CN108215229A - A kind of production method of water-proofing composition tapping screw - Google Patents

A kind of production method of water-proofing composition tapping screw Download PDF

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Publication number
CN108215229A
CN108215229A CN201711487634.4A CN201711487634A CN108215229A CN 108215229 A CN108215229 A CN 108215229A CN 201711487634 A CN201711487634 A CN 201711487634A CN 108215229 A CN108215229 A CN 108215229A
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China
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fixed
parts
guide
rack
washer
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Granted
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CN201711487634.4A
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Chinese (zh)
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CN108215229B (en
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不公告发明人
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Individual
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Priority to CN201810406173.1A priority Critical patent/CN108610523A/en
Priority to CN201711487634.4A priority patent/CN108215229B/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/64Joining a non-plastics element to a plastics element, e.g. by force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B23/00Specially shaped nuts or heads of bolts or screws for rotations by a tool
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B43/00Washers or equivalent devices; Other devices for supporting bolt-heads or nuts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present invention provides a kind of production methods of water-proofing composition tapping screw.It, which solves tapping screw in the prior art, does not have special production method, by manual operation, makes the technical problems such as cumbersome.The production method of this water-proofing composition tapping screw, includes the following steps:A, screw body is made:Steel are subjected to normalized treatment, mechanical processing and heat treatment successively, screw body is made;B, washer is made:In parts by weight, 1.2 1.6 parts of 28 40 parts of neoprene, 10 20 parts of natural gum, 8 16 parts of kaolin, 39 parts of aluminium hydroxide, 36 parts of phenolic resin, 14 parts of fire retardant, 36 parts of polyvinyl ester, 25 parts of vulcanization aid, 24 parts of plasticizer, 13 parts of anti-aging agent and surface conditioning agent is weighed to be added in open mill, rubber compound is obtained after thin lead to of plasticating, rubber compound is put into mold, through two sections of vulcanizations, washer is obtained;C, it assembles:Washer is assembled on screw body by assembly production chain, obtains water-proofing composition tapping screw.The present invention has the advantages that make quick.

Description

A kind of production method of water-proofing composition tapping screw
Technical field
The invention belongs to field of mechanical technique, are related to a kind of production method of water-proofing composition tapping screw.
Background technology
Tapping screw or fast tooth screw are fast-assembling fastener of the steel through surface Zincing passivation.Tapping screw is chiefly used in Connection between thin metallic plate (steel plate, saw plate etc.).During connection, thread Pilot hole is first made to connected piece, then by self tapping spiral shell Nail is screwed into the thread Pilot hole of connected piece.
Tapping screw does not have special production method in the prior art, and by manual operation, making is cumbersome, and therefore, having must Design a kind of production method of water-proofing composition tapping screw.
Invention content
The purpose of the present invention is being directed to existing technology, there are the above problems, it is proposed that a kind of water-proofing composition tapping screw Production method, the production method have the characteristics that make quick.
The purpose of the present invention can be realized by following technical proposal:A kind of production method of water-proofing composition tapping screw, Water-proofing composition tapping screw includes screw body and washer, which is characterized in that includes the following steps:A, screw body is made:It will Steel carry out normalized treatment, mechanical processing and heat treatment successively, and screw body is made;B, washer is made:In parts by weight, it weighs 28-40 parts of neoprene, 10-20 parts of natural gum, 8-16 parts of kaolin, 3-9 parts of aluminium hydroxide, 3-6 parts of phenolic resin, fire retardant 1-4 parts, 3-6 parts of polyvinyl ester, 2-5 parts of vulcanization aid, 2-4 parts of plasticizer, 1-3 parts of anti-aging agent and surface conditioning agent 1.2-1.6 Part is added in open mill, obtains rubber compound after thin lead to of plasticating, rubber compound is put into mold, through two sections of vulcanizations, obtain Washer;C, it assembles:Washer is assembled on screw body by assembly production chain, obtains water-proofing composition tapping screw.
Fire retardant in the step b is antimony oxide.
The temperature of first cure in the step b is 130-155 DEG C, time 20-30min;
The temperature of second segment vulcanization in the step b is 250-270 DEG C, time 8-10h.
Assembly production chain in the step c includes rack, and shaft, shaft lower end and an energy band are vertically arranged in rack The dynamic structure one for moving its rotation is connected, and shaft upper end is connected with turntable, and several placement racks are fixed on turntable, are opened on placement rack Equipped with the placing groove that screw body can be made to place vertically, stent is fixed in rack, push-rod electric machine one, push rod are fixed on stent Straight down, the push rod end of push-rod electric machine one is connected the push rod of motor one with the internal locating piece with working chamber, locating piece On offer locating slot for placing washer, being additionally provided in rack can be to the feed device that washer is conveyed at locating slot.
