CN108204981A - Surface flaw detection system for curved surface object to be detected - Google Patents
Surface flaw detection system for curved surface object to be detected Download PDFInfo
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- CN108204981A CN108204981A CN201710078753.8A CN201710078753A CN108204981A CN 108204981 A CN108204981 A CN 108204981A CN 201710078753 A CN201710078753 A CN 201710078753A CN 108204981 A CN108204981 A CN 108204981A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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Abstract
A surface flaw detection system for a curved surface object to be detected is used for detecting the surface of the curved surface object to be detected and comprises an object to be detected feeding device, a first circulation detection device and a second circulation detection device. The object feeding device is used for conveying the curved object to be detected for detection. The first circulation detection device receives the curved surface object to be detected from the object to be detected feeding device so as to detect the upper half part of the curved surface object to be detected. The second circular detection device is coupled to the first circular detection device to detect the lower half part of the curved surface object to be detected.
Description
Technical field
The present invention is espespecially a kind of detecting curved surface determinand surface blemish about a kind of surface blemish detecting system
Surface blemish detecting system.
Background technology
Automatic visual inspection (Automated Optical Inspection, AOI), to be detected with machine vision
Technology, to improve the missing being traditionally detected with manpower using optical instrument, application includes producing from high-tech
The research and development of industry, manufacture quality control, so that national defence, the people's livelihood, medical treatment, environmental protection, electric power ... wait fields.
The technology early stage of image procossing is applied to books and newspapers industry, is gradually used in other fields in the later stage.At present
Machine vision is widely used in production online, is mainly used for product being sent into measuring station through transfer equipment, through measuring station
Image capturing device capture is carried out to determinand, after feature identification, project defective is judged in grader.
In the technology of image procossing, the processing of spherical surface determinand is extremely difficult, main reason is that sphere is curved table
Face, because of curved surface relationship, detection device has sphere marginal information by compression problem in imaging, above-mentioned to solve in practice
Problem is through rotating mechanism rotating sphere mostly, multiple capture detection is carried out, to obtain the table at multiple visual angles of determinand
Face.However rotating sphere can significantly increase the time of detection, the efficiency for causing detection device is low.
Invention content
The main object of the present invention is in solution past technology that equipment is built when curved surface determinand surface image is detected
Cost is excessively high and the problem of detection efficiency is insufficient
In order to achieve the above objectives, the present invention provides a kind of curved surface determinand surface blemish detecting system, to the curved surface
The surface of determinand is detected, and is examined comprising a determinand feeding device, a first circulation detection device and a second circulation
Survey device.The determinand feeding device is to transmit the curved surface determinand, to be detected.The first circulation detection device receives
From the curved surface determinand of the determinand feeding device, to carry out the detection of the first half of the curved surface determinand.The second circulation is examined
Device is surveyed coupled to the first circulation detection device, to carry out the detection of the lower half of the curved surface determinand.
The present invention can save the time of rotation curved surface determinand, and the both direction of curved surface determinand is shot respectively,
Increase the efficiency of detection.
The present invention can be used for being detected the surface of curved surface determinand, by shooting the curved surface determinand from different perspectives
Surface as a result, obtain the image on the curved surface determinand surface, curved surface determinand is avoided to fail what is be detected in crawl position
Problem.
Description of the drawings
Fig. 1 is the vertical view of curved surface determinand surface blemish detecting system of the present invention.
Fig. 2 is the rearview of curved surface determinand surface blemish detecting system of the present invention.
Fig. 3 is the block distribution schematic diagram of sphere determinand.
Fig. 4 is the block distribution schematic diagram of sphere determinand.
Fig. 5 is the side schematic view (one) that image expands mirror first embodiment in the present invention.
Fig. 6 is the front schematic view (one) that image expands mirror first embodiment in the present invention.
Fig. 7 is the side schematic view (two) that image expands mirror first embodiment in the present invention.
Fig. 8 is the front schematic view (two) that image expands mirror first embodiment in the present invention.
Fig. 9 is the side schematic view (one) that image expands mirror second embodiment in the present invention.
Figure 10 is the front schematic view (one) that image expands mirror second embodiment in the present invention.
Figure 11 is the side schematic view (two) that image expands mirror second embodiment in the present invention.
Figure 12 is the front schematic view (two) that image expands mirror second embodiment in the present invention.
Figure 13 is the workflow schematic diagram (one) of curved surface determinand surface blemish detecting system of the present invention.
Figure 14 is the workflow schematic diagram (two) of curved surface determinand surface blemish detecting system of the present invention.
Figure 15 is the workflow schematic diagram (three) of curved surface determinand surface blemish detecting system of the present invention.
Figure 16 is the workflow schematic diagram (four) of curved surface determinand surface blemish detecting system of the present invention.
