CN108214945A - Mobile facade hard rock slot-cutting machine and its construction technology - Google Patents
Mobile facade hard rock slot-cutting machine and its construction technology Download PDFInfo
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- CN108214945A CN108214945A CN201810023676.0A CN201810023676A CN108214945A CN 108214945 A CN108214945 A CN 108214945A CN 201810023676 A CN201810023676 A CN 201810023676A CN 108214945 A CN108214945 A CN 108214945A
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- cutting
- cutting machine
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- slot
- walking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The present invention provides a kind of mobile facade hard rock slot-cutting machine and its construction technology, creeper undercarriage (1) including providing slot-cutting machine movement, staff's workbench (2) of operation is provided, control the electric hydraulic pump (3) of hydraulic oil cycle, it is used to support slot-cutting machine and ensures slot-cutting machine integral level degree and the leveling supporting legs oil cylinder (4) of cutting sheet verticality, for operating the walking of crawler type walking mechanism (1), adjust operating mechanism (5), to walking, adjust the walking power control cabinet (6) that operating mechanism (5) is powered, cutting machine movement rail gantry (7) is installed, adjust the cutting sheet reciprocating mechanism (8) of cast-cutting saw slice upper and lower displacement.By installing electric two-wheel cutting machine on creeper undercarriage chassis, using can up and down, be moved forward and backward cast-cutting saw slice, by column line of rabbet joint excision forming on facade ragstone, then quartering hammer is carried using cutting machine or mating digging machine of constructing abolishes the rock mass after cutting, form column slot.
Description
Technical field
The invention belongs to a kind of hard rock groove body cutting equipment technical fields, and in particular to a kind of movable type facade hard rock grooving
Machine and its construction technology.
Background technology
In the deep basal pit floor wall detail design of No. five line Bashan Mountain of Chongqing Light Rail station, foundation pit floor abutment wall stress steel
In the vertical floor column insertion nature facade hard rock mass of reinforced concrete.The construction of floor wall needs to make floor wall column slot in advance,
Every section of shape of column slot：Wide 50cm × depth 50cm × high 3m, abutment wall nature formation hardness for 35MPa or so, and need to provide efficiently,
Quickly, forming, excavation method at low cost.
The prior art one：Pneumatic pick directly abolishes method (i.e. common man digging method).
This method is most traditional excavation method, and hand-held pneumatic pick is driven using the compressed air that air compressor machine generates, under manpower effect,
It is continuously abolished point by point on facade rock mass, excavates out floor column groove profile.
The shortcomings that prior art one：
1. a rate of advance is slow, mainly abolished on 35MPa ragstones, pneumatic pick almost breaks motionless, abolishes a 50cm
Width, 50cm is deep, the groove body of 3m high, and 2 need or so 20 hours pneumatic pick, and inefficiency, groove profile is poor, can not meet construction at all
Schedule requirement.
It is 2. of high cost.It abolishes that the construction time is long, and facade operation is not easy to operate, causes labour cost and machinery cost huge.
3. safety deposits hidden danger.When manually abolishing, every column trough rim need to build the simple landing stage of scaffold convenient for manual work, letter
Easy job platform easily causes to topple over to be fallen with personnel.
The prior art two：Digging machine quartering hammer is directly abolished.
This method directly abolishes molding groove body using the excavator for being equipped with quartering hammer on facade rock mass.
The shortcomings that prior art two：
1. floor column Slot shaping is poor.Since quartering hammer crushes vibrations greatly on monoblock rock, it is difficult to which control column trough rim circle is made
It comes off into large stretch of or monoblock rock in the case where digging machine quartering hammer strength shakes, column slot is caused to be formed irregular or at all without column flute profile
Shape.
2. cost increases.Since large stretch of or monoblock rock comes off in the case where digging machine strength shakes, cause seriously to backbreak.Seriously
When, the rock mass amount of rock mass amount and column slot in itself that comes off of backbreaking is suitable.Cause subsequently transport outward earthwork increase and floor wall and
Floor column concreting amount is consumed above set limit about 1 times or more.
Invention content
It is an object of the invention to solve the problems of the above-mentioned prior art, provide a kind of mobile hard rock slot-cutting machine and
Its construction technology, by creeper undercarriage install electric two-wheel cutting machine, using can up and down, back-and-forth motion cutting
Saw blade by column line of rabbet joint excision forming on facade ragstone, then carries quartering hammer using cutting machine or construction is mating
Digging machine abolishes the rock mass after cutting, forms column slot, solves prior art 1, a rate of advance is slow, needs to build and simply open
Platform is dug, operating personnel's working at height is needed, can not meet the requirement of construction speed；Technical solution 2 is solved in hard rock stone column
The problem of slot excavated volume is big, backbreaks serious, and casting concrete cost increases.