The operation principle of assembly production chain is as follows:Shaft is driven to rotate by dynamic structure one, shaft drives turntable rotation, The placement rack on turntable is made to be aligned with locating piece, by the way that manually screw body is sequentially placed into the placing groove of placement rack, makes spiral shell It follows closely ontology tip upward, washer is transported at the locating slot of locating piece by feed device, control the push rod of push-rod electric machine one It moves down, the push rod of push-rod electric machine one drives locating piece to move down, and locating piece drives the washer in locating slot to move down On screw body in placing groove, the assembly working of washer and screw body is just completed this moment, is repeated above-mentioned action, then may be used It is acted with the assembling for realizing washer and screw body to move in circles, whole flow process assembling is quick, easy to operate.
The material of the locating piece is stainless steel.
The feed device includes mounting bracket, posting, stock guide and feedblock, and mounting bracket is fixed in rack, guide Plate level is fixed on mounting bracket, on stock guide have guide channel, guide passage end be input terminal, the guide channel other end For output terminal, feedblock is slidably arranged in guide channel, and feedblock and one can drive the push-rod electric machine two-phase that it moves back and forth Even, posting is fixed on by support feet in rack, and posting is located above stock guide, and posting both ends are vertically arranged respectively There are driving shaft and driven shaft, driving shaft can drive its dynamic structure two rotated to be connected, is fixed on driving shaft actively with one Sprocket wheel, be fixed on driven shaft with the corresponding driven sprocket of drive sprocket, chain is provided between drive sprocket and driven sprocket Band is fixed with several mounting blocks on chain band, is provided with the storing bar being arranged vertically, storing on mounting blocks by detachable structure Bar lower end can be located at the surface of guide channel, and have between the two for feedblock by gap, it is also fixed in support feet Have a limiting guide plate, limit and limit channels limit for storing bar lower end are offered on guide plate, and the port of export of limit channels and Guide channel side is connected, be additionally provided in rack can on storing bar feed supplement feed supplement mechanism.
When needing washer being transported at the locating slot of locating piece, feed supplement is carried out to storing bar by feed supplement mechanism, is led to It crosses dynamic structure two and drives driving shaft rotation, driving shaft drives chain belt rotation, and chain belt drives mounting blocks rotation, and mounting blocks drive storage Expect bar rotation, storing bar lower end is made to be moved in guide channel by limit channels, washer falls into guide channel under the effect of gravity Interior, the push rod of control push-rod electric machine two drives feedblock movement, and it is fixed that feedblock pushes washer to enter from the input terminal of guide channel In the locating slot of position block, feeding is convenient.
Also have in the storing bar and hide through-hole, and hide through-hole and be arranged vertically.
The feed supplement mechanism includes feed supplement disk, and feed supplement disk is rotatably arranged in rack, and feed supplement disk and one can drive its rotation Driving motor be connected, feed supplement disk include in it is horizontally disposed reason tablet, inclined arrangement guide ring and in horizontally disposed Feed supplement ring, guide ring upper end are connected with reason tablet lateral surface, and guide ring lower end is connected with feed supplement ring medial surface, manages the material of tablet For rubber, managing has several through-holes on tablet, and reason tablet can also drive its wobble structure shaken up and down to be connected with one, shake knot Structure includes supporting rod, vibrating motor, Dithering Loops, rotary electric machine, gear, rack, guide rod, guide sleeve and lifting ring, and supporting rod is fixed On feed supplement ring, guide rod is fixed on supporting rod vertically, and guide sleeve is arranged on guide rod, and rack is fixed on supporting rod vertically, tooth Item is mutually parallel with guide rod, and rotary electric machine is fixed on guide sleeve, and the output shaft of rotary electric machine is horizontally disposed with, and gear is fixed on rotation The output shaft end of motor, and wheel and rack is meshed, lifting ring is fixed on guide sleeve, and reason tablet passes through connecting rope and lifting Ring is connected, and vibrating motor is fixed on by spring on lifting ring, and Dithering Loops are fixed on the output shaft of vibrating motor, and Dithering Loops It can lean with reason tablet, several temporary cylinders are additionally provided on feed supplement ring, temporary cylinder upper end is connected with feed supplement ring, keeps under cylinder End is connected with closed plate, is additionally provided with pushing plate in temporary cylinder, pushing plate and one can drive the push-rod electric machine three that it is moved up and down It is connected, gag lever post is also vertically fixed on pushing plate, and gag lever post can be penetrated into and be hidden in hole;It is provided with and is used on limiting guide plate Washer on pushing plate is imported into the importing tablet at limit channels arrival end, importing tablet one end is hinged with limiting guide plate, leads Entering the piece other end can drive its push-rod electric machine four to swing back and forth to be connected with one.