Figure 17 is the workflow schematic diagram (five) of curved surface determinand surface blemish detecting system of the present invention.
Figure 18 is the workflow schematic diagram (six) of curved surface determinand surface blemish detecting system of the present invention.
Figure 19 is the workflow schematic diagram (seven) of curved surface determinand surface blemish detecting system of the present invention.
Figure 20 is the workflow schematic diagram (eight) of curved surface determinand surface blemish detecting system of the present invention.
Figure 21 is the workflow schematic diagram (nine) of curved surface determinand surface blemish detecting system of the present invention.
Reference numeral is as follows：
100 curved surface determinand surface blemish detecting systems
SP curved surface determinands
10 determinand feeding devices
11 pan feeding tracks
12 limit material gates
13 Material Staging Areas
20 first circulation detection devices
21 first rotating devices
211 rotating disks
212 driving devices
22 first grabbing devices
221 placement units
222 lifting gears
23 first image detection devices
24 first images expand mirror
25 first annular lamps
A1 the first pan feeding platforms
A2 first detects platform
The discharging platforms of A3 first
A4 expands platform
The first unloading positions of N
30 second circulation detection devices
31 second rotating devices
311 rotating disks
312 driving devices
32 second grabbing devices
321 placement units
322 lifting gears
323 ejection units
33 second image detection devices
34 second images expand mirror
35 second circular lamps
B1 the second pan feeding platforms
B2 second detects platform
B3 faulty materials discharging platform
The discharging platforms of B4 second
The second unloading positions of M
40 shifting apparatus
41 X-axis microscope carriers
42 Y-axis crawl arms
421 placement units
422 lifting gears
50 material preparing racks
51 first lifters
60 aggregate racks
61 second lifters
71 discharging tracks
72 material collecting devices
TR rewinding pallets
W11 plane mirrors
W12 plane mirrors
W13 plane mirrors
W14 plane mirrors
W21 plane mirrors
W22 plane mirrors
W23 plane mirrors
W24 plane mirrors
E11 plane mirrors
E12 plane mirrors
E21 plane mirrors
E22 plane mirrors
Angle [alpha] 1, angle [alpha] 2
Block A- blocks J
Specific embodiment
Detailed description for the present invention and technology contents, now just cooperation schema is described as follows.Furthermore the figure in the present invention
Formula, for convenience of explanation, ratio may not shine actual ratio drafting, and such schema and its ratio are not the model to limit the present invention
It encloses, chats in advance herein bright.
As shown in Figure 1 and Figure 2, it is the vertical view and rearview of curved surface determinand surface blemish detecting system of the present invention,
And also referring to Figure 13.
The present embodiment provides a kind of curved surface determinand surface blemish detecting system 100, to the table to curved surface determinand SP
Face is detected.The curved surface determinand surface blemish detecting system 100 includes a determinand feeding device 10, a first circulation
Detection device 20, a second circulation detection device 30, a shifting apparatus 40, a material preparing rack 50 and an aggregate rack 60.
Above-mentioned device can be linked up by wired or wireless signal with controller, and each device is carried out by the controller
Between the coordination that works.The controller for example can be central processing unit (Central Processing Unit, CPU) or its
The general service of his programmable or microprocessor (Microprocessor), the digital signal processor of specific use
(Digital Signal Processor, DSP), programmable controller, special application integrated circuit (Application
Specific Integrated Circuits, ASIC), programmable logical device (Programmable Logic
Device, PLD) or other similar devices or these devices combination, and storage element is coordinated to perform software, firmware or each portion's number
According to storage.
The determinand feeding device 10 curved surface determinand SP is sent to a Material Staging Area 13, examined by preparation
It surveys.The determinand feeding device 10 includes a pan feeding track 11 and one is set to limit material gate on the pan feeding track 11
12, the limit material gate 12 limitation enters the quantity of the curved surface determinand SP of the Material Staging Area 13.When the number for entering the Material Staging Area 13
When amount reaches predetermined threshold value (the present embodiment is set as 1), which rises and stops the curved surface determinand SP at rear
Into, the curved surface determinand SP weight at rear is avoided to be additional on the curved surface determinand SP of front end, cause the first crawl fill
Put 22 crawls failure.
Curved surface determinand SP of the first circulation detection device 20 received from the determinand feeding device 10, with into
The first half detection of row curved surface determinand SP.The first circulation detection device 20 includes one first rotating device 21, multiple
The first grabbing device 22 and one being set on first rotating device 21 is set to the of 21 side of the first rotating device
One image detection device 23.
