WO2019134353A1 - Clinker container loading system - Google Patents

Clinker container loading system Download PDF

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Publication number
WO2019134353A1
WO2019134353A1 PCT/CN2018/093434 CN2018093434W WO2019134353A1 WO 2019134353 A1 WO2019134353 A1 WO 2019134353A1 CN 2018093434 W CN2018093434 W CN 2018093434W WO 2019134353 A1 WO2019134353 A1 WO 2019134353A1
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WO
WIPO (PCT)
Prior art keywords
dust collecting
clinker
discharge
dust
collecting passage
Prior art date
Application number
PCT/CN2018/093434
Other languages
French (fr)
Chinese (zh)
Inventor
仲仁兵
宋赛林
束必银
宋佳峰
Original Assignee
江苏绿叶机械有限公司
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Application filed by 江苏绿叶机械有限公司 filed Critical 江苏绿叶机械有限公司
Publication of WO2019134353A1 publication Critical patent/WO2019134353A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/08Protective roofs or arch supports therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/11Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems

Definitions

  • the invention relates to a discharge assembly structure of clinker, in particular to a clinker container loading system.
  • the material will generate a lot of dust. From the unloading of the warehouse to the carrier of the vehicle, the various stages are not completely sealed. Therefore, the clinker will fall during the movement of the clinker. Or other actions can easily produce a dusty state. In this case, the working environment will cause dust pollution and accumulate dust in the equipment. This may cause malfunction or obstruction of the operation of the equipment.
  • the technical problem to be solved by the present invention cannot be solved by conventional techniques.
  • the conventional technique there is a state in which the process of clinker charging generates dust. At present, no effective solution is found for this defect.
  • the pollution of the working environment is not only harmful to the employees of the operating equipment, but also to the equipment.
  • the service life has an impact. Therefore, the present invention provides a clinker container loading system.
  • the present invention provides a clinker container loading system, which comprises a storage bin, a discharging structure, a bulk structure, a receiving structure, a moving discharging structure and a dust collecting structure.
  • the discharge structure comprises a discharge pipe and a discharge valve, one end of the discharge pipe is connected to the storage reservoir, the discharge valve is disposed on a pipeline of the discharge pipe; and the bulk structure has a a discharge tube having one end communicating with the other end of the discharge tube, the other end of the discharge tube being connected to the discharge housing, the discharge housing having
  • the receiving structure has a receiving passage, a receiving slot and a receiving outlet, and two ends of the receiving passage are respectively connected to the receiving slot and the receiving outlet, the discharging shell
  • the opening of the cover corresponds to the receiving slot;
  • the moving discharge structure has a moving frame and a discharge belt, the discharging belt is disposed on the moving frame, and the discharging belt corresponds to the The receiving outlet of the receiving structure; and the dust collecting structure comprises a first dust
  • the dust collector further includes a dust collecting container, a dust collecting fan and an exhaust pipe, the first dust collecting passage, the second dust collecting passage and the first
  • the dust collecting passage is connected to the dust collecting portion
  • the dust collecting fan has a fan, a first pipe and a second pipe, and the fan communicates with one end of the first pipe and the second One end of the pipeline, the other end of the first pipeline communicates with the dust collection container, and the other end of the second pipeline communicates with the exhaust pipe.
  • the dust collector further includes a lock valve, and the lock valve is disposed between the dust collector and the discharge pipe.
  • the lock air valve is configured to perform discharge by using a split wheel spool rotation.
  • the above-mentioned receiving groove is larger than the receiving outlet.
  • the above further comprises a clinker assembly area, wherein the clinker assembly area is located in a movement path of the moving frame.
  • the above further comprises a position sensor, the position sensor being disposed at one end of the discharge belt relative to the clinker assembly area.
  • the position sensor is infrared sensitive.
  • the hose further includes a hose that communicates with one end of the second dust collecting passage and the first dust collecting passage.
  • the air flow adjusting valve is further provided, and the air volume adjusting valve is disposed in the second dust collecting passage.
  • the present invention is provided in a part of the structure in which the dust is easily generated by the dust collecting structure.
  • the clinker container loading system of the invention can realize the dust-free operation of the entire loading process, and the dust collecting structure collects the dust generated during the loading process, and automatically transfers the dust collected into the loading system again, and again Carry out the second loading.
  • the clinker container loading system provides excellent protection of the construction site environment.
  • Figure 1 is a schematic view of a clinker container loading system of the present invention
  • Figure 2 is a side view of the clinker container loading system of the present invention
  • Figure 3 is a schematic view showing the use of the clinker container loading system of the present invention.
  • FIG. 1 and FIG. 2 are schematic and side views of the clinker container loading system of the present invention.
  • the present embodiment provides a clinker container loading system 1 for use in clinker loading operations, and can reduce the generation of dust during clinking operations, so that the working environment is not Will be affected by the dust.
  • the clinker container loading system 1 provided in the present embodiment includes a stock storage 11, a discharge structure 13, a bulk structure 15, a receiving structure 17, a moving discharge structure 19, and a dust collecting structure 21.
  • the discharge structure 13 includes a discharge pipe 131 and a discharge valve 133.
  • One end of the discharge pipe 131 communicates with the storage bank 11, and the discharge valve 133 is disposed in the pipe of the discharge pipe 131.
  • the bulk structure 15 has a discharge pipe 151 and a discharge casing 153.
  • One end of the discharge pipe 151 communicates with the other end of the discharge pipe 151, and the other end of the discharge pipe 151 communicates with the discharge casing 153, and the discharge casing 153 has an opening 154.
  • the receiving structure 17 has a receiving channel 171, a receiving slot 173 and a receiving outlet 175.
  • the two ends of the receiving channel 171 are respectively communicated with the receiving slot 173 and the receiving outlet 175, and the opening 154 of the discharging cover 153 Corresponds to the receiving slot 173.
  • the moving discharge structure 19 has a moving frame 191 and a discharge belt 193.