When needing to carry out feed supplement to storing bar, washer is put into the reason tablet of feed supplement disk, controls rotary electric machine Output shaft rotates, the rotation of the output shaft driven gear of rotary electric machine, and wheel and rack, which is meshed, makes guide sleeve along guide rod to moving down Dynamic, guide sleeve drives reason tablet to move down by connecting rope, meanwhile, control vibrating motor work, vibrating motor drives pushing plate Shake up and down, pushing plate drive reason tablet to shake up and down, the impurity on washer are made to shake and is fallen, and makes washer horizontal positioned;By turning Dynamic motor makes reason tablet arch upward upwards, and the output shaft of driving motor is controlled to rotate, and the output shaft of driving motor drives feed supplement disk to turn Dynamic, the washer at reason tablet is slided into along guide ring at feed supplement ring, and fall to temporary cylinder successively under the influence of centrifugal force Interior, the push rod of control push-rod electric machine three moves up, and the push rod of push-rod electric machine three drives pushing plate to move up, and pushing plate drives Washer moves up, and gag lever post is made to penetrate into the hiding in hole of storing bar, washer is added on storing bar, controls push-rod electric machine Four push rod movement, the push rod of push-rod electric machine four drives importing tablet to swing back and forth, by under storing bar of the importing tablet to mending material End is oriented to and is limited, it is made smoothly to enter at limiting guide plate, and so as to fulfill its feed supplement operation, feed supplement is reliably, conveniently.
The detachable structure includes electromagnet and iron plate, and electromagnet is fixed on mounting blocks, and iron plate is fixed on storing bar Upper end, and iron plate can lean with electromagnet.
Using more than structure, the storing bar equipped with washer is mounted on mounting bracket by electromagnet.
The dynamic structure one includes stepper motor one, main synchronizing wheel, from synchronizing wheel and synchronous belt, and stepper motor one is fixed In rack, straight down, main synchronizing wheel is fixed on the output shaft end of stepper motor one to the output shaft of stepper motor one, from same Step wheel is fixed on shaft lower end, and synchronous belt is set in main synchronizing wheel and between synchronizing wheel.
When needing to rotate shaft, the output shaft rotation of control stepper motor one, the output shaft of stepper motor one drives Main synchronizing wheel rotation, main synchronizing wheel are driven from synchronizing wheel by synchronous belt and rotated, and shaft rotation is driven from synchronizing wheel.
The dynamic structure two includes stepper motor two, retarder, driving gear and driven gear, and stepper motor two is fixed On posting, the input terminal of retarder is connected with the output shaft of stepper motor two by shaft coupling, and driving gear is fixed on On the output terminal of retarder, driven gear is fixed on driving shaft.
When needing to rotate driving shaft, the output shaft rotation of control stepper motor two, the output shaft band of stepper motor two Dynamic retarder rotation, retarder drive driving gear rotation, and driving gear drives driven gear rotation, and driven gear drives actively Shaft rotation is moved.
Auxiliary body is additionally provided on the stent, auxiliary body includes exhaust pipe and air pump, and air pump is fixed on stent, Air pump is connected with exhaust pipe one end, and the exhaust pipe other end is connected with working chamber, and several gas vents are offered on locating piece, row Stomata lower end is connected with locating slot, and gas vent upper end is connected with working chamber.
When needing to be held in position the washer in slot and moving down without falling, connected by the way that air pump is controlled to extract with exhaust pipe Gas in logical gas vent makes the washer in locating slot be consolidated under the action of suction motionless.
Barometric damper is additionally provided on the exhaust pipe.
Using more than structure, the gas pressure of exhaust pipe is adjusted by barometric damper, so as to which difference is sucked The washer of type, use scope are wide.
Electrical heating ring is further fixed on the locating piece.
Using more than structure, locating piece is heated by electrical heating ring, makes washer by thermal softening, it is easier to be taken off from locating slot It falls.
Also there is limiting slot on the electromagnet.
Using more than structure, iron plate can be limited when iron plate is installed on electromagnet by limiting slot, limiting can It leans on.
Be further fixed in the rack controller, push-rod electric machine one and push-rod electric machine two by circuit with the controller phase Even.
Compared with prior art, the production method of this water-proofing composition tapping screw has the advantages that this:By making screw sheet Body makes the operations such as washer and assembling, it is possible to realize the making of screw, greatly reduce artificial labor intensity, make fast Speed.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of assembly production chain.
Fig. 2 is the dimensional structure diagram of stock guide in assembly production chain.
Fig. 3 is the dimensional structure diagram of locating piece in assembly production chain.
Fig. 4 is the dimensional structure diagram of feed device in assembly production chain.
Fig. 5 is the planar structure schematic diagram of feed supplement mechanism in assembly production chain.
Fig. 6 is the planar structure schematic diagram of dynamic structure two in assembly production chain.