First rotating device 21 is pivoted for segmentation, and multiple first grabbing device 22 is sequentially moved to one first pan feeding
Platform A1, one first detection platform A2 and one first discharging platform A3；In the present embodiment, one expansion platform A4 is still set, it can
According to practical application as expansion purposes.Specifically, first rotating device 21 includes a rotating disk 211 and setting
Driving device 212 in 211 side of rotating disk the rotating disk 211 to be driven to rotate.The driving device 212 for example can be
Stepper motor controls the rotating disk 211 segmentation to be pivoted or can for example lead to for servo motor by inputting pulse signal
The angle that feedback signal controls the servo motor to rotate is crossed, in addition to above-mentioned mode, which can also be for example
Syncmotor, induction motor, linear motor etc. are not intended to limit the embodiment of the driving device 212 in the present invention.This first
Pan feeding platform A1 is corresponded to the position of the Material Staging Area 13 so that first grabbing device 22 captures curved surface determinand SP；This first
Detection platform A2 sides are provided with first image detection device 23 and shoot the first side image of curved surface determinand SP to carry out
Detection, first discharging platform A3 are corresponded to one first unloading position N.
First grabbing device 22 is set in the rotating disk 211, to capture the curved surface determinand SP to be detected.
Mainly include a placement unit 221 and one is set to 221 side of placement unit so that this to be grabbed to first grabbing device 22
The lifting gear 222 that unit 221 is taken to move back and forth.In an embodiment, to avoid the surface of damage curved surface determinand SP, and increase
Add the stability of crawl curved surface determinand SP, which is vacuum absorption device, by providing curved surface determinand SP innings
Curved surface determinand SP is fixed on the sucker of vacuum absorption device by portion region vacuum adsorption force.The lifting gear 222 to
The mobile placement unit 221 so that 221 oscilaltion of placement unit is moved, further captures or adsorbs the curved surface determinand
SP or the image that the curved surface determinand SP is shot to curved surface determinand SP close to the first image detection device 23.
First image detection device 23 is set to the position of first detection platform A2, in first image detection device
23 side is provided with one first image amplification mirror 24, and first image amplification mirror 24 has an opening, is filled for first crawl
It puts 22 curved surface determinand SP is moved among the opening, mirror 24 is expanded by the multiple of curved surface determinand SP by first image
The image of different visual angles reflexes to first image detection device 23, and then obtains curved surface determinand SP's in primary shooting
Multiple surface images.It will be aided with schema below for first image amplification mirror 24 to be described in detail.
It is expanded in first image and is provided with a first annular lamp 25 between mirror 24 and first image detection device 23, it should
First annular lamp 25 provides the appropriate light source in side of curved surface determinand SP, to ensure that first image detection device 23 obtains
Clear image.
The second circulation detection device 30 is coupled to the first circulation detection device 20, to carry out the curved surface determinand
The lower half detection of SP.The second circulation detection device 30 include one second rotating device 31, it is multiple be set to this second rotation
The second grabbing device 32 and one on rotary device 31 are set to the second image detection device of 31 side of the second rotating device
33。
Second rotating device 31 segmentation pivots and passes through one second pan feeding platform B1, one second detection platform B2, a flaw
The defective product discharging platforms of discharging platform B3 and one second B4.Specifically, second rotating device 31 includes a rotating disk
311 and be set to 311 side of rotating disk to drive the rotating disk 311 rotate driving device 312.The driving device
312 for example can be stepper motor controls the rotating disk 311 segmentation to be pivoted or for example can be with by inputting pulse signal
The angle of servo motor rotation, in addition to above-mentioned mode, the driving device 312 are controlled by feedback signal for servo motor
Or such as syncmotor, induction motor, linear motor, it is not intended to limit the reality of the driving device 312 in the present invention
Apply mode.Second pan feeding platform B1 is corresponded to the opposite side position of first discharging platform A3, so as to second grabbing device
32 capture the first side of curved surface determinand SP；The second detection platform B2 sides are provided with second image detection device 33,
The curved surface is shot when curved surface determinand SP is moved to second detection platform B2 via second image detection device 33 to treat
The second side image of object SP is surveyed to be detected；The faulty materials discharging platform B3 of rear end can be one or more (in this implementation
It is one in example), controller can carry out defect classification according to the result of Image detection, according to corresponding flaw type by the curved surface
Determinand SP is sent out by corresponding faulty materials discharging platform B3；This second discharging platform B4 correspond to one second unloading position M with
Curved surface determinand SP after detection is sent out by second unloading position M.
Second grabbing device 32 is set in the rotating disk 311, to capture the curved surface determinand SP to be detected.
