A kind of architectural engineering ceramic tile disconnecting device
Technical field
It is specifically a kind of to pass through electromagnet band mobile gasket the present invention relates to a kind of architectural engineering ceramic tile disconnecting device
Ceramic tile is fixed, drives cutter device to translate cutting tile using motor, and by disconnecting device by the equipment of ceramic tile disjunction,
Belong to building engineering equipment field.
Background technique
With the rapid development of our country's economy, the living condition of resident has obtained huge promotion, and people are in finishing house
When also increasingly regard its aesthetics as, the demand of ceramic tile is also promoted therewith.But it is exactly not that accompanying this, which is led to the problem of,
Difference is required to tile shape with user, to just need to cut off existing ceramic tile.
Ceramic tile is the enamel that surface has one layer of extreme hardness, is then the slightly soft clay of hardness below enamel, at present tradition
Cutting mode be worker's hand cut, marked on ceramic tile first, in accordance with required size, later using cutting machine along
Label cutting, it is low to do so not only cutting accuracy, but also porcelain is easily collapsed in cutting process, and it is whole to influence the beautiful even waste one of ceramic tile
Block ceramic tile, even experience master craftsman extremely abundant also damages ceramic tile often, in cutting process, the enamel of ceramic tile surface flies
It splashes, easily makes worker injuries.
Summary of the invention
In view of the above deficiencies, the present invention provides a kind of architectural engineering ceramic tile disconnecting devices.
The present invention is achieved by the following technical solutions: a kind of architectural engineering ceramic tile disconnecting device, including first
Frame, encoder, lead screw, feed rod, magnetic force base, storage box, supporting leg, sizing plate, motor, workbench, second support, silk
Thick stick nut, the first electromagnet, the first gasket, the second electromagnet, the second gasket, third electromagnet, third gasket, gag lever post, control
Device, ultrasonic sensor pedestal, ultrasonic sensor, disconnecting device and cutter device processed, the first support is by an iron bar left side
Right both sides are connected to double L shape iron plate compositions, and iron bar is fixed on the central location of first support, and the encoder is fixed on lead screw
One end, the lead screw are mounted in first support, and the feed rod is fixed on lead screw front end, is connected with first support, described
Magnetic force base is fixed on sizing plate, and the storage box is a rectangle iron case, is placed on two branch of device front end
Between leg, for the supporting leg there are four the four corners for being separately fixed at workbench, the sizing plate is a rectangle iron plate, institute
State one end that motor is fixed on first support, shaft is connected with lead screw, the workbench be a rectangle iron plate, first
The iron plate of bracket front end and workbench upper end sideline are in 30 degree of angles, and the second support is fixed on feed screw nut, the lead screw
Nut is mounted between lead screw and feed rod, and first electromagnet is fixed on the iron bar of first support, and first gasket is solid
It is scheduled on the bottom end of the first electromagnet, second electromagnet is fixed on the left side of the first electromagnet, and second gasket is mounted on
The bottom end of second electromagnet, the third electromagnet are fixed on the left side of the second electromagnet, with the second electromagnet and the first electricity
Equidistant between magnet three, the third gasket is fixed on the bottom end of third electromagnet, and the gag lever post is fixed on first support
Between workbench, the controller is mounted on the left side of workbench, and the ultrasonic sensor pedestal is fixed on second support
Side, the ultrasonic sensor is mounted on ultrasonic sensor pedestal, is directed downward, and the disconnecting device is fixed on
The lower section of workbench, the cutter device with top on same vertical plane, right above workbench be provided with a shape and cut
The identical square hole of cutter shape, the cutter device are fixed on the secondary support bracket.
The disconnecting device includes cutoff tool, the 4th electromagnet pedestal and the 4th electromagnet, and the cutoff tool is one rectangular
Shape iron block, top are put the first edge on a knife or a pair of scissors, and the 4th electromagnet pedestal is a U-shaped structure, and central location is provided with shape and the 4th electromagnetism
The identical circular hole of iron main shaft shape, the 4th electromagnet are fixed on the 4th electromagnet pedestal, and main shaft passes through the 4th electromagnetism
Iron-based seat is fixed on the central location of cutoff tool
The cutter device is made of pressure sensor, hydraulic cylinder, third bracket, cutting knife support and cutter, described
Pressure sensor is mounted on hydraulic cylinder top, and the hydraulic cylinder is connected with third bracket, and the third bracket is fixed on hydraulic
On the main shaft of cylinder, the cutting knife support is mounted on third bracket, and the cutter are made of the diamond of extreme hardness,
Shape is that circular and edge puts the first edge on a knife or a pair of scissors, and is fixed between cutting knife support.