  • the discharge belt 193 is disposed on the moving frame 191, and the discharge belt 193 corresponds to the receiving outlet 175 of the receiving structure 17.
  • the dust collecting structure 21 includes a first dust collecting passage 211, a second dust collecting passage 213, a third dust collecting passage 215 and a dust collector 217.
  • the first dust collecting passage 211 is disposed on the discharging belt 193, and the receiving outlet 175 is connected.
  • one end of the second dust collecting passage 213 communicates with the first dust collecting passage 211, and the other end thereof communicates with the dust collector 217.
  • One end of the third dust collecting passage 215 communicates with the dust collector 217, the other end thereof communicates with the discharge casing 153, and the dust collector 217 communicates with the discharge pipe 151.
  • the clinker container loading system 1 further includes a hose 210.
  • the hose 210 communicates with one end of the second dust collecting passage 213 and the first dust collecting passage 211.
  • the hose 210 prevents the moving frame 191 from moving.
  • a dust collecting passage 211 collides with or pulls the second dust collecting passage 213. Therefore, the first dust collecting passage 211 and the second dust collecting passage 213 are transmitted through the hose 210 to prevent the above-mentioned situation from occurring and damage the structure.
  • the dust collector 217 further includes a dust collecting container 212, a dust collecting fan 214 and an exhaust pipe 216, and the first dust collecting passage 211, the second dust collecting passage 213 and the third dust collecting passage 215 are connected to the dust collecting device.
  • the accommodating case 212 has a fan 2141, a first pipe 2143 and a second pipe 2145.
  • the fan 2141 communicates with one end of the first pipe 2143 and one end of the second pipe 2145, and the first pipe 2143 The other end of the second line 2145 is connected to the exhaust pipe 216.
  • the clinker container loading system 1 further includes a lock valve 23, a recovery pipe 24 and an air volume adjusting valve 25, and the lock valve 23 is disposed between the dust collector 217 and the recovery pipe 24, in other words, one end of the recovery pipe 24 is connected At the bottom of the dust collecting container 212, the air lock valve 23 is disposed in the recovery pipe 24, the air lock valve 23 can control the opening or closing of the passage of the recovery pipe 24, and the other end of the recovery pipe 24 communicates with the discharge pipe 151.
  • the lock air valve 23 is used for discharging by using the split wheel spool, so that the lock valve 23 can be kept closed for a long time.
  • the air volume adjusting valve 25 is disposed in the second dust collecting passage 213.
  • FIG. 3 is a schematic diagram of the use of the clinker container loading system of the present invention.
  • the container box type car 2 is first moved to the clinker assembly area 100 of the clinker container loading system 1, and then the moving frame 191 of the moving discharge structure 19 is controlled to clinker.
  • the container box car 2 of the container area 100, and the discharge belt 193 on the moving frame 191 has a position sensor 195.
  • the position sensor 195 is disposed at one end of the discharge belt 193 with respect to the clinker assembly area 100.
  • the position sensor 195 is infrared sensing.
  • the moving frame 191 drives the discharge belt 193 to have one end of the position sensor 195 moved into the container, and the position sensor 195 senses that the discharge belt 193 and the container are at an appropriate distance from each other (depending on the use). After the set distance, the mobile rack 191 will automatically stop.
  • the bulk structure 15, the air volume adjusting valve 25, the air lock valve 23 and the dust collecting structure 21 are sequentially activated.
  • the stocker 11 supplies clinker into the discharge pipe 131, and the discharge amount of the discharge pipe 131 is controlled by the discharge valve 133.
  • the clinker enters the discharge pipe 151 of the bulk structure 15 through the discharge pipe 131, and the discharge pipe 151 is largely discharged to the discharge casing 153, and the clinker is outputted from the opening 154 of the discharge casing 153 to the receiving structure 17
  • the port 173 is larger than the opening 154 of the discharge casing 153, so that the receiving groove 173 can more easily receive the clinker output from the opening 154 of the discharge casing 153.
  • the dust collecting fan 214 of the dust collector 217 is operated at the same time, and the fan 2141 of the dust collecting fan 214 extracts the air in the dust collecting box 212 through the first line 2143, so that the dust collecting box 212 is presented. Negative pressure.
  • the air extracted in the dust collecting box 212 is discharged from the second line 2145 to the exhaust pipe 216, and is discharged into the ambient atmosphere.
  • the third dust collecting passage 215 is connected to the dust collecting container 212, and the passage of the third dust collecting passage 215 also exhibits a negative pressure, so that the third dust collecting passage 215 generates suction force in the discharging casing 153.
  • the clinker falls from the receiving outlet 175 of the receiving structure 17 to the discharge belt 193, and the discharging belt 193 drives the clinker to the container stack of the container truck, and the position sensor 195 of the discharging belt 193 can also be used for detecting.
  • the height of the clinker stack in the container When the clinker is fixedly stacked to a certain height, the moving frame 191 drives the discharge belt 193 to move in a direction opposite to the container and then stops, and then the discharge belt 193 starts to stack the clinker. At this time, after the clinker stack is completed, the moving rack 191 is moved to move the discharge belt 193 backward, and the movement is repeated as described above, and the moving frame 191 is also intermittently moved to make the clinker stack full. Inside the container.
  • the first dust collecting passage 211 is located above the discharging belt 193, and the discharging belt 193 transports the clinker to the container during the movement process, and is also likely to cause the mature material to be dispersed in the air, thereby causing dust, so the first A dust collecting passage 211 covering the discharge belt 193 can reduce the occurrence of dusting.
  • the first dust collection passage 211 is in communication with the second dust collection passage 213, and the second dust collection passage 213 is communicated with the dust collection container 212.
  • the dust collection container 212 is under negative pressure, the passages of the first dust collection passage 211 and the second dust collection passage 213 are also negative pressure.
  • the first dust collecting passage 211 generates suction force for the surroundings, thereby reducing the generation of the dusting phenomenon and reducing the pollution of the dust to the environment.