Second grabbing device 32 mainly includes a placement unit 321, one and is set to 321 side of placement unit with by the crawl list
The lifting gear 322 and one that member 321 moves back and forth is set to the ejection unit 323 of 321 side of placement unit.It is real one
It applies in example, to avoid the surface of damage curved surface determinand SP, and increases the stability of crawl curved surface determinand SP, the placement unit
321 be vacuum absorption device, and by providing curved surface determinand SP regional area vacuum adsorption forces, curved surface determinand SP is fixed
In on the sucker of vacuum absorption device.The lifting gear 322 is to the mobile placement unit 321, so as on the placement unit 321
Lower lifting moving further captures or adsorbs the curved surface determinand SP or by the curved surface determinand SP close to the second Image detection
Device 33 shoots the image of curved surface determinand SP.The ejection unit 323 is moved to the flaw in second grabbing device 32 and goes out
Expect curved surface determinand SP is pushed away the placement unit 321 during platform B3, so that the curved surface determinand SP is via discharging track 71
It is moved to corresponding material collecting device 72.
Second image detection device 33 is set to the position of second detection platform B2, in second image detection device
33 side is provided with one second image amplification mirror 34, and second image amplification mirror 34 has an opening, is filled for second crawl
It puts 32 curved surface determinand SP is moved among the opening, mirror 34 is expanded by the multiple of curved surface determinand SP by second image
The image of different visual angles reflexes to second image detection device 33, and then obtains curved surface determinand SP's in primary shooting
Multiple surface images.It will be aided with schema below for second image amplification mirror 34 to be described in detail.
It is expanded in second image and is provided with one second circular lamp 35 between mirror 34 and second image detection device 33, it should
Second circular lamp 35 provides the appropriate light source in side of curved surface determinand SP, to ensure that second image detection device 33 obtains
Clear image.
The shifting apparatus 40 is set to the side of second discharging platform B4, to by curved surface determinand SP by this
Two unloading position M are transferred load on rewinding pallet TR, thus collect the non-defective unit of curved surface determinand SP.Specifically, the transfer fills
It puts 40 and includes one and carry the X-axis microscope carrier 41 and one of rewinding pallet TR to multiply and be set to the second unloading position M and X
Y-axis crawl arm 42 between axis microscope carrier 41.One is provided on the Y-axis crawl arm 42 placement unit 421 to be controlled to move up and down
Lifting gear 422, by the X-axis microscope carrier 41 by rewinding pallet TR leave unused empty ball groove be moved to second unloading position
Curved surface determinand SP is moved in the sky ball groove by M so as to the placement unit 421 of the Y-axis crawl arm 42.
Be respectively arranged in the both sides of the X-axis microscope carrier 41 one to set the material preparing rack 50 of multiple rewinding pallet TR and
One setting the aggregate rack 60 of multiple rewinding pallet TR.The material preparing rack 50 includes one first lifter 51, first lifting
Empty rewinding pallet TR is positioned on the X-axis microscope carrier 41 by device 51, so that rewinding pallet TR is moved to this by the X-axis microscope carrier 41
Second unloading position M, to collect the curved surface determinand SP non-defective units after detection via second unloading position M.The aggregate rack 60 wraps
Containing one second lifter 61, which is moved to the aggregate rack 60, to pass through this when rewinding pallet TR is piled
Rewinding pallet TR is taken away the X-axis microscope carrier 41 by the second lifter 61.
For ease of obtaining the image at the more a visual angles of curved surface determinand SP in once shooting, a kind of image is disclosed in the present invention and is expanded
Increase mirror (the first image amplification mirror 24, the second image amplification mirror 34) to assist the first image detection device 23 and second image
Detection device 33 obtains curved surface determinand SP complete surface images.The image amplification mirror has an opening, for placement unit
221st, 321 when being moved to the opening, image amplification mirror is made to be located on the side of curved surface determinand SP, to reflect the curved surface
The image of determinand SP different visual angles, with via first image detection device 23 and second image detection device 33, one
The image on multiple surfaces of curved surface determinand SP is obtained in secondary shooting.The curved surface determinand SP is ball in embodiment
Body, in addition, being also not excluded in the present invention by described device and system for the rule of correspondence or other different shapes such as irregular
And the determinand surface of structure is detected, and is chatted in advance herein bright.
It is illustrated for ease of the receipts angular of the different embodiments of correspondence and the corresponding position of different visual angles, below for song
The multiple regions of face determinand SP are defined and are illustrated respectively.As shown in Figures 3 and 4, the curved surface determinand SP is main
Ten blocks, respectively two oncoming lane block A, block B and the area being surrounded between block A and block B can be divided into
Block C, block D, block E, block F, block G, block H, block I and block J.Wherein, block C, block G, block E and block
I is in close proximity to the block A of top；Block D, block H, block F and block J are then in close proximity to the block B of lower section.It is seen with six face visual angles
It, the second face, block C and the block D that block A is the first face of curved surface determinand SP, block B is curved surface determinand SP are curved surface
It is curved surface determinand that third face, block E and the block F of determinand SP, which is the fourth face of curved surface determinand SP, block G and block H,
The 5th face, block I and the block J of SP is the 6th face of curved surface determinand SP.