First gasket, the second gasket are identical with third gasket construction, are all made of rubber.
The usefulness of the invention is, which passes through feed screw nut by lead screw and feed rod, ensure that feed screw nut and
The second support installed thereon keeps balance, and drives lead screw rotation by motor, so that it is displaced feed screw nut, the other end
Encoder has recorded the circle number of lead screw rotation then to obtain the relative position of second support, and position, which is passed to controller, to prevent
Motor rotation excessively makes second support go beyond the scope;By moving the switch on magnetic force base, it can be made to adsorb or leave work
Make platform, so as to change the size of the ceramic tile of cutting so that sizing plate is fixed at the length of needs;Pass through three electromagnetism
Iron drives three gaskets to fall and presses ceramic tile, ensure that ceramic tile will not be subjected to displacement in cutting process, while rubber gasket
Ceramic tile surface will not be damaged again;It drives cutter to fall by hydraulic cylinder, it is made to touch ceramic tile, cut by pressure sensor detection
The contact pressure of cutter and ceramic tile, thus control hydraulic cylinder application pressure, ensure that will not the excessive damage ceramic tile of dynamics, also not
Cutting can be made to fail because dynamics is very few;Being displaced by second support drives the cutter of extreme hardness to cut in ceramic tile surface,
Make its it is smooth cut the hard enamel of ceramic tile surface, drive that cutoff tool is quick to rise by the 4th electromagnet later, chop porcelain off
The softer lower layer of brick instead of traditional hand cut, and ensure that the quality and efficiency of cutting to cut off ceramic tile.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the left back structural schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the Lateral structure schematic diagram of Fig. 1 of the present invention.
Fig. 4 is the bottom substance schematic diagram of Fig. 1 of the present invention.
Fig. 5 is disconnecting device structural schematic diagram in Fig. 4 of the present invention.
Fig. 6 is cutter device structural schematic diagram in Fig. 3 of the present invention.
Fig. 7 is the top structure schematic diagram of Fig. 1 of the present invention.
Fig. 8 is the rear structure schematic diagram of Fig. 1 of the present invention.
In figure, 1, first support, 2, encoder, 3, lead screw, 4, feed rod, 5, magnetic force base, 6, storage box, 7, supporting leg, 8,
Sizing plate, 9, motor, 10, workbench, 11, second support, 12, feed screw nut, the 13, first electromagnet, the 14, first pad
Piece, the 15, second electromagnet, the 16, second gasket, 17, third electromagnet, 18, third gasket, 19, gag lever post, 20, controller,
21, ultrasonic sensor pedestal, 22, ultrasonic sensor, 23, disconnecting device, 2301, cutoff tool, the 2302, the 4th electromagnetism are iron-based
Seat, the 2303, the 4th electromagnet, 24, cutter device, 2401, pressure sensor, 2402, hydraulic cylinder, 2403, third bracket,
2404, knife support, 2405, cutter are cut.
Specific embodiment
What the invention is realized by the following technical scheme: a kind of architectural engineering ceramic tile disconnecting device, including first support
1, encoder 2, lead screw 3, feed rod 4, magnetic force base 5, storage box 6, supporting leg 7, sizing plate 8, motor 9, workbench 10,
Two brackets 11, feed screw nut 12, the first electromagnet 13, the first gasket 14, the second electromagnet 15, the second gasket 16, third electromagnetism
Iron 17, third gasket 18, gag lever post 19, controller 20, ultrasonic sensor pedestal 21, ultrasonic sensor 22, disconnecting device
23 and cutter device 24, the first support 1 is connected to double L shape iron plates by an iron bar the right and left and forms, and iron bar is fixed on the
The central location of one bracket 1, the encoder 2 are fixed on one end of lead screw 3, for detecting feed screw nut 12 on lead screw 3
Position prevents 12 over range of feed screw nut, and the lead screw 3 is mounted in first support 1, before the feed rod 4 is fixed on lead screw 3
End, is connected with first support 1, and lead screw 3 and feed rod 4 pass through feed screw nut 12 jointly and ensure that feed screw nut 12 will not occur
Inclination, the magnetic force base 5 are fixed on sizing plate 8, and the storage box 6 is a rectangle iron case, are placed on device
Between two supporting legs 7 of front end, there are four the four corners for being separately fixed at workbench 10, the sizing plates 8 for the supporting leg 7
For a rectangle iron plate, the motor 9 is fixed on one end of first support 1, and shaft is connected with lead screw 3, for driving
For the rotation of lead screw 3 to make second support 11 be displaced, the workbench 10 is a rectangle iron plate, the iron plate of 1 front end of first support