The present invention adopts the following technical scheme that：
Mobile facade hard rock slot-cutting machine, including providing the creeper undercarriage 1 of slot-cutting machine movement, providing staff behaviour
As when the workbench 2 stood, the electric hydraulic pump 3 of control hydraulic oil cycle is used to support slot-cutting machine and ensures that slot-cutting machine is whole
The leveling supporting legs oil cylinder 4 of levelness and cutting sheet verticality, for operating the walking of crawler type walking mechanism 1, adjustment manipulation machine
Structure 5 to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, moves for adjusting the cutting machine of cast-cutting saw slice front and back position
Dynamic rail frame 7 adjusts the adjustable spacing cutting of the cutting sheet reciprocating mechanism 8 and Cutting Rock of cast-cutting saw slice upper and lower displacement
Piece 11.
The creeper undercarriage 1 is installed on the chassis of workbench 2, and the quadrangle peace on 2 chassis of workbench
Equipped with leveling supporting legs oil cylinder 4, the entire slot-cutting machine of support is provided on leveling supporting legs oil cylinder 4, make its holding level and keeps cutting
The vertical leveling supporting legs of piece, the upper surface on chassis are the workbench 2 for operating slot-cutting machine, 2 side of workbench be equipped with walking,
Operating mechanism 5, walking power control cabinet 6 are adjusted, walking power control cabinet 6 is powered for walking, adjusting operating mechanism 5,2 middle part of workbench
Cutting machine is equipped with by rail 15 of walking and moves rail gantry 7, cutting sheet reciprocating mechanism 8 is installed in cutting machine movement rail gantry 7,
Cutting main motor 10 is installed on cutting sheet arm support 9, and cleavable electric cabinet 12 and depth of cut control setting stick 13 are also mounted at and cut
In cutting mill movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor is engaged by gear with leading screw, leading screw be installed on upper beam and bottom cutting machine move rail gantry 7 it
Between, and be installed between left column and right column, depth of cut controls setting stick 13 to pass through the turbine of bottom and cutting machine moving rail
The worm engaging connection of 7 bottom of frame, bottom worm-drive make cutting machine movement rail gantry 7 is front and rear on walking rail 15 to move freely,
Adjustment motor is by controlling leading screw rotation to realize that adjustable spacing cutting sheet 11 moves up and down, and cleavable electric cabinet 12 is used for being cut
Cut main motor 10, electric hydraulic pump 3, the motor power supply on crossbeam.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on 2 chassis of workbench, and electric hydraulic pump 3 is used for tune
Flat support oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder installation
In 15 middle part of walking rail, fine tuning oil cylinder moves left and right for adjusting adjustable spacing cutting sheet 11 on cutting sheet arm support 9, to ensure
Adjustable 11 face of spacing cutting sheet palisades to be cut, 9 middle part of cutting sheet arm support are installed on cutting machine by support base and move rail gantry 7
On, and tail portion is installed on the screw of cutting sheet reciprocating mechanism 8,9 front end of cutting sheet arm support is equipped with adjustable spacing and cuts
Pitch cutting 11.
Saw blade protective cover 14 is further included, saw blade protective cover 14 is welded on the forepart of cutting sheet arm support 9, adjustable spacing cutting sheet
11 are installed in saw blade protective cover 14, and are additionally provided in saw blade protective cover 14 and are sent into coolant for cooling down adjustable spacing cutting
The water supply hole of piece 11.
Liquid horizontal measuring instrument 16 is further included, verticality visual observation instrument 17 is installed on cutting sheet reciprocating mechanism 8
On column, liquid horizontal measuring instrument 16 is installed on walking, adjusts on operating mechanism 5.
Safety caging device is further included, safety caging device is a baffle, and safety caging device is installed on workbench 2
On, and be welded to connect with cutting sheet reciprocating mechanism 8, for protecting worker safety.
The adjustable spacing cutting sheet 11 is to be installed on isometrical two panels coaxial on cutting sheet reciprocating mechanism 8 to cut
Sawing piece.