In one embodiment, revealed image amplification mirror (the first image amplification mirror 24, the second image amplification mirror 34) is
Multiple plane mirrors for being set to curved surface determinand SP sides, the plane mirror are examined with the curved surface determinand SP and image
It surveys between device with an angle, image to Image detection to reflect multiple and different visual angles of curved surface determinand SP fills
It puts.The advantages of being detected using plane mirror is that plane mirror does not have curvature, therefore reflects the shadow obtained
Situation as not having deformation, therefore the image in each position of curved surface determinand SP can reach rationally detection accurately
Degree.
In a wherein embodiment, Fig. 5 to Fig. 8 is please referred to, the side of the first embodiment of mirror is expanded for image in the present invention
Face schematic diagram (one), front schematic view (one), side schematic view (two), front schematic view (two).
As shown in Fig. 5 and Fig. 6, in the present embodiment, on the first detection platform A2, plane mirror W11, W12,
W13, W14 are averagely set to respectively on the four direction of an opening side, the first grabbing device 22 by the curved surface determinand SP by
The opening is placed in, and the image at tetra- visual angles of curved surface determinand SP is reflected by the plane mirror W11, W12, W13, W14.Such as
Shown in Fig. 5 and Fig. 6, plane mirror W11, W12, W13, W14 are set to the four direction of curved surface determinand SP, in addition to facing
Other than the block A of first image detection device 23, block C on plane mirror W11 by obtaining, block G is by plane mirror
Obtained on W12, block E by being obtained on plane mirror W13, block I is on plane mirror W14 then by being obtained.Therefore,
Five blocks of curved surface determinand SP sides can obtain in primary shooting.
It continues, transferring load to the second detection platform B2 in the curved surface determinand SP that the first detection platform A2 shootings are completed carries out separately
The shooting of side.When carrying out opposite side shooting, as shown in Figures 7 and 8, since the second grabbing device 32 is bent by opposite side crawl
Face determinand SP, therefore the image of curved surface determinand SP blocks B can be taken acquirement.It is equally logical in the second detection platform B2
The amplification image that four plane mirrors W21, W22, W23, W24 obtain curved surface determinand SP is crossed, and to be measured for the curved surface
Object SP and the amplification image are shot, and the image of curved surface determinand SP obtained is in addition to facing the second image detection device 33
Block B other than, block D on plane mirror W21 by obtaining, block F by being obtained on plane mirror W22, block H by
Obtained on plane mirror W23, block J on plane mirror W24 then by being obtained, this can be obtained by secondary shooting
Still none obtained image on another hemisphere of curved surface determinand SP.Thereby, curved surface determinand SP wholes are obtained in shooting twice
Image.
In the embodiment that four sides plane mirror W11-W14, plane mirror W21-W24 are set, it is preferred that emphasis is obtain
Image on front side of curved surface determinand SP, for the center of visual zone distance of the image detection device is made to fall within detected curved surface
On centre position, curved surface determinand SP centers have to pass through the aperture position suitable distance, the plane mirror and the image
Angle [alpha] 1 between the shooting direction of detection device should level off to 27 degree of angles, and reasonable value can be 17 degree of angles between 37 degree of angles,
The distance between palpus view plane speculum W11-W14, plane mirror W21-W24 and curved surface determinand SP and the curved surface are treated
Object SP is surveyed to pass through the distance of opening and determine.
In another embodiment, Fig. 9 to Figure 12 is please referred to, the second embodiment signal of mirror is expanded for image in the present invention
Figure.
In the present embodiment, by changing plane mirror E11, E12, E21, E22 and the image detection device shooting side
Angle between changes capture angle of the image detection device to curved surface determinand SP.In Fig. 9 and Figure 10, due to
Opening of first grabbing device 22 by the whole curved surface determinand SP across the plane mirror E11, E12, therefore can be with
See the image of curved surface determinand SP more rear sides, and obtain in primary shooting hemisphere and rear quarter before curved surface determinand SP
Image.Since image detection device can obtain the image of two blocks in single side plane mirror, the present embodiment must only be set
The image of five blocks can be obtained by putting two plane mirrors.As shown in FIG. 9 and 10, other than block A, Image detection
The plane mirror E11 for being installed on side obtains whole images of block C, block D, in the plane mirror E12 of opposite side
Whole images of block E, block F can be obtained, therefore, five blocks of curved surface determinand SP sides can be in primary shooting
It obtains.
It continues, transferring load to the second detection platform B2 in the curved surface determinand SP that the first detection platform A2 shootings are completed carries out separately
The shooting of side.When opposite side shooting is carried out, as shown in FIG. 11 and 12, since the second grabbing device 32 is captured by opposite side
Curved surface determinand SP, therefore the image of curved surface determinand SP blocks B can be taken acquirement.It is similary in the second detection platform B2
Obtain the amplification image of curved surface determinand SP by two plane mirrors E21, E22, and for the curved surface determinand SP and
The amplification image is shot, and other than block B, plane mirror E21 of second image detection device 33 in side is obtained
Whole images of block I, block J can obtain whole shadows of block G and block H in the plane mirror E22 of opposite side
Picture can obtain the image of curved surface determinand SP wholes by secondary shooting.
