CN108213797B - Foldable rapid clamping guide rail type mobile robot - Google Patents
Foldable rapid clamping guide rail type mobile robot Download PDFInfo
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- CN108213797B CN108213797B CN201711273183.4A CN201711273183A CN108213797B CN 108213797 B CN108213797 B CN 108213797B CN 201711273183 A CN201711273183 A CN 201711273183A CN 108213797 B CN108213797 B CN 108213797B
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- 238000009434 installation Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims description 39
- 238000005096 rolling process Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 125000006850 spacer group Chemical group 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 230000001788 irregular Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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Abstract
Description
技术领域technical field
本发明涉及机器人技术领域,尤其是涉及一种可折叠的快速装夹导轨式移动机器人。The invention relates to the technical field of robots, in particular to a foldable fast-clamping rail-type mobile robot.
背景技术Background technique
移动机器人是自动执行工作的机器装置。它既可以接受人类指挥,又可以运行预先编排的程序,也可以根据以人工智能技术制定的原则纲领行动。它的任务是协助或取代人类工作的工作,例如生产业、建筑业或是危险的工作,目前移动机器人的发展迅猛,在很多行业都得到了应用。A mobile robot is a machine device that performs work autonomously. It can accept human command, run pre-programmed programs, and act according to principles formulated with artificial intelligence technology. Its task is to assist or replace human work, such as production, construction or dangerous work. At present, mobile robots are developing rapidly and have been applied in many industries.
在焊接、切割以及检测等场合,移动机器人都是通过轨道与工件连接的,移动机器人在轨道上行走并完成工作。In the occasions of welding, cutting and testing, the mobile robot is connected to the workpiece through the track, and the mobile robot walks on the track and completes the work.
本申请人发现现有技术至少存在以下技术问题:The applicant finds that the prior art has at least the following technical problems:
目前移动机器人本体与其行走轨道之间的连接方式多种多样,为了保证可靠性,装卡方式大都非常繁琐,不能实现快速装卡,不够便捷,影响到移动机器人的工作效率;而且一种装卡方式往往只适应于一种轨道,适应性差,安装到其他轨道上时会出现装卡困难,柔性差的问题;另外,移动机器人在行走于不规则表面或不平整表面上时,移动机器人与工件之间的连接不可靠,不紧固,会影响到工作效果,安全性也差;此外,行走轨道的长度是固定的,行走轨道与工件之间的连接力度不好掌控,预紧力不可调节,容易出现用力过度的情况,可靠性受到影响。At present, there are various connection methods between the mobile robot body and its walking track. In order to ensure reliability, most of the card installation methods are very cumbersome and cannot be quickly installed, which is not convenient enough and affects the work efficiency of the mobile robot; The method is often only suitable for one kind of track, and the adaptability is poor. When it is installed on other tracks, there will be problems of clamping difficulty and poor flexibility. In addition, when the mobile robot walks on an irregular or uneven surface, the mobile robot and the workpiece The connection between them is unreliable and not fastened, which will affect the working effect and the safety is poor; in addition, the length of the walking track is fixed, the connection strength between the walking track and the workpiece is not easy to control, and the pre-tightening force cannot be adjusted , prone to excessive force, the reliability is affected.
发明内容Contents of the invention
本发明的目的在于提供一种可折叠的快速装夹导轨式移动机器人,以解决现有技术中存在的机器人主体和行走轨道之间不能实现快速装卡的技术问题。本发明提供的诸多技术方案中的优选技术方案所能产生的诸多技术效果详见下文阐述。The purpose of the present invention is to provide a foldable fast-clamping rail-type mobile robot to solve the technical problem in the prior art that fast-clamping cannot be realized between the robot body and the walking track. The many technical effects that can be produced by the preferred technical solutions among the many technical solutions provided by the present invention are described in detail below.