In figure, 1, rack;2nd, turntable;3rd, shaft;4th, from synchronizing wheel;5th, synchronous belt;6th, main synchronizing wheel;7th, stepper motor One;8th, controller;9th, mounting bracket;10th, push-rod electric machine two;11st, placement rack;11a, placing groove;12nd, stock guide;12a, guide lead to Road;13rd, feedblock;14th, storing bar;15th, iron plate;16th, electromagnet;17th, push-rod electric machine one;18th, air pump;19th, barometric damper; 20th, exhaust pipe;21st, locating piece;21a, locating slot;22nd, stent;23rd, guide plate is limited;23a, limit channels;24th, push-rod electric machine Four;25th, importing tablet;26th, chain belt;27th, mounting blocks;28th, driven sprocket;29th, driven shaft;30th, posting;31st, driving shaft;32、 Drive sprocket;33rd, feed supplement disk;33a, feed supplement ring;33b, guide ring;33c, reason tablet;33c 1, through-hole;34th, Dithering Loops;35、 Vibrating motor;36th, cylinder is kept in;37th, pushing plate;38th, closed plate;39th, push-rod electric machine three;40th, gear;41st, rotary electric machine;42、 Rack;43rd, guide rod;44th, supporting rod;45th, guide sleeve;46th, driving motor;47th, link;48th, lifting ring;49th, spring;50th, from Moving gear;51st, stepper motor two;52nd, retarder;53rd, driving gear;54th, gag lever post.
Specific embodiment
The following is specific embodiments of the present invention and with reference to attached drawing, technical scheme of the present invention is further described, But the present invention is not limited to these embodiments.
The production method of this water-proofing composition tapping screw, water-proofing composition tapping screw include screw body and washer, including Following steps:A, screw body is made:Steel are subjected to normalized treatment, mechanical processing and heat treatment successively, screw body is made; B, washer is made:In parts by weight, 28-40 parts of neoprene, 10-20 parts of natural gum, 8-16 parts of kaolin, aluminium hydroxide are weighed 3-9 parts, it is 3-6 parts of phenolic resin, 1-4 parts of fire retardant, 3-6 parts of polyvinyl ester, 2-5 parts of vulcanization aid, 2-4 parts of plasticizer, anti-old 1.2-1.6 parts of 1-3 parts of agent and surface conditioning agent are added in open mill, obtain rubber compound after thin lead to of plasticating, rubber compound is put Enter into mold, through two sections of vulcanizations, obtain washer;C, it assembles:Washer is assembled on screw body by assembly production chain, is obtained To water-proofing composition tapping screw.
In the present embodiment, a, making screw body:Steel are subjected to normalized treatment, mechanical processing and heat treatment successively, Screw body is made;B, washer is made:In parts by weight, 32 parts of neoprene, 13 parts of natural gum, 10 parts of kaolin, hydrogen are weighed 4 parts of aluminium oxide, 4 parts of phenolic resin, 2 parts of fire retardant, 4 parts of polyvinyl ester, 3 parts of vulcanization aid, 3 parts of plasticizer, 2 parts of anti-aging agent and 1.3 parts of surface conditioning agent is added in open mill, obtains rubber compound after thin lead to of plasticating, rubber compound is put into mold, is passed through Two sections of vulcanizations, obtain washer;C, it assembles:Washer is assembled on screw body by assembly production chain, obtains water-proofing composition certainly Attack screw;Certainly, according to actual conditions, this kind of scheme can also be used, a, makes screw body:Steel are subjected to normalizing successively Processing, mechanical processing and heat treatment, are made screw body;B, washer is made:In parts by weight, neoprene 37 part, day are weighed Right 16 parts of glue, 15 parts of kaolin, 8 parts of aluminium hydroxide, 5 parts of phenolic resin, 3 parts of fire retardant, 5 parts of polyvinyl ester, vulcanization aid 4 Part, 3 parts of plasticizer, 2 parts of anti-aging agent and 1.5 parts of surface conditioning agent are added in open mill, and rubber compound is obtained after thin lead to of plasticating, Rubber compound is put into mold, through two sections of vulcanizations, obtains washer;C, it assembles:Washer is assembled by spiral shell by assembly production chain It follows closely on ontology, obtains water-proofing composition tapping screw.
Fire retardant in step b is antimony oxide.
The temperature of first cure in step b is 130-155 DEG C, time 20-30min;In the present embodiment, step The temperature of first cure in b is 137 DEG C, time 22min;Certainly, according to actual conditions, this kind of side can also be used Case, the temperature of the first cure in step b is 150 DEG C, time 29min.
The temperature of second segment vulcanization in step b is 250-270 DEG C, time 8-10h;In the present embodiment, in step b Second segment vulcanization temperature for 256 DEG C, time 8.5h;Certainly, according to actual conditions, this kind of scheme, step can also be used The temperature of second segment vulcanization in rapid b is 267 DEG C, time 9.5h;.