  • the second dust collecting passage 213 has an air volume adjusting valve 25 that can control the magnitude of the negative pressure of the first dust collecting passage 211, that is, the suction force of the first dust collecting passage 211, by controlling the valve size of the air volume adjusting valve 25.
  • the dust entering the environment is sucked by the first dust collecting passage 211, the second dust collecting passage 213 and the third dust collecting passage 215, and after passing through the filtering member in the dust collector 217, the dust passing through the filtering member accumulates the stack.
  • the bottom of the dust collecting box 212 is funnel-shaped.
  • the air lock valve 23 is disposed at the bottom of the dust collecting container 212 and the passage of the recovery pipe 24, and the air lock valve 23 is rotated by the dividing wheel spool.
  • the dust dropped by the recovery pipe 24 enters the discharge pipe 151, and the dust in the discharge pipe 151 is again recovered into the bulk structure 15, and the clinker loading operation is repeated.
  • the present invention is improved in accordance with the disadvantages of the prior art.
  • the clinker charging process generates a dusting state.
  • the working environment is contaminated not only by the employees of the operating equipment.
  • the present invention provides a clinker container loading system, which comprises a storage bin, a discharging structure, a bulk structure, a receiving structure, a moving discharging structure and a dust collecting structure.
  • the container truck with the container is parked in the designated clinker assembly area, the clinker is taken out from the storage bin, discharged into the bulk structure through the discharge structure, and then discharged into the receiving structure by the bulk structure, and the receiving structure corresponds to
  • the moving material structure moves the front and rear movements of the material and the material to make the clinker fill the container in sequence.
  • the feeding structure and the bulk structure of the moving discharge structure are respectively provided with a dust collecting structure corresponding to the receiving structure, and in the process of feeding the clinker, the dust collecting structure adsorbs the clinker floating in the space, so the collection is collected. Good clinker, fed again on the container truck.
  • the clinker container loading system of the invention can provide a good protection for the construction site environment.

Abstract

A clinker container loading system, comprising a clinker storage warehouse (11), a clinker release structure (13), a bulk packaging structure (15), a clinker bearing structure (17), a movable discharging structure (19), and a dust collecting structure (21). Clinker is taken out of the clinker storage warehouse (11), passes through the clinker release structure (13), is released to the bulk packaging structure (15), and then is discharged to the clinker bearing structure (17) by means of the bulk packaging structure (15); the clinker bearing structure (17) corresponds to the movable discharging structure (19), and containerized trucks can be filled with the clinker in sequence by moving the movable discharging structure (19) back and forth.

Description

熟料集装箱装车系统Clinker container loading system 技术领域Technical field
本发明涉及一种熟料的出料集装结构,尤其涉及一种熟料集装箱装车系统。The invention relates to a discharge assembly structure of clinker, in particular to a clinker container loading system.
背景技术Background technique
物料在装料的过程中会产生不少扬尘,从库存的仓库卸料到车装的载体上,各个阶段皆非全密封环境的状态,所以在熟料的移动过程中会因为熟料的落下或其他动作而很容易的产生尘土飞扬的状态。此种情况长期下来,其工作环境会造成粉尘污染,而于设备中累积尘土等。如此可能造成设备运行的故障或阻碍。During the process of charging, the material will generate a lot of dust. From the unloading of the warehouse to the carrier of the vehicle, the various stages are not completely sealed. Therefore, the clinker will fall during the movement of the clinker. Or other actions can easily produce a dusty state. In this case, the working environment will cause dust pollution and accumulate dust in the equipment. This may cause malfunction or obstruction of the operation of the equipment.
发明内容Summary of the invention
有鉴于此,本发明所要解决的技术问题为无法通过习知技术解决。习知术中,有关于熟料装料的过程会产生扬尘的状态,目前并无针对此缺点找出有效解决办法,工作环境的污染不仅对操作设备的员工身体有害之外,也会对于设备的使用寿命有所影响。故,本发明提供一种熟料集装箱装车系统。In view of this, the technical problem to be solved by the present invention cannot be solved by conventional techniques. In the conventional technique, there is a state in which the process of clinker charging generates dust. At present, no effective solution is found for this defect. The pollution of the working environment is not only harmful to the employees of the operating equipment, but also to the equipment. The service life has an impact. Therefore, the present invention provides a clinker container loading system.
为了解决上述问题,本发明提供一种熟料集装箱装车系统,其包含储料库、放料结构、散装结构、承料结构、移动出料结构与收尘结构。所述放料结构包含放料管与放料阀,所述放料管一端连通于所述储料库,所述放料阀设置于所述放料管的管路;所述散装结构具有出料管与出料壳罩,所述出料管的一端连通于所述放料管的另一端,所述出料管的另一端连通于所述出料壳罩,所述出料壳罩具有开口;所述承料结构具有承料通道、承料槽口与承料出口,所述承料通道的两端分别连通于所述承料槽口与所述承料出口,所述出料壳罩的所述开口对应于所述承料槽口;所述移动出料结构具有移动机架与出料带,所述出料带设置于所述移动机架,所述出料带对应于所述承料结构的所述承料出口;以及所述收尘结构包含第一收尘通道、第二收尘通道、第三收尘通道与收尘器,所述第一收尘通道设置于所述出料带,并所述承料出口连通于所述第一收尘通 道,所述第二收尘通道的一端连通于所述第一收尘通道,其另一端连通于所述收尘器,所述第三收尘通道的一端连通于所述收尘器,其另一端连通于所述出料壳罩,并所述收尘器连通于所述出料管。In order to solve the above problems, the present invention provides a clinker container loading system, which comprises a storage bin, a discharging structure, a bulk structure, a receiving structure, a moving discharging structure and a dust collecting structure. The discharge structure comprises a discharge pipe and a discharge valve, one end of the discharge pipe is connected to the storage reservoir, the discharge valve is disposed on a pipeline of the discharge pipe; and the bulk structure has a a discharge tube having one end communicating with the other end of the discharge tube, the other end of the discharge tube being connected to the discharge housing, the discharge housing having The receiving structure has a receiving passage, a receiving slot and a receiving outlet, and two ends of the receiving passage are respectively connected to the receiving slot and the receiving outlet, the discharging shell The opening of the cover corresponds to the receiving slot; the moving discharge structure has a moving frame and a discharge belt, the discharging belt is disposed on the moving frame, and the discharging belt corresponds to the The receiving outlet of the receiving structure; and the dust collecting structure comprises a first dust collecting passage, a second dust collecting passage, a third dust collecting passage and a dust collector, wherein the first dust collecting passage is disposed at the Determining a strip, and the receiving outlet is connected to the first dust collecting passage, and one end of the second dust collecting passage is connected to the first a dust collecting passage, the other end of which is connected to the dust collector, one end of the third dust collecting passage is connected to the dust collector, the other end of which is connected to the discharging shell, and the dust collecting The device is connected to the discharge pipe.