The construction technology of mobile facade hard rock slot-cutting machine, technical process are as follows：
Step 1. clears up construction site, operates the walking of slot-cutting machine, adjusting operating mechanism 6 drives 1 row of creeper undercarriage
To the front of facade rock mass to be cut, mobile facade hard rock slot-cutting machine fuselage is adjusted according to depth of cut and treat grooving rock mass it
Between distance；
Step 2. makes adjustable 11 center line of spacing cutting sheet and place-centric to be cut by finely tuning oil cylinder adjustment slot-cutting machine
Line centering determines that error is no more than 10cm；
Ground is extended under the supporting leg of the leveling supporting legs oil cylinder 4 of step 3. operation fuselage quadrangle, ensures that crawler belt leaves ground, and
Make that walking, to adjust 16 bubble of liquid horizontal measuring instrument on operating mechanism 6 placed in the middle and make hanging down on cutting sheet reciprocating mechanism 8
Straight 17 pointer of degree visual observation instrument rests on centre；
Step 4. checks whether the feed pipe of water supply hole is connected, and open feed pipe, and operation cutting main motor 10 makes adjustable
11 normal rotation of spacing cutting sheet；
Step 5. operation depth of cut control setting stick 13 moves forward cutting machine movement rail gantry 7, and utilize cleavable electricity
Control case 12 makes the adjustment electrical power of control cutting sheet reciprocating mechanism 8, so as to which adjustable spacing cutting sheet 11 be made slowly to move down
Rock mass is cut, reaches and manipulates cleavable electric cabinet 12 after determined cutting depth cutting sheet is made slowly to move down, be cut to rock mass bottom；
Step 6. rotation depth of cut control setting stick 13 makes cutting sheet move backward, exits rock mass；
Step 7. closes cutting main motor 10 and feed pipe switch, and adjustable spacing cutting sheet 11 is adjusted to middle part；
Step 8. replaces quartering hammer, and groove body is dug out on the rock mass of well cutting.
Beneficial effects of the present invention：
1st, cutting speed is fast.Cutting main motor current is 30KW, and 2.5~3 meters high column slot-line-type cutting is completed and abolished into
Type only needs 40min.
2nd, column Slot shaping is good.Column slot hangs down, depth line style is controllable, it can be achieved that design column groove shape and angle.
3rd, the preparation time is short, removes from and builds and move ease of Use plateau time, can accomplish equipment 5min in place
It is interior can cutting operation.
4th, the security risk of artificial working at height is avoided.
5th, reduce cost waste.Groove body forming avoids phenomenon of backbreaking, and reduces dregs outward transport and follow-up concrete pours
The amount of building saves great amount of cost.
6th, energy rapid and convenient conversion face preparation, is saved manually, is saved the time, is had enough to meet the need and expect tool, 1 people operation can be completed
Cutting task.
Description of the drawings
Fig. 1 is overall effect figure of the present invention；
Fig. 2 is overall effect figure of the present invention；
Fig. 3 is cutting machine saw-piece part-structure schematic diagram of the present invention；
Fig. 4 is structure flow chart of the present invention.
In figure：1- creepers undercarriage, 3- electric hydraulic pumps, 4- leveling supporting legs oil cylinder, 5- walkings, are adjusted 2- workbenches
Whole operating mechanism, 6- walking power control cabinet, 7- cutting machines movement rail gantry, 8- cutting sheets reciprocating mechanism, 9- cutting sheets arm support,
10- cuttings main motor, 11- is adjustable spacing cutting sheet, 12- cuttings electric cabinet, 13- depths of cut control setting stick, the protection of 14- saw blades
Cover, 15- walkings rail, 16- liquid horizontal measuring instrument, 17- verticality visual observation instrument.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the technical solution below in the present invention carries out clear
Chu is fully described by, it is clear that described embodiment is part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1 is not install the mobile facade hard rock slot-cutting machine of safety caging device
As shown in Figs. 1-3, mobile facade hard rock slot-cutting machine, including providing the creeper undercarriage 1 of slot-cutting machine movement, carrying
The workbench 2 stood when being operated for staff, the electric hydraulic pump 3 of control hydraulic oil cycle, is used to support slot-cutting machine guarantor
Slot-cutting machine integral level degree and the leveling supporting legs oil cylinder 4 of cutting sheet verticality are demonstrate,proved, for operating the row of crawler type walking mechanism 1
It walks, adjust operating mechanism 5, to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, the cutting machine for installing cast-cutting saw slice moves
Dynamic rail frame 7 adjusts the adjustable spacing cutting of the cutting sheet reciprocating mechanism 8 and Cutting Rock of cast-cutting saw slice upper and lower displacement
Piece 11.