为实现上述目的,本发明提供了以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
本发明提供的一种可折叠的快速装夹导轨式移动机器人,包括驱动装置、小车主体和轨道,所述小车主体与所述驱动装置传动连接,所述轨道固定于工件上,所述小车主体装卡于所述轨道上,且所述小车主体能够沿所述轨道行走,所述小车主体包括:A foldable fast clamping guide rail mobile robot provided by the present invention includes a driving device, a trolley main body and a track, the trolley main body is connected to the driving device in transmission, the track is fixed on a workpiece, and the trolley main body Installed on the track, and the main body of the trolley can walk along the track, the main body of the trolley includes:
安装主板,其能够承载小车主体和所述驱动装置;install the main board, which can carry the main body of the car and the driving device;
轨道夹持装置,其设置于所述安装主板上,用于夹持所述轨道;所述轨道夹持装置包括固定部、滑动部和锁紧部,所述固定部固定于所述安装主板的下侧,所述滑动部可滑动设置于所述安装主板上,所述锁紧部能够驱动所述滑动部向靠近或远离所述固定部的方向滑动,当所述锁紧部驱动所述滑动部向靠近所述固定部的方向滑动时所述固定部与所述滑动部能够由所述轨道的左、右两侧夹持所述轨道,实现小车主体的快速装卡。A rail clamping device, which is arranged on the installation main board, for clamping the track; the rail clamping device includes a fixing part, a sliding part and a locking part, and the fixing part is fixed on the installation main board On the lower side, the sliding part is slidably arranged on the installation main board, and the locking part can drive the sliding part to slide toward or away from the fixing part. When the locking part drives the sliding When the fixed part slides in a direction close to the fixed part, the fixed part and the sliding part can clamp the track by the left and right sides of the track, so as to realize the quick clamping of the main body of the trolley.
可选地,所述固定部包括第一滚动轮和第一U形架,所述第一滚动轮枢接于所述第一U形架的内侧,所述第一U形架固接于所述安装主板的下侧;所述滑动部包括第二滚动轮、第二U形架、滑动盖板和连接杆,所述第一U形架的开口与所述第二U形架的开口方向相对,所述第二滚动轮枢接于所述第二U形架的内侧,所述第二U形架位于所述安装主板的下侧,所述滑动盖板位于所述安装主板的上侧,所述第二U形架通过所述连接杆与所述滑动盖板固定连接,所述安装主板上开设有滑槽,所述连接杆可滑动设置于所述滑槽内;所述第一滚动轮与所述第二滚动轮配合夹持所述轨道。Optionally, the fixing part includes a first rolling wheel and a first U-shaped frame, the first rolling wheel is pivotally connected to the inner side of the first U-shaped frame, and the first U-shaped frame is fixed to the The underside of the above-mentioned installation main board; The sliding part includes a second rolling wheel, a second U-shaped frame, a sliding cover and a connecting rod, and the opening of the first U-shaped frame is in the same direction as the opening direction of the second U-shaped frame. In contrast, the second rolling wheel is pivotally connected to the inner side of the second U-shaped frame, the second U-shaped frame is located on the lower side of the installation main board, and the sliding cover is located on the upper side of the installation main board , the second U-shaped frame is fixedly connected to the sliding cover plate through the connecting rod, the installation main board is provided with a chute, and the connecting rod can be slidably arranged in the chute; the first The scroll wheel cooperates with the second scroll wheel to clamp the track.
可选地,所述第一滚动轮和所述第二滚动轮的结构和形状均相同,且均为分体式结构,所述第一滚动轮由上半轮和下半轮组成,所述第二滚动轮由上半轮和下半轮组成,所述上半轮和所述下半轮互为镜像结构,所述上半轮和所述下半轮之间设置有间隔套。Optionally, the structure and shape of the first scroll wheel and the second scroll wheel are the same, and both are split structures, the first scroll wheel is composed of an upper half wheel and a lower half wheel, and the second scroll wheel The second rolling wheel is composed of an upper half wheel and a lower half wheel, the upper half wheel and the lower half wheel are mirror images of each other, and a spacer sleeve is arranged between the upper half wheel and the lower half wheel.
可选地,所述上半轮由远离所述间隔套处向靠近所述间隔套处渐缩,所述下半轮由远离所述间隔套处向靠近所述间隔套处渐缩,从而在所述第一滚动轮与所述轨道的连接处以及所述第二滚动轮与所述轨道的连接处均形成V形槽。Optionally, the upper half-wheel tapers from a place away from the spacer to a place close to the spacer, and the lower half-wheel tapers from a place away from the spacer to a place close to the spacer, so that Both the joints of the first rolling wheel and the track and the joints of the second rolling wheel and the track form V-shaped grooves.
可选地,所述锁紧部包括L形支架和螺纹旋钮,所述L形支架固接于所述安装板的下侧的远离所述轨道的一端,所述L形支架上开设有螺纹孔,所述螺纹旋钮的螺纹端穿过所述螺纹孔固接于所述第二U形架上。Optionally, the locking part includes an L-shaped bracket and a threaded knob, the L-shaped bracket is fixed on the lower side of the mounting plate at an end away from the track, and a threaded hole is opened on the L-shaped bracket , the threaded end of the threaded knob passes through the threaded hole and is fixed on the second U-shaped frame.