根据本发明的一实施方式,上述的所述收尘器更包含收尘容置箱、收尘风机与排气管,所述第一收尘通道、所述第二收尘通道与所述第三收尘通道连通于所述收尘容置部,所述收尘风机具有风机、第一管路与第二管路,所述风机分别连通所述第一管路的一端与所述第二管路的一端,所述第一管路的另一端连通于所述收尘容置箱,所述第二管路的另一端连通于所述排气管。According to an embodiment of the present invention, the dust collector further includes a dust collecting container, a dust collecting fan and an exhaust pipe, the first dust collecting passage, the second dust collecting passage and the first The dust collecting passage is connected to the dust collecting portion, the dust collecting fan has a fan, a first pipe and a second pipe, and the fan communicates with one end of the first pipe and the second One end of the pipeline, the other end of the first pipeline communicates with the dust collection container, and the other end of the second pipeline communicates with the exhaust pipe.
根据本发明的一实施方式,上述的所述收尘器更包含锁风阀门,所述锁风阀门设置于所述收尘器与所述出料管之间。According to an embodiment of the invention, the dust collector further includes a lock valve, and the lock valve is disposed between the dust collector and the discharge pipe.
根据本发明的一实施方式,上述的所述锁风阀门为利用分格轮阀芯旋转进行排料。According to an embodiment of the present invention, the lock air valve is configured to perform discharge by using a split wheel spool rotation.
根据本发明的一实施方式,上述的所述承料槽口大于所述承料出口。According to an embodiment of the invention, the above-mentioned receiving groove is larger than the receiving outlet.
根据本发明的一实施方式,上述的更包含熟料集装区域,所述熟料集装区域位于所述移动机架的移动路径。According to an embodiment of the present invention, the above further comprises a clinker assembly area, wherein the clinker assembly area is located in a movement path of the moving frame.
根据本发明的一实施方式,上述的更包含位置感测器,所述位置感测器设置于所述出料带相对于所述熟料集装区域的一端。According to an embodiment of the invention, the above further comprises a position sensor, the position sensor being disposed at one end of the discharge belt relative to the clinker assembly area.
根据本发明的一实施方式,上述的所述位置感测器为红外线感应。According to an embodiment of the invention, the position sensor is infrared sensitive.
根据本发明的一实施方式,上述的更包含软管,所述软管连通于所述第二收尘通道的一端与所述第一收尘通道。According to an embodiment of the present invention, the hose further includes a hose that communicates with one end of the second dust collecting passage and the first dust collecting passage.
根据本发明的一实施方式,上述的更包含风量调节阀,所述风量调节阀设置于所述第二收尘通道。According to an embodiment of the present invention, the air flow adjusting valve is further provided, and the air volume adjusting valve is disposed in the second dust collecting passage.
通过此种熟料集装箱装车系统改良习知技术的缺点,本发明透过收尘结构设置于整体装料系统中容易产生扬尘的部份结构。本发明的熟料集装箱装车系统能实现整个装车过程的无尘作业,收尘结构将装车过程中所产生的扬尘收取, 并将收尘的粉尘自动再次流转入装车系统,而再次进行二次的装车。熟料集装箱装车系统可使工地环境有很好的保护。By adopting such a clinker container loading system to improve the disadvantages of the prior art, the present invention is provided in a part of the structure in which the dust is easily generated by the dust collecting structure. The clinker container loading system of the invention can realize the dust-free operation of the entire loading process, and the dust collecting structure collects the dust generated during the loading process, and automatically transfers the dust collected into the loading system again, and again Carry out the second loading. The clinker container loading system provides excellent protection of the construction site environment.
附图说明DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施方式及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings are intended to provide a further understanding of the invention and are intended to be a part of the invention. In the drawing:
图1其为本发明的熟料集装箱装车系统的示意图;Figure 1 is a schematic view of a clinker container loading system of the present invention;
图2其为本发明的熟料集装箱装车系统的侧视图;以及Figure 2 is a side view of the clinker container loading system of the present invention;
图3其为本发明的熟料集装箱装车系统的使用示意图。Figure 3 is a schematic view showing the use of the clinker container loading system of the present invention.
具体实施方式Detailed ways
以下将以图式揭露本发明的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本发明。也就是说,在本发明的部分实施方式中,这些实务上的细节是非必要的。此外,为简化图式起见,一些习知惯用的结构与组件在图式中将以简单的示意的方式绘示的。In the following, various embodiments of the invention are disclosed in the drawings. However, it should be understood that these practical details are not intended to limit the invention. That is, in some embodiments of the invention, these practical details are not necessary. Moreover, some of the conventional structures and components are shown in the drawings in a simplified schematic manner in order to simplify the drawings.