The creeper undercarriage 1 is installed on the chassis of workbench 2, can be realized soon using creeper undercarriage 1
Speed is moved to cutting line groove location, and the quadrangle on chassis is equipped with the leveling supporting legs oil cylinder 4 for supporting entire slot-cutting machine, leveling branch
The slot-cutting machine level and cutting sheet vertical leveling supporting legs of keeping are installed, the upper surface on chassis is operation slot-cutting machine on leg oil cylinder 4
Workbench 2, staff can stand on operating platform and slot-cutting machine is operated, and 2 side of workbench is equipped with row
It walks, adjust operating mechanism 5, walking power control cabinet 6,2 middle part setting cutting machine of workbench moves rail gantry 7, and cutting sheet moves up and down
Mechanism 8 is installed in cutting machine movement rail gantry 7, and cutting main motor 10 is set on cutting sheet arm support 9, cleavable 12 He of electric cabinet
Depth of cut control setting stick 13 is also mounted in cutting machine movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor is engaged by gear with leading screw to connect, and leading screw is installed on upper beam and bottom cutting machine movement rail gantry 7
Between, and between left column and right column, depth of cut controls setting stick 13 to pass through the turbine of bottom and cutting machine moving rail
The worm engaging connection of 7 bottom of frame, bottom worm drive cutting machine are moved freely before and after moving rail gantry 7 on walking rail 15, are adjusted
Whole motor can control cutting sheet high in effective cutting by the way that leading screw rotation is controlled to realize that adjustable spacing cutting sheet 11 moves up and down
Automatically cutting operation is moved up and down in degree, further includes the flat display instrument 16 of liquid water, verticality visual observation instrument 17, verticality is visual
Visualizer 17 is installed on cutting sheet reciprocating mechanism 8, and the flat display instrument 16 of liquid water is installed on walking, adjustment operating mechanism 5
On.
The flat display instrument 16 of liquid water is installed, verticality visual observation instrument 17, guarantee is horizontal when can cut cutting sheet, walking
Arc trajectory becomes moving along a straight line, and ensures that depth is consistent, linear straight, so as to control depth of cut, and cleavable electric cabinet
12 are used for the motor power supply on cutting main motor 10, electric hydraulic pump 3, crossbeam.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on the chassis of workbench 2, and electric hydraulic pump 3 is used to give
Leveling supporting legs oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder peace
Middle part loaded on walking rail 15, fine tuning oil cylinder move for adjusting adjustable spacing cutting sheet 11 on cutting sheet arm support 9, wherein,
Fine tuning oil cylinder be by the way that its oil cylinder valve group handle control cylinder is controlled to stretch, is retracted that cutting sheet arm support 9 is controlled to move left and right, so as to
Cutting sheet position can be adjusted, realizes the positioning of cutting sheet, to ensure slot-cutting machine level, 9 middle part of cutting sheet arm support passes through support base
It is installed in cutting machine movement rail gantry 7, and tail portion is installed on the leading screw of cutting sheet reciprocating mechanism 8, before cutting sheet arm support 9
End is equipped with adjustable spacing cutting sheet 11, and the cutting sheet is to be installed on cutting sheet reciprocating mechanism 8, coaxial etc.
The two panels cast-cutting saw slice of diameter, two panels cast-cutting saw slice spacing is set according to the size of cylinder, so as to meet using needs.
Saw blade protective cover 14 is further included, saw blade protective cover 14 is welded on the front end of cutting sheet arm support 9, can avoid chopping
Stone end is splashed on workbench 2, while the emergency cases such as cutting sheet fracture, landing is avoided to cause staff injured, cutting
Piece is installed in saw blade protective cover 14, and is additionally provided in saw blade protective cover 14 and is sent into the water supply that coolant is used to cool down cutting sheet
Hole.
Embodiment 2 is not install the mobile facade hard rock slot-cutting machine of liquid horizontal measuring instrument, verticality visual observation instrument
Mobile facade hard rock slot-cutting machine, including providing the creeper undercarriage 1 of slot-cutting machine movement, providing staff behaviour
As when the workbench 2 stood, the electric hydraulic pump 3 of control hydraulic oil cycle is used to support slot-cutting machine and ensures that slot-cutting machine is whole
The leveling supporting legs oil cylinder 4 of levelness and cutting sheet verticality, for operating the walking of crawler type walking mechanism 1, adjustment manipulation machine
Structure 5 to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, installs the cutting machine movement rail gantry 7 of cast-cutting saw slice, adjustment
The cutting sheet reciprocating mechanism 8 of cast-cutting saw slice upper and lower displacement and the adjustable spacing cutting sheet 11 of Cutting Rock.