As shown in figs 1 to 6, the assembly production chain in step c includes rack 1, and shaft 3 is vertically arranged in rack 1, turns 3 lower end of axis can drive its dynamic structure one rotated to be connected with one, and 3 upper end of shaft is connected with turntable 2, if being fixed on turntable 2 Dry placement rack 11, in the present embodiment, placement rack 11 are uniformly distributed four on turntable 2, and spiral shell can be made by being offered on placement rack 11 The placing groove 11a that ontology is placed vertically is followed closely, stent 22 is fixed in rack 1, in the present embodiment, the side that stent 22 passes through welding Formula is fixed in rack 1, and push-rod electric machine 1 is fixed on stent 22, and in the present embodiment, push-rod electric machine 1 passes through bolt The mode of connection is fixed on stent 22, the push rod of push-rod electric machine 1 straight down, the push rod end of push-rod electric machine 1 and The locating piece 21 that inside has working chamber is connected, and offers the locating slot 21a for placing washer on locating piece 21, in rack 1 Being additionally provided with can be to the feed device of conveying washer at locating slot 21a;The material of locating piece 21 is stainless steel.
Feed device includes mounting bracket 9, posting 30, stock guide 12 and feedblock 13, and mounting bracket 9 is fixed in rack 1, In the present embodiment, mounting bracket 9 is fixed on by welding in rack 1, and stock guide 12 is horizontally fixed on mounting bracket 9, In the present embodiment, stock guide 12 is fixed on by bolted connection on mounting bracket 9, has guide channel on stock guide 12 12a, guide channel 12a one end are input terminal, and the guide channel 12a other ends are output terminal, and output terminal is connected with locating slot 21a Logical, feedblock 13 is slidably arranged in guide channel 12a, and feedblock 13 and one can drive the push-rod electric machine 2 10 that it moves back and forth It is connected, posting 30 is fixed on by support feet in rack 1, and posting 30 is located at 12 top of stock guide, 30 both ends of posting It is vertically arranged with driving shaft 31 and driven shaft 29 respectively, driving shaft 31 can drive its dynamic structure two rotated to be connected with one, Drive sprocket 32 is fixed on driving shaft 31, in the present embodiment, is fixed with actively by way of key connection on driving shaft 31 Sprocket wheel 32, be fixed on driven shaft 29 with 32 corresponding driven sprocket 28 of drive sprocket, in the present embodiment, on driven shaft 29 Driven sprocket 28 is fixed with by way of key connection, chain belt 26, chain belt are provided between drive sprocket 32 and driven sprocket 28 Several mounting blocks 27 are fixed on 26, in the present embodiment, the quantity of mounting blocks 27 is six pieces, by detachable on mounting blocks 27 Structure setting has a storing bar 14 being arranged vertically, and 14 lower end of storing bar can be located at the surface of guide channel 12a, and the two it Between have for feedblock 13 by gap, limiting guide plate 23 is further fixed in support feet, in the present embodiment, is led in support feet It crosses bolted mode and is further fixed on limiting guide plate 23, limit and offer the limiting limited for storing bar lower end on guide plate 23 Channel 23a, and the port of export of limit channels 23a is connected with guide channel 12a sides, being additionally provided in rack 1 can be to storing The feed supplement mechanism of feed supplement on bar 14.
Also have in storing bar 14 and hide through-hole, and hide through-hole and be arranged vertically.
Feed supplement mechanism includes feed supplement disk 33, and feed supplement disk 33 is rotatably arranged in rack 1, and feed supplement disk 33 and one can drive its turn Dynamic driving motor 46 is connected, and in the present embodiment, driving motor 46 is fixed in rack 1, and the output shaft of driving motor 46 erects Straight the output shaft end of driving motor 46 is connected by link 47 with feed supplement ring 33a upwards, and feed supplement disk 33 is included in horizontal cloth That puts manages tablet 33c, the guide ring 33b of inclined arrangement and in horizontally disposed feed supplement ring 33a, guide ring 33b upper ends and reason Tablet 33c lateral surfaces are connected, and guide ring 33b lower ends are connected with feed supplement ring 33a medial surfaces, and the material of reason tablet 33c is rubber, is managed There are several through-hole 33c1, in the present embodiment, the quantity of through-hole 33c1 is 12, and reason tablet 33c is also with one on tablet 33c Its wobble structure shaken up and down can be driven to be connected, wobble structure includes supporting rod 44, vibrating motor 35, Dithering Loops 34, rotation Motor 41, gear 40, rack 42, guide rod 43, guide sleeve 45 and lifting ring 48, supporting rod 44 is fixed on feed supplement ring 33a, in this reality It applies in example, supporting rod 44 is fixed on by welding on feed supplement ring 33a, and guide rod 43 is fixed on vertically on supporting rod 44, In the present embodiment, guide rod 43 is fixed on supporting rod 44 vertically by bolted connection, and guide sleeve 45 is arranged on guide rod 43, Rack 42 is fixed on vertically on supporting rod 44, and in the present embodiment, rack 42 is fixed on branch vertically by bolted connection On strut 44, rack 42 