Nondestructive testing equipment for metal materials of round rods and round pipes
Technical Field
The invention relates to nondestructive testing equipment for metal materials of round rods and round tubes, belonging to the field of nondestructive testing of metal materials.
Background
Nondestructive testing of metal materials of round rods and round tubes generally adopts circumferential scanning; in addition, material classification is required due to the difference in detection results.
In the prior art, after the damaged material is detected, the damaged material cannot be transferred or the material needs to be picked up manually by equipment in time, so that the equipment is inconvenient to use, wastes time and energy, is low in efficiency, is easy to mix and place materials, and causes a large amount of reworking in the later period.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide nondestructive testing equipment for metal materials of round bars and round pipes, and solves the problems that after damaged materials are detected, the equipment cannot timely transfer the damaged materials or needs manual material picking, the use is inconvenient, time and labor are wasted, the efficiency is low, the materials are easily mixed, and a large amount of rework is caused in the later period.
In order to achieve the purpose, the invention is realized by the following technical scheme: a nondestructive testing device for metal materials of round rods and round tubes structurally comprises a control machine, a material transfer machine, a material conveyor and a transfer mechanism, wherein the control machine is vertically connected with the material transfer machine and the material conveyor respectively, the material transfer machine and the material conveyor are parallel to each other, the transfer mechanism is installed inside the material transfer machine, the material transfer machine is located above the material conveyor, an access door is installed on the material transfer machine through a hinge, the material conveyor is provided with a conveying seat, the transfer mechanism consists of a spring frame, a threaded push rod, a swing rotator, a meshing assembly, a rotating structure, a clamping manipulator, a meshing wheel rotating shaft, a lifter, a vertical sliding frame, an instruction lifter and a sliding mechanism, the instruction lifter is installed in the middle of the spring frame, one end, far away from the swing rotator, of the threaded push rod is welded on the lower surface of the spring frame, the thread push rod is rotatably connected with the swing rotator, the swing rotator is positioned above the rotating structure, the swing rotator is movably connected with the rotating structure, the upper end of the meshing component is welded on the spring frame, the meshing component is rotatably connected with the sliding mechanism, the upper end of the rotating structure is movably connected with a clamping manipulator, the bottom end of the rotating structure is in threaded connection with a meshing wheel rotating shaft, the meshing wheel rotating shaft is meshed with the lifter, the lifter is matched with an instruction lifter, two ends of the instruction lifter are slidably connected on the inner side of the vertical carriage, the vertical carriage comprises a mounting plate frame, a carriage frame, two actuators and three actuators, the mounting plate frame is connected with the carriage frame at high temperature, the two actuators are fixed on the mounting plate frame, and one end of the three actuators, which is far away from the mounting plate frame, is wound on the carriage frame, the instruction elevator comprises a lifting rotating shaft, a driving shaft rod, a driving block and a driving plate, wherein the bottom end of the lifting rotating shaft is movably connected with the upper end of the driving shaft rod, the bottom of the driving shaft rod is connected with the driving block, the lifting rotating shaft, the driving shaft rod and the driving block form an integrated structure, and the driving plate is fixedly connected to the rear side of the driving block.
Further, the spring frame comprises an upper frame plate, a spring device and a bottom frame plate, the upper frame plate is elastically connected with the bottom frame plate through the spring device, and the upper frame plate, the spring device and the bottom frame plate are sequentially arranged from top to bottom.
Further, the threaded push rod comprises a threaded push rod body, a connecting block, a threaded ring frame and a puller, the threaded push rod body is vertically welded with the connecting block, external threads of the threaded push rod body are connected with internal threads of the threaded ring frame, and the puller winds the threaded ring frame.
Furthermore, the swing rotator comprises a fixed rotating shaft, a fixed shaft lever and a linkage rotating frame, the linkage rotating frame is arranged at the upper end of the linkage rotating frame, and a bolt rod of the fixed shaft lever is connected with a bolt hole of the linkage rotating frame.