可选地,所述驱动装置包括电机座、电机、电机轴齿轮和传动介轮,所述电机座固定于所述安装主板上,所述电机安装于所述电机座上,所述电机的输出轴与所述电机轴齿轮固定连接,所述电机轴齿轮与所述传动介轮相啮合;所述轨道上设置有导向齿条,所述传动介轮与所述导向齿条啮合。Optionally, the drive device includes a motor base, a motor, a motor shaft gear, and a transmission intermediate wheel, the motor base is fixed on the installation main board, the motor is installed on the motor base, and the output of the motor The shaft is fixedly connected with the motor shaft gear, and the motor shaft gear meshes with the transmission gear; a guide rack is arranged on the track, and the transmission gear meshes with the guide rack.
可选地,所述安装主板包括主板体和铰接于所述主板体两侧的翼板,每个所述翼板与所述主板之间均设置有角度限定板,所述角度限定板的一侧固定于所主板体上,所述角度限定板的远离所述主板体的一侧开设有圆弧槽,所述翼板通过设置于所述圆弧槽内的螺栓固定于所述角度限定板上。Optionally, the installation main board includes a main board body and wing plates hinged on both sides of the main board body, an angle limiting plate is arranged between each of the wing plates and the main board, and one of the angle limiting plates The side is fixed on the main body, the side of the angle limiting plate away from the main body is provided with an arc groove, and the wing plate is fixed to the angle limiting plate by bolts arranged in the arc groove superior.
可选地,还包括设置于所述轨道内侧的多个弹簧支撑机构,所述弹簧支撑机构包括基座、内芯、弹簧和螺柱,所述内芯上轴向开设有通孔,所述弹簧设置于所述通孔内,所述通孔的远离所述轨道的一端设置有一段内螺纹,所述螺柱旋入所述内芯时所述螺柱的靠近所述轨道的一端与所述弹簧相抵,所述基座上开设有安装孔,所述内芯可滑动设置于所述安装孔内。Optionally, it also includes a plurality of spring support mechanisms arranged inside the track, the spring support mechanisms include a base, an inner core, a spring and a stud, and a through hole is axially opened on the inner core, and the The spring is arranged in the through hole, and the end of the through hole away from the track is provided with a section of internal thread, and when the stud is screwed into the inner core, the end of the stud close to the track is connected to the The spring is opposed to each other, and a mounting hole is opened on the base, and the inner core is slidably arranged in the mounting hole.
可选地,所述安装孔的远离所述轨道的一端设置有限位凸部,所述内芯的外侧设置有限位凸起,当所述内芯沿所述安装孔滑动,所述限位凸起滑动至所述限位凸部处时所述内芯被限位。Optionally, a limiting protrusion is provided on the end of the mounting hole away from the track, and a limiting protrusion is provided on the outer side of the inner core. When the inner core slides along the mounting hole, the limiting protrusion The inner core is limited when it slides to the limiting protrusion.
可选地,还包括钢丝绳锁紧机构,所述钢丝绳锁紧机构包括摇把、减速器、连接轴和棘轮机构,所述摇把与所述减速器的输入轴连接,所述减速器的输出轴通过所述连接轴与所述棘轮机构连接;所述轨道由两段构成,分别为第一段和第二段,所述第一段的固定端和所述第二段的固定端转动连接,所述第一段的自由端和所述第二段的自由端通过卡扣相连;所述棘轮机构包括棘轮轴和钢丝绳,所述棘轮轴位于所述第一段上,所述钢丝绳的一端固定于所述棘轮轴上,所述钢丝绳的另一端固定于所述所述第二段上。Optionally, a wire rope locking mechanism is also included, and the wire rope locking mechanism includes a crank, a speed reducer, a connecting shaft and a ratchet mechanism, the crank is connected with the input shaft of the speed reducer, and the output of the speed reducer The shaft is connected with the ratchet mechanism through the connecting shaft; the track is composed of two sections, namely the first section and the second section, and the fixed end of the first section is rotatably connected with the fixed end of the second section , the free end of the first section and the free end of the second section are connected by buckles; the ratchet mechanism includes a ratchet shaft and a wire rope, the ratchet shaft is located on the first section, and one end of the wire rope It is fixed on the ratchet shaft, and the other end of the wire rope is fixed on the second section.
