CN108214109A - A kind of ceramic tile intelligence edging technique and device - Google Patents
A kind of ceramic tile intelligence edging technique and device Download PDFInfo
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- CN108214109A CN108214109A CN201611140703.XA CN201611140703A CN108214109A CN 108214109 A CN108214109 A CN 108214109A CN 201611140703 A CN201611140703 A CN 201611140703A CN 108214109 A CN108214109 A CN 108214109A
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- brick
- edging
- pushing
- ceramic tile
- motor
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- 238000007688 edging Methods 0.000 title claims abstract description 132
- 239000000919 ceramic Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000011449 brick Substances 0.000 claims abstract description 164
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000012360 testing method Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
Abstract
The present invention relates to a kind of ceramic tile intelligence edging technique and devices.The ceramic tile intelligence edging device of the present invention, including pedestal, brick-pushing mechanism, edging mechanism, detector and controller；Brick-pushing mechanism, edging mechanism and testing agency are sequentially arranged in parallel on pedestal；Brick-pushing mechanism includes pushing away brick motor, push away brick axis and pushing away brick pawl；It pushes away brick axis and is connect with pushing away the output terminal of brick motor, push away brick pawl and be fixed on pushing away on brick axis；Edging mechanism includes feeder assembly and edging component；Feeder assembly includes feeder and feeding part, and feeder is fixed on pedestal, and the output terminal of feeder is connect with feeding part, feeds part for driving edging component to adobe edging；Detector is used to detect the size of the adobe after edging；Controller is connect with detector, brick-pushing mechanism and edging mechanism signal.The ceramic tile intelligence edging technique and device of the present invention has the advantages that high degree of automation, precision are high, qualification rate is high, intelligent, easy to operate.
Description
Technical field
The present invention relates to technical field of tile production, more particularly to a kind of ceramic tile intelligence edging technique and device.
Background technology
Include rude edge arrissing in existing Imitation Rock Porcelain Tiles (stone material) polishing flow and --- scrape thicknessing --- grinding and polishing --- essence
Edging chamfering --- the processes such as nano fluid coating.Rude edge arrissing process is corase grinding to be carried out to adobe surrounding to fixed size, and eliminate
The tiles edges deformation such as the defects of tiles edges and rippled edge.It is to carry out roughing to adobe surface to scrape thicknessing process, by porcelain
The sinter layer on brick surface removes, and exposes the decorative pattern of ceramic tile surface；Eliminate deformation, warpage, surface irregularity of adobe etc. simultaneously
Defect, and obtain the surface of consistency of thickness and planarization.Grinding and polishing process is to carry out fine gtinding to adobe surface, makes ceramic tile
Surface obtains the mirror effect of bright and clean smooth high gloss.It refines the side grinding when chamfering process mainly completes adobe four and falls
Angle grinding dressing reaches straight periphery, opposite side and the precisely consistent polished bricks finished product of diagonal-size.Nano fluid coating process be by
Ceramic tile surface after polishing remains a large amount of stomata and cutter trade, these defective effects ceramic tile surface quality.In order to obtain
The super clean bright effect of ceramic tile surface is obtained, in ceramic tile surface coated with nano liquid, the defects of ceramic tile surface is filled.
In the process, due to adobe dimensions difference, the processing dimension of equipment needs frequent manual adjustment transformation；Together
When, due to lossy, the numerous feeding grinding of very important person's power frequency in the process in grinding process to ceramic adobe of edging emery wheel itself
Emery wheel；Furthermore since equipment transmission main shaft has abrasion in use, after abrasion to a certain extent, it may appear that equipment adds
Work adobe diagonal can't meet the quality requirement, thus needs to shut down and repair replacement to equipment transmission shaft.
Tens bistriques of every edge polisher, the cutting output of each bistrique is how many, always is manually listening in the past,
See that spark mode original in this way observes judgement, edging operation is just into experience work.It needs repeatedly to adjust in ceramic tile process,
Efficiency is low, has the overproof degradation of part brick in the process, and higher to the skill requirement of edging work.Life is influenced if shutting down and adjusting
Production, shutdown adjustment does not have security risk again.
Invention content
Based on this, the object of the present invention is to provide a kind of ceramic tile intelligence edging technique and devices, have automation journey
The advantages of degree is high, precision is high, qualification rate is high, intelligent, easy to operate.