Furthermore, the meshing assembly comprises a sliding frame rod, a sliding frame, a meshing rod, a meshing ring and a frame plate, wherein the sliding frame rod is connected to a sliding groove of the sliding frame in a sliding mode, the sliding frame rod is connected with the meshing rod through high temperature, the meshing rod is in contact with the meshing ring, and the inner portion of the meshing ring is installed on the frame plate.
Furthermore, the rotating structure comprises a reverse driving wheel, an I-shaped shaft rod, an upper rotating ring and a bottom rotating ring, the reverse driving wheel is connected with the upper end shaft of the I-shaped shaft rod through a shaft, the I-shaped shaft rod and the bottom rotating ring form an L-shaped structure, the reverse driving wheel and the I-shaped shaft rod are in concentric circles, and the I-shaped shaft rod is respectively connected with the upper rotating ring and the bottom rotating ring through belts.
Further, press from both sides and get the manipulator and press from both sides the manipulator body, press from both sides and get the mechanism including linking cover, bull stick, clamp, the bull stick upper end has inlayed linking cover, the bull stick runs through to get the manipulator body, bull stick bottom fixed connection is getting the mechanism up end in the clamp.
Furthermore, the meshing wheel rotating shaft comprises a movable transverse meshing wheel, a threaded column, a motor and a motor switch, wherein the movable transverse meshing wheel is installed on the motor, the threaded column is connected with the motor in a locking mode, and the motor is connected with the motor switch.
Further, the riser includes vertical wheel, threaded rod, kicking block, crane, puts the seat of nibbling, the threaded rod is connected with vertical wheel of nibbling near the one end of nibbling the wheel pivot, and the two is perpendicular and be in the concentric circles, the external screw thread of threaded rod and the internal thread connection of crane, kicking block lower surface and crane upper surface splice, the crane lower surface with put the upper surface locking of seat.
Further, the sliding mechanism comprises a vertical box sliding rod, a vertical sliding frame, a connecting rod and a rotating ring, one end, far away from the driving plate, of the vertical box sliding rod is movably connected with one end, far away from the connecting rod, of the vertical sliding frame, the connecting rod is connected with the rotating ring, and the vertical box sliding rod and the rotating ring form an integrated structure and are provided with included angles.
Advantageous effects
The invention relates to a nondestructive testing device for metal materials of round bars and round pipes, which is arranged on a control machine after being connected with a power supply, and is used for conveying and detecting the materials through a material conveyor, clamping and transferring destructive materials through a transferring mechanism, detecting whether the materials are damaged or not when the materials are conveyed to a specified position, if so, realizing the rotation of a lifting rotating shaft through induction setting, driving the swinging of a driving shaft rod to enable a driving block to slide downwards on a sliding frame after the lifting rotating shaft rotates, driving the rotation of a threaded ring frame when the sliding frame moves, driving the pushing of a threaded push rod body in threaded connection with the threaded push rod frame after the threaded ring frame rotates, and triggering a motor switch to enable a motor to operate after the threaded push rod body pushes; the threaded push rod body pushes the fixed rotating shaft to rotate so as to drive the linkage rotating frame to rotate the reverse driving wheel, the rotation of the reverse driving wheel drives the I-shaped shaft rod to rotate, and the rotating rod also rotates when the I-shaped shaft rod rotates so as to drive the clamping manipulator to rotate; the thread ring frame rotates and drives the two pulling devices to pull, so that the damaged material is clamped, and after the two pulling devices pull the connecting cover, the connecting cover is buckled at the two ends of the sliding frame;
the I-shaped shaft rod rotates while the bottom rotating ring also rotates, the threaded column is driven to rotate, the movable transverse meshing wheel and the motor are enabled to ascend through the rotation of the threaded column, then the movable transverse meshing wheel is meshed with the vertical meshing wheel to drive the threaded rod to rotate, the lifting frame is enabled to ascend, the ascending ejector block pushes up the driving plate to compress the spring device, the linkage cover slides on the sliding frame after compression to transfer the lossy materials, the meshing assembly is pressed down after the spring device is compressed to enable the meshing rod to be meshed with the meshing ring, the meshing ring rotates after meshing to push the sliding mechanism, the vertical box sliding rod pushes up the driving block to move upwards to achieve integral return, and then the operation is sequentially circulated.