is mutually parallel with guide rod 43, and rotary electric machine 41 is fixed on guide sleeve 45, the output shaft water of rotary electric machine 41 Flat setting, gear 40 is fixed on the output shaft end of rotary electric machine 41, and gear 40 is meshed with rack 42, and lifting ring 48 is fixed On guide sleeve 45, in the present embodiment, lifting ring 48 is fixed on by bolted connection on guide sleeve 45, and reason tablet 33c leads to It crosses connecting rope with lifting ring 48 to be connected, vibrating motor 35 is fixed on by spring 49 on lifting ring 48, and Dithering Loops 34, which are fixed on, shakes On the output shaft of dynamic motor 35, and Dithering Loops 34 can lean with reason tablet 33c, be additionally provided on feed supplement ring 33a several temporary Cylinder 36, in the present embodiment, the quantity for keeping in cylinder 36 are three, and temporary 36 upper end of cylinder is connected with feed supplement ring 33a, keeps in cylinder 36 Lower end is connected with closed plate 38, is additionally provided with pushing plate 37 in temporary cylinder 36, pushing plate 37 and one can drive what it was moved up and down Push-rod electric machine 3 39 is connected, and in the present embodiment, push-rod electric machine 3 39 is fixed in closed plate 38, the push rod of push-rod electric machine 3 39 Straight up, the push rod end of push-rod electric machine 3 39 is connected with pushing plate 37, and gag lever post 54 is also vertically fixed on pushing plate 37, And gag lever post 54 can be penetrated into and be hidden in hole;It is provided with the washer on pushing plate 37 importeding into limiting on limiting guide plate 23 Importing tablet 25 at channel 23a arrival ends, 25 one end of importing tablet are hinged with limiting guide plate 23,25 other end of importing tablet and an energy Its push-rod electric machine 4 24 to swing back and forth is driven to be connected, in the present embodiment, push-rod electric machine 4 24 is hinged on limiting by connecting rod On guide plate 23, the push rod of push-rod electric machine 4 24 is obliquely installed, 25 other end phase of push rod end and importing tablet of push-rod electric machine 4 24 It is hinged.
Detachable structure includes electromagnet 16 and iron plate 15, and electromagnet 16 is fixed on mounting blocks 27, in the present embodiment, Electromagnet 16 is fixed on by bolted connection on mounting blocks 27, and iron plate 15 is fixed on 14 upper end of storing bar, in this implementation In example, iron plate 15 is fixed on 14 upper end of storing bar by bolted connection, and iron plate 15 can lean with electromagnet 16.
Dynamic structure one includes stepper motor 1, main synchronizing wheel 6, from synchronizing wheel 4 and synchronous belt 5, and stepper motor 1 is consolidated It is scheduled in rack 1, in the present embodiment, stepper motor 1 is fixed on by bolted connection in rack 1, stepper motor Straight down, main synchronizing wheel 6 is fixed on the output shaft end of stepper motor 1 to one 7 output shaft, is fixed on and turns from synchronizing wheel 4 3 lower end of axis, synchronous belt 5 are set in main synchronizing wheel 6 and between synchronizing wheels 4.
Dynamic structure two includes stepper motor 2 51, retarder 52, driving gear 53 and driven gear 50, stepper motor two 51 are fixed on posting 30, and in the present embodiment, stepper motor 2 51 is fixed on posting 30 by bolted connection On, the input terminal of retarder 52 is connected with the output shaft of stepper motor 2 51 by shaft coupling, and driving gear 53, which is fixed on, to be subtracted On the output terminal of fast device 52, in the present embodiment, driving gear 53 is fixed on the output of retarder 52 by way of key connection On end, driven gear 50 is fixed on driving shaft 31, and driven gear 50 is fixed on by way of key connection on driving shaft 31.
Auxiliary body is additionally provided on stent 22, auxiliary body includes exhaust pipe 20 and air pump 18, and air pump 18 is fixed on branch On frame 22, in the present embodiment, air pump 18 is fixed on by bolted connection in rack 1, air pump 18 and exhaust pipe 20 1 End is connected, and 20 other end of exhaust pipe is connected with working chamber, several gas vents is offered on locating piece 21, in the present embodiment In, gas vent is two, and gas vent lower end is connected with locating slot 21a, and gas vent upper end is connected with working chamber.
Barometric damper 19 is additionally provided on exhaust pipe 20.
Using more than structure, the gas pressure of exhaust pipe 20 is adjusted by barometric damper 19, so as to be sucked Different types of washer, use scope are wide.
Electrical heating ring is further fixed on locating piece 21.
Using more than structure, locating piece 21 is heated by electrical heating ring, makes washer by thermal softening, it is easier to from locating slot It comes off in 21a.
Also there is limiting slot on electromagnet 16.
Using more than structure, iron plate 15 can be limited when iron plate 15 is installed on electromagnet 16 by limiting slot, Limiting is reliable.
Be further fixed in rack 1 controller 8, push-rod electric machine 1 and push-rod electric machine 2 10 by circuit with the controller 8 are connected;In the present embodiment, for controller 8 using the microcontroller that can be bought in the market, the program of microcontroller control motor is existing Have, program does not need to update.