A kind of ceramic tile intelligence edging technique, includes the following steps：
S1. the norminal size in controller setting adobe processing and specified tolerance；
S2. brick-pushing mechanism control pushes away the amount of feeding of brick pawl and enters brick angle so that hair adobe is pushed to edging mechanism；
S3. the feeder of edging mechanism controls the amount of feeding of edging component and carries out edging to hair adobe；
S4. detector carries out size detection to the adobe after edging, and detected size signal is sent to controller by detector,
Controller is calculated detected size and calculates its error with norminal size；
If S5. the error of detected size and norminal size is less than specified tolerance, repeated from S2；
If the error of detected size and norminal size is more than specified tolerance, controller sends adjust instruction to brick-pushing mechanism
It carries out pushing away brick and edging adjustment with edging mechanism, until the error of detected size and norminal size is less than specified tolerance, and then certainly
S2 is repeated.
The present invention also provides a kind of ceramic tile intelligence edging device, including pedestal, brick-pushing mechanism, edging mechanism, detector
And controller；
The brick-pushing mechanism, edging mechanism and testing agency are sequentially arranged in parallel on the pedestal；
The brick-pushing mechanism includes pushing away brick motor, push away brick axis and pushing away brick pawl；The brick axis that pushes away pushes away the defeated of brick motor with described
Outlet connects, and the brick pawl that pushes away is fixed on described push away on brick axis；
The edging mechanism includes feeder assembly and edging component；The feeder assembly includes feeder and feeding part, institute
It states feeder to be fixed on the pedestal, the output terminal of the feeder is connect with the feeding part, and the feeding part is used for band
The edging component is moved to adobe edging；
The detector is arranged on the exit of the edging mechanism, and the detector is used to detecting the adobe after edging
Size；
The controller is arranged on the pedestal, the controller and the detector, brick-pushing mechanism and edging mechanism
Signal connects.
The ceramic tile intelligence edging device of the present invention is examined in real time by setting brick-pushing mechanism and edging mechanism, and using detector
The dimension feedback of adobe is surveyed to controller, realizes and brick adjustment and edging adjustment is pushed away to the automatic of hair adobe, reduce disqualification rate,
Operating personnel's quantity is also reduced simultaneously, reduces the labor intensity of operating personnel.
Further, the brick-pushing mechanism further includes stent, pushes away brick cylinder and pushes away brick connecting rod；The bracket slide is arranged on institute
It states on pedestal, the cylinder body for pushing away brick cylinder is fixed on the bracket；The piston rod for pushing away brick cylinder pushes away brick connecting rod company with described
It connects, the brick connecting rod that pushes away pushes away brick axis connection with described.
Further, the brick-pushing mechanism, which further includes, pushes away brick plinth, pushes away brick lead screw pair, pushes away brick guide rail and push away brick sliding block, institute
State and push away brick plinth and fix on the bracket, it is described push away brick motor and push away brick guide rail be fixed on it is described push away on brick plinth, it is described to push away
Brick sliding block is pushed away described in being slidably arranged on brick guide rail, and the leading screw for pushing away brick lead screw pair connects with the output terminal for pushing away brick motor
It connects, the screw set of the lead screw pair is connect with the brick sliding block that pushes away, and the brick sliding block that pushes away pushes away brick axis connection with described.
Further, described one end for pushing away brick axis is fixed on the bracket by sliding bearing, described to push away the another of brick axis
One end is connect with the output terminal for pushing away brick motor, and the brick connecting rod that pushes away is connected to the middle part for pushing away brick axis.
Further, the brick-pushing mechanism further includes stent pushing motor and guide rail；The stent pushing motor and guide rail
It is fixed on the pedestal, the bracket slide is arranged on the guide rail, and the output terminal of the stent pushing motor passes through chain
Item is connect with the stent.
Further, the feeder assembly further includes housing, drive sleeve and sliding sleeve, and the drive sleeve is slidably arranged in institute
It states on housing, the sliding sleeve is set in the drive sleeve, the feeding part and the outer edge engaged transmission of the drive sleeve.
Further, the feeder assembly further includes locating part, and the locating part is arranged in the drive sleeve and is used for
Drive sleeve is supported and is limited.
Further, the feeder is feeding motor, and the part that feeds is active oblique gear, the outside of the drive sleeve
Edge is provided with the oblique gear teeth.
Further, the edging component includes main shaft, edging head and edging head motor；The main shaft is fixed by bearing
In the sliding sleeve, the body of described edging head motor is fixed on the sliding sleeve；One end of the main shaft and the mill
The output terminal connection of end motor, the other end of the main shaft set the edging head.