本发明提供的一种可折叠的快速装夹导轨式移动机器人,锁紧部驱动滑动部向靠近固定部的方向滑动时固定部与滑动部能够由轨道的左、右两侧协同夹持轨道,实现小车主体与轨道的快速装卡。The present invention provides a foldable fast clamping rail-type mobile robot. When the locking part drives the sliding part to slide in the direction close to the fixed part, the fixed part and the sliding part can cooperate to clamp the track from the left and right sides of the track. Realize the rapid loading of the main body of the trolley and the track.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明一种可折叠的快速装夹导轨式移动机器人的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a foldable fast clamping rail type mobile robot of the present invention;
图2是本发明一种可折叠的快速装夹导轨式移动机器人的局部放大示意图;Fig. 2 is a partially enlarged schematic diagram of a foldable fast-clamping rail-type mobile robot of the present invention;
图3是安装主板与角度限定板的连接示意图;Fig. 3 is a schematic diagram of the connection between the main board and the angle limiting board;
图4是轨道夹持装置与轨道的连接关系示意图;Fig. 4 is a schematic diagram of the connection relationship between the track clamping device and the track;
图5是间隔套的安装位置示意图;Fig. 5 is a schematic diagram of the installation position of the spacer sleeve;
图6是安装主板的结构示意图;Fig. 6 is a structural schematic diagram of installing the main board;
图7是弹簧支撑机构的结构示意图;Fig. 7 is a schematic structural view of the spring support mechanism;
图8是钢丝绳锁紧机构的结构示意图。Fig. 8 is a structural schematic diagram of the wire rope locking mechanism.
图中1、小车主体;11、安装主板;111、滑动盖板;112、L形支架;113、螺纹旋钮;114、角度限定板;115、主板体;116、翼板;12、滚动轮;13、电机座;14、电机;15、电机轴齿轮;16、传动介轮;17、导向齿条;18、滚动轮轴;19、U形架;2、轨道;3、弹簧支撑机构;31、基座;32、内芯;33、弹簧;34、螺柱;4、钢丝绳锁紧机构;41、摇把;42、减速器;43、连接轴;44、棘轮机构;441、棘轮轴。In the figure 1, the main body of the trolley; 11, installing the main board; 111, the sliding cover; 112, the L-shaped bracket; 113, the threaded knob; 114, the angle limiting plate; 115, the main body; 116, the wing plate; 13, motor seat; 14, motor; 15, motor shaft gear; 16, transmission intermediate wheel; 17, guide rack; 18, rolling wheel shaft; 19, U-shaped frame; 2, track; 3, spring support mechanism; 31, Base; 32, inner core; 33, spring; 34, stud; 4, wire rope locking mechanism; 41, crank; 42, reducer; 43, connecting shaft; 44, ratchet mechanism; 441, ratchet shaft.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
如图1和图2所示,本发明提供了一种可折叠的快速装夹导轨式移动机器人,包括驱动装置、小车主体1和轨道2,小车主体1与驱动装置传动连接,轨道2固定于工件上,小车主体1装卡于轨道2上,且小车主体1能够沿轨道2行走,小车主体1包括:As shown in Figure 1 and Figure 2, the present invention provides a foldable fast clamping guide rail type mobile robot, including a driving device, a trolley main body 1 and a track 2, the trolley main body 1 is connected to the driving device, and the track 2 is fixed on On the workpiece, the main body of the trolley 1 is clamped on the track 2, and the main body of the trolley 1 can walk along the track 2. The main body of the trolley 1 includes:
安装主板11,其能够承载小车主体1和驱动装置;Install the main board 11, which can carry the car main body 1 and the driving device;
轨道2夹持装置,其设置于安装主板11上,用于夹持轨道2;轨道2夹持装置包括固定部、滑动部和锁紧部,固定部固定于安装主板11的下侧,滑动部可滑动设置于安装主板11上,锁紧部能够驱动滑动部向靠近或远离固定部的方向滑动,当锁紧部驱动滑动部向靠近固定部的方向滑动时固定部与滑动部能够由轨道2的左、右两侧夹持轨道2,实现小车主体1的快速装卡。Track 2 clamping device, it is arranged on the mounting main board 11, is used for clamping track 2; Track 2 clamping device comprises fixing part, sliding part and locking part, and fixing part is fixed on the lower side of installing main board 11, and sliding part It can be slidably arranged on the installation main board 11, and the locking part can drive the sliding part to slide towards or away from the fixed part. The left and right sides of the rail 2 are clamped to realize fast loading of the main body 1 of the trolley.
锁紧部驱动滑动部向靠近固定部的方向滑动时固定部与滑动部能够由轨道2的左、右两侧协同夹持轨道2,实现小车主体1与轨道2的快速装卡,拆装便捷,提高移动机器人的工作效率。When the locking part drives the sliding part to slide in the direction close to the fixed part, the fixed part and the sliding part can cooperate to clamp the rail 2 from the left and right sides of the rail 2, so as to realize the quick installation and disassembly of the trolley main body 1 and the rail 2 , to improve the work efficiency of mobile robots.