The creeper undercarriage 1 is installed on the chassis of workbench 2, can be realized soon using creeper undercarriage 1
Speed is moved to cutting line groove location, and the quadrangle on chassis is equipped with the leveling supporting legs oil cylinder 4 for supporting entire slot-cutting machine, leveling branch
The slot-cutting machine level and cutting sheet vertical leveling supporting legs of keeping are installed, the upper surface on chassis is operation slot-cutting machine on leg oil cylinder 4
Workbench 2, staff can stand on operating platform and slot-cutting machine is operated, and 2 side of workbench is equipped with row
It walks, adjust operating mechanism 5, walking power control cabinet 6,2 middle part setting cutting machine of workbench moves rail gantry 7, and cutting sheet moves up and down
Mechanism 8 is installed on cutting machine movement rail gantry 7, and cutting main motor 10 is set on cutting sheet arm support 9, cleavable electric cabinet 12 and cuts
Deep-controlled setting stick 13 is cut to be also mounted in cutting machine movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor is engaged by gear with leading screw to connect, and leading screw is installed on upper beam and bottom cutting machine movement rail gantry 7
Between, and between left column and right column, depth of cut controls setting stick 13 to pass through the turbine of bottom and cutting machine moving rail
The worm engaging connection of 7 bottom of frame, bottom worm drive cutting machine are moved freely before and after moving rail gantry 7 on walking rail 15, are adjusted
Whole motor can control cutting sheet high in effective cutting by the way that leading screw rotation is controlled to realize that adjustable spacing cutting sheet 11 moves up and down
Automatically cutting operation is moved up and down in degree, walking arc trajectory becomes moving along a straight line, and ensure that depth is consistent, linear straight, from
And depth of cut is controlled, and cleavable electric cabinet 12 is used to supply to the motor on cutting main motor 10, electric hydraulic pump 3, crossbeam
Electricity.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on the chassis of workbench 2, and electric hydraulic pump 3 is used to give
Leveling supporting legs oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder peace
Middle part loaded on walking rail 15, fine tuning oil cylinder move for adjusting adjustable spacing cutting sheet 11 on cutting sheet arm support 9, wherein,
Fine tuning oil cylinder be by the way that its oil cylinder valve group handle control cylinder is controlled to stretch, is retracted that cutting sheet arm support 9 is controlled to move left and right, so as to
Cutting sheet position can be adjusted, realizes the positioning of cutting sheet, to ensure slot-cutting machine level, 9 middle part of cutting sheet arm support passes through support base
It is installed in cutting machine movement rail gantry 7, and tail portion is installed on the leading screw of cutting sheet reciprocating mechanism 8, before cutting sheet arm support 9
End is equipped with adjustable spacing cutting sheet 11, and the cutting sheet is to be installed on cutting sheet reciprocating mechanism 8, coaxial etc.
The two panels cast-cutting saw slice of diameter, two panels cast-cutting saw slice spacing is set according to the size of cylinder, so as to meet using needs.
Saw blade protective cover 14 is further included, saw blade protective cover 14 is welded on the front end of cutting sheet arm support 9, can avoid chopping
Stone end is splashed on workbench 2, while the emergency cases such as cutting sheet fracture, landing is avoided to cause staff injured, cutting
Piece is installed in saw blade protective cover 14, and is additionally provided in saw blade protective cover 14 and is sent into the water supply that coolant is used to cool down cutting sheet
Hole.
Safety caging device is further included, safety caging device is a baffle, and safety caging device is installed on workbench 2
On, and be welded to connect with cutting sheet reciprocating mechanism 8, for protecting worker safety.
Embodiment 3 is that the movable type of installation liquid horizontal measuring instrument, verticality visual observation instrument and safety caging device is stood
Face hard rock slot-cutting machine
Mobile facade hard rock slot-cutting machine, including providing the creeper undercarriage 1 of slot-cutting machine movement, providing staff behaviour
As when the workbench 2 stood, the electric hydraulic pump 3 of control hydraulic oil cycle is used to support slot-cutting machine and ensures that slot-cutting machine is whole
The leveling supporting legs oil cylinder 4 of levelness and cutting sheet verticality, for operating the walking of crawler type walking mechanism 1, adjustment manipulation machine
Structure 5 to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, installs the cutting machine movement rail gantry 7 of cast-cutting saw slice, adjustment
The cutting sheet reciprocating mechanism 8 of cast-cutting saw slice upper and lower displacement and the adjustable spacing cutting sheet 11 of Cutting Rock.
The creeper undercarriage 1 is installed on the chassis of workbench 2, can be realized soon using creeper undercarriage 1
Speed is moved to cutting line groove location, and the quadrangle on chassis is equipped with the leveling supporting legs oil cylinder 4 for supporting entire slot-cutting machine, leveling branch
The slot-cutting machine level and cutting sheet vertical leveling supporting legs of keeping are installed, the upper surface on chassis is operation slot-cutting machine on leg oil cylinder 4
Workbench 2, staff can stand on operating platform and slot-cutting machine is operated, and 2 side of workbench is equipped with row
It walks, adjust operating mechanism 5, walking power control cabinet 6,2 middle part setting cutting machine of workbench moves rail gantry 7, and cutting sheet moves up and down
Mechanism 8 is installed on cutting machine movement rail gantry 7, and cutting main motor 10 is set on cutting sheet arm support 9, cleavable electric cabinet 12 and cuts
Deep-controlled setting stick 13 is cut to be also mounted in cutting machine movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor is engaged by gear with leading screw to connect, and leading screw is installed on upper beam and bottom cutting machine movement rail gantry 7
Between, and between left column and right column, depth of cut controls setting stick 13 to pass through the turbine of bottom and cutting machine moving rail
The worm engaging connection of 7 bottom of frame, bottom worm drive cutting machine are moved freely before and after moving rail gantry 7 on walking rail 15, are adjusted
Whole motor can control cutting sheet high in effective cutting by the way that leading screw rotation is controlled to realize that adjustable spacing cutting sheet 11 moves up and down
Automatically cutting operation is moved up and down in degree, further includes the flat display instrument 16 of liquid water, verticality visual observation instrument 17, verticality is visual
Visualizer 17 is installed on cutting sheet reciprocating mechanism 8, and the flat display instrument 16 of liquid water is installed on walking, adjustment operating mechanism 5
On.