It is in 30 degree of angles with 10 upper end sideline of workbench, the second support 11 is fixed on feed screw nut 12, and the feed screw nut 12 is pacified
Between lead screw 3 and feed rod 4, first electromagnet 13 is fixed on the iron bar of first support 1, and first gasket 14 is solid
It is scheduled on the bottom end of the first electromagnet 13, second electromagnet 15 is fixed on the left side of the first electromagnet 13, second gasket
16 are mounted on the bottom end of the second electromagnet 15, and the third electromagnet 17 is fixed on the left side of the second electromagnet 15, with second
Equidistant between 13 three of electromagnet 15 and the first electromagnet, the third gasket 18 is fixed on the bottom end of third electromagnet 17, institute
It states gag lever post 19 to be fixed between first support 1 and workbench 10, the controller 20 is mounted on the left side of workbench 10, described
Ultrasonic sensor pedestal 21 is fixed on the side of second support 11, and the ultrasonic sensor 22 is mounted on ultrasonic sensor
It on pedestal 21, is directed downward, the disconnecting device 23 is fixed on the lower section of workbench 10, exists with the cutter device 24 of top
On same vertical plane, right above workbench 10 be provided with shape square hole identical with 2405 shape of cutter, the cutting
Device 24 is fixed in second support 11.
The disconnecting device 23 includes cutoff tool 2301, the 4th electromagnet pedestal 2302 and the 4th electromagnet 2303, described
Cutoff tool 2301 is a rectangle iron block, and top is put the first edge on a knife or a pair of scissors, and the 4th electromagnet pedestal 2302 is a U-shaped structure, center
Position is provided with shape circular hole identical with 2303 main shaft shape of the 4th electromagnet, and the 4th electromagnet 2303 is fixed on the 4th electricity
On magnet base 2302, main shaft passes through the central location that the 4th electromagnet pedestal 2302 is fixed on cutoff tool 2301
The cutter device 24 is by pressure sensor 2401, hydraulic cylinder 2402, third bracket 2403, cutting knife support 2404
It is formed with cutter 2405, the pressure sensor 2401 is mounted on 2402 top of hydraulic cylinder, the hydraulic cylinder 2402 and third
Bracket 2403 is connected, and the third bracket 2403 is fixed on the main shaft of hydraulic cylinder 2402, and the cutting knife support 2404 is pacified
On third bracket 2403, the cutter 2405 are made of the diamond of extreme hardness, and shape is circular and edge
It puts the first edge on a knife or a pair of scissors, is fixed between cutting knife support 2404.
First gasket 14, the second gasket 16 are identical with 18 structure of third gasket, are all made of rubber, for fixing
Firmly ceramic tile and be unlikely to damage ceramic tile surface.
Working principle: when needing to cut the ceramic tile of a certain shape, according to length is required, moving the switch of magnetic force base 5,
Sizing plate 8 is moved to after suitable position to the switch for moving magnetic force base 5 again, is fixed on it on workbench 10, will be deposited
Water is filled in storage tank 6 and is broken up when preventing ceramic tile from falling into, ceramic tile enamel is inserted into upward under gag lever post 19, withstands its other end
Sizing plate 8, ultrasonic sensor 22 detects that ceramic tile, controller 20 control the first electromagnet 13, the second electromagnet at this time
15 and third electromagnet 17, so that the first gasket 14, the second gasket 16 and third gasket 18 is tightly pushed down ceramic tile, prevents ceramic tile from cutting
It is displaced in the process, hydraulic cylinder 2402 drives third bracket 2403 to fall, and so that cutter 2405 is touched ceramic tile, and passed according to pressure
Sensor 2401 detects pressure between the two to control whether hydraulic cylinder 2402 continues to pressure, prevents the ceramic tile that crumbles, it
Motor 9 drives lead screw 3 to rotate afterwards, so that sliding cutter 2405 in ceramic tile enamel face cuts enamel, is detected by encoder 2
The relative position of feed screw nut 12, both prevented it from outranging, and a ceramic tile must be cut by turn ensuring that cutter are at least complete, then
Hydraulic cylinder 2402 drives cutter 2405 to rise, and the 4th electromagnet 2303 of lower section is powered, make cutoff tool 2301 quickly lift from
And whole tile is cut off, and cut-off parts are fallen into the storage box 6 of lower section, after completing all operations, closing machine.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with
In the case where spirit, changes, modifications that embodiment is carried out, replacement and variant still fall within protection scope of the present invention it
It is interior.