According to the invention, the destructive material is detected, an instruction is sent after the detection to drive the equipment to transfer and operate the destructive material, the clamping of the clamping manipulator is driven by the instruction elevator, the clamping manipulator is moved to drive the material to rotate, the return is realized by the upward pushing of the sliding mechanism, the material is detected again to circularly operate, the equipment can transfer the destructive material in time, the manual material picking is not needed, the use is convenient, the time and the labor are saved, the efficiency is high, the material mixing and placing probability is low, and the phenomenon of massive rework in the later period is reduced.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a nondestructive testing apparatus for metal materials of round bars and round tubes according to the present invention.
Fig. 2 is a first structural schematic diagram of the transfer mechanism of the present invention.
Fig. 3 is a schematic structural diagram of a transfer mechanism according to the present invention.
In the figure: a control machine-1, a material transfer machine-2, a material conveyor-3, a transfer mechanism-4, an access door-20, a conveying seat-30, a spring frame-40, a threaded push rod-41, a swing rotator-42, an engagement assembly-43, a rotating structure-44, a clamping manipulator-45, an engagement wheel rotating shaft-46, a lifter-47, a vertical sliding frame-48, a command lifter-49, a sliding mechanism-50, a mounting plate frame-480, a sliding frame-481, a two puller-482, a three puller-483, a lifting rotating shaft-490, a driving shaft rod-491, a driving block-492, a driving plate-493, an upper frame plate-400, a spring device-401, an underframe plate-402, a threaded push rod body-410, a screw rod-410, A connecting block-411, a threaded ring frame-412, a puller-413, a fixed rotating shaft-420, a fixed shaft rod-421, a linkage rotating frame-422, a sliding frame rod-430, a sliding frame-431, a meshing rod-432, a meshing ring-433, a frame plate-434, a reverse driving wheel-440, an I-shaped shaft rod-441, an upper rotating ring-442, a bottom rotating ring-443, a connecting cover-450, a rotating rod-451, a clamping manipulator body-452, a clamping mechanism-453, a moving transverse meshing wheel-460, a threaded column-461, a motor-462, a motor switch-463, a vertical meshing wheel-470, a threaded rod-471, a top block-472, a lifting frame-473, a placing seat-474, a vertical box sliding rod-500, a vertical sliding frame-501, a vertical sliding frame-441, a vertical sliding, A connecting rod-502 and a rotating ring-503.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example (b):
referring to fig. 1 to 3, the present invention provides a nondestructive testing apparatus for metal materials of round rods and round tubes, comprising: the structure of the material transferring device comprises a control machine 1, a material transferring machine 2, a material conveyor 3 and a transferring mechanism 4, wherein the control machine 1 is respectively vertically connected with the material transferring machine 2 and the material conveyor 3, the material transferring machine 2 is parallel to the material conveyor 3, the transferring mechanism 4 is installed inside the material transferring machine 2, the material transferring machine 2 is located above the material conveyor 3, an access door 20 is installed on the material transferring machine 2 through a hinge, the material conveyor 3 is provided with a conveying seat 30, the transferring mechanism 4 comprises a spring frame 40, a threaded push rod 41, a swinging rotator 42, an engaging assembly 43, a rotating structure 44, a clamping manipulator 45, a meshing wheel rotating shaft 46, a lifter 47, a vertical sliding frame 48, an instruction lifter 49 and a sliding mechanism 50, the instruction lifter 49 is installed in the middle of the spring frame 40, one end, far away from the swinging rotator 42, of the threaded push rod 41 is welded on the lower surface of the spring frame 40, the thread push rod 41 is rotatably connected with the swing rotator 42, the swing rotator 42 is located above the rotating structure 44, the swing rotator 42 is movably connected with the rotating structure 44, the upper end of the meshing assembly 43 is welded on the spring frame 40, the meshing assembly 43 is rotatably connected with the sliding mechanism 50, the upper end of the rotating structure 44 is movably connected with the clamping manipulator 45, the