The operation principle of assembly production chain is as follows:Washer is put into the reason tablet 33c of feed supplement disk 33, control rotation electricity The output shaft driven gear 40 of machine 41 rotates, and gear 40 is meshed with rack 42 makes guide sleeve 45 be moved down along guide rod 43, leads Set 45 drives reason tablet 33c to move down by connecting rope, meanwhile, control vibrating motor 35 drives pushing plate to be shaken about 37, Pushing plate 37 drives reason tablet 33c to shake up and down, and the impurity on washer is made to shake and is fallen, and makes washer horizontal positioned;By rotating electricity Machine 41 makes reason tablet 33c arch upward upwards, and the output shaft of control driving motor 46 drives feed supplement disk 33 to rotate, at reason tablet 33c Washer under the influence of centrifugal force, is slided into along guide ring 33b at feed supplement ring 33a, and is fallen to successively in temporary cylinder 36;Control The push rod of push-rod electric machine 3 39 processed drives pushing plate 37 to move up, and pushing plate 37 is moved up with washer, makes gag lever post 54 Hiding in hole for storing bar 14 is penetrated into, washer is added on storing bar 14, the push rod drive of control push-rod electric machine 4 24 is led Enter piece 25 to move, 14 lower end of storing bar for mending material is oriented to and is limited by importing tablet 25, it is made smoothly to enter limit At the guide plate 23 of position;The output shaft of control stepper motor 2 51 drives retarder 52 to rotate, and retarder 52 drives 53 turns of driving gear Dynamic, driving gear 53 drives driven gear 50 to rotate, and driven gear 50 drives driving shaft 31 to rotate, and driving shaft 31 drives chain belt 26 Rotation, chain belt 26 drive mounting blocks 27 to rotate, and mounting blocks 27 drive the rotation of storing bar, make 14 lower end of storing bar by limit channels 23a is moved in guide channel 12a, and washer is fallen under the effect of gravity in guide channel 12a;Control push-rod electric machine 2 10 pushes away Bar drives feedblock 13 to move, and feedblock 13 pushes the input terminal of washer from guide channel 12a to enter the locating slot of locating piece 21 In 21a;Control air pump 18 extracts the gas in the gas vent connected with exhaust pipe 20, makes the washer in locating slot 21a in suction Under the action of consolidate it is motionless;The output shaft rotation of stepper motor 1 is controlled, the output shaft of stepper motor 1 drives main synchronizing wheel 6 Rotation, main synchronizing wheel 6, which is driven by synchronous belt 5 from synchronizing wheel 4, to be rotated, and shaft 3 is driven to rotate from synchronizing wheel 4, shaft 3 is with turn Disk 2 rotates, and the placement rack 11 on turntable 2 is made to be aligned with locating piece 21, by the way that screw body is manually sequentially placed into placement rack 11 Placing groove 11a in, make screw body tip upward;The push rod of control push-rod electric machine 1 drives locating piece 21 to move down, Locating piece 21 drives the washer in locating slot 21a to be moved downward on the screw body in placing groove 11a, just completes pad this moment The assembly working of circle and screw body repeats above-mentioned action, then what can be moved in circles realizes the assembling of washer and screw body Action.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (8)

1. a kind of production method of water-proofing composition tapping screw, water-proofing composition tapping screw includes screw body and washer, special Sign is, includes the following steps:A, screw body is made:Steel are subjected to normalized treatment, mechanical processing and heat treatment successively, are made Obtain screw body;B, washer is made:In parts by weight, 28-40 parts of neoprene, 10-20 parts of natural gum, kaolin 8-16 are weighed Part, 3-9 parts of aluminium hydroxide, 3-6 parts of phenolic resin, 1-4 parts of fire retardant, 3-6 parts of polyvinyl ester, 2-5 parts of vulcanization aid, plasticizer 1.2-1.6 parts of 2-4 parts, 1-3 parts of anti-aging agent and surface conditioning agent are added in open mill, and rubber compound is obtained after thin lead to of plasticating, Rubber compound is put into mold, through two sections of vulcanizations, obtains washer;C, it assembles:Washer is assembled by spiral shell by assembly production chain It follows closely on ontology, obtains water-proofing composition tapping screw.
2. the production method of water-proofing composition tapping screw according to claim 1, which is characterized in that in the step c Assembly production chain includes rack, and shaft, the dynamic structure one that shaft lower end can drive its rotation with one are vertically arranged in rack It is connected, shaft upper end is connected with turntable, and several placement racks are fixed on turntable, and being offered on placement rack can make screw body vertical The placing groove of placement is fixed with stent in rack, is fixed with push-rod electric machine one on stent, the push rod of push-rod electric machine one vertically to Under, the push rod end of push-rod electric machine one is connected with the internal locating piece with working chamber, offers to place pad on locating piece The locating slot of circle, being additionally provided in rack can be to the feed device that washer is conveyed at locating slot.