Relative to the prior art, ceramic tile intelligence edging device of the invention by setting brick-pushing mechanism and edging mechanism, and
The dimension feedback of adobe is detected in real time using detector to controller, realizes and brick adjustment and edging tune is pushed away to the automatic of hair adobe
It is whole, disqualification rate is reduced, while also reduce operating personnel's quantity, reduce the labor intensity of operating personnel, be finally reached low energy
Consumption and grinding tool loss, improve production efficiency and product quality, reduce the purpose of production cost.The ceramic tile intelligence edging work of the present invention
Skill has the characteristics that high degree of automation, precision are high, qualification rate is high, intelligent, easy to operate.
In order to better understand and implement, the invention will now be described in detail with reference to the accompanying drawings.
Description of the drawings
Fig. 1 is the front view of the ceramic tile intelligence edging device of the present invention.
Fig. 2 is the vertical view of brick-pushing mechanism.
Fig. 3 is the side view of the ceramic tile intelligence edging device of the present invention.
Fig. 4 is that brick-pushing mechanism pushes away brick adjustment schematic diagram.
Fig. 5 is the partial schematic diagram for pushing away brick motor.
Fig. 6 is the partial schematic diagram for pushing away brick cylinder.
Fig. 7 is the structure diagram of edging mechanism.
Fig. 8 is the side cutaway view of edging mechanism.
Fig. 9 is the flow diagram of the ceramic tile intelligence edging technique of the present invention.
Specific embodiment
Please refer to Fig.1-3.The ceramic tile intelligence edging device of the present invention, including pedestal 10, brick-pushing mechanism 20, edging mechanism
30th, detector 40 and controller.The brick-pushing mechanism 20, edging mechanism 30 and testing agency are sequentially arranged in parallel in the pedestal
On 10.Hair adobe is pushed to edging mechanism 30 and carries out edging by brick-pushing mechanism 20, and the adobe after edging is after instrument 40 detects after testing,
Detector 40 will detect signal and feed back to controller, and controller sends instruction control brick-pushing mechanism 20 and edging mechanism 30 is pushed away
Brick and edging adjustment, so that the scale error of adobe is controlled in the specified margin of tolerance.
The brick-pushing mechanism 20 of the present embodiment includes pushing away brick motor 21, pushing away brick axis 22, push away brick pawl 23, stent 24, push away brick
Cylinder 25 pushes away brick connecting rod 26, pushes away brick plinth 27, push away brick lead screw pair 28, push away brick guide rail 29, push away brick sliding block 210, stent pushing motor
211 and guide rail 212.
Referring to Fig. 5, the brick axis 22 that pushes away is connect with the output terminal for pushing away brick motor 21, the brick pawl 23 that pushes away is fixed on
It is described to push away on brick axis 22.Described one end for pushing away brick axis 22 is fixed on by sliding bearing on the stent 24, described to push away brick axis 22
The other end connect with the output terminal for pushing away brick motor 21, the brick connecting rod 26 that pushes away is connected to the middle part for pushing away brick axis 22.
Referring to Fig. 6, the stent 24 is slidably arranged on the pedestal 10, the cylinder body for pushing away brick cylinder 25 is fixed on institute
It states on stent 24；The piston rod for pushing away brick cylinder 25 is connect with the brick connecting rod 26 that pushes away, and the brick connecting rod 26 that pushes away pushes away brick with described
Axis 22 connects.
The brick plinth 27 that pushes away is fixed on the stent 24, it is described push away brick motor 21 and push away brick guide rail 29 be fixed on it is described
Push away on brick plinth 27, it is described push away brick sliding block 210 be slidably arranged in it is described push away on brick guide rail 29, the leading screw for pushing away brick lead screw pair 28
It is connect with the output terminal for pushing away brick motor 21, the screw set of the lead screw pair is connect with the brick sliding block 210 that pushes away, described to push away brick
Sliding block 210 is connect with the brick axis 22 that pushes away.
The stent pushing motor 211 and guide rail 212 are fixed on the pedestal 10, and the stent 24 is slidably arranged in institute
It states on guide rail 212, the output terminal of the stent pushing motor 211 is connect by chain with the stent 24.Stent pushes away brick motor
211 drive stents 24 slide on guide rail, are moved on guide rail so as to drive to push away brick motor 21 and push away brick cylinder 25, to facilitate control
Brick-pushing mechanism 20 pushes away brick feeding.