In the embodiment that two facial plane speculum E11, E12 (or plane mirror E21, E22) are set, it is preferred that emphasis is obtain
The image in curved surface determinand SP centre positions is obtained, is being detected to fall the center of visual zone distance of the image detection device
On the centre position of curved surface, curved surface determinand SP centers must whole pass through the aperture position, and plane mirror E11,
Angle [alpha]s 2 of the E12 (or plane mirror E21, E22) between the shooting direction of the image detection device should level off to 45 degree of angles,
Reasonable value can be 35 degree angles between 55 degree angles, must view plane speculum E11, E12 (or plane mirror E21, E22) and song
The distance between face determinand SP and curved surface determinand SP passes through the distance of opening and determines.
It even if in addition, in the present embodiment can by two plane mirrors E11, E12 (or plane mirror E21, E22)
To obtain the image of five blocks of curved surface determinand SP, the present invention is also not excluded for being configured four plane mirrors simultaneously so as to needle
Same area is repeated to detect to increase the embodiment of accuracy rate, is chatted in advance herein bright.
In addition to the embodiment of above-mentioned two plane mirror or four plane mirrors, the present invention is also not excluded for setting single
Or multiple plane mirrors, single or multiple curved reflectors or other equalizations in the case where not departing from main spirits of the present invention
Embodiment is chatted bright in advance herein.
It is illustrated below for the workflow of curved surface determinand surface blemish detecting system of the present invention, please refers to Fig.1 3
To Figure 21, the workflow schematic diagram of curved surface determinand surface blemish detecting system of the present invention, as shown in the figure：
Referring initially to shown in Figure 13, when starting, curved surface determinand SP is moved to the Material Staging Area 13 by pan feeding track 11, in detecing
When measuring curved surface determinand SP and being moved to Material Staging Area 13, limit material gate 12 is lifted and stops upwards the curved surface determinand SP at rear
Forward.Simultaneously, the first grabbing device 22 on the first pan feeding platform A1 captures the curved surface towards the Material Staging Area 13 movement and treats
Survey object SP.
It continues, please refers to Fig.1 shown in 4, after first grabbing device 22 obtains curved surface determinand SP, rotating disk 211
First grabbing device 22 is driven to be moved to the first detection platform A2, preparation carries out the Image detection to curved surface determinand SP.
It continues, please refers to Fig.1 shown in 5, the lifting gear 222 of first grabbing device 22 is downward by the placement unit 221
It is mobile, between which is moved to first image amplification mirror 24, mirror 24 is expanded by first image and is shown
Multiple visual angles of curved surface determinand SP, and pass through the first image detection device 23 and shoot the curved surface determinand SP and multiple regard
The image at angle.When shooting completion, which moves up involution to initial position by the placement unit 221.
It continues, please refers to Fig.1 shown in 6, completed in curved surface determinand SP detections and after involution to initial position, rotating disk
211 drive first grabbing device 22 to be moved to the first discharging platform A3.
It continues, please refers to Fig.1 shown in 7, after which is moved to the first discharging platform A3, first crawl
The placement unit 221 is moved downward on the second pan feeding platform B1 by the lifting gear 222 of device 22, and is filled by second crawl
The placement unit 321 for putting 32 captures curved surface determinand SP.
It continues, please refers to Fig.1 shown in 8, after second grabbing device 32 obtains curved surface determinand SP, rotating disk 311
Second grabbing device 32 is driven to be moved to the second detection platform B2, preparation carries out the region to the curved surface determinand SP opposite sides
Carry out Image detection.
It continues, please refers to Fig.1 shown in 9, the lifting gear 322 of second grabbing device 32 is upward by the placement unit 321
It is mobile, between which is moved to second image amplification mirror 34, shown by second image amplification mirror 34
Multiple visual angles of curved surface determinand SP, and shoot the curved surface determinand SP by the second image detection device 33 and multiple regard
The image at angle.When completion is shot, which moves down involution to initial position by the placement unit 321.
It continues, please refers to shown in Figure 20, completed in curved surface determinand SP detections and after involution to initial position, rotating disk
311 drive second grabbing device 32 to be moved to faulty materials discharging platform B3, and in being detected in front, the result expression of such as detection should
When curved surface determinand SP is faulty materials, curved surface determinand SP is pushed away this and grabbed by the ejection unit 323 of 321 side of placement unit
Unit 321 is taken, to be moved to material collecting device 72 via discharging track 71.When curved surface determinand SP testing results are non-defective unit,
It discharges on platform B3 in the faulty materials, without any action.