作为可选地实施方式,如图4所示,固定部包括第一滚动轮和第一U形架,第一滚动轮枢接于第一U形架的内侧,第一U形架固接于安装主板11的下侧;滑动部包括第二滚动轮、第二U形架、滑动盖板111和连接杆,第一U形架的开口与第二U形架的开口方向相对,第二滚动轮枢接于第二U形架的内侧,第二U形架位于安装主板11的下侧,滑动盖板111位于安装主板11的上侧,第二U形架通过连接杆与滑动盖板111固定连接,安装主板11上开设有滑槽,连接杆可滑动设置于滑槽内;第一滚动轮与第二滚动轮配合夹持轨道2。As an optional implementation, as shown in Figure 4, the fixed part includes a first rolling wheel and a first U-shaped frame, the first rolling wheel is pivotally connected to the inner side of the first U-shaped frame, and the first U-shaped frame is fixed on the Install the underside of the main board 11; the sliding part includes a second rolling wheel, a second U-shaped frame, a sliding cover plate 111 and a connecting rod, the opening of the first U-shaped frame is opposite to the opening direction of the second U-shaped frame, and the second rolling wheel The wheels are pivotally connected to the inner side of the second U-shaped frame, the second U-shaped frame is located at the lower side of the installation main board 11, and the sliding cover plate 111 is located at the upper side of the installation main board 11, and the second U-shaped frame is connected with the sliding cover plate 111 through the connecting rod. For fixed connection, a chute is provided on the installation main board 11, and the connecting rod can be slidably arranged in the chute; the first rolling wheel and the second rolling wheel cooperate to clamp the track 2.
固定于安装主板11的下侧的U形架内的滚动轮12——第一滚动轮,与滑动设置于安装主板11上的U形架内的滚动轮12——第二滚动轮相配合,转动灵活,而且连接可靠。The scroll wheel 12 in the U-shaped frame fixed on the lower side of the installation main board 11---the first scroll wheel, cooperates with the scroll wheel 12---the second scroll wheel in the U-shaped frame that is slidably arranged on the installation main board 11, The rotation is flexible and the connection is reliable.
作为可选地实施方式,如图5所示,第一滚动轮和第二滚动轮的结构和形状均相同,且均为分体式结构,第一滚动轮由上半轮和下半轮组成,第二滚动轮由上半轮和下半轮组成,上半轮和下半轮互为镜像结构,上半轮和下半轮之间设置有间隔套。As an optional implementation, as shown in Figure 5, the structure and shape of the first scroll wheel and the second scroll wheel are the same, and both are split structures, the first scroll wheel is composed of an upper half wheel and a lower half wheel, The second rolling wheel is composed of an upper half wheel and a lower half wheel, which are mirror images of each other, and a spacer sleeve is arranged between the upper half wheel and the lower half wheel.
上半轮和下半轮之间设置间隔套,小车本体在轨道2上行走过程中,有缓冲空间,分体式的滚动轮12防止内圈的滚动轮12的转速和外圈的滚动轮12的转速不同而出现卡顿,行走更加流畅。A spacer sleeve is set between the upper half wheel and the lower half wheel. When the trolley body is walking on the track 2, there is buffer space. The speed is different and there is a freeze, and the walking is smoother.
作为可选地实施方式,上半轮由远离间隔套处向靠近间隔套处渐缩,下半轮由远离间隔套处向靠近间隔套处渐缩,从而在第一滚动轮与轨道2的连接处以及第二滚动轮与轨道2的连接处均形成V形槽。As an optional embodiment, the upper half wheel tapers away from the distance sleeve to the spacer sleeve, and the lower half wheel tapers from the distance sleeve to the distance sleeve, so that the connection between the first rolling wheel and the track 2 V-shaped grooves are formed at the junction of the second rolling wheel and the track 2.
轨道2边沿处具有倒角,滚动轮12形成V形槽,与轨道2形状适配,与轨道2的连接更紧密,更可靠。There is a chamfer at the edge of the track 2, and the rolling wheel 12 forms a V-shaped groove, which is adapted to the shape of the track 2, and the connection with the track 2 is tighter and more reliable.
作为可选地实施方式,锁紧部包括L形支架112和螺纹旋钮113,L形支架112固接于安装板的下侧的远离轨道2的一端,L形支架112上开设有螺纹孔,螺纹旋钮113的螺纹端穿过螺纹孔固接于第二U形架上。As an optional embodiment, the locking part includes an L-shaped bracket 112 and a threaded knob 113. The L-shaped bracket 112 is affixed to the lower side of the mounting plate at an end away from the track 2. A threaded hole is provided on the L-shaped bracket 112, and the threaded The threaded end of the knob 113 is fixed on the second U-shaped frame through the threaded hole.