bottom end of the rotating structure 44 is in threaded connection with the meshing wheel rotating shaft 46, the meshing wheel rotating shaft 46 is mutually meshed with the lifter 47, the lifter 47 is matched with the command lifter 49, two ends of the command lifter 49 are slidably connected on the inner side of the vertical carriage 48, the vertical carriage 48 comprises a mounting plate frame 480, a carriage frame 481, two pulling devices 482 and three pulling devices 483, the mounting plate frame 480 is connected with the carriage frame 481 through high temperature, the two pulling devices 482 are fixed on the mounting plate frame 480, the end of the three-part puller 483 far away from the mounting plate frame 480 is wound on the carriage frame 481, the instruction lifter 49 comprises a lifting rotating shaft 490, a driving shaft lever 491, a driving block 492 and a driving plate 493, the bottom end of the lifting rotating shaft 490 is movably connected with the upper end of the driving shaft lever 491, the bottom of the driving shaft lever 491 is connected with the driving block 492, the lifting rotating shaft 490, the driving shaft lever 491 and the driving block 492 form an integrated structure, the driving plate 493 is fixedly connected to the rear side of the driving block 492, the spring frame 40 comprises an upper frame plate 400, a spring 401 and a bottom frame plate 402, the upper frame plate 400 is elastically connected with the bottom frame plate 402 through the spring 401, the upper frame plate 400, the spring 401 and the bottom frame plate 402 are sequentially arranged from top to bottom, the downward pressing driving rotation is realized through gravity, the structure is simple, the threaded push rod 41 comprises a threaded push rod 410, a connecting block 411, a, The screw thread push rod body 410 is vertically welded with the connecting block 411, the external thread of the screw thread push rod body 410 is connected with the internal thread of the screw thread ring frame 412, the one puller 413 is wound on the screw thread ring frame 412 and is driven to rotate by pushing, meanwhile, the switch is triggered, the utilization rate is high, the swing rotator 42 comprises a fixed rotating shaft 420, a fixed shaft rod 421 and a linkage rotating frame 422, the linkage rotating frame 422 is arranged at the upper end of the linkage rotating frame 422, a bolt rod of the fixed shaft rod 421 is connected with a bolt hole of the linkage rotating frame 422, the rotation is realized by pushing, the azimuth rotation is realized in an auxiliary mode, the structure is simple, the use is convenient, the meshing component 43 comprises a sliding rack rod 430, a sliding frame 431, a meshing rod 432, a meshing ring 433 and a frame plate 434, the sliding rack rod 430 is connected on a sliding groove of the sliding frame 431 in a sliding mode, the sliding rack rod 430, the engagement rod 432 is in contact with the engagement ring 433, the middle of the engagement ring 433 is mounted on the frame plate 434, and is rotated by engagement, so as to drive the engagement, the rotating structure 44 includes a reverse driving wheel 440, an i-shaped shaft 441, an upper rotating ring 442, and a bottom rotating ring 443, the reverse driving wheel 440 is connected with an upper end shaft of the i-shaped shaft 441, the i-shaped shaft 441 and the bottom rotating ring 443 form an L-shaped structure, the reverse driving wheel 440 and the i-shaped shaft 441 are in concentric circles, the i-shaped shaft 441 is respectively connected with the upper rotating ring 442 and the bottom rotating ring 443 by belts, so as to rotate and lift by rotation, so that the gripping manipulator 45 is convenient and flexible to use, the gripping manipulator 45 includes an engagement cover 450, a rotation rod 451, a gripping manipulator body 452, and a gripping mechanism 453, the upper end of the rotation rod 451 is embedded with the engagement cover, the bottom end of the gripping manipulator body 452 is fixedly connected to the upper end surface of the, the lifting device is used for clamping and transferring objects, the use is convenient and flexible, the meshing wheel rotating shaft 46 comprises a movable transverse meshing wheel 460, a threaded column 461, a motor 462 and a motor switch 463, the movable transverse meshing wheel 460 is installed on the motor 462, the threaded column 461 is connected with the motor 462 in a locking way, the motor 462 is connected with the motor switch 463 and is driven to move through threads, the whole stability