It continues, please refers to shown in Figure 21, rotating disk 311 drives second grabbing device 32 to be moved to the second discharging platform
B4, if curved surface determinand SP is non-defective unit, Y-axis crawl arm 42 moves the curved surface determinand SP on second grabbing device 32
It is loaded onto on rewinding pallet TR, completes the work of sub-material.
Via above-mentioned program, curved surface determinand surface blemish detecting system 100 of the invention can be to curved surface determinand
The surface of SP is detected, and the result based on detection classifies non-defective unit and faulty materials, completes full-automatic work.
In conclusion curved surface determinand can be carried out appropriate point by the present invention according to the testing result of the curved surface determinand
Class, and the present invention can save what curved surface determinand was consumed when transfer in being performed simultaneously multiple actions in same time interval
Time.In addition, the present invention can be used for being detected the surface of curved surface determinand, it is to be measured by shooting the curved surface from different perspectives
Object surface as a result, obtain the image on the curved surface determinand surface, curved surface determinand is avoided to fail to be detected in crawl position
The problem of.
The present invention is described in detail above, only as described above, only only one of present invention embodiment, when not
The range of implementation of the invention can be limited with this, i.e., all equivalent changes and modifications made according to scope of the present invention patent all should
In the patent covering scope for still belonging to the present invention.
Claims (13)
1. a kind of curved surface determinand surface blemish detecting system, is detected, feature to the surface to the curved surface determinand
It is, comprising：
One determinand feeding device, to transmit the curved surface determinand, to be detected；
One first circulation detection device, the curved surface determinand received from the determinand feeding device are to be measured to carry out the curved surface
The first half detection of object；And
One second circulation detection device, coupled to the first circulation detection device, to carry out the inspection of the lower half of the curved surface determinand
It surveys.
2. curved surface determinand surface blemish detecting system according to claim 1, which is characterized in that the determinand pan feeding fills
Put the limit material gate being set to including a pan feeding track and one on the pan feeding track；
Wherein limit material gate limitation enters the quantity of the curved surface determinand of Material Staging Area.
3. curved surface determinand surface blemish detecting system according to claim 1, which is characterized in that the first circulation detects
Device includes：
One first rotating device；
Multiple first grabbing devices are set on first rotating device；And
One first image detection device is set to the first rotating device side；
Wherein first rotating device segmentation pivots and passes through one first pan feeding platform, one first detection platform and one first
Discharge platform, and the position of the first pan feeding platform correspondence to Material Staging Area captures the curved surface determinand so as to first grabbing device,
The first detection platform side is provided with first image detection device, when the curved surface determinand is moved to the first detection platform
When via first image detection device shoot the first side image of the curved surface determinand to be detected, the first discharging platform
It corresponds to one first unloading position.
4. curved surface determinand surface blemish detecting system according to claim 3, which is characterized in that the second circulation detects
Device includes：
One second rotating device；
Multiple second grabbing devices are set on second rotating device；And
One second image detection device is set to the second rotating device side；
Wherein, second rotating device segmentation pivots and passes through one second pan feeding platform, one second detection platform and one second
Discharge platform, the opposite side position of the second pan feeding platform correspondence to the first discharging platform, so that second grabbing device is grabbed
The first side of the curved surface determinand is taken, which is provided with second image detection device, when the curved surface is treated
Survey the second side image for shooting the curved surface determinand when object is moved to the second detection platform via second image detection device
To be detected, the second discharging platform correspondence to one second unloading position is the curved surface determinand after detecting second to be gone out by this
Discharge position is sent out.
5. curved surface determinand surface blemish detecting system according to claim 4, which is characterized in that first grabbing device
Or second grabbing device is vacuum absorption device, first grabbing device or second grabbing device include a placement unit,
And one be set to the lifting gear of the placement unit side the placement unit to be moved back and forth.
6. curved surface determinand surface blemish detecting system according to claim 5, which is characterized in that the second circulation detects
Further comprising one or more faulty materials discharging platform, controller is selected according to the flaw type obtained by the song device
Face determinand is sent out by corresponding faulty materials discharging platform, which is set to the placement unit side comprising one
Ejection unit, the ejection unit in second grabbing device be moved to the faulty materials discharge platform by the curved surface determinand by this
Placement unit is pushed into discharging track to be collected in material collecting device.
7. curved surface determinand surface blemish detecting system according to claim 4, which is characterized in that include a rewinding support
Curved surface determinand being transferred load to the shifting apparatus on the rewinding pallet, the transfer by disk and one by second unloading position
Device includes one and carries the X-axis microscope carrier of the rewinding pallet to multiply and one be set to second unloading position and the X-axis microscope carrier
Between Y-axis crawl arm, be provided with a lifting gear placement unit to be controlled to move up and down on the Y-axis crawl arm, by
The empty ball groove that the X-axis microscope carrier would sit idle for is moved to second unloading position, so as to the placement unit of the Y-axis crawl arm that this is to be measured
Object is moved in the sky ball groove.