Referring to Fig. 4, when pushing away brick, under the promotion for pushing away brick motor 21, push away brick axis 22 around one end sliding bearing (i.e.
At I in figure) make an angle [alpha] deflection, this is the adjustment for pushing away the brick amount of feeding.Later, the adjustment into brick angle is carried out, pushes away brick
The drive of cylinder 25 pushes away brick axis 22 and turns an angle so that pushes away brick pawl 23 and rotates, so as to be that adjustment pushes away the push-in hair adobe of brick pawl 23
Angle.Brick adjustment is pushed away usually in the electronic completion in gap for pushing away brick action twice.It pushes away brick pawl Adjustment precision and is up to 0.02mm, make adobe
Diagonal error can be controlled within 0.03mm (by taking the ceramic tile of 600X600mm specifications as an example), can be greatly reduced and push away brick
Defective work during adjustment.
Fig. 7 and Fig. 8 are please referred to, the edging mechanism 30 of the present embodiment includes feeder assembly 31 and edging component 32.This
The feeder assembly 31 of embodiment includes housing 311, feeder 312, feeding part 313, drive sleeve 314, sliding sleeve 315 and limit
Position part 316, the feeder 312 are fixed on the pedestal 10, the output terminal of the feeder 312 and the feeding part 313
Connection, the feeding part 313 are used to drive the edging component 32 to adobe edging.
The feeder 312 of the present embodiment is driving motor, and the part 313 that feeds is active oblique gear, the driving
The output terminal of motor is connect with one end of the active oblique gear, and the active oblique gear is vertically arranged, 314 water of drive sleeve
Flat setting, the outer edge of the drive sleeve 314 are provided with the oblique gear teeth, the active oblique gear with it is oblique in the drive sleeve 314
Gear teeth meshing is driven.The oblique gear teeth of the active oblique gear of the present embodiment and the oblique gear teeth angle of drive sleeve 314 are disposed as 45 °,
But the two direction is opposite.Driving motor imparts power to active oblique gear, and active oblique gear is driven to horizontally disposed transmission
Set 314, so as to by the power-conversion of vertical direction into horizontal movement and power.The present embodiment uses the cooperation of the oblique gear teeth, can be with
The degree of regulation of edging component 32 is made to reach 0.01mm, realizes that admission no-idle running and reversed backhaul gap are minimum.
The drive sleeve 314 is slidably arranged on the housing 311, and the sliding sleeve 315 is set in the drive sleeve 314
Interior, the feeding part 313 and the outer edge engaged transmission of the drive sleeve 314, the locating part 316 are arranged on the drive sleeve
On 314 and for drive sleeve 314 to be supported and is limited.The inner surface of the drive sleeve 314 of the present embodiment and sliding sleeve 315
Outer surface is preferably provided with screw thread, to realize being fixedly connected for the two.The locating part 316 of the present embodiment is thrust axis
It holds, the both ends of the drive sleeve 314 are slidably arranged in by a thrust bearing on the housing 311 respectively.
The feeder 312 of the present embodiment is preferably set to feeding motor, and the feeding part 313 is active helical teeth
Wheel, the outer edge of the drive sleeve 314 are provided with the oblique gear teeth.The driving component 20 of the present embodiment, which is preferably provided with, to be become
Fast case 23, the output terminal of the driver 21 are connect through the gearbox 23 with one end of the active oblique gear.
The edging component 32 of the present embodiment includes main shaft 321, edging head 322 and edging head motor 323；The main shaft
321 are fixed on by bearing in the sliding sleeve 315, and the body of described edging head motor 323 is fixed on the sliding sleeve 315
On；One end of the main shaft 321 is connect with the output terminal of the edging head motor 323, the other end setting institute of the main shaft 321
State edging head 322.The present embodiment is preferably provided with shaft coupling 324, and shaft coupling 324 is used to connect edging head motor 323
Output terminal and main shaft 321.Edging component 32 can together be moved back and forth with sliding sleeve 315.
The detector 40 of the present embodiment is arranged on the exit of the edging mechanism 30, and the detector 40 is used to examine
Survey the size of the adobe after edging.The controller is arranged on the pedestal 10, and the controller and the detector 40 push away
Brick mechanism 20 is connected with 30 signal of edging mechanism.
Production is adjusted for the ease of operating personnel scene, preferably there is provided human-machine operations to put down for the present embodiment
Platform, the human interface are connect with controller signals, and operating personnel can carry out specified directly on human interface
The input of size and specified tolerance and on-site manual adjust brick-pushing mechanism 20 and edging mechanism 30.