安装时,将小车主体1的第一滚动轮抵于轨道2的一侧,通过旋拧螺纹旋钮113推动第二U形架向轨道2移动,直至第二滚动轮与轨道2的另一侧相抵,完成小车主体1与轨道2的快速装卡;锁紧部的结构简单,螺纹传动平稳,且可靠性高。When installing, put the first rolling wheel of the trolley body 1 against one side of the track 2, and push the second U-shaped frame to move toward the track 2 by turning the threaded knob 113 until the second rolling wheel touches the other side of the track 2 , to complete the quick clamping of the main body 1 of the trolley and the track 2; the structure of the locking part is simple, the screw transmission is stable, and the reliability is high.
作为可选地实施方式,驱动装置包括电机14座13、电机14、电机14轴齿轮和传动介轮16,电机14座13固定于安装主板11上,电机14安装于电机14座13上,电机14的输出轴与电机14轴齿轮固定连接,电机14轴齿轮与传动介轮16相啮合;轨道2上设置有导向齿条17,传动介轮16与导向齿条17啮合。As an optional embodiment, the driving device includes a motor 14 seat 13, a motor 14, a motor 14 shaft gear and a transmission intermediate wheel 16, the motor 14 seat 13 is fixed on the main board 11, and the motor 14 is installed on the motor 14 seat 13. The output shaft of 14 is fixedly connected with 14 shaft gears of the motor, and the 14 shaft gears of the motor are meshed with the transmission intermediate wheel 16;
采用直接与轨道2进行齿轮啮合的方式进行传动,小车主体1的移动更加快速和方便,而且控制过程中更为直接,误差相对较小。The transmission is carried out by gear meshing with the track 2 directly, the movement of the trolley main body 1 is faster and more convenient, and the control process is more direct and the error is relatively small.
作为可选地实施方式,如图3和图6所示,安装主板11包括主板体115和铰接于主板体115两侧的翼板116,每个翼板116与主板之间均设置有角度限定板114,角度限定板114的一侧固定于所主板体115上,角度限定板114的远离主板体115的一侧开设有圆弧槽,翼板116通过设置于圆弧槽内的螺栓固定于角度限定板114上。As an optional implementation, as shown in Fig. 3 and Fig. 6, the installation mainboard 11 includes a mainboard body 115 and wing plates 116 hinged on both sides of the mainboard body 115, and an angle limiter is provided between each wing plate 116 and the mainboard. Plate 114, one side of the angle limiting plate 114 is fixed on the main body 115, the side of the angle limiting plate 114 away from the main body 115 is provided with an arc groove, and the wing plate 116 is fixed on the on the angle limiting plate 114 .
通过调节两块翼板116与主板体115之间的角度,适应于不同曲率半径的轨道2,适用范围大;而且装卡方便,柔性好。By adjusting the angle between the two wing plates 116 and the main body 115, it is suitable for the rails 2 with different curvature radii, and has a wide application range; moreover, it is convenient for clamping and good flexibility.
作为可选地实施方式,可折叠的快速装夹导轨式移动机器人还包括设置于轨道2内侧的多个弹簧33支撑机构3,弹簧33支撑机构3的结构如图7所示,弹簧33支撑机构3包括基座31、内芯32、弹簧33和螺柱34,内芯32上轴向开设有通孔,弹簧33设置于通孔内,通孔的远离轨道2的一端设置有一段内螺纹,螺柱34旋入内芯32时螺柱34的靠近轨道2的一端与弹簧33相抵,基座31上开设有安装孔,内芯32可滑动设置于安装孔内。As an optional embodiment, the foldable quick-clamping rail-type mobile robot also includes a plurality of springs 33 supporting mechanisms 3 arranged on the inside of the track 2. The structure of the spring 33 supporting mechanisms 3 is shown in Figure 7, and the springs 33 supporting mechanisms 3 includes a base 31, an inner core 32, a spring 33 and a stud 34, the inner core 32 is axially provided with a through hole, the spring 33 is arranged in the through hole, and the end of the through hole away from the track 2 is provided with a section of internal thread, When the stud 34 is screwed into the inner core 32, one end of the stud 34 close to the track 2 is against the spring 33, and the base 31 is provided with a mounting hole, and the inner core 32 is slidably disposed in the mounting hole.
弹簧33在不规则工件表面进行自适应紧固,连接可靠,紧固良好。The spring 33 performs self-adaptive fastening on the surface of the irregular workpiece, and the connection is reliable and the fastening is good.