8. curved surface determinand surface blemish detecting system according to claim 4, which is characterized in that the first circulation detects
Device includes a first image amplification mirror for being set to the first detection platform side, to reflect the curved surface determinand side
The image of different visual angles shoots and is detected for first image detection device；
The second circulation detection device includes a second image amplification mirror for being set to the second detection platform side, to anti-
The image for penetrating the curved surface determinand opposite side different visual angles shoots and is detected for second image detection device.
9. curved surface determinand surface blemish detecting system according to claim 8, which is characterized in that first image expands
Mirror is multiple plane mirrors for being set to one first test position side, the plane mirror and first image detection device
There is an angle, to reflect the image at multiple and different visual angles of the curved surface determinand side between shooting direction；
Second image amplification mirror be multiple plane mirrors for being set to one second test position side, the plane mirror with
There is an angle, to reflect the multiple and different of the curved surface determinand opposite side between the second image detection device shooting direction
The image at visual angle.
10. curved surface determinand surface blemish detecting system according to claim 9, which is characterized in that first image expands
The plane mirror for increasing mirror is averagely set on the four direction of the first test position side, and to primary event, the curved surface is treated
Survey the image at four visual angles in object side；
The plane mirror of second image amplification mirror is averagely set on the four direction of the second test position side, to
The image at primary event four visual angles of curved surface determinand opposite side.
11. curved surface determinand surface blemish detecting system according to claim 10, which is characterized in that first image expands
Increase the angle between the plane mirror of mirror and the first image detection device shooting direction between 17 degree to 37 degree；
Angle between the plane mirror of second image amplification mirror and the second image detection device shooting direction is between 17
It spends between 37 degree.
12. curved surface determinand surface blemish detecting system according to claim 9, which is characterized in that first image expands
The plane mirror for increasing mirror is respectively arranged at two sides of first test position, to reflect the shadow at the two side view angle of determinand
Picture；
The plane mirror of second image amplification mirror is respectively arranged at two sides of second test position, to be measured to reflect this
The image at the other two side views angle of object.
13. curved surface determinand surface blemish detecting system according to claim 12, which is characterized in that first image expands
Increase the angle between the plane mirror of mirror and the first image detection device shooting direction between 35 degree to 55 degree；
Angle between the plane mirror of second image amplification mirror and the second image detection device shooting direction is between 35
It spends between 55 degree.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105141834A TWI610074B (en) | 2016-12-16 | 2016-12-16 | Inspection system for object with curved surfaces |
| TW105141834 | 2016-12-16 |
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| Publication Number | Publication Date |
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| CN108204981A true CN108204981A (en) | 2018-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710078753.8A Pending CN108204981A (en) | 2016-12-16 | 2017-02-14 | Surface flaw detection system for curved surface object to be detected |
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| Country | Link |
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| CN (1) | CN108204981A (en) |
| TW (1) | TWI610074B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111257344A (en) * | 2018-12-03 | 2020-06-09 | 由田新技股份有限公司 | Detection equipment for tape-type work piece |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1800775A (en) * | 2004-11-30 | 2006-07-12 | 新光工程技术股份有限公司 | Exterior test equipment and transportation therefor |
| CN102928431A (en) * | 2012-10-24 | 2013-02-13 | 浙江工业大学 | Device for automatically grading pearls on line according to size and shape on basis of monocular multi-view machine vision |
| JP2014062835A (en) * | 2012-09-21 | 2014-04-10 | Ricoh Elemex Corp | Inspection device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200702656A (en) * | 2005-05-25 | 2007-01-16 | Olympus Corp | Surface defect inspection apparatus |
| JP6218536B2 (en) * | 2013-09-30 | 2017-10-25 | Hoya株式会社 | Optical element and manufacturing method thereof |
-
2016
- 2016-12-16 TW TW105141834A patent/TWI610074B/en not_active IP Right Cessation
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1800775A (en) * | 2004-11-30 | 2006-07-12 | 新光工程技术股份有限公司 | Exterior test equipment and transportation therefor |
| JP2014062835A (en) * | 2012-09-21 | 2014-04-10 | Ricoh Elemex Corp | Inspection device |
| CN102928431A (en) * | 2012-10-24 | 2013-02-13 | 浙江工业大学 | Device for automatically grading pearls on line according to size and shape on basis of monocular multi-view machine vision |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111257344A (en) * | 2018-12-03 | 2020-06-09 | 由田新技股份有限公司 | Detection equipment for tape-type work piece |
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| TW201823706A (en) | 2018-07-01 |
| TWI610074B (en) | 2018-01-01 |
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Application publication date: 20180626 |