Referring to Fig. 9, the ceramic tile intelligence edging technique of the present invention, includes the following steps：
First, the stent pushing motor 211 of brick-pushing mechanism 20 pushes stent 24 to be moved to edging mechanism 30.To brick-pushing mechanism
20 conveying hair adobes.
S1. the norminal size in controller setting adobe processing and specified tolerance.
S2. brick-pushing mechanism 20 controls the amount of feeding for pushing away brick pawl 23 and enters brick angle so that hair adobe is pushed to edging mechanism
30。
Specially：It pushes away the drive of brick motor 21 to push away brick lead screw pair 28 and rotate, the screw set drive for pushing away brick lead screw pair 28 pushes away brick cunning
Block 210 slides on brick guide rail 29 is pushed away, and one end so as to push brick axis 22 and the brick pawl 23 that pushes away on brick axis 22 is pushed away move.It pushes away
Brick cylinder 25 pushes away brick connecting rod 26 and turns an angle, and pushes away brick axis 22 so as to drive and rotates, is adjusted so as to push away brick pawl into brick angle.
S3. the feeder 312 of edging mechanism 20 controls the amount of feeding of edging component 32 and carries out edging to hair adobe.
Specially：After starting feeder 312, feeder 312 drives feeding part 313 to rotate, and feeding part 313 moves vertical
Power passes to horizontal drive sleeve 314, and drive sleeve 314 drives sliding sleeve 315 and the edging component 32 being arranged in sliding sleeve 315
Feed motion, edging head motor 323 drive edging head 322 to rotate, so as to carry out edging to hair adobe.
S4. detector 40 carries out size detection to the adobe after edging, obtains detected size signal, and detector 40 will detect
Size signal is sent to controller, and controller is calculated detected size and calculates its error with norminal size.
If S5. the error of detected size and norminal size is less than specified tolerance, repeated from S2；
If the error of detected size and norminal size is more than specified tolerance, controller sends adjust instruction to brick-pushing mechanism
20 and edging mechanism 30 push away brick and edging adjustment, until the error of detected size and norminal size is less than specified tolerance, into
And it is repeated from S2.
Adjust instruction is sent to brick-pushing mechanism 20 and edging mechanism 30 by controller, and brick-pushing mechanism 20 pushes away 21 He of brick motor
It pushes away brick cylinder 25 and adjusts respectively and push away pushing away for brick pawl 23 and the brick amount of feeding and enter brick angle.Meanwhile the edging head motor 323 of edging mechanism 30
The front and rear amount of feeding of edging head is adjusted, is adjusted with the edging to hair adobe.By controlling brick-pushing mechanism 20 and edging mechanism
30 are adjusted, so that the scale error of adobe later is controlled in the specified margin of tolerance.
Relative to the prior art, ceramic tile intelligence edging device of the invention by setting brick-pushing mechanism and edging mechanism, and
The dimension feedback of adobe is detected in real time using detector to controller, realizes and brick adjustment and edging tune is pushed away to the automatic of hair adobe
It is whole, disqualification rate is reduced, while also reduce operating personnel's quantity, reduce the labor intensity of operating personnel, be finally reached low energy
Consumption and grinding tool loss, improve production efficiency and product quality, reduce the purpose of production cost.The ceramic tile intelligence edging work of the present invention
Skill has the characteristics that high degree of automation, precision are high, qualification rate is high, intelligent, easy to operate.
Embodiment described above only expresses the several embodiments of the present invention, and description is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that those of ordinary skill in the art are come
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Range.
Claims (10)
1. a kind of ceramic tile intelligence edging technique, includes the following steps：
S1. the norminal size in controller setting adobe processing and specified tolerance；
S2. brick-pushing mechanism control pushes away the amount of feeding of brick pawl and enters brick angle so that hair adobe is pushed to edging mechanism；
S3. the feeder of edging mechanism controls the amount of feeding of edging component and carries out edging to hair adobe；
S4. detector carries out size detection to the adobe after edging, and detected size signal is sent to controller by detector, controls
Device is calculated detected size and calculates its error with norminal size；
If S5. the error of detected size and norminal size is less than specified tolerance, repeated from S2；
If the error of detected size and norminal size is more than specified tolerance, controller sends adjust instruction to brick-pushing mechanism and mill
Side mechanism carries out pushing away brick and edging adjustment, until the error of detected size and norminal size is less than specified tolerance, and then heavy from S2
It is multiple to perform.