请参阅图1与图2,其为本发明的熟料集装箱装车系统的示意图与侧视图。如图所示,本实施方式提供一种熟料集装箱装车系统1,其用于熟料的车装作业,且能够使熟料于车装作业的过程中降低扬尘的产生,使工作环境不会受到扬尘的影响。于本实施方式提供的熟料集装箱装车系统1,其包含储料库11、放料结构13、散装结构15、承料结构17、移动出料结构19与收尘结构21。Please refer to FIG. 1 and FIG. 2 , which are schematic and side views of the clinker container loading system of the present invention. As shown in the figure, the present embodiment provides a clinker container loading system 1 for use in clinker loading operations, and can reduce the generation of dust during clinking operations, so that the working environment is not Will be affected by the dust. The clinker container loading system 1 provided in the present embodiment includes a stock storage 11, a discharge structure 13, a bulk structure 15, a receiving structure 17, a moving discharge structure 19, and a dust collecting structure 21.
承上所述,放料结构13包含放料管131与放料阀133,放料管131的一端连通于储料库11,放料阀133设置于放料管131的管路。散装结构15具有出料管151与出料壳罩153,出料管151的一端连通于放料管151的另一端,出料管151的另一端连通于出料壳罩153,出料壳罩153具有开口154。承料结构17具有承料通道171、承料槽口173与承料出口175,承料通道171的两端分别连通于 承料槽口173与承料出口175,出料壳罩153的开口154对应于承料槽口173。移动出料结构19具有移动机架191与出料带193,出料带193设置于移动机架191,出料带193对应于承料结构17的承料出口175。收尘结构21包含第一收尘通道211、第二收尘通道213、第三收尘通道215与收尘器217,第一收尘通道211设置于出料带193,并承料出口175连通于第一收尘通道211,第二收尘通道213的一端连通于第一收尘通道211,其另一端连通于收尘器217。第三收尘通道215的一端连通于收尘器217,其另一端连通于出料壳罩153,并收尘器217连通于出料管151。As described above, the discharge structure 13 includes a discharge pipe 131 and a discharge valve 133. One end of the discharge pipe 131 communicates with the storage bank 11, and the discharge valve 133 is disposed in the pipe of the discharge pipe 131. The bulk structure 15 has a discharge pipe 151 and a discharge casing 153. One end of the discharge pipe 151 communicates with the other end of the discharge pipe 151, and the other end of the discharge pipe 151 communicates with the discharge casing 153, and the discharge casing 153 has an opening 154. The receiving structure 17 has a receiving channel 171, a receiving slot 173 and a receiving outlet 175. The two ends of the receiving channel 171 are respectively communicated with the receiving slot 173 and the receiving outlet 175, and the opening 154 of the discharging cover 153 Corresponds to the receiving slot 173. The moving discharge structure 19 has a moving frame 191 and a discharge belt 193. The discharge belt 193 is disposed on the moving frame 191, and the discharge belt 193 corresponds to the receiving outlet 175 of the receiving structure 17. The dust collecting structure 21 includes a first dust collecting passage 211, a second dust collecting passage 213, a third dust collecting passage 215 and a dust collector 217. The first dust collecting passage 211 is disposed on the discharging belt 193, and the receiving outlet 175 is connected. In the first dust collecting passage 211, one end of the second dust collecting passage 213 communicates with the first dust collecting passage 211, and the other end thereof communicates with the dust collector 217. One end of the third dust collecting passage 215 communicates with the dust collector 217, the other end thereof communicates with the discharge casing 153, and the dust collector 217 communicates with the discharge pipe 151.
熟料集装箱装车系统1更包含软管210,软管210连通于第二收尘通道213的一端与第一收尘通道211之间,软管210可防止移动机架191于移动时,第一收尘通道211碰撞或拉扯第二收尘通道213,所以第一收尘通道211与第二收尘通道213透过软管210可以避免上述情况发生而使结构受到损伤。The clinker container loading system 1 further includes a hose 210. The hose 210 communicates with one end of the second dust collecting passage 213 and the first dust collecting passage 211. The hose 210 prevents the moving frame 191 from moving. A dust collecting passage 211 collides with or pulls the second dust collecting passage 213. Therefore, the first dust collecting passage 211 and the second dust collecting passage 213 are transmitted through the hose 210 to prevent the above-mentioned situation from occurring and damage the structure.
再者,收尘器217更包含收尘容置箱212、收尘风机214与排气管216,第一收尘通道211、第二收尘通道213与第三收尘通道215连通于收尘容置箱212,收尘风机214具有风机2141、第一管路2143与第二管路2145,风机2141分别连通第一管路2143的一端与第二管路2145的一端,第一管路2143的另一端连通于收尘容置箱212,第二管路2145的另一端连通于排气管216。Furthermore, the dust collector 217 further includes a dust collecting container 212, a dust collecting fan 214 and an exhaust pipe 216, and the first dust collecting passage 211, the second dust collecting passage 213 and the third dust collecting passage 215 are connected to the dust collecting device. The accommodating case 212 has a fan 2141, a first pipe 2143 and a second pipe 2145. The fan 2141 communicates with one end of the first pipe 2143 and one end of the second pipe 2145, and the first pipe 2143 The other end of the second line 2145 is connected to the exhaust pipe 216.
又,熟料集装箱装车系统1更包含锁风阀门23、回收管24与风量调节阀25,锁风阀门23设置于收尘器217与回收管24之间,换言之,回收管24的一端连通于收尘容置箱212的底部,锁风阀门23设置于回收管24,锁风阀门23可以控制回收管24通道的开启或封闭,回收管24的另一端连通于出料管151。其中锁风阀门23为利用分格轮阀芯旋转进行排料,如此锁风阀门23可以维持长时间为封闭状态。风量调节阀25设置于第二收尘通道213。Moreover, the clinker container loading system 1 further includes a lock valve 23, a recovery pipe 24 and an air volume adjusting valve 25, and the lock valve 23 is disposed between the dust collector 217 and the recovery pipe 24, in other words, one end of the recovery pipe 24 is connected At the bottom of the dust collecting container 212, the air lock valve 23 is disposed in the recovery pipe 24, the air lock valve 23 can control the opening or closing of the passage of the recovery pipe 24, and the other end of the recovery pipe 24 communicates with the discharge pipe 151. The lock air valve 23 is used for discharging by using the split wheel spool, so that the lock valve 23 can be kept closed for a long time. The air volume adjusting valve 25 is disposed in the second dust collecting passage 213.