The flat display instrument 16 of liquid water is installed, verticality visual observation instrument 17, guarantee is horizontal when can cut cutting sheet, walking
Arc trajectory becomes moving along a straight line, and ensures that depth is consistent, linear straight, so as to control depth of cut, and cleavable electric cabinet
12 are used for the motor power supply on cutting main motor 10, electric hydraulic pump 3, crossbeam.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on the chassis of workbench 2, and electric hydraulic pump 3 is used to give
Leveling supporting legs oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder peace
Middle part loaded on walking rail 15, wherein, fine tuning oil cylinder is by the way that its oil cylinder valve group handle control cylinder is controlled to stretch, is retracted to control
Cutting sheet arm support 9 moves left and right, and fine tuning oil cylinder is stretched by it, is retracted that cutting sheet arm support 9 is controlled to move left and right, so as to adjust
The positioning of cutting sheet is realized in cutting sheet position, and to ensure slot-cutting machine level, 9 middle part of cutting sheet arm support is installed on by support base
In cutting machine movement rail gantry 7, and tail portion is installed on the leading screw of cutting sheet reciprocating mechanism 8,9 front end of cutting sheet arm support peace
Equipped with adjustable spacing cutting sheet 11, the cutting sheet is is installed on cutting sheet reciprocating mechanism 8, coaxial isometrical two
Piece cast-cutting saw slice, two panels cast-cutting saw slice spacing is set according to the size of cylinder, so as to meet using needs.
Saw blade protective cover 14 is further included, saw blade protective cover 14 is welded on the front end of cutting sheet arm support 9, can avoid chopping
Stone end is splashed on workbench 2, while the emergency cases such as cutting sheet fracture, landing is avoided to cause staff injured, cutting
Piece is installed in saw blade protective cover 14, and is additionally provided in saw blade protective cover 14 and is sent into the water supply that coolant is used to cool down cutting sheet
Hole.
Safety caging device is further included, safety caging device is a baffle, and safety caging device is installed on workbench 2
On, and be welded to connect with cutting sheet reciprocating mechanism 8, for protecting worker safety.
The present invention is suitable for the fluting operation of ragstone facade, plain concrete facade operation, the vertical cutting operation of groove profile；Slot
Type change width operation；Groove profile trend has angle of inclination operation, and angle of inclination is controlled each 15 degree in vertical line or so.
The course of work of the embodiment 4 for the present invention：
As shown in figure 4, the course of work for the present invention：
The work flow of the present invention is as follows：Starting device hydraulic electric motor → operation crawler belt hydraulic traveling mechanism → operation grooving
Machine makes workbench to angle → fine tuning oil cylinder adjustment saw blade of needs to column groove location → first positioning → hydraulic cylinder leveling
Be aligned the line of rabbet joint → startup cut electric cabinet → raising saw blade to peak → manually control cutting structure saw blade to depth of cut →
Starting frequency conversion automatic lifting saw bit mechanism → manual deep-controlled setting stick keeps depth of cut → sawing minimum point → sawing to finish
→ exit saw blade sawing is made to run to horizontal safety position → next column groove location of receipts leveling supporting legs oil cylinder → transfer or original place
Head → hydraulic breaking hammer abolishes rock in slot → column Slot shaping.
Its specific embodiment is as follows：
Step 1. clears up construction site, cleans out the platform for cutting machine walking, operation on construction ground.
Step 2. runs to cutting machine in front of wall to be cut, and fuselage can be adjusted with wall spacing according to depth of cut
It is whole.
Step 3. cutting machine, which is run in front of wall, must ensure cutting sheet center line with wanting cutting position center line substantially right
In, error is no more than 10cm.
Step 4. will extend to ground under the leveling supporting legs oil cylinder of fuselage quadrangle, ensure that crawler belt leaves ground, level is shown
Show that instrument bubble is placed in the middle.
Step 5. operation cutting electric cabinet makes saw blade rising reach precut height.