is high, the lifter 47 comprises a vertical meshing wheel 470, a threaded rod 471, a top block 472, a lifting frame 473 and a placing seat 474, one end, close to the meshing wheel rotating shaft 46, of the threaded rod 471 is connected with the vertical meshing wheel 470 which is vertical to and in a concentric circle, the external thread of the threaded rod 471 is connected with the internal thread of the lifting frame 473, the lower surface of the top block 472 is connected with the upper surface of the lifting frame 473 in a gluing way, the lower surface of the lifting frame 473 is locked with the, use in a flexible way, stability is high, slide mechanism 50 is including erecting case slide bar 500, vertical balladeur train 501, connecting rod 502, swivel 503, erect the one end that vertical balladeur train 501 of the one end swing joint of case slide bar 500 keeping away from drive plate 493 kept away from connecting rod 502 one end, connecting rod 502 is connected with swivel 503, and the two constitutes the integral structure and is equipped with the contained angle, drives the rotation through pushing down and realizes pushing up the instruction lift, drives the return and is convenient for the secondary and detects the clamp and get.
The material transfer machine 2 described in this patent is a combination of structures for loading and unloading or gripping or transporting material to a designated location or position as required by the material handling system.
After the power supply is connected, the controller 1 is arranged, the material is conveyed and detected through the material conveyor 3, and then the damaged material is clamped and transferred through the transfer mechanism 4, when the material is conveyed to a specified position, whether the damaged material exists or not is detected, if the damaged material exists, the rotation of the lifting rotating shaft 490 is realized through induction setting, the lifting rotating shaft 490 drives the swinging of the driving shaft lever 491 after rotating to enable the driving block 492 to slide downwards on the carriage frame 481, the rotation of the thread ring frame 412 is driven when the carriage frame 481 moves, the thread ring frame 412 drives the pushing of the thread push rod body 410 in threaded connection with the thread ring frame 412 after rotating, and the motor switch 463 is triggered to enable the motor 462 to operate after the thread push rod body 410 is pushed; the fixed rotating shaft 420 rotates after the threaded push rod body 410 pushes, the linkage rotating frame 422 drives the reverse driving wheel 440 to rotate, the reverse driving wheel 440 rotates to drive the I-shaped shaft rod 441 to rotate, the rotating rod 451 rotates at the same time when the I-shaped shaft rod 441 rotates, and the clamping manipulator 45 is driven to rotate by 90 degrees; the threaded ring frame 412 rotates to drive the two pulling devices 482 to pull the pulling devices 450, 45 is used for clamping the damaged material, and after the two pulling devices 482 pull the connecting covers 450, the connecting covers 450 are buckled at two ends of the sliding frame 481;
the I-shaped shaft 441 rotates and the bottom rotating ring 443 also rotates to drive the rotation of the threaded column 461, the moving transverse meshing wheel 460 and the motor 462 ascend through the rotation of the threaded column 461, then the moving transverse meshing wheel 460 is meshed with the vertical meshing wheel 470 to drive the rotation of the threaded rod 471 to ascend the lifting frame 473, the ascending top block 472 pushes the driving plate 493 to compress the spring 401, the compressed engaging cover 450 slides on the sliding frame 481 to transfer the lossy material, meanwhile, the engaging assembly 43 is pressed downwards after the spring 401 is compressed to mesh the meshing rod 432 with the meshing ring 433, and the meshed engaging ring 433 rotates to push the sliding mechanism 50 and the vertical box sliding rod 500 pushes the upward to drive the moving block 492 to realize integral return, and then the operation is circulated in sequence.
The invention solves the problems that in the prior art, after a lossy material is detected, the equipment cannot transfer the lossy material in time or needs manual material picking, the use is inconvenient, time and labor are wasted, the efficiency is low, the material mixing and discharging are easy to occur, and a large amount of rework is caused in the later period.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.