作为可选地实施方式,安装孔的远离轨道2的一端设置有限位凸部,内芯32的外侧设置有限位凸起,当内芯32沿安装孔滑动,限位凸起滑动至限位凸部处时内芯32被限位。As an optional embodiment, the end of the mounting hole away from the track 2 is provided with a limiting protrusion, and the outer side of the inner core 32 is provided with a limiting protrusion. When the inner core 32 slides along the mounting hole, the limiting protrusion slides to the limiting protrusion. The inner core 32 is limited at the time.
作为可选地实施方式,可折叠的快速装夹导轨式移动机器人还包括钢丝绳锁紧机构4,钢丝绳锁紧机构4的结构如图8所示,钢丝绳锁紧机构4包括摇把41、减速器42、连接轴43和棘轮机构44,摇把41与减速器42的输入轴连接,减速器42的输出轴通过连接轴43与棘轮机构44连接;轨道2由两段构成,分别为第一段和第二段,第一段的固定端和第二段的固定端转动连接,第一段的自由端和第二段的自由端通过卡扣相连;棘轮机构44包括棘轮轴441和钢丝绳,棘轮轴441位于第一段上,钢丝绳的一端固定于棘轮轴441上,钢丝绳的另一端固定于第二段上。As an optional embodiment, the foldable fast clamping guide rail type mobile robot also includes a wire rope locking mechanism 4, the structure of the wire rope locking mechanism 4 is shown in Figure 8, and the wire rope locking mechanism 4 includes a crank 41, a speed reducer 42. The connecting shaft 43 and the ratchet mechanism 44, the crank 41 is connected to the input shaft of the reducer 42, and the output shaft of the reducer 42 is connected to the ratchet mechanism 44 through the connecting shaft 43; the track 2 is composed of two sections, respectively the first section and the second section, the fixed end of the first section is rotationally connected with the fixed end of the second section, and the free end of the first section is connected with the free end of the second section through buckles; the ratchet mechanism 44 includes a ratchet shaft 441 and a wire rope, and the ratchet The axle 441 is located on the first section, one end of the wire rope is fixed on the ratchet shaft 441, and the other end of the wire rope is fixed on the second section.
用钢丝绳连接两段轨道2,连接力度好掌控,预紧力可调节,可靠性高。The two sections of track 2 are connected by a steel wire rope, the connection strength is well controlled, the pre-tightening force can be adjusted, and the reliability is high.
本发明提供了一种折叠式快速装夹导轨式移动焊接机器人,主要由小车主体1、轨道2、弹簧33支撑机构3和钢丝绳锁紧机构4组成,其中:安装主板11用来承载焊接小车的主体结构,安装主板11是由用转动副连接在一起的三块板组成,中间为主板体115,两侧板为翼板116,主板体115与翼板116枢接,并靠安装行两侧的角度限定板114来调节限制主板体115与翼板116间的角度,可以适用与不同规格直径的轨道2。The present invention provides a folding fast clamping guide rail type mobile welding robot, which is mainly composed of a trolley main body 1, a track 2, a spring 33 support mechanism 3 and a wire rope locking mechanism 4, wherein: the main board 11 is installed to carry the welding trolley The main structure, the installation main board 11 is composed of three boards connected together by a rotating pair, the middle is the main board body 115, and the two side boards are wing plates 116. The angle limiting plate 114 is used to adjust and limit the angle between the main main body 115 and the wing plate 116, which can be applied to the rails 2 with different specifications and diameters.
安装主板11上的轨道2夹持装置能将小车主体1固定在焊接轨道2上,并依靠滚动轮12来完成绕轨道2的行走运动,其中:固定在行走电机14座13上的带有减速器42的电机14通过电机14轴与电机14轴齿轮键连接,电机14轴齿轮与安装主板11上的传动介轮16相啮合,传动介轮16再与焊接于轨道2中央的导向齿条17相啮合,从而形成驱动力带动安装主板11两侧的滚动轮12,四个滚动轮12均为从动。轨道2夹持装置的滚动轮12通过滚动轮12轴固定在U形架19的内侧,滚动轮12由上下两部分组成,上下两部分通过轴承固定在滚动轮轴18上,且上半轮和下半轮的中间用间隔套隔开,滚动轮12的中间形成V型槽,用于配合轨道2。轨道2两侧的滚动轮12,其中左侧通过螺栓将U形架19固定于安装主板11的下侧,右侧通过螺栓将U形架19与滑动盖板111的滑块部分固定在一起,滑动盖板111突出的滑块部分镶嵌于翼板116一端的滑动槽中,这样可以使右侧的滚动轮12实现左右一定距离的平移。用螺栓将L形支架112固定于右侧安装主板11滑动槽一侧的末端位置,并将螺纹旋钮113装在L形支架112的中部位置,螺纹旋钮113的螺纹端固定在镶嵌于U形架19背部中间的轴承上,这样可以通过调节螺纹旋钮113来控制右侧的滚动轮12进行轨道2轴向的相对平移。