请一并参阅图3,其为本发明的熟料集装箱装车系统的使用示意图。如图所示,于本实施方式中,先将集装箱箱式汽车2移动至熟料集装箱装车系统1的 熟料集装区域100,再控制移动出料结构19的移动机架191向熟料集装区域100的集装箱箱式汽车2,而移动机架191上的出料带193具有位置感测器195。位置感测器195设置于出料带193相对于熟料集装区域100的一端。其中位置感测器195为红外线感应。于本实施方式中,移动机架191带动出料带193具有位置感测器195的一端移动到集装箱内,并且位置感测器195感测到出料带193与集装箱彼此相距适当距离(依据使用者设定的距离)后,而移动机架191会自动停止。Please refer to FIG. 3 together, which is a schematic diagram of the use of the clinker container loading system of the present invention. As shown in the figure, in the present embodiment, the container box type car 2 is first moved to the clinker assembly area 100 of the clinker container loading system 1, and then the moving frame 191 of the moving discharge structure 19 is controlled to clinker. The container box car 2 of the container area 100, and the discharge belt 193 on the moving frame 191 has a position sensor 195. The position sensor 195 is disposed at one end of the discharge belt 193 with respect to the clinker assembly area 100. The position sensor 195 is infrared sensing. In the present embodiment, the moving frame 191 drives the discharge belt 193 to have one end of the position sensor 195 moved into the container, and the position sensor 195 senses that the discharge belt 193 and the container are at an appropriate distance from each other (depending on the use). After the set distance, the mobile rack 191 will automatically stop.
承上所述,依序启动散装结构15、风量调节阀25、锁风阀门23与收尘结构21。储料库11提供熟料进入放料管131,放料管131的放料量由放料阀133控制。熟料通过放料管131进入散装结构15的出料管151,出料管151大量出料于出料壳罩153,熟料由出料壳罩153的开口154输出至承料结构17的承料槽口173,而熟料进入承料槽口173后,其顺势通过承料通道171,而熟料由承料出口175输出,其中承料槽口173大于承料出口175,且承料槽口173大于出料壳罩153的开口154,如此承料槽口173可以较容易的接收来自出料壳罩153的开口154所输出的熟料。According to the above, the bulk structure 15, the air volume adjusting valve 25, the air lock valve 23 and the dust collecting structure 21 are sequentially activated. The stocker 11 supplies clinker into the discharge pipe 131, and the discharge amount of the discharge pipe 131 is controlled by the discharge valve 133. The clinker enters the discharge pipe 151 of the bulk structure 15 through the discharge pipe 131, and the discharge pipe 151 is largely discharged to the discharge casing 153, and the clinker is outputted from the opening 154 of the discharge casing 153 to the receiving structure 17 The trough port 173, and after the clinker enters the receiving trough 173, it passes through the receiving channel 171, and the clinker is outputted from the receiving outlet 175, wherein the receiving trough 173 is larger than the receiving outlet 175, and the receiving trough The port 173 is larger than the opening 154 of the discharge casing 153, so that the receiving groove 173 can more easily receive the clinker output from the opening 154 of the discharge casing 153.
于此同时,收尘器217的收尘风机214同时运作,收尘风机214的风机2141透过第一管路2143抽取收尘容置箱212内的空气,使收尘容置箱212内呈现负压。收尘容置箱212内抽取的空气顺势由第二管路2145排放到排气管216,而排放置环境大气中。第三收尘通道215连通于收尘容置箱212,而第三收尘通道215的通道也呈现负压,使第三收尘通道215对于出料壳罩153内产生吸力。当出料壳罩153的开口154输出熟料时,熟料落于承料结构17会造成出料壳罩153内的扬尘,第三收尘通道215会吸取扬尘,而不会使粉尘或是熟料散落于环境中,保持工作环境的整洁。At the same time, the dust collecting fan 214 of the dust collector 217 is operated at the same time, and the fan 2141 of the dust collecting fan 214 extracts the air in the dust collecting box 212 through the first line 2143, so that the dust collecting box 212 is presented. Negative pressure. The air extracted in the dust collecting box 212 is discharged from the second line 2145 to the exhaust pipe 216, and is discharged into the ambient atmosphere. The third dust collecting passage 215 is connected to the dust collecting container 212, and the passage of the third dust collecting passage 215 also exhibits a negative pressure, so that the third dust collecting passage 215 generates suction force in the discharging casing 153. When the opening 154 of the discharge casing 153 outputs the clinker, the clinker falling on the receiving structure 17 will cause dust in the discharge casing 153, and the third dust collecting passage 215 will absorb the dust without the dust or Clinker is scattered in the environment to keep the working environment clean and tidy.
熟料由承料结构17的承料出口175落于出料带193,出料带193带动熟料往集装车的集装箱堆叠,而出料带193的位置感测器195也可用于侦测集装箱 内熟料堆叠的高度。当熟料定点堆叠到一定高度时,移动机架191带动出料带193向相反于集装箱的方向移动一段距离后停止,再让出料带193开始堆叠熟料。此时熟料堆叠完成后,再接续前述步骤移动机架191带动出料带193往后移动,如上述方式重复的作动,而移动机架191也做间歇性的移动,使熟料堆叠满集装箱内部。The clinker falls from the receiving outlet 175 of the receiving structure 17 to the discharge belt 193, and the discharging belt 193 drives the clinker to the container stack of the container truck, and the position sensor 195 of the discharging belt 193 can also be used for detecting. The height of the clinker stack in the container. When the clinker is fixedly stacked to a certain height, the moving frame 191 drives the discharge belt 193 to move in a direction opposite to the container and then stops, and then the discharge belt 193 starts to stack the clinker. At this time, after the clinker stack is completed, the moving rack 191 is moved to move the discharge belt 193 backward, and the movement is repeated as described above, and the moving frame 191 is also intermittently moved to make the clinker stack full. Inside the container.