Step 6. rotation depth of cut control setting stick 13 moves forward cutting machine movement rail gantry 7, and cutting sheet is made to reach away from wall
At about 3cm~5cm.
Step 7. controls cutting machine movement rail gantry 7 to swing and carries out precise alignment using walking, adjustment operating mechanism 5,
Make cutting sheet center line and precut position center line entirely on the center, and observe whether 17 pointer of verticality visual observation instrument is located at centre
Position.
Step 8. checks whether 16 bubble of liquid horizontal measuring instrument deviates, if offset utilizes walking, adjustment operating mechanism 5
Operating lever, which adjusts four stents, makes fuselage fully horizontal.
Step 9. connects water pipe and 14 top feed pipe of saw blade protective cover, and turn on the switch.
Step 10., which opens cleavable electric cabinet 12, makes cutting main motor 10 electric, makes saw blade normal rotation and goes through
Whether saw blade works well.
Step 11. rotation depth of cut control setting stick 13, makes saw blade move forward slowly incision wall, reaches precut deep
Cleavable electric cabinet 12 is manipulated after degree, saw blade is made slowly to move down, is cut to wall bottom.
Rotation depth of cut control setting stick 13 makes saw blade is mobile forwards, backwards to exit wall after the completion of step 12. cutting.
Step 13. closes cutting main motor 10 and closes running water switch, and saw blade height is adjusted to middle part.
Slot-cutting machine is adjusted certain angle by step 14., and the wall of completion has been cut using quartering hammer contact.
Step 15. opens Water supply switch valve, and mechanical breaking is carried out to having completed cutting part.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that：It still may be used
To modify to the technical solution recorded in foregoing embodiments or carry out equivalent replacement to which part technical characteristic；
And these modification or replace, various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (6)
1. mobile facade hard rock slot-cutting machine, including providing the creeper undercarriage (1) of slot-cutting machine movement, providing staff behaviour
As when the workbench (2) stood, the electric hydraulic pump (3) of control hydraulic oil cycle is used to support slot-cutting machine and ensures slot-cutting machine
The leveling supporting legs oil cylinder (4) of integral level degree and cutting sheet verticality, for operating the walking of crawler type walking mechanism (1), adjusting
Whole operating mechanism (5), to the walking power control cabinet (6) that walking, adjustment operating mechanism (5) are powered, before and after adjusting cast-cutting saw slice
The cutting machine movement rail gantry (7) of position adjusts cutting sheet reciprocating mechanism (8) and the cutting of cast-cutting saw slice upper and lower displacement
The adjustable spacing cutting sheet (11) of rock mass, it is characterised in that；
The creeper undercarriage (1) is installed on the chassis of workbench (2), and the quadrangle on workbench (2) chassis
Leveling supporting legs oil cylinder (4) is installed, the entire slot-cutting machine of support is provided on leveling supporting legs oil cylinder (4), makes its whole holding horizontal
With keep the vertical leveling supporting legs of cutting sheet, the upper surface on chassis be the workbench (2) of operation slot-cutting machine, workbench (2)
Side is equipped with walking, adjustment operating mechanism (5), walking power control cabinet (6), is pacified in the middle part of workbench (2) by rail of walking (15)
Equipped with cutting machine movement rail gantry (7), cutting sheet reciprocating mechanism (8) is installed in cutting machine movement rail gantry (7), cuts main electricity
Machine (10) is installed on cutting sheet arm support (9), and cutting electric cabinet (12) and depth of cut control setting stick (13) are also mounted at cutting
In machine movement rail gantry (7)；
Cutting sheet reciprocating mechanism (8) includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on upper lateral
Liang Shang, adjustment motor are engaged by gear with leading screw, leading screw be installed on upper beam and bottom cutting machine move rail gantry (7) it
Between, and be installed between left column and right column, depth of cut control setting stick (13) is moved by the turbine of bottom with cutting machine
The worm engaging connection of rail gantry (7) bottom, bottom worm-drive make cutting machine move rail gantry (7) in walking rail (15) it is front and rear from
By moving, adjustment motor cuts electric cabinet by the way that leading screw rotation is controlled to realize that adjustable spacing cutting sheet (11) moves up and down
(12) for giving cutting main motor (10), electric hydraulic pump (3), the adjustment motor power supply on crossbeam；
The electric hydraulic pump (3) of control hydraulic oil disengaging is installed on workbench (2) chassis, and electric hydraulic pump (3) is for giving
Leveling supporting legs oil cylinder (4) and fine tuning oil cylinder are sent into hydraulic oil, flexible, the fine tuning oil of leveling supporting legs oil cylinder (4) control leveling supporting legs
Cylinder is installed in the middle part of walking rail (15), and fine tuning oil cylinder is left on cutting sheet arm support (9) for adjusting adjustable spacing cutting sheet (11)
It moves right, to ensure adjustable spacing cutting sheet (11) face palisades to be cut, is installed in the middle part of cutting sheet arm support (9) by support base
It is moved in rail gantry (7) in cutting machine, and tail portion is installed on the screw of cutting sheet reciprocating mechanism (8), cutting sheet arm support (9)
Front end is equipped with adjustable spacing cutting sheet (11).