3. the production method of water-proofing composition tapping screw according to claim 2, which is characterized in that the feed device packet Mounting bracket, posting, stock guide and feedblock are included, mounting bracket is fixed in rack, and stock guide is horizontally fixed on mounting bracket, is led There is guide channel, guide passage end is input terminal, and the guide channel other end is output terminal, and feedblock slides setting on flitch In guide channel, feedblock can drive its push-rod electric machine two moved back and forth to be connected with one, and posting is fixed by support feet In rack, and posting is located above stock guide, and posting both ends are vertically arranged with driving shaft and driven shaft, driving shaft respectively Its dynamic structure two rotated can be driven to be connected with one, drive sprocket is fixed on driving shaft, be fixed on driven shaft and master Movable sprocket corresponding driven sprocket is provided with chain belt, several installations is fixed on chain band between drive sprocket and driven sprocket Block, the storing bar being arranged vertically is provided on mounting blocks by detachable structure, and storing bar lower end can be located at guide channel Surface, and have between the two for feedblock by gap, limiting guide plate is further fixed in support feet, limits and is opened on guide plate Equipped with the limit channels limited for storing bar lower end, and the port of export of limit channels is connected with guide channel side, rack On be additionally provided with can on storing bar feed supplement feed supplement mechanism.
4. the production method of water-proofing composition tapping screw according to claim 3, which is characterized in that in the storing bar also With hiding through-hole, and hide through-hole and be arranged vertically.
5. the production method of water-proofing composition tapping screw according to claim 1, which is characterized in that feed supplement mechanism packet Feed supplement disk is included, feed supplement disk is rotatably arranged in rack, and feed supplement disk can drive its driving motor rotated to be connected with one, feed supplement Pan Bao It includes in horizontally disposed reason tablet, the guide ring of inclined arrangement and expects in horizontally disposed feed supplement ring, guide ring upper end and reason Piece lateral surface is connected, and guide ring lower end is connected with feed supplement ring medial surface, and the material for managing tablet is rubber, manages on tablet with several Through-hole, reason tablet can also be driven with one its up and down shake wobble structure be connected, wobble structure include supporting rod, vibrating motor, Dithering Loops, rotary electric machine, gear, rack, guide rod, guide sleeve and lifting ring, supporting rod are fixed on feed supplement ring, and guide rod is fixed vertically On supporting rod, guide sleeve is arranged on guide rod, and rack is fixed on supporting rod vertically, and rack is mutually parallel with guide rod, rotation electricity Machine is fixed on guide sleeve, and the output shaft of rotary electric machine is horizontally disposed with, and gear is fixed on the output shaft end of rotary electric machine, and gear It is meshed with rack, lifting ring is fixed on guide sleeve, and reason tablet is connected by connecting rope with lifting ring, and vibrating motor passes through spring It is fixed on lifting ring, Dithering Loops are fixed on the output shaft of vibrating motor, and Dithering Loops can lean with reason tablet, feed supplement ring On be additionally provided with several temporary cylinders, temporary cylinder upper end is connected with feed supplement ring, and temporary cylinder lower end is connected with closed plate, keeps in cylinder Pushing plate is additionally provided with, pushing plate can drive its push-rod electric machine three moved up and down to be connected with one, also vertical fixed on pushing plate There is gag lever post, and gag lever post can be penetrated into and be hidden in hole;It is provided with the washer on pushing plate importeding on limiting guide plate Importing tablet at limit channels arrival end, importing tablet one end are hinged with limiting guide plate, and the importing tablet other end and one can drive it The push-rod electric machine four to swing back and forth is connected.
6. the production method of water-proofing composition tapping screw according to claim 3, which is characterized in that the detachable structure Including electromagnet and iron plate, electromagnet is fixed on mounting blocks, and iron plate is fixed on storing bar upper end, and iron plate can be with electromagnetism iron phase Against.
7. the production method of water-proofing composition tapping screw according to claim 2, which is characterized in that the dynamic structure one Including stepper motor one, main synchronizing wheel, from synchronizing wheel and synchronous belt, stepper motor one is fixed in rack, stepper motor one Straight down, main synchronizing wheel is fixed on the output shaft end of stepper motor one to output shaft, is fixed on shaft lower end from synchronizing wheel, together Step band is set in main synchronizing wheel and between synchronizing wheel.
8. the production method of water-proofing composition tapping screw according to claim 3, which is characterized in that the dynamic structure two Including stepper motor two, retarder, driving gear and driven gear, stepper motor two is fixed on posting, retarder it is defeated The output shaft for entering end with stepper motor two is connected by shaft coupling, and driving gear is fixed on the output terminal of retarder, driven Gear is fixed on driving shaft.
CN201711487634.4A 2017-12-30 2017-12-30 Manufacturing method of waterproof combined self-tapping screw Active CN108215229B (en)

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CN201810406173.1A CN108610523A (en) 2017-12-30 2017-12-30 The production method of improved water-proofing composition tapping screw
CN201711487634.4A CN108215229B (en) 2017-12-30 2017-12-30 Manufacturing method of waterproof combined self-tapping screw

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