于此同时,第一收尘通道211位于出料带193上方,出料带193输送熟料往集装箱移动的过程中,也容易会造成熟料的散布于空气中,造成扬尘的现象,所以第一收尘通道211罩盖于出料带193上方可以降低扬尘现象的发生。又,第一收尘通道211连通于第二收尘通道213,第二收尘通道213连通于收尘容置箱212内。收尘容置箱212内为负压,则第一收尘通道211与第二收尘通道213的通道也为负压。第一收尘通道211对于周围产生吸力,如此减少扬尘现象的产生,而降低粉尘对于环境的污染。另外,于第二收尘通道213具有风量调节阀25,可透过控制风量调节阀25的阀门大小以调节第一收尘通道211的负压大小,即第一收尘通道211的吸引力。At the same time, the first dust collecting passage 211 is located above the discharging belt 193, and the discharging belt 193 transports the clinker to the container during the movement process, and is also likely to cause the mature material to be dispersed in the air, thereby causing dust, so the first A dust collecting passage 211 covering the discharge belt 193 can reduce the occurrence of dusting. Moreover, the first dust collection passage 211 is in communication with the second dust collection passage 213, and the second dust collection passage 213 is communicated with the dust collection container 212. When the dust collection container 212 is under negative pressure, the passages of the first dust collection passage 211 and the second dust collection passage 213 are also negative pressure. The first dust collecting passage 211 generates suction force for the surroundings, thereby reducing the generation of the dusting phenomenon and reducing the pollution of the dust to the environment. In addition, the second dust collecting passage 213 has an air volume adjusting valve 25 that can control the magnitude of the negative pressure of the first dust collecting passage 211, that is, the suction force of the first dust collecting passage 211, by controlling the valve size of the air volume adjusting valve 25.
再者,由第一收尘通道211、第二收尘通道213与第三收尘通道215吸引进入环境中的粉尘,经过收尘器217内的过滤部件后,通过过滤部件的粉尘会累积堆叠于收尘容置箱212内,其中收尘容置箱212底部为漏斗状。将粉尘收集于收尘容置箱212底部后,锁风阀门23设置于收尘容置箱212的底部与回收管24的通道连接处,锁风阀门23利用分格轮阀芯旋转进行排料,如此可以维持收尘容置箱212内部的密封性。回收管24落下的粉尘则会进入出料管151,出料管151内的粉尘则会再次被回收进入散装结构15,而重复进行熟料的车装作业。Furthermore, the dust entering the environment is sucked by the first dust collecting passage 211, the second dust collecting passage 213 and the third dust collecting passage 215, and after passing through the filtering member in the dust collector 217, the dust passing through the filtering member accumulates the stack. In the dust collecting box 212, the bottom of the dust collecting box 212 is funnel-shaped. After the dust is collected at the bottom of the dust collecting container 212, the air lock valve 23 is disposed at the bottom of the dust collecting container 212 and the passage of the recovery pipe 24, and the air lock valve 23 is rotated by the dividing wheel spool. Thus, the sealing property inside the dust collecting container 212 can be maintained. The dust dropped by the recovery pipe 24 enters the discharge pipe 151, and the dust in the discharge pipe 151 is again recovered into the bulk structure 15, and the clinker loading operation is repeated.
本发明针对习知技术的缺点进行改良,习知技术中,熟料装料的过程会产生扬尘的状态,目前并无针对此缺点找出有效解决办法,工作环境的污染不仅对操作设备的员工身体有害之外,也会对于设备的使用寿命有所影响。故,本发明提供一种熟料集装箱装车系统,其包含储料库、放料结构、散装结构、承料 结构、移动出料结构与收尘结构。具有集装箱的集装车停放于指定的熟料集装区域,熟料由储料库取出,经过放料结构放料于散装结构,再由散装结构出料于承料结构,承料结构对应于移动出料结构,经由移动出料结构的前、后移动,使熟料能依序填满集装车。又,移动出料结构的送料结构与散装结构对应于承料结构均设有收尘结构,将熟料进行送料的过程中,收尘结构会吸附飘散在空间中的熟料,如此将这些收集好的熟料,再次送料于集装车上。本发明的熟料集装箱装车系统可使工地环境有很好的保护。The present invention is improved in accordance with the disadvantages of the prior art. In the prior art, the clinker charging process generates a dusting state. Currently, no effective solution is found for this disadvantage, and the working environment is contaminated not only by the employees of the operating equipment. In addition to being harmful to the body, it also affects the service life of the equipment. Therefore, the present invention provides a clinker container loading system, which comprises a storage bin, a discharging structure, a bulk structure, a receiving structure, a moving discharging structure and a dust collecting structure. The container truck with the container is parked in the designated clinker assembly area, the clinker is taken out from the storage bin, discharged into the bulk structure through the discharge structure, and then discharged into the receiving structure by the bulk structure, and the receiving structure corresponds to The moving material structure moves the front and rear movements of the material and the material to make the clinker fill the container in sequence. Moreover, the feeding structure and the bulk structure of the moving discharge structure are respectively provided with a dust collecting structure corresponding to the receiving structure, and in the process of feeding the clinker, the dust collecting structure adsorbs the clinker floating in the space, so the collection is collected. Good clinker, fed again on the container truck. The clinker container loading system of the invention can provide a good protection for the construction site environment.
上述说明示出并描述了本发明的若干优选实施方式,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施方式的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description illustrates and describes several preferred embodiments of the present invention, but as described above, it should be understood that the invention is not limited to the forms disclosed herein, and should not be construed as Other combinations, modifications, and environments are possible and can be modified by the above teachings or related art or knowledge within the scope of the inventive concept described herein. All changes and modifications made by those skilled in the art are intended to be within the scope of the appended claims.