Install the track 2 clamping device on the main board 11 to fix the trolley main body 1 on the welding track 2, and rely on the rolling wheels 12 to complete the walking motion around the track 2, wherein: fixed on the travel motor 14 seats 13 with deceleration The motor 14 of the device 42 is connected with the motor 14 shaft gear key through the motor 14 shaft, the motor 14 shaft gear is meshed with the transmission intermediary wheel 16 on the main board 11, and the transmission intermediary wheel 16 is then welded to the guide rack 17 at the center of the track 2 The four rolling wheels 12 are all driven. The rolling wheel 12 of the track 2 clamping device is fixed on the inner side of the U-shaped frame 19 by the rolling wheel 12 shafts. The rolling wheel 12 is composed of upper and lower parts. The center of the half wheel is separated by a spacer sleeve, and a V-shaped groove is formed in the center of the rolling wheel 12 for matching the track 2. The rolling wheels 12 on both sides of the track 2, wherein the left side fixes the U-shaped frame 19 to the underside of the main board 11 by bolts, and the right side fixes the U-shaped frame 19 and the slider part of the sliding cover plate 111 together by bolts, The protruding slider part of the sliding cover plate 111 is embedded in the sliding groove at one end of the wing plate 116, so that the scroll wheel 12 on the right side can be translated left and right for a certain distance. Fix the L-shaped bracket 112 to the end position on the right side of the sliding groove of the main board 11 with bolts, and install the threaded knob 113 in the middle of the L-shaped bracket 112. The threaded end of the threaded knob 113 is fixed on the U-shaped frame 19 on the bearing in the middle of the back, so that the scroll wheel 12 on the right side can be controlled to perform relative translation in the axial direction of the track 2 by adjusting the threaded knob 113 .
安装在轨道2内侧的弹簧33支撑机构3可以让轨道2稳定地依附于工件管道上,弹簧33支撑机构3由基座31、螺柱34、内芯32和弹簧33组成。该机构可使轨道2装载于表面不规则的管道上,弹簧33可使轨道2实现自适应固定。The spring 33 supporting mechanism 3 installed on the inner side of the rail 2 can allow the rail 2 to be stably attached to the workpiece pipeline. The spring 33 supporting mechanism 3 is composed of a base 31, a stud 34, an inner core 32 and a spring 33. This mechanism can make the track 2 be loaded on the pipeline with irregular surface, and the spring 33 can make the track 2 realize adaptive fixation.
通过钢丝绳锁紧机构4对轨道2进一步锁紧,使轨道2完全锁定在工件表面。钢丝绳锁紧机构4由摇把41、减速器42、连接轴43和棘轮机构44组成,摇把41为一离心圆盘把手,减速器42由两个齿数比2:1的齿轮啮合构成;棘轮机构44主要由底座、钢丝绳和棘轮轴441组成。摇把41键连接在减速器42的大齿轮上,减速器42另一端的小齿轮用键与连接轴43相连接,连接轴43通过键连接在棘轮机构44上。钢丝绳一端固定在棘轮轴441上,另一端绕在轨道2接合部分的卡扣底部凹槽,转动摇把41,经减速器42带动棘轮轴441转动,进而收紧钢丝绳,使轨道2完全固定在不能完全罩住的工件管道上。该机构可以有效地防止轨道2在装载时用力过度,能够进行导轨的预紧力调节,能够适应不同直径的工件管径。The track 2 is further locked by the wire rope locking mechanism 4, so that the track 2 is completely locked on the workpiece surface. The wire rope locking mechanism 4 is composed of a crank 41, a reducer 42, a connecting shaft 43 and a ratchet mechanism 44. The crank 41 is a centrifugal disc handle, and the reducer 42 is composed of two gears with a gear ratio of 2:1; the ratchet Mechanism 44 is mainly made up of base, wire rope and ratchet shaft 441. Crank handle 41 keys are connected on the bull gear of speed reducer 42, and the pinion of speed reducer 42 other ends is connected with connecting shaft 43 with key, and connecting shaft 43 is connected on the ratchet mechanism 44 by key. One end of the steel wire rope is fixed on the ratchet shaft 441, and the other end is wound around the groove at the bottom of the buckle at the joint part of the track 2. Turning the handle 41 drives the ratchet shaft 441 to rotate through the reducer 42, and then tightens the wire rope, so that the track 2 is completely fixed on the On workpiece pipes that cannot be completely covered. This mechanism can effectively prevent the track 2 from being overly exerted during loading, can adjust the pre-tightening force of the guide track, and can adapt to workpiece pipe diameters of different diameters.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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