2. a kind of ceramic tile intelligence edging device, it is characterised in that：Including pedestal, brick-pushing mechanism, edging mechanism, detector and control
Device；
The brick-pushing mechanism, edging mechanism and testing agency are sequentially arranged in parallel on the pedestal；
The brick-pushing mechanism includes pushing away brick motor, push away brick axis and pushing away brick pawl；It is described to push away brick axis and the output terminal for pushing away brick motor
Connection, the brick pawl that pushes away are fixed on described push away on brick axis；
The edging mechanism includes feeder assembly and edging component；The feeder assembly include feeder and feeding part, it is described into
It is fixed on the pedestal to device, the output terminal of the feeder is connect with the feeding part, and the feeding part is used to drive institute
Edging component is stated to adobe edging；
The detector is arranged on the exit of the edging mechanism, and the detector is used to detecting the ruler of the adobe after edging
It is very little；
The controller is arranged on the pedestal, the controller and the detector, brick-pushing mechanism and edging mechanism signal
Connection.
3. ceramic tile intelligence edging device according to claim 2, it is characterised in that：The brick-pushing mechanism further include stent,
It pushes away brick cylinder and pushes away brick connecting rod；The bracket slide is arranged on the pedestal, and the cylinder body for pushing away brick cylinder is fixed on the stent
On；The piston rod for pushing away brick cylinder is connect with the brick connecting rod that pushes away, and the brick connecting rod that pushes away pushes away brick axis connection with described.
4. ceramic tile intelligence edging device according to claim 3, it is characterised in that：The brick-pushing mechanism, which further includes, pushes away brick bottom
Seat, push away brick lead screw pair, push away brick guide rail and push away brick sliding block, it is described push away brick plinth fix on the bracket, it is described push away brick motor and
Push away brick guide rail be fixed on it is described push away on brick plinth, it is described push away brick sliding block be slidably arranged in it is described push away on brick guide rail, it is described to push away brick silk
The leading screw of thick stick pair is connect with the output terminal for pushing away brick motor, and the screw set of the lead screw pair is connect with the brick sliding block that pushes away, institute
It states and pushes away brick sliding block and described push away brick axis connection.
5. ceramic tile intelligence edging device according to claim 4, it is characterised in that：Described one end for pushing away brick axis passes through slip
Bearing is fixed on the bracket, and the other end for pushing away brick axis is connect with the output terminal for pushing away brick motor, described to push away brick company
Bar is connected to the middle part for pushing away brick axis.
6. ceramic tile intelligence edging device according to claim 3, it is characterised in that：The brick-pushing mechanism further includes stent and pushes away
Dynamic motor and guide rail；The stent pushing motor and guide rail are fixed on the pedestal, and the bracket slide is arranged on described lead
On rail, the output terminal of the stent pushing motor is connect by chain with the stent.
7. ceramic tile intelligence edging device according to claim 1, it is characterised in that：The feeder assembly further include housing,
Drive sleeve and sliding sleeve, the drive sleeve are slidably arranged on the housing, and the sliding sleeve is set in the drive sleeve, institute
State feeding part and the outer edge engaged transmission of the drive sleeve.
8. ceramic tile intelligence edging device according to claim 7, it is characterised in that：The feeder assembly further includes limiting
Part, the locating part are arranged in the drive sleeve and for drive sleeve to be supported and limited.
9. ceramic tile intelligence edging device according to claim 7, it is characterised in that：The feeder is feeds motor, institute
It is active oblique gear to state feeding part, and the outer edge of the drive sleeve is provided with the oblique gear teeth.
10. ceramic tile intelligence edging device according to claim 7, it is characterised in that：The edging component includes main shaft, mill
End and edging head motor；The main shaft is fixed on by bearing in the sliding sleeve, and the body of described edging head motor is fixed
On the sliding sleeve；One end of the main shaft is connect with the output terminal of the edging head motor, and the other end of the main shaft is set
Put the edging head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611140703.XA CN108214109B (en) | 2016-12-12 | 2016-12-12 | Intelligent edging process and device for ceramic tiles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611140703.XA CN108214109B (en) | 2016-12-12 | 2016-12-12 | Intelligent edging process and device for ceramic tiles |
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| CN108214109A true CN108214109A (en) | 2018-06-29 |
| CN108214109B CN108214109B (en) | 2023-11-10 |
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| Publication number | Publication date |
|---|---|
| CN108214109B (en) | 2023-11-10 |
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