first dust collecting channel, the other end of the second dust collecting channel is communicated with the dust collector, one end of the third dust collecting channel is communicated with the dust collector, the other end of the third dust collecting channel is communicated with the discharge shell cover, and the dust collector is communicated with the discharge pipe;
the dust collector further comprises a dust collection accommodating box, a dust collection fan and an exhaust pipe, wherein the first dust collection channel, the second dust collection channel and the third dust collection channel are communicated with the dust collection accommodating box;
the dust collector further comprises an air locking valve, and the air locking valve is arranged between the dust collector and the discharge pipe;
the air locking valve discharges materials by utilizing the rotation of the valve core of the dividing wheel.
2. A clinker container loading system as recited in claim 1 wherein said holding slot is larger than said holding outlet.
3. The clinker container loading system of claim 1, further comprising a clinker container area, said clinker container area being located in a moving path of said moving frame.
4. The clinker container loading system of claim 1, further comprising a position sensor disposed at an end of said outfeed belt opposite to said clinker container area.
5. A clinker container loading system as recited in claim 4 wherein said position sensor is infrared sensing.
6. The clinker container loading system of claim 1, further comprising a hose, wherein the hose communicates with one end of the second dust collecting channel and the first dust collecting channel.
7. The clinker container loading system of claim 1, further comprising an air volume adjusting valve, wherein said air volume adjusting valve is disposed in said second dust collecting channel.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810004742.XA CN108217211B (en) | 2018-01-03 | 2018-01-03 | Clinker container loading system |
| PCT/CN2018/093434 WO2019134353A1 (en) | 2018-01-03 | 2018-06-28 | Clinker container loading system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810004742.XA CN108217211B (en) | 2018-01-03 | 2018-01-03 | Clinker container loading system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108217211A CN108217211A (en) | 2018-06-29 |
| CN108217211B true CN108217211B (en) | 2020-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810004742.XA Active CN108217211B (en) | 2018-01-03 | 2018-01-03 | Clinker container loading system |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108217211B (en) |
| WO (1) | WO2019134353A1 (en) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54140354A (en) * | 1978-04-21 | 1979-10-31 | Hitachi Metals Ltd | Dust-proof chute for loader |
| CN201296559Y (en) * | 2008-11-13 | 2009-08-26 | 洪泽建材机械有限公司 | Powder form bulk material conveyor |
| CN201534723U (en) * | 2009-11-17 | 2010-07-28 | 天地科技股份有限公司 | Environment-friendly dust-removing type chute for loading bulk material |
| CN202609616U (en) * | 2012-05-25 | 2012-12-19 | 常州唯科称重系统设备有限公司 | Car loader |
| CN202558297U (en) * | 2012-05-30 | 2012-11-28 | 哈尔滨广润环保设备技术开发有限公司 | Bulk cargo dust keeper applied to truck loading and shipment of bulk cargo |
| CN103086167B (en) * | 2013-01-24 | 2015-12-02 | 吴江市明港道桥工程有限公司 | A kind of discharging system |
| CN203806739U (en) * | 2014-05-13 | 2014-09-03 | 遵义市节能监测技术服务中心 | Comprehensive dry-powder acetylene sludge utilizing equipment |
| JP6275573B2 (en) * | 2014-07-04 | 2018-02-07 | 三井造船株式会社 | Grab bucket unloader |
| CN204096683U (en) * | 2014-09-01 | 2015-01-14 | 山东科利机电工程有限公司 | A kind of grog bulk machine |
| CN204490071U (en) * | 2015-03-17 | 2015-07-22 | 吕金练 | A kind of bottom of the reservior grog bulk machine |
| CN204714116U (en) * | 2015-06-29 | 2015-10-21 | 肖华玲 | Side, storehouse cement bulk machine |
| CN204751553U (en) * | 2015-06-29 | 2015-11-11 | 肖华玲 | Vehicle -specific dry dust machine in bulk |
| CN205151250U (en) * | 2015-11-13 | 2016-04-13 | 平顶山市华辉环保设备有限责任公司 | Bagged water mud carloader dust arrester installation |
-
2018
- 2018-01-03 CN CN201810004742.XA patent/CN108217211B/en active Active
- 2018-06-28 WO PCT/CN2018/093434 patent/WO2019134353A1/en active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| CN108217211A (en) | 2018-06-29 |
| WO2019134353A1 (en) | 2019-07-11 |
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