Claims (10)

  1. 一种熟料集装箱装车系统,其特征在于,其包含:储料库;放料结构,其包含放料管与放料阀,所述放料管一端连通于所述储料库,所述放料阀设置于所述放料管的管路;散装结构,其具有出料管与出料壳罩,所述出料管的一端连通于所述放料管的另一端,所述出料管的另一端连通于所述出料壳罩,所述出料壳罩具有开口;承料结构,其具有承料通道、承料槽口与承料出口,所述承料通道的两端分别连通于所述承料槽口与所述承料出口,所述出料壳罩的所述开口对应于所述承料槽口;移動出料结构,其具有移动机架与出料带,所述出料带设置于所述移动机架,所述出料带对应于所述承料结构的所述承料出口;以及收尘结构,其包含第一收尘通道、第二收尘通道、第三收尘通道与收尘器,所述第一收尘通道设置于所述出料带,并所述承料出口连通于所述第一收尘通道,所述第二收尘通道的一端连通于所述第一收尘通道,其另一端连通于所述收尘器,所述第三收尘通道的一端连通于所述收尘器,其另一端连通于所述出料壳罩,并所述收尘器连通于所述出料管。A clinker container loading system, comprising: a storage bin; a discharge structure comprising a discharge pipe and a discharge valve, wherein one end of the discharge pipe is connected to the storage bank, a discharge valve is disposed in the pipeline of the discharge pipe; a bulk structure having a discharge pipe and a discharge casing, one end of the discharge pipe is connected to the other end of the discharge pipe, and the discharge is The other end of the tube is connected to the discharge casing, the discharge casing has an opening, and the receiving structure has a receiving passage, a receiving slot and a receiving outlet, and the two ends of the receiving passage respectively Communicating with the receiving slot and the receiving outlet, the opening of the discharging shell corresponds to the receiving slot; the moving discharging structure has a moving frame and a discharging belt, The discharge belt is disposed on the moving frame, the discharge belt corresponds to the receiving outlet of the receiving structure, and the dust collecting structure comprises a first dust collecting passage, a second dust collecting passage, a third dust collecting passage and a dust collector, the first dust collecting passage is disposed on the discharging belt, and the receiving outlet is connected to a first dust collecting passage, one end of the second dust collecting passage is connected to the first dust collecting passage, the other end of which is connected to the dust collector, and one end of the third dust collecting passage is connected to the The dust collector has the other end connected to the discharge casing, and the dust collector is connected to the discharge pipe.
  2. 如权利要求1所述的熟料集装箱装车系统,其特征在于,其中所述收尘器更包含收尘容置箱、收尘风机与排气管,所述第一收尘通道、所述第二收尘通道与所述第三收尘通道连通于所述收尘容置部,所述收尘风机具有风机、第一管路与第二管路,所述风机分别连通所述第一管路的一端与所述第二管路的一端,所述第一管路的另一端连通于所述收尘容置箱,所述第二管路的另一端连通于所述排气管。The clinker container loading system according to claim 1, wherein the dust collector further comprises a dust collecting container, a dust collecting fan and an exhaust pipe, the first dust collecting passage, the The second dust collecting passage communicates with the third dust collecting passage in the dust collecting portion, the dust collecting fan has a fan, a first pipe and a second pipe, and the fan communicates with the first One end of the pipeline and one end of the second pipeline, the other end of the first pipeline communicates with the dust collection container, and the other end of the second pipeline communicates with the exhaust pipe.
  3. 如权利要求1所述的熟料集装箱装车系统,其特征在于,其中所述收尘器更包含锁风阀门,所述锁风阀门设置于所述收尘器与所述出料管之间。The clinker container loading system according to claim 1, wherein said dust collector further comprises a lock valve, and said lock valve is disposed between said dust collector and said discharge pipe .
  4. 如权利要求3所述的熟料集装箱装车系统,其特征在于,其中所述锁风阀门为利用分格轮阀芯旋转进行排料。The clinker container loading system according to claim 3, wherein said lock air valve is configured to perform discharge by using a split wheel spool rotation.
  5. 如权利要求1所述的熟料集装箱装车系统,其特征在于,其中所述承料槽口大于所述承料出口。The clinker container loading system of claim 1 wherein said receiving slot is larger than said receiving outlet.
  6. 如权利要求1所述的熟料集装箱装车系统,其特征在于,更包含熟料集装区域,所述熟料集装区域位于所述移动机架的移动路径。A clinker container loading system according to claim 1 further comprising a clinker collection area, said clinker collection area being located in a movement path of said moving frame.
  7. 如权利要求1所述的熟料集装箱装车系统,其特征在于,更包含位置感测器,所述位置感测器设置于所述出料带相对于所述熟料集装区域的一端。A clinker container loading system according to claim 1 further comprising a position sensor, said position sensor being disposed at an end of said discharge belt relative to said clinker assembly area.
  8. 如权利要求1所述的熟料集装箱装车系统,其特征在于,其中所述位置感测器为红外线感应。A clinker container loading system according to claim 1 wherein said position sensor is infrared sensitive.
  9. 如权利要求1所述的熟料集装箱装车系统,其特征在于,更包含软管,所述软管连通于所述第二收尘通道的一端与所述第一收尘通道。The clinker container loading system according to claim 1, further comprising a hose, wherein the hose communicates with one end of the second dust collecting passage and the first dust collecting passage.
  10. 如权利要求1所述的熟料集装箱装车系统,其特征在于,更包含风量调节阀,所述风量调节阀设置于所述第二收尘通道。The clinker container loading system according to claim 1, further comprising an air volume adjusting valve, wherein said air volume adjusting valve is disposed in said second dust collecting passage.
PCT/CN2018/093434 2018-01-03 2018-06-28 Clinker container loading system WO2019134353A1 (en)

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CN108217211A (en) 2018-06-29

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