2. movable type facade hard rock slot-cutting machine according to claim 1, which is characterized in that further include saw blade protective cover
(14), saw blade protective cover (14) is welded on the forepart of cutting sheet arm support (9), and adjustable spacing cutting sheet (11) is installed on saw blade protection
It covers in (14), and is additionally provided in saw blade protective cover (14) and is sent into the water supply that coolant is used to cool down adjustable spacing cutting sheet (11)
Hole.
3. movable type facade hard rock slot-cutting machine according to claim 1, which is characterized in that further include liquid horizontal measuring instrument
(16), verticality visual observation instrument (17), verticality visual observation instrument (17) are installed on the vertical of cutting sheet reciprocating mechanism (8)
On column, liquid horizontal measuring instrument (16) is installed on walking, adjusts on operating mechanism (5).
4. movable type facade hard rock slot-cutting machine according to claim 1, which is characterized in that safety caging device is further included,
Safety caging device is a baffle, and safety caging device is installed on workbench (2), and with cutting sheet reciprocating mechanism
(8) it is welded to connect, for protecting worker safety.
5. movable type facade hard rock slot-cutting machine according to claim 2, which is characterized in that the adjustable spacing cutting sheet
(11) to be installed on isometrical two panels cast-cutting saw slice coaxial on cutting sheet reciprocating mechanism (8).
6. the construction technology of mobile facade hard rock slot-cutting machine, it is characterised in that：Its technical process is as follows：
Step 1. clears up construction site, operates the walking of slot-cutting machine, adjusting operating mechanism (6) drives creeper undercarriage (1) row
To the front of facade rock mass to be cut, mobile facade hard rock slot-cutting machine fuselage is adjusted according to depth of cut and treat grooving rock mass it
Between distance；
Step 2. makes adjustable spacing cutting sheet (11) center line and place-centric line to be cut by finely tuning oil cylinder adjustment slot-cutting machine
Centering determines that error is no more than 10cm；
Ground is extended under the supporting leg of the leveling supporting legs oil cylinder (4) of step 3. operation fuselage quadrangle, ensures that crawler belt leaves ground, and makes
Liquid horizontal measuring instrument (16) bubble in walking, adjusting operating mechanism (6) is placed in the middle and makes on cutting sheet reciprocating mechanism (8)
Verticality visual observation instrument (17) pointer rest on centre；
Step 4. checks whether the feed pipe of water supply hole is connected, and open feed pipe, and operation cutting main motor (10) makes adjustable
Away from cutting sheet (11) normal rotation；
Step 5. operation depth of cut control setting stick (13) makes cutting machine move rail gantry (7) forward movement, and automatically controlled using cutting
Case (12) makes the adjustment electrical power of control cutting sheet reciprocating mechanism (8), so as to make adjustable spacing cutting sheet (11) slow
Incision rock mass is moved down, manipulation cutting electric cabinet (12) makes cutting sheet slowly move down after reaching determined cutting depth, is cut to rock mass bottom
Portion；
Step 6. rotation depth of cut control setting stick (13) makes cutting sheet move backward, exits rock mass；
Step 7. closes cutting main motor (10) and feed pipe switch, and adjustable spacing cutting sheet (11) is adjusted to middle part；
Step 8. replaces quartering hammer, and groove body is dug out on the rock mass of well cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810023676.0A CN108214945B (en) | 2018-01-10 | 2018-01-10 | Movable vertical-face hard rock grooving machine and construction process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810023676.0A CN108214945B (en) | 2018-01-10 | 2018-01-10 | Movable vertical-face hard rock grooving machine and construction process thereof |
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| CN108214945A true CN108214945A (en) | 2018-06-29 |
| CN108214945B CN108214945B (en) | 2020-01-21 |
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| CN109838234A (en) * | 2019-03-19 | 2019-06-04 | 宜昌鄂奥图机械制造有限公司 | A kind of mine cutting car diesel-electric hybrid |
| CN111890574A (en) * | 2020-07-16 | 2020-11-06 | 宜昌华鼎建筑工程有限公司 | Device is seted up to housing construction drip |
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| CN115233526B (en) * | 2022-07-22 | 2023-12-29 | 民航机场建设工程有限公司 | Rail type airport pavement cutting operation machine and precise cutting method for cutting seams |
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